Novel steel rail transport flatcar

By designing a new type of rail transportation vehicle including frame, hook slow device, rail transverse movement device, and rail transmission device, the problem that the existing technology cannot cooperate with other vehicles to cooperate with other vehicles and cannot meet the overall transportation needs of the rails. Automated rail transmission and location adjustment is suitable for the narrow space of subway construction.

CN119329571AActive Publication Date: 2025-01-21BAOJI CSR TIMES ENG MACHINERY
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Patent Information

Application Number
CN202411759211.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-01-21
Estimated Expiration
2044-12-03

AI Technical Summary

Technical Problem

Existing rail transport flat vehicles cannot be equipped with other operating devices, and it is difficult to cooperate with rail unloading vehicles, rail retracting vehicles and other vehicles, and cannot adapt to the length and space requirements of the entire vehicle in subway construction, and cannot meet the horizontal and vertical requirements of the rails in the overall transportation process. The requirements for vertical position adjustment and longitudinal conveying.

Method used

A new type of rail transport flat car is designed, including a frame, a hook and buffer device, a rail traverse device, a rail conveying device, a rail storage platform and a bogie. The hook and slow device is connected to other vehicles to achieve grouping and coordination; the rail traverse device and the rail conveying device realize the automated overall smooth driving and position adjustment of the rail.

Benefits of technology

The coordination of the flat -car flat vehicle and other vehicles can automatically complete the overall transportation and location adjustment of the rails. It is suitable for a small environment for the construction of subway construction, which improves the efficiency and equipment practicality of the equipment.

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Abstract

The invention provides a novel steel rail transportation flat car which comprises a car frame, and hook buffer devices are fixedly installed at the two ends of the car frame. The two steel rail transverse moving devices are fixedly installed at the two ends of the top of the vehicle frame correspondingly. According to the novel steel rail transport flatcar provided by the invention, through cooperation of the frame and the hook buffer device, when the novel steel rail transport flatcar is used, the hook buffer device is connected with other vehicles and can be freely grouped and matched with other vehicles, so that steel rails can be stored on the novel steel rail transport flatcar; the device can also be matched with other vehicles to complete rail unloading and rail collecting operation; and overall stable driving of the steel rails is achieved through the steel rail transverse moving device and the steel rail conveying device, the transferring process is completely automatically achieved, the automation degree is high, the overall position of the steel rails can be changed in an unstressed mode, the space is saved, meanwhile, the quality of the steel rails is protected, and the device is suitable for working in the narrow-space construction environment such as subways.
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Description

Technical Field

[0001] The invention relates to the technical field of railway engineering machinery, and in particular to a novel rail transport flat car. Background Art

[0002] At present, with the rapid development of urban infrastructure, more and more cities have begun to vigorously build subway rail transit. Due to the limitation of shield size, the construction space in the subway is small. During the subway construction process, subway track laying is the most important process and also the part with the largest workload. Often, the efficiency of subway track laying directly affects the time node of subway opening, so track transport flat cars will be used to transport rails to increase the speed of rail laying.

[0003] For example, in the patent application with announcement number CN113335316A in the prior art, it is horizontally arranged in the tunnel through the track, and is arranged along the length direction of the tunnel; the car body is arranged on the track, and the car body includes a horizontally arranged mounting plate and a top plate; the traveling mechanism is arranged below the car body, and the car body moves on the track along the length direction of the track through the traveling mechanism; the sleeper bearing mechanism is arranged on the car body, and is located at the front end of the top of the car body; the rail bearing mechanism is arranged on the car body, and the length direction of the rail bearing mechanism is consistent with the length direction of the track; the transport feeding mechanism is arranged on the rail bearing mechanism. The rail transport flat car for subway construction shown in the present invention can carry rails and sleepers on the track through the flat car, and transport a large number of sleepers and rails to the construction site, thereby increasing the handling capacity, reducing the labor intensity, avoiding multiple handling, improving work efficiency, and improving the practicality of the equipment.

[0004] However, the rail storage flat car mainly relies on ordinary flat cars plus roller beams to transport long rails. It cannot carry other operating devices and is difficult to cooperate with vehicles such as rail unloading vehicles and rail collecting vehicles. It cannot adapt to subway construction scenarios that have requirements on the length and space of the entire vehicle. Moreover, it cannot meet the needs of lateral and vertical position adjustment and longitudinal transportation during the overall transportation of the rails.

[0005] Therefore, it is necessary to provide a new type of rail transport flat car to solve the above-mentioned technical problems. Summary of the invention

[0006] The present invention provides a novel rail transport flat car, which solves the problems of being unable to carry other operating devices, being difficult to cooperate with a rail unloading car and a rail collecting car, being unsuitable for the requirements of subway construction on the length and space of the whole car, and being unable to meet the requirements of the lateral, vertical and longitudinal adjustment of the overall transportation of the rails.

[0007] In order to solve the above technical problems, the present invention provides a new type of rail transport flat car, comprising:

[0008] A frame, with hook buffer devices fixedly installed at both ends of the frame;

[0009] Two rail transverse moving devices, the two rail transverse moving devices are respectively fixedly mounted at two ends of the top of the frame, and rail conveying devices are arranged on both sides of the two rail transverse moving devices;

[0010] Two rail storage platforms, the two rail storage platforms are respectively fixedly installed at two ends of the frame;

[0011] Two bogies are respectively arranged at two ends of the bottom of the frame.

[0012] Preferably, the rail storage platform is arranged between the rail transverse movement device and the rail conveying device.

[0013] Preferably, railings are fixedly installed at both ends of the top of the frame, and vehicle ladders are fixedly installed at both ends of the two sides of the frame.

[0014] Preferably, a battery, an air brake system, a toolbox and a hand brake are respectively provided at the bottom of the frame, the air brake system is provided on the side of the battery, the toolbox is provided on the side of the air brake system, and the hand brake is provided on the side of the toolbox.

[0015] Preferably, a plurality of magnetic suction components are arranged on the top of the rail storage platform, and each of the plurality of magnetic suction components includes a fixed frame, a sliding rod, a spring, a connecting frame, a push switch and an electromagnet, the electromagnet is slidably connected to the inner side surface of the fixed frame, the connecting frame is fixedly installed on the bottom of the electromagnet, the sliding rod is slidably connected to the inside of the connecting frame, and the bottom of the sliding rod is fixedly installed on the bottom of the inner side surface of the fixed frame, the spring is sleeved on the outer side surface of the sliding rod, and the push switch is fixedly installed on the bottom of the inner side surface of the fixed frame.

[0016] Preferably, an extension rod is fixedly mounted on the bottom of the fixing frame, the outer side surface of the extension rod is slidably connected with a fixing rod, and the bottom of the fixing rod is fixedly mounted on the top of the rail storage platform.

[0017] Preferably, the internal thread on the front side of the fixing rod is connected with a locking screw, and one end of the locking screw abuts against the side surface of the extension rod.

[0018] Compared with the related art, the novel rail transport flat car provided by the present invention has the following beneficial effects:

[0019] The present invention provides a novel rail transport flat car, which is coordinated through a vehicle frame and a hook buffer device. When in use, the hook buffer device is connected to other vehicles, and can be freely grouped and coordinated with other vehicles, so that the rail transport flat car can not only store rails, but also cooperate with other vehicles to complete rail unloading and rail collection operations; and the rail transverse shifting device and the rail conveying device are used to achieve overall stable driving of the rails, and the transfer process is fully automated with a high degree of automation. The position of the rails can be changed as a whole without stress, which saves space while protecting the quality of the rails. The rail transport flat car is suitable for working in a construction environment with narrow space such as a subway. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 A schematic structural diagram of a first embodiment of a novel rail transport flat car provided by the present invention;

[0021] Figure 2 for Figure 1 The schematic diagram of the top view structure shown;

[0022] Figure 3 A schematic structural diagram of a second embodiment of a novel rail transport flat car provided by the present invention;

[0023] Figure 4 for Figure 1 The schematic diagram of the magnetic attraction component structure shown;

[0024] Figure 5 for Figure 4 The cross-sectional structure diagram of the magnetic suction component is shown.

[0025] Numbers in the figure: 1. Ladder, 2. Handrail, 3. Bogie, 4. Battery, 5. Air brake system, 6. Toolbox, 7. Hand brake, 8. Hook buffer device, 9. Frame, 10. Rail conveying device, 11. Rail transverse movement device, 12. Rail storage platform, 13. Magnetic suction assembly, 131. Fixed frame, 132. Sliding rod, 133. Spring, 134. Connecting frame, 135. Push switch, 136. Electromagnet, 14. Extension rod, 15. Fixed rod, 16. Locking screw. DETAILED DESCRIPTION

[0026] The present invention will be further described below in conjunction with the accompanying drawings and implementation modes.

[0027] First embodiment

[0028] Please refer to Figure 1 , Figure 2 ,in, Figure 1 A schematic structural diagram of a first embodiment of a novel rail transport flat car provided by the present invention; Figure 2 for Figure 1A novel rail transport flat car comprises: a frame 9, with hook buffer devices 8 fixedly mounted on both ends of the frame 9;

[0029] Two rail transverse moving devices 11, the two rail transverse moving devices 11 are respectively fixedly mounted at two ends of the top of the frame 9, and rail conveying devices 10 are arranged on both sides of the two rail transverse moving devices 11;

[0030] Two rail storage platforms 12, the two rail storage platforms 12 are fixedly mounted at two ends of the vehicle frame 9 respectively;

[0031] Two bogies 3 are respectively arranged at two ends of the bottom of the frame 9 .

[0032] The rail storage platform 12 is disposed between the rail transverse movement device 11 and the rail conveying device 10 .

[0033] Handrails 2 are fixedly installed at both ends of the top of the frame 9, and vehicle ladders 1 are fixedly installed at both ends of the two sides of the frame 9.

[0034] A battery 4, an air brake system 5, a tool box 6 and a hand brake 7 are respectively arranged at the bottom of the frame 9. The air brake system 5 is arranged on the side of the battery 4, the tool box 6 is arranged on the side of the air brake system 5, and the hand brake 7 is arranged on the side of the tool box 6.

[0035] The ladder 1 is used to facilitate workers to get on and off the flat car; the railing 2 is used to ensure the safety of workers when the vehicle is in operation; two bogies 3 are used for vehicle running and steering; the battery 4 is used to power the electrical equipment of the whole vehicle; the tool box 6 can store tools used for whole vehicle operation and maintenance; the air brake system 5 ensures the braking and relief of the vehicle when it is in operation; the hand brake 7 is used for parking the vehicle when it is parked for a long time or on a slope to prevent the vehicle from slipping; the frame 9 is used to provide a reference and space, as the main body of the vehicle, to carry other devices; two sets of hook buffer devices 8 are used for flat cars to be connected to each other or to other vehicles for marshaling operations; two sets of rail storage platforms 12 are used to store rails; two sets of rail conveying devices 10 can convey rails longitudinally and prevent the rails from tipping over during transportation; two sets of rail transverse movement devices 11 can lift and lower rails, adjust the height of rails, and move rails laterally to place them on the rail storage platform 12 or the rail conveying device 10.

[0036] The working principle of a novel rail transport flat car provided by the present invention is as follows:

[0037] When in use, several vehicle frames 9 are connected by hook buffer devices 8 to form a rail transport vehicle capable of storing rails of required length, and the rail transverse shifting device 11 is moved transversely to the middle position; when loading rails, the rails are transported to the designated position by the rail conveying device 10, and then dropped onto the rail transverse shifting device 11; the rails are sequentially dropped onto the rail storage platform 12 through the transverse movement of the rail transverse shifting device 11; the rail transport vehicle marshaling and the traction vehicle marshaling are combined to transfer the rails to the designated operation area;

[0038] When unloading the rails, the rail transverse movement device 11 moves horizontally to push the rails stored on the rail storage platform 12 to the middle position in sequence, lifts the rails onto the rail conveying device 10, and longitudinally transports the rails away from the rail transport vehicle; the rail conveying device 10 can adjust the height of the rails to keep it consistent with the operating height of other vehicles (rail unloading vehicle, rail collecting vehicle), so as to cooperate in completing the rail unloading and rail collecting operations.

[0039] Compared with the related art, the novel rail transport flat car provided by the present invention has the following beneficial effects:

[0040] Through the cooperation of the frame 9 and the hook buffer device 8, when in use, the hook buffer device 8 is connected to other vehicles and can be freely grouped and coordinated with other vehicles, so that the rail transport flat car can not only store rails, but also cooperate with other vehicles to complete rail unloading and rail collection operations; and the overall stable driving of the rails is achieved through the rail transverse shifting device 11 and the rail conveying device 10, and the transfer process is fully automated with a high degree of automation. The overall position of the rails can be changed without stress, which saves space while protecting the quality of the rails. It is suitable for work in construction environments with narrow spaces such as subways.

[0041] Second embodiment

[0042] Please refer to Figure 3 , Figure 4 and Figure 5 Based on the novel rail transport flat car provided by the first embodiment of the present application, the second embodiment of the present application proposes another novel rail transport flat car. The second embodiment is only a preferred embodiment of the first embodiment, and the implementation of the second embodiment will not affect the independent implementation of the first embodiment.

[0043] Specifically, the difference of the new type of rail transport flat car provided in the second embodiment of the present application is that, in a new type of rail transport flat car, a plurality of magnetic suction components 13 are arranged on the top of the rail storage platform 12, and the plurality of magnetic suction components 13 include a fixed frame 131, a sliding rod 132, a spring 133, a connecting frame 134, a press switch 135 and an electromagnet 136, the electromagnet 36 is slidably connected to the inner side surface of the fixed frame 131, the connecting frame 134 is fixedly installed at the bottom of the electromagnet 136, the sliding rod 132 is slidably connected to the inside of the connecting frame 134, and the bottom of the sliding rod 132 is fixedly installed at the bottom of the inner side surface of the fixed frame 131, the spring 133 is sleeved on the outer side surface of the sliding rod 132, and the press switch 135 is fixedly installed at the bottom of the inner side surface of the fixed frame 131.

[0044] An extension rod 14 is fixedly installed at the bottom of the fixing frame 131 , and a fixing rod 15 is slidably connected to the outer side of the extension rod 14 . The bottom of the fixing rod 15 is fixedly installed on the top of the rail storage platform 12 .

[0045] A locking screw 16 is connected to the inner thread of the front side of the fixing rod 15 , and one end of the locking screw 16 abuts against the side surface of the extension rod 14 .

[0046] The working principle of a novel rail transport flat car provided by the present invention is as follows:

[0047] When in use, the user places the rail on the rail storage platform 12, and the bottom of the rail presses the electromagnet 136, so that the electromagnet 136 drives the connecting frame 134 to move downward, so that the bottom of the connecting frame 134 presses on the top of the pressing switch 135, and the electromagnet 136 can be activated by pressing the switch 135, so that the electromagnet 136 is energized to generate magnetic force, so that the rail is magnetically limited by the electromagnet 136;

[0048] When the rail needs to be removed, the staff lifts the rail through the rail transverse movement device 11. At this time, the spring 133 pushes the connecting frame 134 to move upward, so that the bottom of the connecting frame 134 is away from the pressing switch 135, so that the electromagnet 136 stops working and cancels the magnetic attraction of the rail.

[0049] Compared with the related art, the novel rail transport flat car provided by the present invention has the following beneficial effects:

[0050] By placing the rail on top of the electromagnet 136, the fixed magnet 136 can be energized to limit the rail, thereby preventing the rail from moving when the transport vehicle starts or brakes.

[0051] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A new type of rail transport flat car, characterized in that: include: A frame, with hook buffer devices fixedly installed at both ends of the frame; Two rail transverse moving devices, the two rail transverse moving devices are respectively fixedly mounted at two ends of the top of the frame, and rail conveying devices are arranged on both sides of the two rail transverse moving devices; Two rail storage platforms, the two rail storage platforms are respectively fixedly installed at two ends of the frame; Two bogies are respectively arranged at two ends of the bottom of the frame.

2. A new type of rail transport flat car according to claim 1, characterized in that: The rail storage platform is arranged between the rail transverse movement device and the rail conveying device.

3. The novel rail transport flat car according to claim 1 is characterized in that: Both ends of the top of the frame are fixedly mounted with railings, and both ends of the top of the frame are fixedly mounted with vehicle ladders.

4. The novel rail transport flat car according to claim 1 is characterized in that: A battery, an air brake system, a tool box and a hand brake are respectively arranged at the bottom of the frame. The air brake system is arranged on the side of the battery, the tool box is arranged on the side of the air brake system, and the hand brake is arranged on the side of the tool box.

5. The novel rail transport flat car according to claim 1 is characterized in that: A plurality of magnetic suction components are arranged on the top of the rail storage platform, and each of the plurality of magnetic suction components includes a fixed frame, a sliding rod, a spring, a connecting frame, a push switch and an electromagnet. The electromagnet is slidably connected to the inner side surface of the fixed frame, the connecting frame is fixedly installed on the bottom of the electromagnet, the sliding rod is slidably connected to the inside of the connecting frame, and the bottom of the sliding rod is fixedly installed on the bottom of the inner side surface of the fixed frame, the spring is sleeved on the outer side surface of the sliding rod, and the push switch is fixedly installed on the bottom of the inner side surface of the fixed frame.

6. The novel rail transport flat car according to claim 5 is characterized in that: An extension rod is fixedly installed at the bottom of the fixing frame, a fixing rod is slidably connected to the outer side of the extension rod, and the bottom of the fixing rod is fixedly installed on the top of the rail storage platform.

7. The novel rail transport flat car according to claim 6 is characterized in that: The internal thread on the front side of the fixing rod is connected with a locking screw, and one end of the locking screw abuts against the side surface of the extension rod.

Citation Information

Patent Citations

  • Rail transporting flat car for subway construction

    CN113335316A

  • A rail loading train for transporting and for loading and unloading long rails

    CN1095995A

  • Cross beam and steel rail transport vehicle

    CN113815728A

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    CN116716765A

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    CN118773969A