Safety needle sliding sleeve feeding device
By designing a safety needle sliding cover, including a linear vibrator, the spiral band and the grabbing mechanism, the problem of unable to realize the automation of the safety needle slider in the existing technology, realize the automated material, save manpower saving manpower, save manpower Cost, improve efficiency and accuracy.
Patent Information
- Application Number
- CN202411498293.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-01-21
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The prior art cannot realize the automatic loading of the safety needle slip sleeve, resulting in low manual assembly efficiency and difficult to ensure assembly quality.
A safety needle sliding sleeve loading device is designed, including a feeding component, a material dividing component and a material grabbing component. The feeding component realizes the conveying and sorting of the sliding sleeve through the linear vibrator and the first slide rail, the material sorting component is evenly spaced through the sorting spiral belt and the sorting track, and the grabbing component realizes automatic grabbing and transfer through the grabbing mechanism.
The automatic conveying, sorting and grabbing movement of the safety needle sliding sleeve is realized. The entire loading process does not require manual intervention, saving labor costs and improving loading efficiency and accuracy.
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Figure CN119328446A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automatic assembly of safety needles, in particular to a safety needle sliding sleeve feeding device. Background Art
[0002] As a medical consumable, safety needles are mostly used in the fields of blood collection and injection. As an important medical tool, the market demand and application scope of safety needles are also expanding. The sliding sleeve is an important component of the safety needle. In the automated assembly process of the safety needle, the sliding sleeve loading process is involved. The existing manual material collection and assembly efficiency is low and the assembly quality is difficult to guarantee.
[0003] The Chinese invention patent with authorization announcement number CN102698356B discloses a medical infusion set plastic needle dispensing and loading device, including a machine base and a loading mechanism, the machine base is provided with a discharge rack, a power device, a calibration tray and a loading tray, the power device can drive the calibration tray and the loading tray to rotate synchronously in opposite directions; the discharge rack is connected to the calibration tray, the loading mechanism is arranged next to the loading tray, the loading device includes a loading manipulator, the manipulator clamps the infusion set plastic needle for loading and assembly, compared with the prior art, although the above disclosed scheme can realize the automatic dispensing and loading of the infusion set plastic needle, it cannot be applied to the automatic loading of the safety needle slide sleeve, and does not specifically solve the problem of automatic loading of the safety needle slide sleeve. Summary of the invention
[0004] Technical purpose: In order to overcome the deficiencies in the prior art, the present invention provides a safety needle sliding sleeve feeding device.
[0005] Technical solution: To achieve the above purpose, the present invention discloses a safety needle sliding sleeve feeding device, comprising:
[0006] A feeding assembly, wherein the feeding assembly is provided with a linear vibrator, a first slide rail matching with the slot of the safety needle slide sleeve is provided on the upper portion of the linear vibrator, a support seat is provided on the bottom of the linear vibrator, and the first slide rail is inclined from high to low;
[0007] A material separation component, the material separation component comprises a separation spiral belt and a separation track, the side of the separation track is close to the separation spiral belt, the separation track comprises a feeding section, a separation section and a discharge section, and the end of the feeding section is connected to the first slide rail;
[0008] The material grabbing assembly comprises a frame seat and a grabbing mechanism located on the upper part of the frame seat and used for grabbing the safety needle sliding sleeve.
[0009] Preferably, there are two groups of linear vibrators, the first slide rails of the two groups of linear vibrators are connected end to end at the same inclination angle, and a first sensor for detecting the safety needle sliding sleeve is provided at the feeding end of the first slide rail of the first group.
[0010] Preferably, the feeding section is inclined from low to high, the sorting section is horizontal, and the discharging section is inclined from high to low.
[0011] Preferably, the sorting spiral belt is provided with a conveying shaft driven by a motor, the conveying shaft is provided with a spirally wound groove, the groove width of the spirally wound groove is adapted to the first body portion of the safety needle slide sleeve, the sorting spiral belt is also provided with a detection piece that rotates synchronously with the conveying shaft, and a third sensor is provided close to the detection piece.
[0012] Preferably, the detection sheet is disc-shaped and has a notch in the circumferential direction.
[0013] Preferably, the feeding section is provided with a hanging pressing plate for guiding, and the sorting section is provided with a second sensor at the connection with the feeding section.
[0014] Preferably, the grabbing mechanism is provided with a grabbing part driven by a first cylinder, and the grabbing part can realize vertical displacement under the action of the first cylinder. The grabbing mechanism is connected to the top of the frame seat through a second slide rail, and the side of the grabbing mechanism is connected to the second cylinder so that it can reciprocate along the second slide rail.
[0015] Preferably, the grasping portion includes a plurality of spaced-apart pins, a pressure plate and a straightening plate, the pin is located above the first body portion and can be inserted into its inner hole, the pressure plate can abut against the top end of the safety needle slide, and the straightening plate is provided with a plurality of spaced-apart limiting grooves for accommodating the second body portion of the safety needle slide.
[0016] Preferably, the lower end of the pin is tapered.
[0017] Preferably, a material receiving box is provided at the tail of the sorting track.
[0018] The beneficial effects of the present invention are:
[0019] 1. This device can realize the automatic conveying, sorting and grabbing movement of the safety needle slide sleeve. The entire loading process does not require manual intervention, which saves labor costs and improves the efficiency of the safety needle slide sleeve loading.
[0020] 2. The sorting track is divided into three sections, namely the feeding section, the sorting section and the unloading section. The inclination design of the feeding section can reduce the displacement speed of the safety needle slide sleeve, so that it can enter the sorting section in an orderly manner, and the sorting spiral belt can be used to evenly space the safety needle slide sleeves in the sorting section. The segmented design of the sorting track can effectively prevent the accumulation and spillage of the safety needle slide sleeves and improve the feeding accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a three-dimensional diagram of the overall structure of the present invention;
[0022] Figure 2 It is a front view of the overall structure of the present invention;
[0023] Figure 3 It is a three-dimensional diagram of the safety needle sliding sleeve of the present invention;
[0024] Figure 4 It is a three-dimensional diagram of the feeding assembly in the present invention;
[0025] Figure 5 It is a three-dimensional diagram of the material distribution component in the present invention;
[0026] Figure 6 It is a front view of the sorting track in the present invention;
[0027] Figure 7 It is a three-dimensional diagram of the material grabbing assembly in the present invention;
[0028] Figure 8 It is a three-dimensional diagram of the grabbing portion in the present invention.
[0029] In the figure, 1. feeding assembly; 2. linear vibrator; 3. first slide rail; 4. safety needle slide sleeve; 401. first body; 402. slot; 403. second body; 5. material dividing assembly; 6. material grabbing assembly; 7. sorting spiral belt; 8. sorting track; 801. feeding section; 802. sorting section; 803. unloading section; 9. frame seat; 10. grabbing mechanism; 11. supporting seat; 12. first sensor; 13. motor; 14. conveying shaft; 15. spirally wound groove; 16. detection sheet; 17. notch; 18. third sensor; 19. hanging material pressure plate; 20. second sensor; 21. first cylinder; 22. grabbing part; 23. second slide rail; 24. second cylinder; 25. pin; 26. top pressure plate; 27. straightening plate; 28. limit groove; 29. receiving box. DETAILED DESCRIPTION
[0030] The following is combined with Figure 1 To Attachment Figure 8 The principles and features of the present invention are described, and the examples given are only used to explain the present invention, rather than to limit the scope of the present invention.
[0031] A safety needle sliding sleeve feeding device, such as Figure 1 — Figure 4 As shown, it includes: a feeding component 1, a dividing component 5 and a grabbing component 6, the feeding component 1 is provided with a linear vibrator 2, the upper part of the linear vibrator 2 is provided with a first slide rail 3 that matches the slot 402 of the safety needle slide sleeve 4, the bottom of the linear vibrator 2 is provided with a support seat 11, and the first slide rail 3 is inclined from high to low; in this embodiment, in order to achieve long-distance transportation, the number of linear vibrators 2 is two groups, and the first slide rails 3 of the two groups of linear vibrators 2 are connected end to end at the same inclination angle, and the safety needle slide sleeves 4 from the vibration disk enter the first slide rail 3 one by one in sequence and move along the first slide rail 3. The device is provided with a first sensor 12 for detecting the safety needle slide sleeve 4 at the feeding end of the first group of first slide rails 3. In this embodiment, the first sensor 12 is a proximity switch, and a photoelectric switch familiar to those skilled in the art can also be selected.
[0032] like Figure 5 — Figure 6As shown, the safety needle slide sleeve 4 from the feeding assembly 1 enters the dividing assembly 5, and the dividing assembly 5 includes a sorting spiral belt 7 and a sorting track 8. The side of the sorting track 8 is close to the sorting spiral belt 7, and the feeding part of the sorting track 8 is connected to the end of the last group of first slide rails 3. The sorting track 8 includes a feeding section 801, a sorting section 802 and a discharging section 803. The feeding section 801 is inclined from low to high. At this stage, the front safety needle slide 4 is pushed by the subsequent safety needle slide 4, and the safety needle slide 4 climbs at a slower speed into the horizontal sorting section 802. In the sorting section 802, the safety needle slide 4 is acted upon by the sorting spiral belt 7, and the originally closely adjacent safety needle slides 4 are evenly spaced to facilitate subsequent grabbing. After grabbing, the remaining safety needle slide 4 enters the discharging section 803, which is inclined from high to low. After entering, the safety needle slide 4 slides freely under the action of gravity and falls into the tail of the sorting track 8, where a receiving box 29 is provided. The feeding section 801 is provided with a hanging pressing plate 19 for guiding, and the safety needle slide 4 can be introduced into the feeding section 801 in sequence. The sorting section 802 is provided with a second sensor 20 at the connection with the feeding section 801 for identifying the safety needle slide 4. The sorting spiral belt 7 is provided with a conveying shaft 14 driven by a motor 13, and a spirally wound groove 15 is provided on the conveying shaft 14. The groove width of the spirally wound groove 15 is adapted to the first body 401 of the safety needle slide 4. The sorting spiral belt 7 is also provided with a detection piece 16 that rotates synchronously with the conveying shaft 14. The detection piece 16 is in a disc shape and has a notch 17 in the circumferential direction. A third sensor 18 is provided near the detection piece 16. In this embodiment, in order to facilitate accurate control of the rotation speed and start and stop of the conveying shaft 14, the motor 13 uses a servo motor; the third sensor 18 is a photoelectric switch, or a proximity switch well known to those skilled in the art. The motor 13 drives the conveying shaft 14 to rotate, and the third sensor 18 senses the detection piece 16 until the notch 17 rotates to the third sensor 18, and the sensing signal is cut off. At this time, the conveying shaft 14 stops rotating and the safety needle slide 4 is grabbed. After grabbing, the remaining safety needle slide 4 falls into the tail of the sorting track 8 and a receiving box 29 is provided.
[0033] like Figure 7 — Figure 8As shown, the material grabbing assembly 6 includes a frame seat 9 and a grabbing mechanism 10 located on the upper part of the frame seat 9 for grabbing the safety needle slide sleeve 4. The grabbing mechanism 10 is provided with a grabbing portion 22 driven by a first cylinder 21, and the grabbing portion 22 can achieve vertical displacement under the action of the first cylinder 21. The grabbing mechanism 10 is connected to the top of the frame seat 9 through a second slide rail 23, and the side of the grabbing mechanism 10 is connected to a second cylinder 24 so that it can reciprocate along the second slide rail 23. The grabbing portion 22 includes a plurality of spaced apart insertion pins 25, a pressure plate 26 and a straightening plate 27. The insertion pin 25 is located above the first body portion 401. When the first cylinder 21 drives the grabbing portion 22 to move downward to grab the safety needle sleeve 4, the insertion pin 25 can be inserted into the inner hole of the first body portion 401, and the pressure plate 26 abuts against the top end of the safety needle sleeve 4. The straightening plate 27 is provided with a plurality of spaced apart limiting grooves 28 for accommodating the second body portion 403 of the safety needle sleeve 4. The combined action of the pressure plate 26 and the limiting groove 28 can prevent the safety needle sleeve 4 from being displaced during the grabbing process. In order to facilitate the insertion pin 25 to enter the hole of the first body portion 401, the lower end of the insertion pin 25 is tapered.
[0034] Working principle of the present invention: the safety needle sleeve 4 from the upstream vibration plate is arranged in sequence through the feeding section 801 of the sorting track 8 and enters the sorting section 802 through the action of the feeding assembly 1. In the sorting section 802, it is evenly spaced by the action of the spirally wound groove 15. When the third sensor 18 senses the position of the notch 17 of the detection sheet 16, the conveying shaft 14 stops rotating. When the first cylinder 21 drives the grasping part 22 to move down to grasp the safety needle sleeve 4, the pin 25 can be inserted into the inner hole of the first body 401 to complete the grasping, and under the action of the second cylinder 24, the transfer of the safety needle sleeve 4 is completed, thereby realizing the automatic loading of the safety needle sleeve 4. The entire loading process does not require manual intervention, saving labor costs and improving loading efficiency.
[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A safety needle sliding sleeve feeding device, characterized in that: include: A feeding assembly (1), wherein the feeding assembly (1) is provided with a linear vibrator (2), the upper portion of the linear vibrator (2) is provided with a first slide rail (3) matched with a slot (402) of a safety needle slide sleeve (4), the bottom portion of the linear vibrator (2) is provided with a support seat (11), and the first slide rail (3) is inclined from high to low; A material separation component (5), the material separation component (5) comprising a separation spiral belt (7) and a separation track (8), the side of the separation track (8) being close to the separation spiral belt (7), the separation track (8) comprising a feeding section (801), a separation section (802) and a discharge section (803), the end of the feeding section (801) being connected to the first slide rail (3); A material grabbing assembly (6), the material grabbing assembly (6) comprising a frame seat (9) and a grabbing mechanism (10) located on the upper part of the frame seat (9) and used for grabbing the safety needle sliding sleeve (4).
2. The safety needle sliding sleeve feeding device according to claim 1, characterized in that: The linear vibrators (2) are provided in two groups, and the first slide rails (3) of the two groups of linear vibrators (2) are connected end to end at the same inclination angle. A first sensor (12) for detecting the safety needle sliding sleeve (4) is provided at the feeding end of the first slide rail (3) of the first group.
3. The safety needle sliding sleeve feeding device according to claim 1, characterized in that: The feeding section (801) is inclined from low to high, the selecting section (802) is horizontal, and the discharging section (803) is inclined from high to low.
4. The safety needle sliding sleeve feeding device according to claim 3, characterized in that: The sorting spiral belt (7) is provided with a conveying shaft (14) driven by a motor (13); the conveying shaft (14) is provided with a spirally wound groove (15); the groove width of the spirally wound groove (15) is adapted to the first body (401) of the safety needle sliding sleeve (4); the sorting spiral belt (7) is also provided with a detection sheet (16) that rotates synchronously with the conveying shaft (14); and a third sensor (18) is provided near the detection sheet (16).
5. The safety needle sliding sleeve feeding device according to claim 4, characterized in that: The detection piece (16) is in the shape of a disk and is provided with a notch (17) in the circumferential direction.
6. The safety needle sliding sleeve feeding device according to claim 4, characterized in that: The feeding section (801) is provided with a material hanging pressing plate (19) for guiding, and the sorting section (802) is provided with a second sensor (20) at the connection with the feeding section (801).
7. The safety needle sliding sleeve feeding device according to claim 4, characterized in that: The grabbing mechanism (10) is provided with a grabbing portion (22) driven by a first cylinder (21); the grabbing portion (22) can achieve vertical displacement under the action of the first cylinder (21); the grabbing mechanism (10) is connected to the top of the frame seat (9) via a second slide rail (23); and the side of the grabbing mechanism (10) is connected to a second cylinder (24) so that it can reciprocate along the second slide rail (23).
8. The safety needle sliding sleeve feeding device according to claim 7, characterized in that: The gripping portion (22) comprises a plurality of insertion pins (25) arranged at intervals, a pressing plate (26) and a straightening plate (27); the insertion pin (25) is located above the first body portion (401) and can be inserted into its inner hole; the pressing plate (26) can abut against the top end of the safety needle sliding sleeve (4); and the straightening plate (27) is provided with a plurality of limiting grooves (28) arranged at intervals for accommodating the second body portion (403) of the safety needle sliding sleeve (4).
9. The safety needle sliding sleeve feeding device according to claim 8, characterized in that: The lower end of the insertion pin (25) is tapered.
10. The safety needle sliding sleeve feeding device according to claim 1, characterized in that: A material receiving box (29) is provided at the tail of the sorting track (8).
Citation Information
Patent Citations
Medical infusion-set plastic-needle material distributing and loading method and device thereof
CN102698356B