Pre-baked anode processing forming machine based on vacuum environment
By designing a prebaked anode processing and forming machine based on a vacuum environment, the problem of incomplete vacuuming of traditional equipment is solved, achieving higher volume density and longer equipment maintenance cycles.
Patent Information
- Application Number
- CN202411324750.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-01-21
AI Technical Summary
Traditional vacuum evacuation forming equipment is not exhausted during the production process of pre-baked anode growth blocks, resulting in low volume density and frequent switching of seal rings leading to shortening of equipment maintenance cycles and increasing consumable costs.
Design a prebaked anode processing and forming machine based on a vacuum environment. It uses a vacuum cabin, a forming device, a feeding device and a vacuum device. Through the automatic control of the inlet, outlet, discharging and exhaust valves, a closed vacuum environment and automation are achieved. Supply materials to reduce damage to the sealing structure.
It achieves more thorough vacuum suction, increases the volume density of prebaked anode green blocks, reduces frequent starts of equipment and damage to sealing rings, extends the maintenance cycle of equipment and reduces consumable costs.
Smart Images

Figure CN119329111A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of prebaked anode production and processing, and in particular to a prebaked anode processing and forming machine based on a vacuum environment. Background Art
[0002] The production process of prebaked anodes is mainly divided into three steps: calcination, molding and roasting. Among them, the molding process is a key link that determines the quality of prebaked anodes. In the traditional molding process, a heavy hammer is used to provide pressure to the lower mold box to mold the prebaked anodes. Due to the extrusion of the heavy hammer, the molding is completed to form the prebaked anode green blocks. The molding process determines the quality indicators of the prebaked anode green blocks, among which the volume density of the prebaked anode green blocks is a key indicator to measure the quality of the prebaked anode green blocks. Good volume density can increase the quality of the finished prebaked anodes.
[0003] In order to extract the gas in the paste more thoroughly and obtain prebaked anode green blocks with higher volume density, prebaked anode forming equipment manufacturers have designed and manufactured vacuum forming equipment. The current vacuum forming equipment designs the upper mold box and the lower mold box into a closed structure. The internal opening of the mold box is connected to the vacuum equipment. After the measuring car unloads the paste, the upper mold box falls to form a closed environment, and the vacuum pump starts to work. However, the position near the exhaust hole is prone to dry material due to the rapid flow of air. In addition, due to the good fluidity of the paste, the smoke near the inside is not easy to be extracted. The sealing parts of traditional vacuum forming equipment have to be opened and closed frequently, causing the sealing ring to become a consumable, shortening the maintenance cycle of the equipment and increasing the cost of consumables. Summary of the invention
[0004] In order to solve the problem of incomplete vacuuming during the production of prebaked anode green blocks and reduce the frequent startup of vacuum forming equipment, the present invention provides a prebaked anode processing and forming machine based on a vacuum environment.
[0005] The present invention provides a prebaked anode processing and forming machine based on a vacuum environment, which adopts the following technical solutions:
[0006] A prebaked anode processing and forming machine based on a vacuum environment includes a vacuum chamber, a forming device is installed in the vacuum chamber, a feeding device is externally connected to the forming device, the feeding device conveys raw materials to the forming device at periodic intervals through a feeding mechanism, a vacuum device is externally connected to the vacuum chamber, the vacuum device utilizes the negative pressure generated to suck the air in the vacuum chamber, the vacuum chamber is provided with an inlet, an outlet, a discharge port and an exhaust port, and the inlet valve, outlet valve, discharge valve and exhaust valve are respectively used to control the sealing.
[0007] The vacuum chamber is used to provide a closed vacuum environment, which is beneficial to the molding production process of the internal molding device. The feeding device is used to automatically feed the molding device, which is beneficial to realize automatic production. The vacuum device is used to extract the air from the vacuum chamber and control the vacuum and normal pressure switching of the vacuum chamber. The vacuum chamber realizes filler production through the opening and closing of the inlet valve, outlet valve, discharge valve and exhaust valve, thereby reducing damage to the sealing structure.
[0008] Furthermore, the feeding device includes a material box, a discharge hopper and a measuring vehicle. The material box is movably connected to the discharge hopper, and the discharge hopper is movably connected to the measuring vehicle. The raw materials stored in the material box enter the measuring vehicle through the discharge hopper in sequence.
[0009] The discharging hopper is used to quantitatively take out the raw materials from the material box, which is convenient for controlling the single feeding amount. The measuring car is used to transport the raw materials to realize automatic feeding.
[0010] Furthermore, a raw material port is provided at the top of the material box, and the raw materials enter the material box through the raw material port for processing or temporary storage. A stirring brush is installed in the material box, and the stirring brush is driven by a motor to rotate and stir the raw materials in the material box. The material box is in the shape of a rotating body and the stirring brush rotates close to the inner wall of the material box. A discharge valve is provided at the bottom of the material box, and the discharge hopper is driven by the rotation of the turntable to move to the bottom of the discharge valve. A plurality of discharge hoppers are arranged on the turntable at intervals and move to the bottom of the discharge valve in sequence. A bottom valve is installed at the bottom of the discharge hopper, and a hopper valve handle is provided on the bottom valve. The hopper valve handle moves along the hopper handle track driven by the movement of the discharge hopper and controls the opening and closing of the bottom valve.
[0011] The stirring brush is used to stir the raw materials in the material box to slow down the hardening of the raw materials. The stirring brush rotates close to the inner wall of the material box, which is conducive to scraping the raw materials at the edge of the material box to avoid sticking. The discharge hopper is arranged on the turntable, which is convenient for transferring to the bottom of the discharge valve through rotation. The hopper valve handle is convenient for controlling the opening and closing of the discharge valve.
[0012] Furthermore, a moving wheel is installed at the bottom of the measuring cart, and the moving wheel moves along the measuring cart track. The top of the measuring cart is open, and a loading valve is installed at the bottom. The loading valve is driven to the forming device by the movement of the measuring cart. A measuring car valve handle is provided on the loading valve. The measuring car valve handle moves along the measuring car handle track driven by the movement of the measuring car and controls the opening and closing of the loading valve. A weighing device is provided inside the measuring cart.
[0013] The moving wheels and measuring vehicle tracks facilitate the control of the measuring vehicle to move along a specific route. The measuring vehicle valve handle facilitates the control of the opening and closing of the charging valve to achieve automatic positioning and discharge of materials. The weighing device is helpful in judging whether the charging quantity is qualified.
[0014] Furthermore, a first sealing strip is provided at the contact point between the inlet valve and the vacuum chamber body, and the inlet valve is driven by the first telescopic cylinder to slide along the first door track to control opening and closing. A second sealing strip is provided at the contact point between the outlet valve and the vacuum chamber body, and the outlet valve is driven by the second telescopic cylinder to slide along the second door track to control opening and closing.
[0015] The first telescopic cylinder and the second telescopic cylinder facilitate automatic control of the opening and closing of the inlet valve and the outlet valve. The inlet valve is used to control the measuring vehicle to enter the vacuum chamber, and the outlet valve is used to control the measuring vehicle to move out of the vacuum chamber.
[0016] Furthermore, an internal valve is provided in the vacuum cabin body, and the internal valve controls and separates the internal cabin space of the vacuum cabin body into two independent cabin spaces, a buffer cabin and a main cabin. The outlet valve is indirectly connected to the main cabin through the buffer cabin, and the internal valve is controlled to open and close by the internal valve cylinder. The buffer cabin is connected to and installed with a buffer air inlet valve.
[0017] The buffer cabin is used to move the measuring vehicle out of the vacuum cabin after the material is discharged without affecting the vacuum environment of the vacuum cabin, thereby improving the continuity of production and reducing the opening and closing of the vacuum environment.
[0018] Furthermore, a third sealing strip is provided at the contact point between the discharge valve and the vacuum chamber body. The discharge valve is driven by a third telescopic cylinder to slide along a third door track to control opening and closing. The vacuum chamber body is connected to and installed with a pressure relief air inlet valve. The exhaust valve includes a door plug. The door plug is controlled to move and block the exhaust port through a telescopic shaft. A barometer is connected to the vacuum chamber body.
[0019] The discharge valve is used to control the removal of the prebaked anode out of the vacuum chamber after forming, and the barometer is used to monitor the air pressure in the vacuum chamber to facilitate judgment whether the vacuum environment meets the requirements.
[0020] Furthermore, the forming device includes a press, an upper mold and a lower mold. The telescopic end of the press is connected to the upper mold and drives the upper mold to move up and down. The lower mold is movably arranged below the upper mold and is correspondingly combined with the upper mold. The press includes a hydraulic rod. The hydraulic rod passes through the vacuum chamber and is connected to the upper mold. A sliding sealing sleeve is tightly covered at the contact point between the hydraulic rod and the vacuum chamber. The sliding sealing sleeve is fixed on the vacuum chamber and is in relative sliding contact with the hydraulic rod. The upper mold is telescopically installed on the hydraulic rod through the telescopic rod. A telescopic spring is installed in the telescopic rod. The telescopic spring passively controls the elastic extension and retraction of the telescopic rod.
[0021] The press machine is used to provide pressure and control the production and molding of the upper and lower molds. The sliding sealing sleeve is used to seal the gap between the vacuum chamber and the hydraulic rod to reduce air leakage. The telescopic spring is conducive to the buffering of the telescopic rod contacting the prebaked anode, which is conducive to molding.
[0022] Furthermore, the lower mold is installed in the vacuum chamber through a positioning groove, a conveying chain is installed at the bottom of the positioning groove, and conveying teeth are provided at the bottom of the lower mold. The conveying chain and the conveying teeth cooperate with each other and control the lower mold to move along the mold track. The side of the lower mold is composed of splicing plates, and the splicing plates are spliced and fixed to each other by locking devices.
[0023] The conveyor chain and the conveyor gear facilitate the control of the lower mold to automatically move out of the vacuum chamber, which is convenient for unloading. The side of the lower mold is spliced with a splicing plate to facilitate the removal of the formed pre-baked anode.
[0024] Furthermore, the vacuum device includes a vacuum tank, a vacuum pump and an exhaust pipe, the vacuum tank is connected to the vacuum chamber through the exhaust pipe, the vacuum tank is connected to the vacuum pump, the vacuum pump is indirectly connected to the vacuum chamber through the vacuum tank and uses suction to extract the gas in the vacuum tank and the vacuum chamber so that the vacuum tank and the vacuum chamber form a near-vacuum environment, a one-way valve is provided at the connection between the vacuum tank and the vacuum pump, and a pressure valve is provided at the connection between the vacuum tank and the exhaust pipe.
[0025] The vacuum tank is used to provide vacuum buffer and assist the vacuum pump in pumping air. The one-way valve is used to avoid air return and improve the vacuum efficiency. The pressure valve is used to facilitate the control of the vacuum pressure.
[0026] In summary, the present invention has the following beneficial technical effects:
[0027] 1. The vacuum chamber is used to provide a closed vacuum environment, which is beneficial to the molding production process of the internal molding device. The feeding device is used to automatically feed the molding device, which is beneficial to automatic production. The vacuum device is used to extract the air from the vacuum chamber and control the vacuum and normal pressure switching of the vacuum chamber. The vacuum chamber realizes filler production through the opening and closing of the inlet valve, outlet valve, discharge valve and exhaust valve to reduce damage to the sealing structure.
[0028] 2. The discharge hopper is used to quantitatively take out the raw materials from the material box, which is convenient for controlling the single feeding amount. The measuring car is used to transport the raw materials and realize automatic feeding. The stirring brush is used to stir the raw materials in the material box to slow down the hardening of the raw materials. The stirring brush rotates close to the inner wall of the material box, which is conducive to scraping the raw materials at the edge of the material box to avoid sticking. The discharge hopper is arranged on the turntable, which is convenient for transmission to the bottom of the discharge valve through rotation. The hopper valve handle is convenient for controlling the opening and closing of the discharge valve.
[0029] 3. The moving wheels and measuring vehicle tracks facilitate the control of the measuring vehicle to move along a specific route. The measuring vehicle valve handle facilitates the control of the opening and closing of the loading valve to achieve automatic positioning and material discharge. The weighing device is helpful in judging whether the loading quantity is qualified.
[0030] 4. The first telescopic cylinder and the second telescopic cylinder facilitate automatic control of the opening and closing of the inlet valve and the outlet valve. The inlet valve is used to control the measuring vehicle to enter the vacuum chamber, and the outlet valve is used to control the measuring vehicle to move out of the vacuum chamber. The buffer chamber is used to move the measuring vehicle out of the vacuum chamber after the material discharge is completed without affecting the vacuum environment of the vacuum chamber, thereby improving the continuity of production and reducing the opening and closing of the vacuum environment. The discharge valve is used to control the pre-baked anode to move out of the vacuum chamber after molding, and the barometer is used to monitor the air pressure in the vacuum chamber to facilitate judgment whether the vacuum environment meets the requirements.
[0031] 5. The press machine is used to provide pressure and control the production and molding of the upper and lower molds. The sliding sealing sleeve is used to seal the gap between the vacuum chamber and the hydraulic rod to reduce air leakage. The telescopic spring is conducive to the buffering of the telescopic rod contacting the prebaked anode, which is conducive to molding. The conveyor chain and conveyor teeth are convenient for controlling the lower mold to automatically move out of the vacuum chamber, which is convenient for unloading. The side of the lower mold is spliced with a splicing plate to facilitate the removal of the formed prebaked anode.
[0032] 6. The vacuum tank is used to provide vacuum buffer and assist the vacuum pump in pumping air. The one-way valve is used to avoid air return and improve the vacuum efficiency. The pressure valve is convenient for controlling the vacuum pressure. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 This is a schematic diagram of the installation and use of the overall structure of the present invention;
[0034] Figure 2 It is a schematic diagram of the structure of the feeding device of the present invention;
[0035] Figure 3 It is a schematic diagram of the full cross-section structure of the central plane of the vacuum chamber body of the present invention;
[0036] Figure 4 This is a schematic diagram of the lower mold structure of the present invention.
[0037] Description of reference numerals:
[0038] 1. Feeding device, 11. Material box, 111. Stirring brush, 112. Raw material port, 113. Discharge valve, 12. Discharge hopper, 120. Turntable, 121. Bottom valve, 122. Hopper valve handle, 123. Hopper handle track, 13. Measuring vehicle, 131. Moving wheel, 132. Weighing device, 133. Loading valve, 134. Measuring vehicle valve handle, 135. Measuring vehicle handle track, 136. Measuring vehicle track;
[0039] 2. Vacuum cabin, 21. Inlet valve, 211. First telescopic cylinder, 212. First sealing strip, 213. First door track, 22. Outlet valve, 221. Second telescopic cylinder, 222. Second sealing strip, 223. Second door track, 224. Inner valve, 225. Inner valve cylinder, 226. Buffer cabin, 227. Buffer air inlet valve, 228. Main cabin, 23. Discharging valve, 231. Third telescopic cylinder, 232. Third sealing strip, 233. Third door track, 234. Pressure relief air inlet valve, 24. Air extraction valve, 241. Door plug, 242. Telescopic shaft, 243. Barometer;
[0040] 3. Forming device, 31. Press, 311. Hydraulic rod, 312. Sliding sealing sleeve, 32. Upper mold, 321. Telescopic rod, 322. Telescopic spring, 33. Lower mold, 331. Positioning groove, 332. Conveying chain, 333. Conveying teeth, 334. Splicing plate, 335. Locking device, 336. Mold track;
[0041] 4. Vacuum device, 41. Vacuum tank, 411. Pressure valve, 412. Check valve, 42. Vacuum pump, 43. Exhaust pipe. DETAILED DESCRIPTION
[0042] The following will be combined with the attached Figure 1-Figure 4 , the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0043] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0044] Embodiment 1:
[0045] The embodiment of the present invention discloses a pre-baked anode processing and forming machine based on a vacuum environment, referring to Figure 1 and Figure 3, including a vacuum chamber 2, in which a molding device 3 is installed, and the molding device 3 is externally connected to a feeding device 1, and the feeding device 1 conveys raw materials to the molding device 3 at periodic intervals through a feeding mechanism, and the vacuum chamber 2 is externally connected to a vacuum device 4, and the vacuum device 4 uses the negative pressure generated to suck the air of the vacuum chamber 2, and the vacuum chamber 2 is provided with an inlet, an outlet, a discharge port and an exhaust port, and the inlet valve 21, the outlet valve 22, the discharge valve 23 and the exhaust valve 24 are used to control the blocking.
[0046] During the production process, the feeding device 1 is used to convey the raw material to the molding device 3, and then the molding device 3 is sealed in the vacuum chamber 2. The vacuum chamber 2 forms a vacuum environment under the action of the vacuum device 4, and then the molding device 3 is started to press the raw material into shape under the vacuum environment of the vacuum chamber 2;
[0047] The feeding device 1 enters the vacuum chamber 2 from the inlet valve 21 and dumps the raw materials into the molding device 3. Then, the feeding device 1 leaves the vacuum chamber 2 from the outlet valve 22. After the molding device 3 presses the raw materials into shape, the pressed prebaked anode green body is moved out of the vacuum chamber 2 from the discharge valve 23. The exhaust valve 24 is connected to the vacuum device 4.
[0048] Embodiment 2:
[0049] On the basis of Example 1, add:
[0050] Reference Figure 1 and Figure 2 The feeding device 1 includes a material box 11, a discharge hopper 12 and a measuring vehicle 13. The material box 11 is movably connected to the discharge hopper 12, and the discharge hopper 12 is movably connected to the measuring vehicle 13. The raw materials stored in the material box 11 enter the measuring vehicle 13 through the discharge hopper 12 in sequence.
[0051] Reference Figure 1 and Figure 2 The material box 11 has a raw material port 112 at the top, and the raw materials enter the material box 11 through the raw material port 112 for processing or temporary storage. A stirring brush 111 is installed in the material box 11, and the stirring brush 111 is driven by a motor to rotate and stir the raw materials in the material box 11. The material box 11 is a rotating body and the stirring brush 111 rotates close to the inner wall of the material box 11. A discharge valve 113 is opened at the bottom of the material box 11;
[0052] The discharge hopper 12 is driven by the rotation of the turntable 120 to move to the position directly below the discharge valve 113. A plurality of discharge hoppers 12 are arranged in a circle at intervals on the turntable 120 and move to the position directly below the discharge valve 113 in sequence. A bottom valve 121 is installed at the bottom of the discharge hopper 12. A hopper valve handle 122 is provided on the bottom valve 121. The hopper valve handle 122 moves along the hopper handle track 123 driven by the movement of the discharge hopper 12 and controls the opening and closing of the bottom valve 121.
[0053] The hopper handle track 123 widens above the measuring vehicle 13 that needs to be loaded, and enables the hopper valve handle 122 to swing outward along the hopper handle track 123 , and drives the bottom valve 121 to swing outward, so that the bottom valve 121 is opened.
[0054] Reference Figure 1-Figure 3 A moving wheel 131 is installed at the bottom of the measuring trolley 13, and the moving wheel 131 moves along the measuring trolley track 136. The top of the measuring trolley 13 is open, and a loading valve 133 is installed at the bottom. The loading valve 133 is driven to the molding device 3 by the movement of the measuring trolley 13. A measuring trolley valve handle 134 is provided on the loading valve 133. The measuring trolley valve handle 134 moves along the measuring trolley handle track 135 driven by the movement of the measuring trolley 13 and controls the opening and closing of the loading valve 133. A weighing device 132 is provided in the measuring trolley 13.
[0055] The measuring car handle track 135 becomes wider above the lower mold 33, and the measuring car valve handle 134 is swung outward along the measuring car handle track 135, and drives the charging valve 133 to swing outward, so that the charging valve 133 is opened.
[0056] Embodiment 3:
[0057] On the basis of Example 1, add:
[0058] Reference Figure 1 and Figure 3 A first sealing strip 212 is provided at the contact point between the inlet valve 21 and the vacuum chamber 2. The inlet valve 21 is driven by the first telescopic cylinder 211 to slide along the first door track 213 to control opening and closing;
[0059] A second sealing strip 222 is provided at the contact point between the outlet valve 22 and the vacuum chamber 2 . The outlet valve 22 is driven by the second telescopic cylinder 221 to slide along the second door track 223 to control opening and closing.
[0060] Reference Figure 1 and Figure 3The vacuum chamber 2 is provided with an inner valve 224, and the inner valve 224 controls and separates the internal chamber space of the vacuum chamber 2 into two independent chamber spaces, namely a buffer chamber 226 and a main chamber 228. The outlet valve 22 is indirectly connected to the main chamber 228 via the buffer chamber 226, and the inner valve 224 is controlled to open and close via an inner valve cylinder 225. The buffer chamber 226 is connected to and installed with a buffer air inlet valve 227.
[0061] Reference Figure 1 and Figure 3 A third sealing strip 232 is provided at the contact point between the discharge valve 23 and the vacuum chamber 2. The discharge valve 23 is driven by a third telescopic cylinder 231 to slide along a third door track 233 to control opening and closing. A pressure relief air inlet valve 234 is connected and installed on the vacuum chamber 2.
[0062] The exhaust valve 24 includes a door plug 241 , and the door plug 241 is controlled to move and block the exhaust port through a telescopic shaft 242 . A barometer 243 is connected to the vacuum chamber 2 .
[0063] During specific use, initially the vacuum chamber 2 is at normal pressure, the inlet valve 21 is opened first, and then the measuring vehicle 13 moves along the measuring vehicle track 136 into the vacuum chamber 2, and the raw materials inside are poured into the lower mold 33, the inlet valve 21 is closed, the vacuum device 4 is started to evacuate the vacuum chamber 2, and then the inner valve 224 is opened, the measuring vehicle 13 moves along the measuring vehicle track 136 into the buffer chamber 226, the inner valve 224 is closed, and then the buffer air intake valve 227 is used to restore the air intake in the buffer chamber 226 to normal pressure, and then the outlet valve 22 is opened, and the measuring vehicle 13 moves out of the vacuum chamber 2 along the measuring vehicle track 136. At the same time, the molding device 3 is started to press the raw materials in the lower mold 33 into prebaked anode green embryos, and then the pressure relief air intake valve 234 is used to intake air to restore the main chamber 228 to normal pressure, the discharge valve 23 is opened, the lower mold 33 is moved out of the vacuum chamber 2, and then the prebaked anode green embryos are taken out.
[0064] Embodiment 4:
[0065] On the basis of Example 1, add:
[0066] Reference Figure 1 and Figure 3 The molding device 3 includes a press 31, an upper mold 32 and a lower mold 33. The telescopic end of the press 31 is connected to the upper mold 32 and drives the upper mold 32 to move up and down. The lower mold 33 is movably arranged below the upper mold 32 and is correspondingly combined with the upper mold 32.
[0067] The press 31 includes a hydraulic rod 311, which passes through the vacuum chamber 2 and is connected to the upper mold 32. A sliding sealing sleeve 312 is tightly sleeved at the contact point between the hydraulic rod 311 and the vacuum chamber 2. The sliding sealing sleeve 312 is fixed on the vacuum chamber 2 and is in relative sliding contact with the hydraulic rod 311.
[0068] The upper mold 32 is telescopically mounted on the hydraulic rod 311 via a telescopic rod 321 , a telescopic spring 322 is installed in the telescopic rod 321 , and the telescopic spring 322 passively controls the elastic telescopic movement of the telescopic rod 321 .
[0069] Reference Figure 1 , Figure 3 and Figure 4 The lower mold 33 is installed in the vacuum chamber 2 through a positioning groove 331, a conveying chain 332 is installed at the bottom of the positioning groove 331, and a conveying tooth 333 is set at the bottom of the lower mold 33. The conveying chain 332 and the conveying tooth 333 cooperate with each other and control the lower mold 33 to move along the mold track 336. The side of the lower mold 33 is spliced together by splicing plates 334, and the splicing plates 334 are spliced and fixed to each other by locking devices 335.
[0070] The locking device 335 is that the lower mold 33 and the splicing plate 334 are provided with half bolts in corresponding directions and spliced with each other, and then connected by nuts.
[0071] Reference Figure 1 and Figure 3 The vacuum device 4 includes a vacuum tank 41, a vacuum pump 42 and an exhaust pipe 43. The vacuum tank 41 is connected to the vacuum chamber 2 through the exhaust pipe 43. The vacuum tank 41 is connected to the vacuum pump 42. The vacuum pump 42 is indirectly connected to the vacuum chamber 2 through the vacuum tank 41 and uses suction to extract the gas in the vacuum tank 41 and the vacuum chamber 2 so that the vacuum tank 41 and the vacuum chamber 2 form a near-vacuum environment. A one-way valve 412 is provided at the connection between the vacuum tank 41 and the vacuum pump 42, and a pressure valve 411 is provided at the connection between the vacuum tank 41 and the exhaust pipe 43.
[0072] When the vacuum chamber 2 is in a vacuum state, the internal air pressure is less than 0.6 MPa.
[0073] The above contents are merely examples and explanations of the structure of the present invention. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the invention or exceed the scope defined by the claims, they should all fall within the protection scope of the present invention.
Claims
1. A prebaked anode processing and forming machine based on a vacuum environment, characterized in that: The invention comprises a vacuum chamber (2), wherein a molding device (3) is installed in the vacuum chamber (2), wherein the molding device (3) is externally connected to a feeding device (1), wherein the feeding device (1) feeds raw materials into the molding device (3) at periodic intervals through a feeding mechanism, and wherein a vacuum device (4) is externally connected to the vacuum chamber (2), wherein the vacuum device (4) draws air from the vacuum chamber (2) by generating negative pressure; The vacuum chamber (2) is provided with an inlet, an outlet, a material discharge port and an air extraction port, and is blocked by controlling the inlet valve (21), the outlet valve (22), the material discharge valve (23) and the air extraction valve (24) respectively.
2. The prebaked anode forming machine based on a vacuum environment according to claim 1, characterized in that: The feeding device (1) comprises a material box (11), a discharge hopper (12) and a measuring vehicle (13); the material box (11) is movably connected to the discharge hopper (12), the discharge hopper (12) is movably connected to the measuring vehicle (13), and the raw materials stored in the material box (11) enter the measuring vehicle (13) through the discharge hopper (12) in sequence.
3. The prebaked anode forming machine based on a vacuum environment according to claim 2, characterized in that: The material box (11) has a raw material opening (112) at the top, and the raw materials enter the material box (11) through the raw material opening (112) for processing or temporary storage. A stirring brush (111) is installed in the material box (11), and the stirring brush (111) is driven by a motor to rotate and stir the raw materials in the material box (11). The material box (11) is in the shape of a rotating body and the stirring brush (111) rotates in close contact with the inner wall of the material box (11). A discharge valve (113) is provided at the bottom of the material box (11); The discharge hopper (12) is driven by the rotation of the turntable (120) to move to the position directly below the discharge valve (113). A plurality of discharge hoppers (12) are arranged in a circle at intervals on the turntable (120) and are moved in sequence to the position directly below the discharge valve (113). A bottom valve (121) is installed at the bottom of the discharge hopper (12). A hopper valve handle (122) is provided on the bottom valve (121). The hopper valve handle (122) moves along the hopper handle track (123) driven by the movement of the discharge hopper (12) and controls the opening and closing of the bottom valve (121).
4. A prebaked anode processing and forming machine based on a vacuum environment according to claim 2 or 3, characterized in that: A moving wheel (131) is installed at the bottom of the measuring trolley (13), and the moving wheel (131) moves along the measuring trolley track (136). The measuring trolley (13) is open at the top and a loading valve (133) is installed at the bottom. The loading valve (133) is driven to the molding device (3) by the movement of the measuring trolley (13). A measuring trolley valve handle (134) is provided on the loading valve (133). The measuring trolley valve handle (134) moves along the measuring trolley handle track (135) and controls the opening and closing of the loading valve (133) when the measuring trolley (13) moves. A weighing device (132) is provided inside the measuring trolley (13).
5. The prebaked anode forming machine based on a vacuum environment according to claim 1, characterized in that: A first sealing strip (212) is provided at the contact point between the inlet valve (21) and the vacuum chamber (2); the inlet valve (21) is driven by the first telescopic cylinder (211) to slide along the first door track (213) to control opening and closing; A second sealing strip (222) is provided at the contact point between the outlet valve (22) and the vacuum chamber body (2), and the outlet valve (22) is driven by the second telescopic cylinder (221) to slide along the second door track (223) to control opening and closing.
6. The prebaked anode forming machine based on a vacuum environment according to claim 5, characterized in that: The vacuum chamber (2) is provided with an inner valve (224), and the inner valve (224) controls and separates the internal chamber space of the vacuum chamber (2) into two independent chamber spaces, namely a buffer chamber (226) and a main chamber (228). The outlet valve (22) is indirectly connected to the main chamber (228) via the buffer chamber (226). The inner valve (224) is controlled to open and close via an inner valve cylinder (225), and the buffer chamber (226) is connected to and installed with a buffer air inlet valve (227).
7. The prebaked anode forming machine based on a vacuum environment according to claim 1, characterized in that: A third sealing strip (232) is provided at the contact point between the discharge valve (23) and the vacuum chamber (2); the discharge valve (23) is driven by a third telescopic cylinder (231) to slide along a third door track (233) to control opening and closing; and a pressure relief air intake valve (234) is connected to and installed on the vacuum chamber (2); The air extraction valve (24) comprises a door plug (241), and the door plug (241) is controlled to move and block the air extraction port through a telescopic shaft (242). A barometer (243) is connected to the vacuum chamber (2).
8. The prebaked anode forming machine based on a vacuum environment according to claim 1, characterized in that: The molding device (3) comprises a press (31), an upper mold (32) and a lower mold (33); the telescopic end of the press (31) is connected to the upper mold (32) and drives the upper mold (32) to move up and down; the lower mold (33) is movably arranged below the upper mold (32) and is correspondingly combined with the upper mold (32); The press (31) comprises a hydraulic rod (311), the hydraulic rod (311) passes through the vacuum chamber (2) and is connected to the upper mold (32), a sliding sealing sleeve (312) is tightly sleeved at the contact point between the hydraulic rod (311) and the vacuum chamber (2), and the sliding sealing sleeve (312) is fixed on the vacuum chamber (2) and is in relative sliding contact with the hydraulic rod (311); The upper mold (32) is telescopically mounted on the hydraulic rod (311) via a telescopic rod (321), a telescopic spring (322) is installed inside the telescopic rod (321), and the telescopic spring (322) passively controls the elastic expansion and contraction of the telescopic rod (321).
9. The prebaked anode forming machine based on vacuum environment according to claim 8, characterized in that: The lower mold (33) is installed in the vacuum chamber (2) through a positioning groove (331); a conveying chain (332) is installed at the bottom of the positioning groove (331); a conveying tooth (333) is arranged at the bottom of the lower mold (33); the conveying chain (332) and the conveying tooth (333) cooperate with each other and control the lower mold (33) to move along the mold track (336); the side surface of the lower mold (33) is spliced together by splicing plates (334); and the splicing plates (334) are spliced and fixed to each other by locking devices (335).
10. The prebaked anode forming machine based on vacuum environment according to claim 1, characterized in that: The vacuum device (4) comprises a vacuum tank (41), a vacuum pump (42) and an exhaust pipe (43); the vacuum tank (41) is connected to the vacuum chamber (2) via the exhaust pipe (43); the vacuum tank (41) is connected to the vacuum pump (42); the vacuum pump (42) is indirectly connected to the vacuum chamber (2) via the vacuum tank (41) and uses suction to extract gas from the vacuum tank (41) and the vacuum chamber (2) so that the vacuum tank (41) and the vacuum chamber (2) form a near-vacuum environment; a one-way valve (412) is provided at the connection between the vacuum tank (41) and the vacuum pump (42); and a pressure valve (411) is provided at the connection between the vacuum tank (41) and the exhaust pipe (43).