An automatic attaching device for the lens cover film material of an electronic product

By designing automated lens hood film attachment equipment, the machine and multiple components are used to achieve automated film supply and attachment, solving the problems of low efficiency and unstable accuracy of traditional manual film adhesion, and improving film adhesion efficiency and accuracy.

CN119329826BActive Publication Date: 2025-06-17DEJI AUTOMATION TECH CO LTD
View PDF 6 Cites 0 Cited by

Patent Information

Application Number
CN202411858550.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-06-17
Estimated Expiration
2044-12-17

AI Technical Summary

Technical Problem

The traditional manual filming method is inefficient and unstable in the case of a small lens hood on a handheld terminal.

Method used

An automated attachment equipment for the film material of the lens hood of electronic products is designed, including a machine, a tray loading and unloading assembly, a membrane supply module, a membrane patch assembly, an exchange loading assembly and a multi-axis robotic assembly, through which the automated membrane material supply and attachment process is realized.

Benefits of technology

The film efficiency and accuracy are improved, and the rapid and stable bonding of multiple film materials is achieved, solving the problems of low efficiency and unstable accuracy of traditional hand-made films.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119329826B_ABST
    Figure CN119329826B_ABST
Patent Text Reader

Abstract

The present invention relates to an automatic attaching device for a lens cover film material of an electronic product, comprising: a machine table; a loading and unloading component for the material tray, which is used for loading and unloading the loading material tray on which the lens cover of the electronic product is placed; a film supply module, which is used for providing the film material; a film attaching component, which is arranged on the machine table and is used for attaching the peeled film material to the lens cover of the electronic product; an exchange loading component, which is arranged on the machine table and is used for alternately transporting the lens cover of the electronic product to the film attaching position; a loading multi-axis manipulator component, which is arranged on the machine table and is used for transferring the lens cover of the electronic product between the loading and unloading component for the material tray and the exchange loading component. The present invention realizes quickly providing the lens cover of the electronic product to the film attaching position through the exchange loading component, improving the film attaching efficiency; realizes automatic film supply through the film supply component and the film tearing component, improving the film material supply efficiency, and can attach multiple film materials at one time through the film attaching component and the exchange loading component, improving the efficiency, and having high stability of the film attaching accuracy.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to an electronic product film pasting device, and particularly to an automatic film attaching device for a lens cover film material of an electronic product. Background Art

[0002] With the demands of image recognition and photography, cameras have become essential accessories for many handheld terminals, especially mobile phones. Since the lens assembly is a precision component, in order to ensure normal use, it must be dust-proof, waterproof, and anti-fouling. Therefore, a lens cover is usually provided outside the lens module. Before assembly, the lens cover also requires multiple processes. Therefore, in order to prevent contamination and scratching inside the lens cover, a protective film is usually attached to the inner side of the lens module. Since the lens cover on the handheld terminal is usually small in size, the traditional manual film pasting method has low efficiency and unstable fitting accuracy. Summary of the Invention

[0003] Aiming at the deficiencies of the prior art, the purpose of the present invention is to provide an automatic film attaching device for a lens cover film material of an electronic product.

[0004] The technical solution adopted by the present invention to solve its technical problems is: an automatic film attaching device for a lens cover film material of an electronic product, comprising:

[0005] A machine table;

[0006] A material tray loading and unloading assembly, which is arranged on the machine table and is used for loading and unloading the loading tray for placing the lens cover of the electronic product;

[0007] A film supply module, which is arranged on the machine table and is used for providing the film material;

[0008] A film pasting assembly, which is arranged on the machine table and is used for pasting the peeled film material onto the lens cover of the electronic product;

[0009] An exchange loading assembly, which is arranged on the machine table and is used for alternately transporting the lens cover of the electronic product to the film pasting position;

[0010] A loading multi-axis manipulator assembly, which is arranged on the machine table and is used for transferring the lens cover of the electronic product between the material tray loading and unloading assembly and the exchange loading assembly;

[0011] The swapping and loading component includes a switch rack disposed on the machine table, an upper slide table component and a lower slide table component extending along the length direction of the switch rack, a flipping and film-applying rack disposed at one end of the switch rack, a flipping cross beam slidably connected to the flipping and film-applying rack up and down, a film-applying flipping table rotatably connected to the flipping cross beam, an adsorption magnet and a film material tray positioning block disposed on the front surface of the film-applying flipping table, a flipping motor disposed on the flipping cross beam for driving the film-applying flipping table to rotate around a horizontal rotation axis, a flipping lifting linear module disposed on the machine table for driving the flipping cross beam to lift and lower, and film-applying lifting components are provided at the bottoms of both ends of the switch rack, and the film-applying lifting components are used to lift the film material tray on the lower slide table component to the same height as the film material tray on the upper slide table component; the film-applying lifting components include film-applying lifting cylinders disposed on the switch rack and film-applying lifting heads disposed on the film-applying lifting cylinders;

[0012] The film-applying component includes a film-applying moving module moving in a three-dimensional space and a film-transfer head component disposed on the film-applying moving module. The film-transfer head component includes a film-transfer connection seat, a film-transfer seat slidably connected to the film-transfer connection seat up and down, a moving vacuum top plate disposed at the bottom of the film-transfer seat, a film-transfer vacuum seat disposed at the bottom of the moving vacuum top plate. A film-transfer vacuum chamber is provided at the top of the film-transfer vacuum seat, and a film-transfer vacuum suction nozzle is provided at the bottom of the film-transfer vacuum seat. A film-transfer top column is slidably connected in the film-transfer vacuum suction nozzle. A plug is provided at the top of the film-transfer top column, and the plug is located in the film-transfer vacuum chamber. The outer diameter of the bottom of the plug is larger than the aperture of the top opening of the film-transfer vacuum suction nozzle. When the plug is in the lower limit position under the action of gravity, the bottom of the plug fits the bottom of the film-transfer vacuum chamber and blocks the top opening of the film-transfer vacuum suction nozzle. The bottom of the film-transfer top column is lower than the bottom of the film-transfer vacuum suction nozzle, and the bottom of the film-transfer vacuum suction nozzle is lower than the bottom of the film-transfer vacuum seat.

[0013] As a further improvement of this design, the bottom opening of the film-transfer vacuum suction nozzle is a cone with a large bottom and a small top. A film-applying elastic member is connected between the film-transfer seat and the film-transfer connection seat, and the film-applying elastic member applies a downward elastic force to the film-transfer seat. A pressure sensor is connected between the film-transfer connection seat and the film-transfer seat.

[0014] As a further improvement of this design, the film supply module includes a film material rotating motor arranged on the machine table, a film material rotating beam arranged on the film material rotating motor, film material bins arranged at both ends of the top of the film material rotating beam, a film material lifting assembly arranged on the machine table, a film material transfer gantry module arranged on the machine table, a film material picking suction cup cylinder group and a top film clamping jaw arranged on the film material transfer gantry module, a film loading table arranged on the machine table, a bottom film discard bin and a middle film discard bin arranged on the machine table, and an intermediate film peeling clamping jaw assembly arranged on the machine table. The film material lifting assembly includes a vertically lifting film material lifting linear module and a top film seat arranged on the film material lifting linear module. The film material bin is surrounded by a plurality of vertical film material bin blocks arranged along the edge of the film material. The film loading table is a vacuum suction cup table.

[0015] As a further improvement of this design, the intermediate film peeling clamping jaw assembly includes an intermediate film peeling machine frame, an intermediate film peeling pneumatic clamping jaw rotatably connected to the intermediate film peeling machine frame, and an intermediate film peeling motor arranged on the intermediate film peeling machine frame. The intermediate film peeling motor drives the intermediate film peeling pneumatic clamping jaw to rotate. The rotation axis of the intermediate film peeling pneumatic clamping jaw is horizontal. The intermediate film peeling pneumatic clamping jaw is located directly above the top opening of the middle film discard bin. The intermediate film peeling motor and the intermediate film peeling pneumatic clamping jaw are driven and connected through a synchronous belt assembly.

[0016] As a further improvement of this design, the film material picking suction cup cylinder group includes two parallel picking cylinders and picking suction nozzles arranged on the picking cylinders. The top film clamping jaw is located on the side of the picked film material.

[0017] As a further improvement of this design, the film pasting moving module is a gantry module. The film pasting moving module is connected to the film moving head assembly through a film pasting rotating motor. The rotation axis of the film pasting rotating motor is vertical.

[0018] As a further improvement of this design, the upper layer sliding table assembly and the lower layer sliding table assembly are arranged parallel to each other up and down and have the same structure. The upper layer sliding table assembly includes a horizontal slide rail, a slide table moving linear module, and a slide table plate arranged on the slide table moving linear module. The top of the slide table plate is provided with a tray positioning block and a tray positioning pin for positioning the film pasting tray.

[0019] As a further improvement of the present design, a secondary positioning assembly is also provided on the machine platform, and the secondary positioning assembly includes a secondary positioning frame arranged on the machine platform, a secondary positioning plate arranged on the top of the secondary positioning frame, and a secondary positioning block group arranged on the top of the secondary positioning plate. The secondary positioning block group includes a secondary positioning fixed block, secondary positioning movable blocks distributed on both sides of the secondary positioning fixed block, a movable slide plate slidably connected to the secondary positioning plate, a secondary positioning spring clamped between the movable slide plate and the secondary positioning movable block, and a secondary positioning cylinder arranged under the secondary positioning plate. The secondary positioning cylinder is connected to the movable slide plate, and a V-shaped positioning notch is provided on the opposite side of the secondary positioning movable block and the secondary positioning fixed block. The sliding direction of the secondary positioning movable block points to the secondary positioning fixed block, a positioning slide groove is provided on the secondary positioning plate, and the secondary positioning movable block is provided with a sliding claw that slidably cooperates with the positioning slide groove. The top of the secondary positioning plate is provided with a fixed positioning groove, the secondary positioning fixed block is provided with a fixed positioning strip matched with the fixed positioning groove, both sides of the secondary positioning plate are provided with hand nuts, the hand nuts abut the ends of the secondary positioning fixed block, the movable slide plate is provided with a sliding guide rod, the sliding guide rod is slidably matched with the secondary positioning movable block, the secondary positioning spring is sleeved on the sliding guide rod, the secondary positioning plate is provided with a secondary positioning pin, the fixed positioning strip is matched with the secondary positioning pin. The V-shaped opening edge of the secondary positioning movable block is provided with a material pressing boss, and the height difference between the material pressing boss and the top surface of the secondary positioning plate is greater than or equal to the edge thickness of the electronic product lens cover.

[0020] As a further improvement of the present design, a defective product unloading assembly is also provided on the machine platform, and the defective product unloading assembly includes a defective product unloading rack arranged on the machine platform, a defective product slide assembly arranged on the defective product unloading rack, and a detection proximity switch arranged on the machine platform. The detection proximity switches are respectively distributed on the two end-of-stroke sides of the defective product slide assembly. A defective product positioning pin for positioning the defective product tray is provided on the top of the defective product slide assembly. A detection swing arm is horizontally rotatably connected to the defective product slide assembly. One end of the detection swing arm extends to the bottom of the defective product tray. When the other end of the detection swing arm is in a tilted state, it is at the same height as the detection proximity switch. The defective product tray is provided with a defective product area for placing defective products and a feeding area for placing good products. When the detection swing arm is pressed down by the defective product tray, one end of the detection swing arm cooperating with the detection proximity switch is in a tilted state. When the detection swing arm is not pressed down by the defective product tray, one end of the detection swing arm cooperating with the detection proximity switch is in a drooping state. The defective product slide assembly includes a rodless cylinder and a defective product translation seat connected to the rodless cylinder, and the detection swing arm is rotatably connected to the defective product translation seat.

[0021] As a further improvement of this design, the feeding multi-axis manipulator assembly includes a multi-axis manipulator body and a multi-axis material transfer assembly arranged on the multi-axis manipulator body. The multi-axis material transfer assembly includes a multi-axis material transfer connecting seat, a multi-axis material transfer suction nozzle plate arranged at the bottom of the multi-axis material transfer connecting seat, a material transfer vacuum suction nozzle arranged on the multi-axis material transfer suction nozzle plate, a replenishing lifting cylinder arranged on the side of the multi-axis material transfer connecting seat, and a replenishing vacuum suction nozzle arranged on the replenishing lifting cylinder. When the replenishing vacuum suction nozzle is at the lower limit position, it is not higher than the material transfer vacuum suction nozzle, and when the replenishing vacuum suction nozzle is at the upper limit position, it is higher than the material transfer vacuum suction nozzle.

[0022] The tray loading and unloading assembly includes a tray conveyor line arranged on the machine table, tray magazine assemblies arranged at both ends of the tray conveyor line, and a tray lifting assembly arranged below the middle of the tray conveyor line. The tray lifting assembly includes a tray lifting cylinder, a tray lifting plate arranged on the tray lifting cylinder, a tray blocking cylinder arranged on the tray conveyor line, a tray blocking head arranged on the tray blocking cylinder, and a top positioning plate arranged on the tray conveyor line. The bottom of the top positioning plate abuts against the top surface of the feeding tray when the tray lifting plate is at the upper limit position, and the tray blocking head intrudes into the running path of the feeding tray on the tray conveyor line when it is at the upper limit position.

[0023] The beneficial effects of the present invention are as follows: The present invention realizes the rapid supply of the electronic product lens cover to the film sticking position through the exchange feeding assembly, improving the film sticking efficiency; realizes the automatic film supply through the film supply assembly and the film tearing assembly, improving the supply efficiency of the film material. The film sticking assembly and the exchange feeding assembly can stably stick multiple film materials at one time, improving the efficiency and the precision stability of film sticking. Description of the Drawings

[0024] The present invention will be further described below in conjunction with the drawings and embodiments.

[0025] Figure 1 It is a schematic perspective view of the overall structure of the present invention.

[0026] Figure 2 It is a schematic top view of the overall structure of the present invention.

[0027] Figure 3 It is a schematic perspective view of the exchange feeding assembly of the present invention.

[0028] Figure 4 It is a schematic sectional view of the exchange feeding assembly of the present invention.

[0029] Figure 5 It is a schematic perspective view of the cooperation between the exchange feeding assembly and the film sticking assembly of the present invention.

[0030] Figure 6It is a three-dimensional structural schematic diagram of the film transfer head assembly of the present invention.

[0031] Figure 7 It is an overall sectional schematic diagram of the film transfer head assembly of the present invention.

[0032] Figure 8 It is in the present invention Figure 7 Sectional schematic diagram at position I.

[0033] Figure 9 It is an overall three-dimensional structural schematic diagram of the film supply module of the present invention.

[0034] Figure 10 It is a three-dimensional schematic diagram of the cooperation between the film material rotating beam and the film material rotating motor of the present invention.

[0035] Figure 11 It is a three-dimensional structural schematic diagram of the intermediate film peeling jaw assembly of the present invention.

[0036] Figure 12 It is a three-dimensional structural schematic diagram of the film sticking assembly of the present invention.

[0037] Figure 13 It is a three-dimensional structural schematic diagram of the secondary positioning assembly of the present invention.

[0038] Figure 14 It is an overall sectional schematic diagram of the secondary positioning assembly of the present invention.

[0039] Figure 15 It is an overall three-dimensional structural schematic diagram of the defective product discharging assembly of the present invention.

[0040] Figure 16 It is a three-dimensional structural schematic diagram of the film transfer head assembly of the present invention.

[0041] Figure 17 It is a three-dimensional structural schematic diagram of the tray loading and unloading assembly of the present invention.

[0042] Figure 18 It is an overall sectional schematic diagram of the tray loading and unloading assembly of the present invention.

[0043] In the figure: 1. Machine platform; 2. Tray loading and unloading component; 20. Tray conveyor line; 21. Tray lifting component; 210. Top positioning plate; 211. Tray lifting cylinder; 212. Tray lifting plate; 213. Tray blocking cylinder; 214. Tray blocking head; 22. Tray magazine component; 3. Secondary positioning component; 30. Secondary positioning frame; 31. Secondary positioning plate; 310. Guide rib; 311. Positioning chute; 312. Fixed positioning groove; 313. Secondary positioning pin; 32. Secondary positioning block group; 320. Movable slide plate; 321. Secondary positioning spring; 322. Sliding guide rod; 323. Hand-tightening nut; 324. Secondary positioning fixed block; 3240. Fixed positioning strip; 325. Secondary positioning movable block; 3250. Positioning notch; 3251. Pressing convex platform; 3252. Sliding claw; 33. Secondary positioning cylinder; 4. Loading multi-axis manipulator component; 40. Multi-axis manipulator body; 41. Multi-axis material transfer component; 410. Multi-axis material transfer connecting seat; 411. Multi-axis material transfer suction nozzle plate; 412. Transfer vacuum suction nozzle; 413. Supplementary feeding lifting cylinder; 414. Supplementary feeding vacuum suction nozzle; 42. Loading guiding camera; 5. Film sticking component; 50. Film sticking moving module; 51. Film sticking detection camera; 52. Film sticking rotating motor; 53. Film sticking guiding camera; 54. Film transfer head component; 540. Film transfer connecting seat; 541. Film sticking elastic part; 542. Film transfer seat; 543. Film transfer vacuum top plate; 544. Film transfer vacuum seat; 545. Film transfer vacuum suction nozzle; 546. Film transfer vacuum cavity; 547. Film transfer top column; 5470. Plug; 5471. Film transfer sealing ring; 548. Pressure sensor; 6. Bottom film detection camera; 60. Film sticking detection supplementary light; 7. Exchange loading component; 70. Exchange machine frame; 71. Inverted film sticking machine frame; 72. Inverted cross beam; 73. Inverted lifting linear module; 74. Film sticking inversion table; 75. Adsorption magnet; 76. Upper layer slide table component; 760. Horizontal slide rail; 761. Slide table moving linear module; 762. Slide table plate; 763. Tray positioning pin; 764. Tray positioning block; 77. Lower layer slide table component; 78. Inversion motor; 79. Film sticking lifting component; 790. Film sticking lifting head; 791. Film sticking lifting cylinder; 8. Film supply module; 80. Film rotating motor; 81. Film rotating beam; 82. Film storage; 820. Film storage block; 83. Film lifting component; 830. Top film seat; 831. Film lifting linear module; 84. Film carrier table; 85. Bottom film waste bin; 86. Intermediate film peeling jaw component; 860. Intermediate film peeling machine frame; 861. Intermediate film peeling pneumatic jaw; 862. Intermediate film peeling motor; 863. Synchronous belt component; 87. Intermediate film waste bin; 88. Top film jaw; 880. Film transfer gantry module; 89. Film material picking suction cup cylinder group; 890. Picking film cylinder; 891. Picking film suction nozzle; 9. Defective product unloading component; 90. Defective product unloading machine frame; 91. Detection proximity switch; 92. Defective product slide table component920. Rodless cylinder; 921. Defective product translation seat; 93. Defective product tray; 930. Defective product area; 931. Refill area; 94. Defective product positioning pin; 95. Detection swing arm. Detailed implementation mode

[0044] The present invention will be described in detail below in conjunction with the drawings and specific embodiments, in which the illustrative embodiments and descriptions are only used to explain the present invention, but not to limit the present invention. Embodiment

[0045] Please refer to Figure 1 , this embodiment provides an automatic film attaching device for the lens cover film material of electronic products, including:

[0046] Machine table 1;

[0047] The tray loading and unloading assembly 2 is arranged on the machine table 1 and is used for loading and unloading the loading tray for placing the lens cover of the electronic product.

[0048] The film supply module 8 is arranged on the machine table 1 and is used for providing the film material.

[0049] The film attaching assembly 5 is arranged on the machine table 1 and is used for attaching the peeled film material to the lens cover of the electronic product.

[0050] The exchange loading assembly 7 is arranged on the machine table 1 and is used for alternately transporting the lens cover of the electronic product to the film attaching position.

[0051] The loading multi-axis manipulator assembly 4 is arranged on the machine table 1 and is used for transferring the lens cover of the electronic product between the tray loading and unloading assembly 2 and the exchange loading assembly 7.

[0052] The above realizes the rapid supply of the lens cover of the electronic product to the film attaching position through the exchange loading assembly 7, improving the film attaching efficiency; realizes automatic film supply through the film supply assembly and the film tearing assembly, improving the supply efficiency of the film material. The film attaching assembly 5 and the exchange loading assembly 7 can stably attach multiple film materials at one time, improving the efficiency and the stability of the film attaching accuracy.

[0053] Please refer to Figure 3, the exchange and loading component 7 includes a switch frame 70 disposed on the machine table 1, an upper slide table component 76 and a lower slide table component 77 extending along the length direction of the switch frame 70, a flipping and film - sticking frame 71 disposed at one end of the switch frame 70, a flipping cross beam 72 slidably connected to the flipping and film - sticking frame 71 in the up - and - down direction, a film - sticking flipping table 74 rotatably connected to the flipping cross beam 72, an adsorption magnet 75 and a film - sticking material tray positioning block disposed on the front surface of the film - sticking flipping table 74, a flipping motor 78 disposed on the flipping cross beam 72 for driving the film - sticking flipping table 74 to rotate around a horizontal rotation axis, a flipping lifting linear module 73 disposed on the machine table 1 for driving the flipping cross beam 72 to lift and lower. At the bottom of both ends of the switch frame 70, there are film - sticking lifting components 79, and the film - sticking lifting components 79 are used to lift the film - sticking material tray on the lower slide table component 77 to the same height as the film - sticking material tray on the upper slide table component 76.

[0054] The upper slide table component 76 and the lower slide table component 77 which are arranged in parallel up and down can alternate loading and unloading, improving the loading and unloading efficiency and avoiding interference between the film - sticking and the loading multi - axis manipulator component 4.

[0055] Please refer to Figure 4 , the film - sticking lifting component 79 includes a film - sticking lifting cylinder 791 disposed on the switch frame 70 and a film - sticking lifting head 790 disposed on the film - sticking lifting cylinder 791. The film - sticking lifting component 79 facilitates making the positions of the film - sticking flipping table 74 and the loading multi - axis manipulator component 4 for loading and unloading at the same height, reducing the system complexity of the equipment, reducing the use of sensors, and making the loading and unloading more stable.

[0056] Please refer to Figure 5 、 Figure 6 and Figure 7, the film pasting assembly 5 includes a film pasting moving module 50 that moves in a three-dimensional space, and a film transferring head assembly 54 disposed on the film pasting moving module 50. The film transferring head assembly 54 includes a film transferring connection seat 540, a film transferring seat 542 that is slidably connected up and down along the film transferring connection seat 540, a moving vacuum top plate disposed at the bottom of the film transferring seat 542, and a film transferring vacuum seat 544 disposed at the bottom of the film transferring vacuum top plate 543. A film transferring vacuum cavity 546 is provided at the top of the film transferring vacuum seat 544, and a film transferring vacuum suction nozzle 545 is provided at the bottom of the film transferring vacuum seat 544. A film transferring top column 547 is slidably connected inside the film transferring vacuum suction nozzle 545. A plug 5470 is provided at the top of the film transferring top column 547. The plug 5470 is located inside the film transferring vacuum cavity 546. The outer diameter of the bottom of the plug 5470 is larger than the aperture of the top opening of the film transferring vacuum suction nozzle 545. When the plug 5470 is at the lower limit under the action of gravity, the bottom of the plug 5470 fits against the bottom of the film transferring vacuum cavity 546 and blocks the top opening of the film transferring vacuum suction nozzle 545. The bottom of the film transferring top column 547 is lower than the bottom of the film transferring vacuum suction nozzle 545, and the bottom of the film transferring vacuum suction nozzle 545 is lower than the bottom of the film transferring vacuum seat 544. When sucking the film, the film transferring top column 547 jacks up the plug 5470, and the film transferring vacuum suction nozzle 545 can work normally. When there is no film material in the film transferring vacuum suction nozzle 545, the plug 5470 blocks the film transferring vacuum suction nozzle 545, effectively preventing vacuum breakage and ensuring the stability of the remaining film materials sucked. In order to ensure the sealing performance, a film transferring sealing ring 5471 can be provided at the top opening of the film transferring vacuum suction nozzle 545. A film pasting guiding camera 53 is provided on the film pasting moving module 50 to facilitate improving the accuracy of film pasting.

[0057] Please refer to Figure 8 , in order to increase the adsorption force of the film transferring vacuum suction nozzle 545 on the film material and prevent the film material from wrinkling at the edge, the bottom opening of the film transferring vacuum suction nozzle 545 is a cone with a large bottom and a small top. The point where the film transferring top column 547 abuts against the film material is located at the center of the film material, preventing the film material from being too concave and causing defects in film pasting. In order to prevent damage to the lens cover of the electronic product due to excessive pressure during film pasting, a film pasting elastic member 541 is connected between the film transferring seat 542 and the film transferring connection seat 540. The film pasting elastic member 541 applies a downward elastic force to the film transferring seat 542. A pressure sensor 548 is connected between the film transferring connection seat 540 and the film transferring seat 542 to control the film pasting pressure.

[0058] Please refer to Figure 9 and Figure 10, the film supply module 8 includes a film material rotating motor 80 disposed on the machine table 1, a film material rotating beam 81 disposed on the film material rotating motor 80, film material bins 82 disposed at both ends of the top of the film material rotating beam 81, a film material lifting assembly 83 disposed on the machine table 1, a film material transfer gantry module 880 disposed on the machine table 1, a film material picking suction cup cylinder group 89 and a top film clamping jaw 88 disposed on the film material transfer gantry module 880, a film carrying table 84 disposed on the machine table 1, a bottom film discard bin 85 and a middle film discard bin 87 disposed on the machine table 1, and an intermediate film peeling clamping jaw assembly 86 disposed on the machine table 1. The film material lifting assembly 83 includes a vertically lifting film material lifting linear module 831 and a top film seat 830 disposed on the film material lifting linear module 831. The top film clamping jaw 88 peels the top film and the intermediate film after the film material is placed on the film carrying table 84. The film material bin 82 is surrounded by a plurality of vertical film material bin blocks 820 arranged along the edge of the film material, with a simple structure and reduced friction between the film material and the film material bin 82. The film carrying table 84 is a vacuum suction cup table, facilitating the film attaching assembly 5 to adsorb the bottom film when picking up the film material and realizing the separation of the bottom film and the intermediate film. The film material bins 82 at both ends of the film material rotating beam 81 are used to supply the film while loading the film material, improving work efficiency.

[0059] Please refer to Figure 11 , the intermediate film peeling clamping jaw assembly 86 includes an intermediate film peeling machine frame 860, an intermediate film peeling pneumatic clamping jaw 861 rotatably connected to the intermediate film peeling machine frame 860, and an intermediate film peeling motor 862 disposed on the intermediate film peeling machine frame 860. The intermediate film peeling motor 862 drives the intermediate film peeling pneumatic clamping jaw 861 to rotate. The rotation axis of the intermediate film peeling pneumatic clamping jaw 861 is horizontal, and the intermediate film peeling pneumatic clamping jaw 861 is located directly above the top opening of the middle film discard bin 87. The rotating intermediate film peeling pneumatic clamping jaw 861 facilitates the smooth separation of the intermediate film from the required film material and also facilitates placing the intermediate film into the intermediate film bin. The intermediate film peeling motor 862 is drivingly connected to the intermediate film peeling pneumatic clamping jaw 861 through a synchronous belt assembly 863, and the intermediate film peeling pneumatic clamping jaw 861 rotates smoothly, preventing the intermediate film from detaching from the film transfer head assembly 54 due to a large and violent tug on the bottom film.

[0060] Please refer to Figure 12 , the film material picking suction cup cylinder group 89 includes two parallel picking cylinders 890 and picking suction nozzles 891 disposed on the picking cylinders 890. The top film clamping jaw 88 is located on the side of the picked film material. The two parallel picking cylinders 890 alternately move up and down when picking the film material, causing the film material to shake and facilitating the separation of the picked film material from the remaining film materials.

[0061] Please refer to Figure 5, in order to improve the degree of freedom of the movement of the film transfer head assembly 54 and facilitate the layout of each component, the film pasting moving module 50 is a gantry module. The film pasting moving module 50 is connected to the film transfer head assembly 54 through a film pasting rotation motor 52, and the rotation axis of the film pasting rotation motor 52 is vertical.

[0062] Please refer to Figure 3 , in order to improve the accuracy of the exchange and loading, the upper slide table assembly 76 and the lower slide table assembly 77 are arranged parallel to each other up and down and have the same structure. The upper slide table assembly 76 includes a horizontal slide rail 760, a slide table moving linear module 761, and a slide table plate 762 arranged on the slide table moving linear module 761. A tray positioning block 764 and a tray positioning pin 763 for positioning the film pasting tray are provided at the top of the slide table plate 762.

[0063] Please refer to Figure 13 and Figure 14, in order to facilitate improving the feeding accuracy of the lens cover of the electronic product, a secondary positioning component 3 is further provided on the machine table 1 to perform secondary positioning on the lens cover of the electronic product. The secondary positioning component 3 includes a secondary positioning frame 30 provided on the machine table 1, a secondary positioning plate 31 provided on the top of the secondary positioning frame 30, and a secondary positioning block group 32 provided on the top of the secondary positioning plate 31. The secondary positioning block group 32 includes a secondary positioning fixed block 324, secondary positioning movable blocks 325 distributed on both sides of the secondary positioning fixed block 324, a movable slide plate 320 slidably connected to the secondary positioning plate 31, a secondary positioning spring 321 sandwiched between the movable slide plate 320 and the secondary positioning movable block 325, and a secondary positioning cylinder 33 provided below the secondary positioning plate 31. The secondary positioning cylinder 33 is connected to the movable slide plate 320. The secondary positioning spring 321 can play a buffering role during secondary positioning and at the same time reduce the disturbance of the secondary positioning cylinder 33 to the secondary positioning movable block 325. In order to be applicable to the secondary positioning of lens covers of different specifications of electronic products, a V-shaped positioning notch 3250 is provided on the opposite side of the secondary positioning movable block 325 and the secondary positioning fixed block 324, and the sliding direction of the secondary positioning movable block 325 points to the secondary positioning fixed block 324. In order to improve the sliding accuracy of the secondary positioning plate 31, a positioning chute 311 is provided on the secondary positioning plate 31, and the secondary positioning movable block 325 is provided with a sliding claw 3252 slidably matched with the positioning chute 311. In order to facilitate the quick disassembly, replacement and installation of the secondary positioning fixed block 324, a fixed positioning groove 312 is provided on the top of the secondary positioning plate 31, the secondary positioning fixed block 324 is provided with a fixed positioning strip 3240 matched with the fixed positioning groove 312, and hand-tightening nuts 323 are provided on both sides of the secondary positioning plate 31. The hand-tightening nuts 323 abut against the end of the secondary positioning fixed block 324. In order to prevent the elastic force failure caused by the distortion of the secondary positioning spring 321, a sliding guide rod 322 is provided on the movable slide plate 320. The sliding guide rod 322 is slidably matched with the secondary positioning movable block 325, and the secondary positioning spring 321 is sleeved on the sliding guide rod 322. In order to improve the installation accuracy of the secondary positioning fixed block 324, a secondary positioning pin 313 is provided on the secondary positioning plate 31, and the fixed positioning strip 3240 is matched with the secondary positioning pin 313. In order to prevent the lens cover of the electronic product from bouncing up or one side being lifted during secondary positioning, a pressing convex platform 3251 is provided on the V-shaped opening edge of the secondary positioning movable block 325, and the height difference between the pressing convex platform 3251 and the top surface of the secondary positioning plate 31 is greater than or equal to the edge thickness of the lens cover of the electronic product.In order to reduce the sliding damping and wear of the lens cover of the electronic product during secondary positioning, guiding edges 310 are provided on the top surfaces of the secondary positioning plates 31 on both sides of the positioning chute 311. The lens cover of the electronic product is supported by the guiding edges 310, and the secondary positioning movable block 325 is in contact with the side surfaces of the guiding edges 310.

[0064] Please refer to Figure 15 , in order to facilitate the discharging and replenishing of defective products, a defective product discharging assembly 9 is further provided on the machine table 1. The defective product discharging assembly 9 includes a defective product discharging frame 90 provided on the machine table 1, a defective product sliding table assembly 92 provided on the defective product discharging frame 90, and a detection proximity switch 91 provided on the machine table 1. The detection proximity switches 91 are respectively distributed on the side surfaces of two stroke ends of the defective product sliding table assembly 92. A defective product positioning pin 94 for positioning the defective product tray 93 is provided on the top of the defective product sliding table assembly 92. A detection swing arm 95 is horizontally rotatably connected to the defective product sliding table assembly 92. One end of the detection swing arm 95 extends to directly below the defective product tray 93, and when the other end of the detection swing arm 95 is in a raised state, it is at the same height as the detection proximity switch 91. A defective product area 930 for placing defective products and a replenishing area 931 for placing qualified products are provided on the defective product tray 93. When the detection swing arm 95 is pressed down by the defective product tray 93, one end of the detection swing arm 95 that cooperates with the detection proximity switch 91 is in a raised state. When the detection swing arm 95 is not pressed down by the defective product tray 93, one end of the detection swing arm 95 that cooperates with the detection proximity switch 91 is in a drooping state. The defective product sliding table assembly 92 includes a rodless cylinder 920 and a defective product translation seat 921 connected to the rodless cylinder 920. The detection swing arm 95 is rotatably connected to the defective product translation seat 921. The automatic detection of whether the defective product translation seat 921 is placed in place is realized by the pressing of the defective product tray 93 on the detection swing arm 95, and the reliability is high.

[0065] Please refer to Figure 16, the feeding multi-axis manipulator assembly 4 includes a multi-axis manipulator body 40 and a multi-axis material transfer assembly 41 provided on the multi-axis manipulator body 40. The multi-axis material transfer assembly 41 includes a multi-axis material transfer connection seat 410, a multi-axis material transfer suction nozzle plate 411 provided at the bottom of the multi-axis material transfer connection seat 410, a material transfer vacuum suction nozzle 412 provided on the multi-axis material transfer suction nozzle plate 411, a replenishing lifting cylinder 413 provided on the side of the multi-axis material transfer connection seat 410, and a replenishing vacuum suction nozzle 414 provided on the replenishing lifting cylinder 413. When the replenishing vacuum suction nozzle 414 is at the lower limit position, it is not higher than the material transfer vacuum suction nozzle 412, and when the replenishing vacuum suction nozzle 414 is at the upper limit position, it is higher than the material transfer vacuum suction nozzle 412. The replenishing lifting cylinder 413 avoids the interference of the replenishing vacuum suction nozzle 414 with other equipment during loading and unloading. The same multi-axis manipulator body 40 is used for replenishing and loading / unloading, with a compact structure and low cost.

[0066] Please refer to Figure 17 and Figure 18 , the tray loading and unloading assembly 2 adopts a common form of the tray loading and unloading assembly 2. It includes a tray conveyor line 20 provided on the machine table 1, tray magazine assemblies 22 provided at both ends of the tray conveyor line 20, and a tray lifting assembly 21 provided below the middle of the tray conveyor line 20. The tray lifting assembly 21 includes a tray lifting cylinder 211, a tray lifting plate 212 provided on the tray lifting cylinder 211, a tray blocking cylinder 213 provided on the tray conveyor line 20, a tray blocking head 214 provided on the tray blocking cylinder 213, and a top positioning plate 210 provided on the tray conveyor line 20. The bottom of the top positioning plate 210 abuts against the top surface of the loading tray when the tray lifting plate 212 is at the upper limit position, and the tray blocking head 214 intrudes into the running path of the loading tray on the tray conveyor line 20 when it is at the upper limit position. The tray conveyor line 20 adopts a form with conveyor belts provided on both sides.

[0067] Please refer to Figure 2, during operation, the tray loading and unloading assembly 2 transports the loading tray containing the uncoated electronic product lens covers to the middle of the tray conveyor line 20, and the tray lifting assembly 21 lifts the loading tray into place. The transfer vacuum suction nozzle 412 on the loading multi-axis manipulator assembly 4 picks up the products on the loading tray and places them on the secondary positioning assembly 3. The secondary positioning movable block 325 and the secondary positioning fixed block 324 clamp and position the electronic product lens covers. The loading guiding camera 42 on the multi-axis manipulator body 40 guides the working path of the multi-axis manipulator body 40. After secondary positioning is completed, the transfer vacuum suction nozzle 412 transfers the electronic product lens covers on the secondary positioning assembly 3 to the coated trays of the exchange loading assembly 7. The coating detection camera 51 detects the electronic product lens covers after coating on the coated trays. After the detection is completed, the replenishment vacuum suction nozzle 414 picks up the defective products and places them in the defective product area 930 of the defective product tray 93, and replenishes the electronic product lens covers in the replenishment area 931 into the vacant positions of the coated trays. The electronic product lens covers in the replenishment area 931 are replenished manually or by the replenishment vacuum suction nozzle 414. The upper slide assembly 76 and the lower slide assembly 77 work alternately to transport the coated trays containing the uncoated electronic product lens covers to the coating position and transport the coated trays containing the coated electronic product lens covers to the loading and unloading position (the loading and unloading position of the transfer vacuum suction nozzle 412 on the exchange loading assembly 7). After the coating flipping table 74 descends, it sucks the coated tray through the adsorption magnet, and then the coating flipping table 74 rises and flips 180°. The bottom of the coated tray is provided with a hollow hole for facilitating coating. The film material picking suction cup cylinder group 89 picks up the film material in the film material bin 82 and shakes it well, and then transfers the film material to the film carrying table 84. The film carrying table 84 adsorbs the film material on the film carrying table 84. The top film clamping jaw 88 clamps the top film of the film material and peels off the top film and discards it into the bottom film discard bin 85. The film transfer head assembly 54 picks up the intermediate film material and the required coating film material on the film carrying table 84. The intermediate film peeling pneumatic clamp 861 clamps the intermediate film and peels off the intermediate film from the required coating film material. The intermediate film peeling pneumatic clamp 861 discards the peeled intermediate film into the intermediate film discard bin 87. The top film clamping jaw 88 clamps the remaining bottom film on the film carrying table 84 and peels off the bottom film and discards it into the bottom film discard bin 85. The film transfer head assembly 54 moves the film material to the coating position and moves downward to attach the film material to the electronic product lens covers on the coating flipping table 74. After coating is completed, the coating flipping table 74 rotates 180° and places the coated tray containing the coated products on the slide plate 762. The coating detection camera 51 detects the coated electronic product lens covers. The exchange loading assembly 7 transfers the coated tray to the loading position of the loading multi-axis manipulator assembly 4. The replenishment vacuum suction nozzle 414 transfers the defective products to the defective product area 930 and replenishes the electronic product lens covers in the replenishment area 931 into the vacant coated trays. Subsequently, the transfer vacuum suction nozzle 412 transfers the qualified coated electronic product lens covers on the coated tray to the empty loading tray on the tray loading and unloading assembly 2.There is a film detection supplementary light 60 on the switch rack 70, and there is a film bottom detection camera 6 on the machine table 1 for detecting the film material on the film transfer head assembly 54.

[0068] The above are only embodiments of the present invention, and do not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, shall be equally included in the patent protection scope of the present invention.

Claims

1. An automatic attaching device for lens cover film of electronic products, characterized in that: include: Machine; A tray loading and unloading assembly, which is arranged on the machine platform and is used to load and unload a loading tray on which a lens cover of an electronic product is placed; A film supply module, which is arranged on the machine platform and is used to provide film materials; A film sticking assembly, which is arranged on the machine platform and is used to stick the peeled film material to the lens cover of the electronic product; An exchange loading assembly is arranged on the machine platform and is used to alternately carry the lens cover of the electronic product to the film application position; A defective product unloading assembly, comprising a defective product unloading rack, a defective product slide assembly, a detection swing arm rotatably connected to the defective product slide assembly, and a detection proximity switch for detecting a tilting state of the detection swing arm; A multi-axis loading manipulator assembly, which is arranged on the machine platform and is used to transfer the lens cover of the electronic product between the tray loading and unloading assembly and the exchange loading assembly; The exchange loading assembly includes an exchange rack arranged on the machine platform, an upper slide assembly and a lower slide assembly extending along the length direction of the exchange rack, a flip film rack arranged at one end of the exchange rack, a flip beam connected to the flip film rack for sliding up and down, a film flip table rotatably connected to the flip beam, an adsorption magnet and a film material tray positioning block arranged on the front of the film flip table, a flip motor arranged on the flip beam for driving the film flip table to rotate around a horizontal rotation axis, and a flip lifting linear module arranged on the machine platform for driving the flip beam to lift and lower. Film lifting assemblies are provided at the bottom of both ends of the exchange rack, and the film lifting assemblies are used to lift the film material tray on the lower slide assembly to the same height as the film material tray on the upper slide assembly; The film sticking component includes a film sticking moving module that moves in a three-dimensional space, a film transfer head component arranged on the film sticking moving module, the film transfer head component includes a film transfer connecting seat, a film transfer seat that is slidably connected up and down along the film transfer connecting seat, a film transfer vacuum top plate arranged at the bottom of the film transfer seat, and a film transfer vacuum seat arranged at the bottom of the film transfer vacuum top plate, a film transfer vacuum cavity is arranged at the top of the film transfer vacuum seat, a film transfer vacuum nozzle is arranged at the bottom of the film transfer vacuum seat, a film transfer top column is slidably connected in the film transfer vacuum nozzle, a plug is arranged at the top of the film transfer top column, the plug is located in the film transfer vacuum cavity, the outer diameter of the bottom of the plug is larger than the aperture of the top opening of the film transfer vacuum nozzle, when the plug is in the lower limit position under the action of gravity, the bottom of the plug fits the bottom of the film transfer vacuum cavity and blocks the top opening of the film transfer vacuum nozzle, and the bottom of the film transfer top column The film supply module comprises a film material rotating motor arranged on the platform, a film material rotating beam arranged on the film material rotating motor, a film material bin arranged at two ends of the top of the film material rotating beam, a film material lifting assembly arranged on the platform, a film material transfer gantry module arranged on the platform, a film material picking suction cup cylinder group and a top film clamp arranged on the film material transfer gantry module, a film carrying platform arranged on the platform, a bottom film discarding bin and a middle film discarding bin arranged on the platform, and an intermediate film stripping clamp assembly arranged on the platform, and the film material lifting assembly comprises a vertically lifting film material lifting linear module and a top film seat arranged on the film material lifting linear module; The upper slide assembly and the lower slide assembly are arranged in parallel up and down and have the same structure. The upper slide assembly includes a horizontal slide rail, a slide moving linear module, and a slide plate arranged on the slide moving linear module. The top of the slide plate is provided with a material tray positioning block and a material tray positioning pin for positioning the film material tray.

2. The automatic attaching device for lens cover film material of electronic products according to claim 1 is characterized in that: A film-sticking elastic member is connected between the film-sticking seat and the film-sticking connecting seat, and the film-sticking elastic member applies a downward elastic force to the film-sticking seat.

3. The automatic attaching device for lens cover film material of electronic products according to claim 1 is characterized in that: The intermediate film stripping jaw assembly includes an intermediate film stripping frame, an intermediate film stripping pneumatic jaw rotatably connected to the intermediate film stripping frame, and an intermediate film stripping motor disposed on the intermediate film stripping frame, wherein the intermediate film stripping motor drives the intermediate film stripping pneumatic jaw to rotate, the rotation axis of the intermediate film stripping pneumatic jaw is horizontal, and the intermediate film stripping pneumatic jaw is located directly above the top opening of the intermediate film disposal bin.

4. The automatic attaching device for lens cover film material of electronic products according to claim 1 is characterized in that: The film material taking suction cup cylinder group comprises two film taking cylinders arranged in parallel, a film taking suction nozzle arranged on the film taking cylinders, and the top film clamping claw is located on the side of the film material being sucked.

5. The automatic attaching device for lens cover film material of electronic products according to claim 1 is characterized in that: The film sticking moving module is a gantry module, and the film sticking moving module is connected to the film transfer head assembly via a film sticking rotating motor, and the rotating axis of the film sticking rotating motor is vertical.

6. The automatic attaching device for lens cover film material of electronic products according to claim 1, characterized in that: The machine platform is also provided with a secondary positioning component, which includes a secondary positioning frame arranged on the machine platform, a secondary positioning plate arranged on the top of the secondary positioning frame, and a secondary positioning block group arranged on the top of the secondary positioning plate. The secondary positioning block group includes a secondary positioning fixed block, secondary positioning movable blocks distributed on both sides of the secondary positioning fixed block, a movable slide plate slidably connected to the secondary positioning plate, a secondary positioning spring clamped between the movable slide plate and the secondary positioning movable block, and a secondary positioning cylinder arranged under the secondary positioning plate. The secondary positioning cylinder is connected to the movable slide plate, and a V-shaped positioning notch is provided on the opposite side of the secondary positioning movable block and the secondary positioning fixed block. The sliding direction of the secondary positioning movable block points to the secondary positioning fixed block. A positioning slide groove is provided on the secondary positioning plate, and the secondary positioning movable block is provided with a sliding claw that slidably cooperates with the positioning slide groove.

7. The automatic attaching device for lens cover film material of electronic products according to claim 1 is characterized in that: The detection proximity switches are respectively distributed on the two travel end point sides of the defective product slide assembly; a defective product positioning pin for positioning the defective product tray is provided on the top of the defective product slide assembly; a detection swing arm is horizontally rotatably connected to the defective product slide assembly; one end of the detection swing arm extends to directly below the defective product tray; the other end of the detection swing arm is at the same height as the detection proximity switch when in a tilted state; the defective product tray is provided with a defective product area for placing defective products and a replenishing area for placing good products.

8. The automatic attaching device for lens cover film material of electronic products according to claim 7, characterized in that: The multi-axis loading manipulator assembly includes a multi-axis manipulator body, a multi-axis material moving assembly arranged on the multi-axis manipulator body, the multi-axis material moving assembly includes a multi-axis material moving connecting seat, a multi-axis material moving nozzle plate arranged at the bottom of the multi-axis material moving connecting seat, a material moving vacuum nozzle arranged on the multi-axis material moving nozzle plate, a material replenishment lifting cylinder arranged on the side of the multi-axis material moving connecting seat, and a material replenishment vacuum nozzle arranged on the material replenishment lifting cylinder, the material replenishment vacuum nozzle is not higher than the material moving vacuum nozzle when it is at the lower limit position, and is higher than the material moving vacuum nozzle when it is at the upper limit position.

Citation Information

Patent Citations

  • Film coating machine

    CN111762369A

  • Laptop keyboard bottom plate protective film tearing and pasting equipment

    CN115593732A

  • Super-depth-of-field film pasting equipment and film pasting method thereof

    CN118907537A

  • High -efficient broken vacuum slot

    CN208034709U

  • Film cutting and pasting mechanism

    CN221409279U