Tray stacking machine with height detection function

By introducing a combination of photoelectric sensors and contacts into the stacking machine, the height detection and feedback functions of the stacking machine are realized, which solves the problem that the existing stacking machine cannot automatically adapt to the height of the shelf, and improves the degree of automation and storage efficiency.

CN119329951AInactive Publication Date: 2025-01-21ZHONGSHAN DEYOUXIN INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202411668292.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-01-21
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing stacker can only raise the height and cannot provide real-time feedback on the height position of the goods, making it difficult to automatically adapt to the shelf height and requires manual regulation.

Method used

A pallet stacking machine with a height detection function is designed. It uses a combination of photoelectric sensors and contacts to drive the pallet assembly to move along the guide rod through a motor, and is connected to the photoelectric sensor interface to detect and feedback the height position of the pallet assembly in real time.

Benefits of technology

The automation of the overlapping machine adapts to the height of the shelves, reduces manual regulation, and improves storage efficiency and security.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a tray stacking machine with a height detection function. The tray stacking machine comprises a rack and a lifting mechanism. The lifting mechanism comprises a motor, a transmission rod, a transmission chain and a tray assembly, the motor is connected with the transmission rod through the transmission chain, the transmission rod is connected with the tray assembly through the transmission chain, the rack is vertically provided with a guide rod, the tray assembly is connected with the guide rod, and the motor drives the tray assembly to move along the guide rod through the transmission rod and the transmission chain; a photoelectric support is arranged close to the tray assembly, photoelectric sensors are arranged along the photoelectric support, and the photoelectric sensors are located at different height positions. The photoelectric sensor is provided with an interface, the tray assembly is provided with a contact piece, and the tray assembly moving up and down along the guide rod is connected with the interface of the photoelectric sensor through the contact piece, so that the height position of the tray assembly is detected. The device has the advantages of simple structure, compact matching, reasonable design and the like; therefore, the device is a product with excellent technical and economical performance.
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Description

[Technical field]

[0001] The invention mainly relates to a tray stacking machine with a height detection function. [Background technology]

[0002] With the rapid development of the economy, the problem of insufficient storage space for goods in processing enterprises has become one of the problems that people urgently need to solve, and the use of stereoscopic warehouses has effectively alleviated the phenomenon of insufficient storage space for goods. The pallet stacker is one of the important tools for transferring and storing goods in stereoscopic warehouses. However, the existing pallet stacker only has the function of lifting the height and cannot provide real-time feedback on the height position of the goods. Therefore, it is difficult to adapt to the corresponding shelf height and can only be manually controlled and difficult to achieve automation. In view of this, we propose a pallet stacker structure solution that can automatically adapt to the shelf height. [Summary of the invention]

[0003] In order to solve at least one of the above problems, the present invention proposes a new structural solution. The stacking machine with height detection function adopts the following technical solution:

[0004] A tray stacking machine with a height detection function comprises a frame and a lifting mechanism; the lifting mechanism comprises a motor, a transmission rod, a transmission chain and a tray assembly, the motor is connected to the transmission rod through a transmission chain, the transmission rod is connected to the tray assembly through a transmission chain, the frame is vertically provided with a guide rod, the tray assembly is connected to the guide rod, and the motor drives the tray assembly to move along the guide rod through the transmission rod and the transmission chain;

[0005] A photoelectric bracket is provided near the tray assembly, and photoelectric sensors are arranged along the photoelectric bracket so that the photoelectric sensors are located at different heights; the photoelectric sensor has an interface, and the tray assembly is installed with a contact piece. The tray assembly that moves up and down along the guide rod is connected to the interface of the photoelectric sensor through the contact piece, thereby detecting the height position of the tray assembly.

[0006] Preferably, a cross bar is provided at the top of the frame, the motor is mounted on the cross bar, bearing seats are provided on both sides of the frame, and both ends of the transmission rod are connected to the bearing seats respectively.

[0007] Preferably, honeycomb protective plates are installed on both sides of the frame.

[0008] Preferably, the tray assembly includes a base and a bracket, the base is provided with a through hole for the transmission chain to pass through; the base is provided with a frame, the frame is provided with a chain connecting rod, the chain connecting rod is fixed to the frame so that the chain connecting rod moves with the base, and the transmission chain is connected to the chain connecting rod to drive the tray assembly to move through the transmission chain.

[0009] Preferably, the base is provided with a hinge seat, the bracket is hinged to the hinge seat, and a support block is provided at the front end of the hinge seat to limit the rotation position of the bracket.

[0010] Preferably, the contact piece is an independent component, and the contact piece is fixed to the side end of the base by screws; the photoelectric sensor is U-shaped as a whole, and the interfaces of each photoelectric sensor are located on the same plane.

[0011] Preferably, the frame is equipped with a guide light axis, and the guide light axis is equipped with a side guide rod; the side guide rod is vertically arranged, and the guide light axis is perpendicular to the side guide rod.

[0012] The present invention proposes a stacking machine with height detection function. In this structure, the support rod in the cavity is used to support the goods. In order to realize the automation function, the shelf is equipped with a height sensor, which can sense the height position of the bracket in real time, so as to feedback the height position of the goods in real time, which is convenient for automation transformation. It has the advantages of simple structure, compact coordination, reasonable design, etc. Therefore, it is a product with superior performance in both technical and economic aspects.

Brief Description of the Drawings

[0013] Figure 1 This is a schematic diagram of the application of a stacking machine with a height detection function in a preferred embodiment of the present invention;

[0014] Figure 2 A partial first structural schematic diagram of a stacking machine with a height detection function in a preferred embodiment of the present invention;

[0015] Figure 3 It is a partial second structural schematic diagram of a stacking machine with a height detection function in a preferred embodiment provided by the present invention. [Specific implementation method]

[0016] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions.

[0017] In the present invention, unless otherwise specified and limited, the terms "assemble", "connect", and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can also be a mechanical connection; it can be directly connected, or it can be connected through an intermediate medium, or the two elements can be internally connected. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0018] The following is a further description of the specific embodiments of the present invention in conjunction with the drawings of the specification, so that the technical solution and its beneficial effects of the present invention are clearer and more explicit. The following description of the embodiments with reference to the drawings is exemplary and intended to explain the present invention, but cannot be understood as limiting the present invention.

[0019] The preferred embodiment provided by the present invention is as follows: Figure 1 to Figure 3 As shown, a stacking machine with a height detection function includes a frame 1 and a lifting mechanism 2; the lifting mechanism 2 includes a motor 3, a transmission rod 4, a transmission chain 5 and a tray assembly 6, the motor 3 is connected to the transmission rod 4 through the transmission chain 5, the transmission rod 4 is connected to the tray assembly 6 through the transmission chain 5, the frame 1 is vertically provided with a guide rod 11, the tray assembly 6 is connected to the guide rod 11, and the motor 3 drives the tray assembly 6 to move along the guide rod 11 through the transmission rod 4 and the transmission chain 5; the frame 1 is equipped with a guide optical axis 12, and the guide optical axis 12 is equipped with a side guide rod 13; the side guide rod 13 is vertically arranged, and the guide optical axis 12 is perpendicular to the side guide rod 13. Honeycomb protective plates 14 are installed on both sides of the frame 1 to protect both sides of the frame 1 and improve the safety of use.

[0020] A photoelectric bracket 7 is provided near the tray assembly 6, and photoelectric sensors 71 are arranged along the photoelectric bracket 7 so that the photoelectric sensors 71 are located at different height positions; the photoelectric sensors are screwed to the photoelectric bracket, and the photoelectric sensors 71 have interfaces 72. The tray assembly 6 is equipped with a contact member 8, and the tray assembly 6 that moves up and down along the guide rod 11 is connected to the interface 72 of the photoelectric sensor 71 through the contact member 8, so as to detect the height position of the tray assembly 6. The contact member 8 is an independent component, and the contact member 8 is L-shaped as a whole. The contact member 8 is fixed to the side end of the base 61 by screws; the photoelectric sensor 71 is U-shaped as a whole, and the interfaces 72 of each photoelectric sensor 71 are located on the same plane.

[0021] A cross bar 15 is provided at the top of the frame 1, and the motor 3 is mounted on the cross bar 15. Bearing seats 16 are provided on both sides of the frame 1, and the two ends of the transmission rod 4 are connected to the bearing seats 16. The tray assembly 6 includes a base 61 and a bracket 62. The base 61 is provided with a through hole 63 for the transmission chain 5 to pass through; the base 61 is provided with a frame 64, and the frame 64 is provided with a chain connecting rod 65. The chain connecting rod adopts the existing screw nut connection structure, and the frame is provided with a corresponding connection hole for the chain connecting rod to pass through; the chain connecting rod 65 is fixed to the frame 64 so that the chain connecting rod 65 moves with the base 61, and the transmission chain 5 is connected to the chain connecting rod 65 to drive the tray assembly 6 to move through the transmission chain 5. The base 61 is provided with a hinge seat 66, and the bracket 62 is hinged to the hinge seat 66. The front end of the hinge seat 66 is provided with a support block 67 to limit the rotation position of the bracket 62.

[0022] In the description of the specification, the description with reference to the terms "one embodiment", "preferably", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in combination with the embodiment or example are included in at least one embodiment or example of the present invention. The schematic expressions of the above terms in this specification do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. Through the description of the above structure and principle, those skilled in the art should understand that the present invention is not limited to the above-mentioned specific embodiments, and improvements and substitutions based on the present invention using the known technology in the art fall within the scope of protection of the present invention and should be defined by the claims.

Claims

1. A stacking machine with height detection function, characterized in that: It includes a frame and a lifting mechanism; the lifting mechanism includes a motor, a transmission rod, a transmission chain and a tray assembly, the motor is connected to the transmission rod through the transmission chain, the transmission rod is connected to the tray assembly through the transmission chain, the frame is vertically provided with a guide rod, the tray assembly is connected to the guide rod, and the motor drives the tray assembly to move along the guide rod through the transmission rod and the transmission chain; A photoelectric bracket is provided near the tray assembly, and photoelectric sensors are arranged along the photoelectric bracket so that the photoelectric sensors are located at different heights; the photoelectric sensor has an interface, and the tray assembly is installed with a contact piece. The tray assembly that moves up and down along the guide rod is connected to the interface of the photoelectric sensor through the contact piece, thereby detecting the height position of the tray assembly.

2. The stacking machine with height detection function according to claim 1, characterized in that: A cross bar is arranged at the top of the frame, the motor is mounted on the cross bar, bearing seats are arranged on both sides of the frame, and the two ends of the transmission rod are connected to the bearing seats respectively.

3. The stacking machine with height detection function according to claim 1, characterized in that: Honeycomb protective panels are installed on both sides of the rack.

4. The stacking machine with height detection function according to claim 1, characterized in that: The tray assembly includes a base and a bracket. The base is provided with a through hole for the transmission chain to pass through. The base is provided with a frame. The frame is provided with a chain connecting rod. The chain connecting rod is fixed to the frame so that the chain connecting rod moves with the base. The transmission chain is connected to the chain connecting rod to drive the tray assembly to move through the transmission chain.

5. The stacking machine with height detection function according to claim 4, characterized in that: The base is provided with a hinge seat, the bracket is hinged to the hinge seat, and a support block is provided at the front end of the hinge seat to limit the rotation position of the bracket.

6. The stacking machine with height detection function according to claim 1, characterized in that: The contact piece is an independent component, and is fixed to the side end of the base by screws; the photoelectric sensor is U-shaped as a whole, and the interfaces of each photoelectric sensor are located on the same plane.

7. The stacking machine with height detection function according to claim 1, characterized in that: The frame is equipped with a guide light axis, and the guide light axis is equipped with a side guide rod; the side guide rod is vertically arranged, and the guide light axis is perpendicular to the side guide rod.

Citation Information

Patent Citations

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