Cleaning device for photovoltaic sheet processing

By designing a multi-functional cleaning device for photovoltaic sheet processing, the problem of existing equipment being difficult to adapt to photovoltaic sheets of different heights and angles is solved, achieving a more efficient cleaning effect and better adaptability.

CN119346484AInactive Publication Date: 2025-01-24XUZHOU YITE NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202411765735.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-01-24
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When used, existing photovoltaic sheet cleaning equipment is difficult to adapt to photovoltaic sheets of different heights and angles, resulting in poor cleaning effect and low cleaning efficiency.

Method used

A cleaning device is designed to design the photovoltaic film processing device including regulating straight board, second tooth strip, fixed column, T -shaped activity seat, C -shaped seat, servo motor, transmission rod, water storage tank, and nozzle head. This device can adapt to photovoltaic films of different specifications and angles through multiple adjustable components, achieve cleaning and cleaning from top to bottom, and use multiple clean brushes to improve the cleaning effect.

Benefits of technology

This device can more effectively remove stains and dust on the surface of photovoltaic sheets, adapts to photovoltaic sheets of various specifications and angles, improves cleaning efficiency and effectiveness, and saves energy and water resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a cleaning device for photovoltaic sheet processing, and relates to the technical field of photovoltaic sheet manufacturing, the cleaning device comprises a photovoltaic sheet body and a base, the base is provided with a cleaning mechanism convenient for cleaning the photovoltaic sheet body, and the base is provided with an adjusting mechanism convenient for adjusting the cleaning mechanism. The base is provided with a showering mechanism for conveniently flushing the photovoltaic sheet body, the cleaning mechanism comprises an adjusting straight plate, a second rack and a fixing column, the adjusting mechanism comprises a T-shaped movable seat, a C-shaped seat, a servo motor and a transmission rod, and the showering mechanism comprises a water storage tank and a T-shaped sliding rod. According to the device, a first push rod, a transmission rod, an arc-shaped rod and a second rack are arranged to be matched, each cleaning brush can be driven to rotate in a reciprocating mode to clean a photovoltaic sheet body while a movable wheel operates to drive a T-shaped movable seat to move, the reciprocating rotation of the cleaning brushes can generate higher friction force and impact force, and the cleaning effect is improved. Stubborn stains and dust generated in the production process can be more effectively removed.
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Description

Technical Field

[0001] The present invention belongs to the technical field of photovoltaic sheet manufacturing, and more specifically, particularly relates to a cleaning device for photovoltaic sheet processing. Background Art

[0002] Photovoltaic cells, or solar photovoltaic cells, are devices that use solar energy to generate electricity. They are mainly composed of crystalline silicon cells, packaging materials, back panels, glass panels and frames. The main purpose is to process semiconductor materials into devices that can convert solar energy into electrical energy. The manufacturing of photovoltaic cells generally includes the following processes: 1. Quartz sand reduction: extract high-purity polysilicon from quartz sand; 2. Silicon wafer manufacturing: including ingot casting, crystal pulling, slicing and other steps; 3. Cell manufacturing: including texturing of the silicon wafer surface, forming a PN junction on the silicon wafer surface through a high-temperature diffusion process, as well as etching, coating, screen printing and other steps; 4. Cleaning before packaging: During the production process, if there are impurities such as dirt, dust, organic matter or metal particles on the surface of the battery cell, it will seriously affect the absorption of light, so it needs to be cleaned.

[0003] 5. Packaging: including layout, lamination, framing and other processes.

[0004] The Chinese patent publication number is: CN117013946A, a photovoltaic panel cleaning device. The photovoltaic panel cleaning device of the present invention is directly assembled on the surface of the photovoltaic sheet, which can conveniently and effectively clean the photovoltaic panel, and the normal power generation of the photovoltaic sheet is not affected during the treatment process, which is labor-saving and efficient; it has low requirements on the environment, etc., and is suitable for photovoltaic panels in any terrain environment such as mountains, and has a wide range of applications.

[0005] Existing photovoltaic panel cleaning equipment has the following disadvantages when used: 1. When cleaning the existing photovoltaic cells before packaging, usually only a straight-row cleaning brush is provided. However, when the existing photovoltaic cells are placed for cleaning, there may be a certain height difference on the surface of the photovoltaic cells due to the installation error of the placement fixing frame and the different production specifications of the photovoltaic cells themselves. The straight-row cleaning brush is difficult to adapt to the photovoltaic cells at different heights, which may result in the concave parts not being cleaned, etc., resulting in poor cleaning effect. In addition, the friction force of the straight-row cleaning brush on the photovoltaic cells is small, and it needs to be cleaned back and forth, which has low cleaning efficiency. 2. When cleaning existing photovoltaic cells before packaging, the photovoltaic cells are generally placed on a stand. Due to different placement positions or different specifications of the placement brackets, the angles of arrangement of the photovoltaic cells are often different. Existing equipment is difficult to adapt to the cleaning of photovoltaic cells at various angles, and has certain limitations when used, resulting in poor cleaning effects, and subsequent manual secondary cleaning is required.

[0006] Therefore, in view of this, research and improvement are conducted on the existing structure and defects, and a cleaning device for photovoltaic panel processing is provided, in order to achieve a more practical purpose. Summary of the invention

[0007] In order to solve the above technical problems, the present invention provides a cleaning device for photovoltaic panel processing to solve the above problems.

[0008] A cleaning device for photovoltaic sheet processing, comprising a photovoltaic sheet body and a base, wherein the base is provided with a cleaning mechanism for facilitating the cleaning of the photovoltaic sheet body before the photovoltaic sheet body is encapsulated, the base is provided with an adjustment mechanism for facilitating the adjustment of the cleaning mechanism, the base is provided with a shower mechanism for facilitating the flushing of the photovoltaic sheet body, the cleaning mechanism comprises an adjustment straight plate, a second rack and a fixed column, the adjustment mechanism comprises a T-shaped movable seat, a C-shaped seat, a servo motor and a transmission rod, the shower mechanism comprises a water storage tank and a T-shaped sliding rod, the number of the bases is two, two first telescopic rods are fixedly installed between the two bases, the water storage tank is fixedly installed on the side end of the base, the side end of the T-shaped movable seat is penetrated by two first circular grooves, the T-shaped movable seat is connected through two The first circular groove is slidably installed on the circumferential end of the first telescopic rod, the C-shaped seat is fixedly installed on the upper end of the T-shaped movable seat, and the two side ends of the C-shaped seat are penetrated with a third circular groove, the servo motor is fixedly installed on the side end of the C-shaped seat, and the two side ends of the adjusting straight plate are fixedly installed with circular shafts, and the two circular shafts are respectively penetrated and rotatably installed on the inner side walls of the third circular groove. There are multiple fixed columns, and each of the fixed columns is equidistantly penetrated and rotatably installed on the upper end of the adjusting straight plate. The side ends of the two bases are provided with clamping grooves, and the upper end of the water tank is penetrated and fixedly installed with a water guide hose, and a water pump is provided in the water tank, and the end of the water guide hose is fixedly installed on the water pump, and the lower end of the T-shaped movable seat is fixedly installed with a lower A connecting plate, a double-headed motor is fixedly installed on the inner side wall of the lower connecting plate, and a rotating shaft is fixedly installed on the output ends of both sides of the double-headed motor, and movable wheels are fixedly installed on the circumferential ends of the two rotating shafts, and a first push rod is fixedly installed on the circumferential end of the rotating shaft on one side, and a side rod is fixedly installed on the side end of the T-shaped movable seat, and a side sliding groove is opened on the side end of the side rod, and a first threaded rod is fixedly installed on the output end of the servo motor, and the first threaded rod is rotatably installed on the inner side wall of the second circular groove, a connecting rod is provided on one side of the C-shaped seat, and a first rack is fixedly installed on the two side ends of the connecting rod, and a first threaded groove is opened through the side end of the connecting rod, and the first threaded rod is threadedly rotatably installed on the inner side wall of the first threaded groove, and the two circular The circumferential ends of the shaft are fixedly installed with a first gear, and the two first racks are respectively meshed with the two first gears, the side ends of the adjusting straight plate are fixedly installed with a first cross bar, and the side ends of the adjusting straight plate are fixedly installed with a C-shaped rod, the side ends of the C-shaped rod are provided with a rectangular groove, and the two side ends of the C-shaped rod penetrate through a fourth circular groove, and the inner side walls of the two fourth circular grooves are rotatably installed with the same second threaded rod, the upper end of the adjusting straight plate is also provided with a T-shaped groove, and the lower end of the second rack is fixedly installed with a T-shaped sliding rod, and the T-shaped sliding rod is slidably installed on the inner side wall of the T-shaped groove, and the end of the second rack is fixedly installed with a second push rod, and the end of the second push rod is arc-shaped, and the side end of the second rack is fixedly installed with a second cross bar,A first spring is fixedly installed between the second crossbar and the first crossbar, a diverter is provided at the side end of the C-shaped rod, an interface is provided at the side end of the diverter, the end of the water guide hose is fixedly installed on the inner side wall of the interface, two nozzles are fixedly installed at the side end of the diverter, a fixed block is fixedly installed at the upper end of the diverter, a second threaded groove is provided through the side end of the fixed block, a rectangular slide bar is fixedly installed at the side end of the fixed block, the rectangular slide bar is slidably installed on the inner side wall of the rectangular groove, and the second threaded rod is threadedly installed on the inner side wall of the second threaded groove.

[0009] Preferably, a second gear is fixedly installed on the circumferential end of each fixed column, the second rack is meshed with each second gear, a cleaning brush is provided at the lower end of the fixed column, a second spring is fixedly installed between the cleaning brush and the fixed column, and a second telescopic rod is also fixedly installed between the cleaning brush and the fixed column.

[0010] Preferably, the transmission rod is slidably mounted on the inner side wall of the side sliding groove, an arc rod is fixedly mounted on the upper end of the transmission rod, and two third springs are fixedly mounted between the arc rod and the first circular groove.

[0011] Compared with the prior art, the present invention has the following beneficial effects: 1. In the present invention, by arranging the first push rod, the transmission rod, the arc rod and the second rack to cooperate with each other, while the movable wheel drives the T-shaped movable seat to move, it can also drive each cleaning brush to rotate reciprocatingly to clean the photovoltaic sheet. The reciprocating rotation of the cleaning brush can generate stronger friction and impact force, and can more effectively remove stubborn stains and dust. Compared with simple linear movement cleaning, the cleaning effect is better, and the movement of the second rack can drive multiple cleaning brushes to rotate at the same time, without the need for additional power source drive, thereby ensuring the cleaning effect while saving energy.

[0012] 2. In the present invention, multiple fixed columns and cleaning brushes are arranged on the adjustable straight plate, and a second telescopic rod and a second spring are fixedly installed between each cleaning brush and the fixed column, that is, each second spring will generate a moving thrust for the cleaning brush, so that the cleaning brush can always be attached to the surface of the photovoltaic sheet, avoiding the phenomenon that the cleaning brush cannot be attached for cleaning due to a certain height difference on the surface of the photovoltaic sheet caused by different production specifications of the photovoltaic sheet and height error of the installation fixing frame. In addition, multiple cleaning brushes are arranged, so that each cleaning brush can clean the surface of the photovoltaic sheet in a modular manner, which can better adapt to the height angle changes of each module than the straight plate type setting, and has better adaptability.

[0013] 3. In the present invention, by providing a diverter and a nozzle with adjustable position, during actual cleaning, the position of the diverter can be adjusted according to the position of the top of the photovoltaic sheet, so that the equipment can adapt to the height of the photovoltaic sheet when spraying cleaning water, so that the water flow can be flushed from top to bottom. It is easy to adjust and can adapt to photovoltaic sheets of different specifications for flushing and cleaning.

[0014] 4. In the present invention, by setting a single diverter with adjustable position, it can save water compared with the direct-discharge spray equipment in the prior art, and can realize water flushing from top to bottom, thereby ensuring the flushing effect and avoiding the waste of water near the bottom. The position of the diverter is adjustable, and when some positions are not cleaned up, the diverter can be adjusted to change the flushing position, which has better flexibility in use.

[0015] 5. In the present invention, an adjustable straight plate with an adjustable angle is provided. In different installation environments, the photovoltaic sheet will be placed at different angles due to different placement positions or different specifications of the placement bracket. The adjustable straight plate with an adjustable angle can quickly adapt to these changes without the need to frequently replace cleaning equipment or adjust the cleaning strategy. It can adapt to the angles of different photovoltaic sheets by adjusting its own angle. It has high adaptability and ensures maximum fit with the surface of the photovoltaic sheet to ensure the cleaning effect.

[0016] 6. In the present invention, two adjustable and fixed bases are provided. Before cleaning, the user can adjust the positions of the two bases to match the two ends of the fixing frame of the photovoltaic sheet. When cleaning the photovoltaic sheet, the position shift of the equipment due to vibration and the like can be avoided. The base is adjustable and can be adapted to photovoltaic sheets of different specifications. When cleaning is not required, the two first telescopic rods can be compressed to make the two bases close to each other, thereby reducing the space occupied by the equipment and facilitating storage. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the photovoltaic sheet of the present invention; Figure 2 It is a structural schematic diagram of the water storage tank of the present invention; Figure 3 It is a structural schematic diagram of the T-shaped movable seat of the present invention; Figure 4 It is a structural schematic diagram of the transmission rod of the present invention; Figure 5 It is a schematic diagram of the structure of the C-shaped seat of the present invention; Figure 6 It is a structural schematic diagram of the adjustable straight plate of the present invention; Figure 7 is a schematic structural diagram of the second rack of the present invention; Figure 8It is a schematic structural diagram of the cleaning brush of the present invention.

[0018] In the figure, the corresponding relationship between the names of the components and the numbers of the accompanying drawings is as follows: 1. Photovoltaic sheet; 2. Base; 21. Water storage tank; 22. Water guide hose; 23. First telescopic rod; 24. Card slot; 3. T-shaped movable seat; 31. Lower connecting plate; 32. Double-head motor; 33. Rotating shaft; 34. Movable wheel; 35. First push rod; 36. Side rod; 37. Side slide groove; 38. First circular groove; 4. C-shaped seat; 41. Second circular groove; 42. Third circular groove; 5. Servo motor; 51. First threaded rod; 52. First rack; 53. Connecting rod; 54. First threaded groove; 6. Adjustment straight plate; 61 , circular shaft; 62, first gear; 63, first cross bar; 64, first spring; 65, C-shaped rod; 66, rectangular groove; 67, fourth circular groove; 68, second threaded rod; 69, T-shaped slide groove; 7, second rack; 71, second push rod; 72, second cross bar; 73, T-shaped slide bar; 74, interface; 75, nozzle; 76, fixed block; 77, second threaded groove; 78, rectangular slide bar; 79, diverter; 8, fixed column; 81, second gear; 82, second telescopic rod; 83, second spring; 84, cleaning brush; 9, transmission rod; 91, third spring; 92, arc rod. DETAILED DESCRIPTION

[0019] The following is a further detailed description of the embodiments of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention but are not intended to limit the scope of the present invention.

[0020] See also Figure 1 - Figure 8The present invention provides a cleaning device for photovoltaic sheet processing, including a photovoltaic sheet body 1 and a base 2. The base 2 is provided with a cleaning mechanism for conveniently cleaning the photovoltaic sheet body 1. The base 2 is provided with an adjustment mechanism for conveniently adjusting the cleaning mechanism. The base 2 is provided with a shower mechanism for conveniently flushing the photovoltaic sheet body 1. The cleaning mechanism includes an adjustment straight plate 6, a second rack 7 and a fixed column 8. The adjustment mechanism includes a T-shaped movable seat 3, a C-shaped seat 4, a servo motor 5 and a transmission rod 9. The shower mechanism includes a water storage tank 21 and a T-shaped sliding rod 73. The number of the bases 2 is two. Two first telescopic rods 23 are fixedly installed between the two bases 2. The water storage tank 21 is fixedly installed on the side end of the base 2. Two first circular grooves 38 are penetrated at the side end of the T-shaped movable seat 3. The T-shaped movable seat 3 is slidably installed on the circumferential end of the first telescopic rod 23 through the two first circular grooves 38. The C-shaped seat 4 is fixedly installed on the T-shaped movable seat 3. The upper end of the movable seat 3 and the two side ends of the C-shaped seat 4 are penetrated by a third circular groove 42, the servo motor 5 is fixedly installed on the side end of the C-shaped seat 4, and the two side ends of the adjusting straight plate 6 are fixedly installed with a circular shaft 61, and the two circular shafts 61 are respectively penetrated and rotatably installed on the inner side wall of the third circular groove 42. There are multiple fixed columns 8, and each fixed column 8 is equidistantly penetrated and rotatably installed on the upper end of the adjusting straight plate 6. The side ends of the two bases 2 are provided with a clamping groove 24. Before cleaning the photovoltaic sheet 1, the user can first fix the device. The user can lengthen the first telescopic rod 23 according to the width of the photovoltaic sheet 1, so that the distance between the two bases 2 becomes longer. The user can clamp the clamping grooves 24 on the two bases 2 on the fixing frame on the photovoltaic sheet 1, and the two bases 2 are limited and clamped on the fixing frame of the photovoltaic sheet 1, so as to limit the running trajectory of the subsequent T-shaped movable seat 3; A water hose 22 is fixedly installed through the upper end of the water storage tank 21, and a water pump is arranged in the water storage tank 21. The end of the water hose 22 is fixedly installed on the water pump. A lower connecting plate 31 is fixedly installed on the lower end of the T-shaped movable seat 3, and a double-headed motor 32 is fixedly installed on the inner side wall of the lower connecting plate 31. A rotating shaft 33 is fixedly installed on the output ends of the double-headed motor 32 on both sides, and movable wheels 34 are fixedly installed on the circumferential ends of the two rotating shafts 33. A first push rod 35 is fixedly installed on the circumferential end of the rotating shaft 33 on one side. A side rod 36 is fixedly installed on the side end of the T-shaped movable seat 3, and a side slide groove 37 is opened on the side end of the side rod 36. A first threaded rod 51 is fixedly installed on the output end of the servo motor 5, and the first threaded rod 51 is rotatably installed on the inner side wall of the second circular groove 41. A connecting rod 53 is provided on one side of the C-shaped seat 4, and a first rack 52 is fixedly installed on both side ends of the connecting rod 53. , a first thread groove 54 is formed through the side end of the connecting rod 53, and the first thread rod 51 is threadedly installed on the inner wall of the first thread groove 54. After completing the fixation of the equipment, the user can adjust the inclination angle of the adjustment straight plate 6 according to the inclination angle of the photovoltaic sheet 1 to adapt it to the angle of the photovoltaic sheet 1. The user can start the servo motor 5 to drive the first thread rod 51 to rotate forward or reversely. The first thread rod 51 rotates through the first thread groove 54 to drive the connecting rod 53 to slide. The sliding of the connecting rod 53 drives the two first racks 52 to slide. The sliding of the first rack 52 drives the first gear 62 to rotate clockwise or counterclockwise. The two first gears 62 rotate through the two circular shafts 61 to drive the adjustment straight plate 6 to rotate. The adjustment straight plate 6 rotates to change its inclination angle. After rotating the adjustment straight plate 6 to make its angle adapt to the inclination angle of the photovoltaic sheet 1, the user can turn off the servo motor 5; The circumferential ends of the two circular shafts 61 are fixedly installed with first gears 62, and the two first racks 52 are respectively meshed with the two first gears 62. The side ends of the adjusting straight plate 6 are fixedly installed with a first cross bar 63, and the side ends of the adjusting straight plate 6 are fixedly installed with a C-shaped rod 65. The side ends of the C-shaped rod 65 are provided with a rectangular groove 66. The two side ends of the C-shaped rod 65 are penetrated with a fourth circular groove 67. The inner side walls of the two fourth circular grooves 67 are rotatably installed with the same second threaded rod 68. The upper end of the adjusting straight plate 6 is also provided with a T-shaped slide The second rack 7 is fixedly mounted with a T-shaped slide bar 73 at the lower end thereof, and the T-shaped slide bar 73 is slidably mounted on the inner side wall of the T-shaped slide slot 69. The second rack 7 is fixedly mounted with a second push rod 71 at the end thereof, and the end of the second push rod 71 is arc-shaped. The second cross bar 72 is fixedly mounted with a second cross bar 72 at the side end thereof, and a first spring 64 is fixedly mounted between the second cross bar 72 and the first cross bar 63. A diverter 79 is provided at the side end of the C-shaped rod 65, and an interface 74 is provided at the side end of the diverter 79. The end of the water guide hose 22 is fixedly mounted with a second push rod 71. The inner wall of the interface 74 is fixedly installed, and two nozzles 75 are fixedly installed on the side end of the diverter 79. A fixing block 76 is fixedly installed on the upper end of the diverter 79. A second threaded groove 77 is penetrated through the side end of the fixing block 76. A rectangular slide bar 78 is fixedly installed on the side end of the fixing block 76. The rectangular slide bar 78 is slidably installed on the inner wall of the rectangular groove 66. The second threaded rod 68 is threadedly installed on the inner wall of the second threaded groove 77. After completing the angle adjustment of the adjustment straight plate 6, the user can adjust the angle according to the top of the photovoltaic sheet 1. The user can adjust the position of the diverter 79 by rotating the second threaded rod 68 forward or reversely, and the second threaded rod 68 rotates through the second threaded groove 77 to drive the fixed block 76 to move, and the fixed block 76 moves to drive the position of the diverter 79 to move. The user can adjust the position of the diverter 79 to a position close to the top of the photovoltaic sheet 1, so that the nozzle 75 on the diverter 79 can spray from the top of the photovoltaic sheet 1 when spraying water, so that the cleaning water can be washed from the top of the photovoltaic sheet 1 from top to bottom; A second gear 81 is fixedly installed at the circumferential end of each fixed column 8, and the second rack 7 is meshed with each second gear 81. A cleaning brush 84 is provided at the lower end of the fixed column 8, and a second spring 83 is fixedly installed between the cleaning brush 84 and the fixed column 8. A second telescopic rod 82 is also fixedly installed between the cleaning brush 84 and the fixed column 8. The transmission rod 9 is slidably installed on the inner side wall of the side slide groove 37, and an arc rod 92 is fixedly installed at the upper end of the transmission rod 9. Two third springs 91 are fixedly installed between the arc rod 92 and the first circular groove 38. After completing the above After the adjustment, the user can start the water pump in the water tank 21, and the pumped water will be sprayed out from the nozzle 75 at the side end of the diverter 79 through the water guide hose 22 to wash the photovoltaic sheet 1. At this time, the user can start the double-headed motor 32, and the double-headed motor 32 starts to drive the rotating shafts 33 on both sides to rotate. The rotation of the rotating shaft 33 drives the movable wheel 34 to rotate and drive the T-shaped movable seat 3 to move. The movement of the T-shaped movable seat 3 will drive each cleaning brush 84 on the adjustment straight plate 6 through the C-shaped seat 4 to scrape and clean the photovoltaic sheet 1. When the rotating shaft 33 rotates, it will also drive the first push rod 35 rotates, when the first push rod 35 rotates and contacts the end of the transmission rod 9, the first push rod 35 pushes the transmission rod 9 to move upward, the transmission rod 9 moves upward and drives the arc rod 92 to move upward, the arc rod 92 moves upward and stretches the third spring 91, when the arc rod 92 moves upward, it pushes the second push rod 71 to move, the second push rod 71 moves and drives the second cross bar 72 to move, at this time the first spring 64 is compressed, the second push rod 71 moves and drives the second rack 7 to move, the second rack 7 moves and drives the T-shaped slide bar 73 in the T-shaped slide groove 6 9, the movement of the second rack 7 will drive each second gear 81 to rotate, and the rotation of each second gear 81 will drive the fixed column 8 to rotate. The rotation of each fixed column 8 will drive each cleaning brush 84 to rotate through the second telescopic rod 82. When the first push rod 35 rotates away from the end of the transmission rod 9, the third spring 91, the arc rod 92 and the second rack 7 will be reset under the rebound drive of the third spring 91 and the first spring 64 respectively, which will drive each cleaning brush 84 to rotate in the opposite direction, and so on, driving the cleaning brush 84 to realize reciprocating rotation during cleaning.

[0021] Working principle: The first step is that during the production process of the photovoltaic sheet 1, if there are impurities such as dirt, dust, organic matter or metal particles on the surface of the photovoltaic sheet 1, it will seriously affect the absorption of light. Therefore, before the photovoltaic sheet is packaged, it needs to be cleaned. When cleaning the photovoltaic sheet 1, the user can first place the photovoltaic sheet 1 of the batch to be cleaned on the fixed frame, and first clamp the clamping grooves 24 on both sides of the base 2 on the two ends of the photovoltaic sheet 1 fixed frame, and then adjust the inclination angle of the straight plate 6 to make the inclination angle of the straight plate 6 match the photovoltaic sheet 1. After adjustment, the double-headed motor 32 can be started to drive the movable wheel 34 to roll, drive the T-shaped movable seat 3 to operate, and the movement of the T-shaped movable seat 3 will drive each cleaning brush 84 on the adjustable straight plate 6 to scrape and clean the photovoltaic sheet 1. At the same time, water can be pumped from the water tank 21 through the water guide hose 22, the diverter 79 and the nozzle 75 through the water pump in the water tank 21 to spray out, and the photovoltaic sheet 1 is flushed and cleaned simultaneously; In the second step, before cleaning the photovoltaic sheet 1, the user can first fix the device. The user can lengthen the first telescopic rod 23 according to the width of the photovoltaic sheet 1, so that the distance between the two bases 2 becomes longer. The user can clamp the clamping grooves 24 on the two bases 2 on the fixing frame on the photovoltaic sheet 1. The two bases 2 are limitedly clamped on the fixing frame of the photovoltaic sheet 1, and the running track of the subsequent T-shaped movable seat 3 can be limited; The device is provided with two adjustable and fixed bases 2. Before cleaning, the user can adjust the positions of the two bases 2 to match the two ends of the fixing frame of the photovoltaic sheet 1. When cleaning the photovoltaic sheet 1, the position deviation of the device caused by vibration and the like can be avoided. The base 2 is adjustable and can be adapted to photovoltaic sheets 1 of different specifications. When cleaning is not required, the two first telescopic rods 23 can be compressed to make the two bases 2 close to each other, thereby reducing the space occupied by the device and facilitating storage. The third step, after completing the fixation of the equipment, the user can adjust the inclination angle of the adjusting straight plate 6 according to the inclination angle of the photovoltaic sheet 1 to adapt it to the angle of the photovoltaic sheet 1, the user can start the servo motor 5 to drive the first threaded rod 51 to rotate forward or reversely, the first threaded rod 51 rotates through the first thread groove 54 to drive the connecting rod 53 to slide, the sliding of the connecting rod 53 drives the two first racks 52 to slide, the sliding of the first rack 52 drives the first gear 62 to rotate clockwise or counterclockwise, the two first gears 62 rotate through the two circular shafts 61 to drive the adjusting straight plate 6 to rotate, the adjusting straight plate 6 rotates to change its inclination angle, after rotating the adjusting straight plate 6 to make its angle adapt to the inclination angle of the photovoltaic sheet 1, the user can turn off the servo motor 5; The device is provided with an adjustable straight plate 6 with an angle that can be adjusted. In different installation environments, due to different placement positions or different specifications of the placement fixing frame, the photovoltaic sheet 1 will be placed at different angles. The adjustable straight plate 6 with an angle that can be adjusted can quickly adapt to these changes, without the need to frequently replace the cleaning equipment or adjust the cleaning strategy. It can adapt to the angles of different photovoltaic sheets 1 by adjusting its own angle, has high adaptability, and ensures maximum fit with the surface of the photovoltaic sheet 1 to ensure the cleaning effect. Step 4. After completing the angle adjustment of the adjustment straight plate 6, the user can adjust the position of the diverter 79 according to the position of the top of the photovoltaic sheet 1. The user can rotate the second threaded rod 68 forward or reversely. The second threaded rod 68 rotates through the second threaded groove 77 to drive the fixed block 76 to move. The fixed block 76 moves to drive the position of the diverter 79 to move. The user can adjust the position of the diverter 79 to a position close to the top of the photovoltaic sheet 1, so that the nozzle 75 on the diverter 79 can spray from the top of the photovoltaic sheet 1 when spraying water, so that the cleaning water can be washed from the top of the photovoltaic sheet 1 from top to bottom; The device is provided with a position-adjustable diverter 79 and a nozzle 75. During actual cleaning, the position of the diverter 79 can be adjusted according to the position of the top of the photovoltaic sheet 1, so that the device can adapt to the height of the photovoltaic sheet 1 when spraying cleaning water, so that the water flow can be flushed from top to bottom. It is easy to adjust and can adapt to a variety of photovoltaic sheets 1 with different specifications for flushing and cleaning; By setting a single diverter 79 with adjustable position, the device can save water compared with the direct-discharge type spraying equipment in the prior art, and can realize the water flow from top to bottom, which can ensure the showering effect while avoiding the waste of water near the bottom. The position of the diverter 79 is adjustable, and when some positions are not cleaned up, the diverter 79 can be adjusted to change the showering position, which has good flexibility in use. The fifth step, after completing the above-mentioned adjustment work, the user can start the water pump in the water tank 21, and the pumped water is sprayed out from the nozzle 75 at the side end of the diverter 79 through the water guide hose 22 to rinse the photovoltaic sheet 1. At this time, the user can start the double-headed motor 32. The double-headed motor 32 starts to drive the rotating shafts 33 on both sides to rotate. The rotation of the rotating shafts 33 drives the movable wheels 34 to rotate and drive the T-shaped movable seat 3 to move. The movement of the T-shaped movable seat 3 will drive each cleaning brush 84 on the adjustment straight plate 6 through the C-shaped seat 4 to scrape and clean the photovoltaic sheet 1. When the rotating shaft 33 rotates, it will also drive the first push rod 35 to rotate. When the first push rod 35 rotates and contacts the end of the transmission rod 9, the first push rod 35 will push the transmission rod 9 to move upward. The upward movement of the transmission rod 9 will drive the arc rod 92 to move upward. The upward movement of the arc rod 92 will stretch the third spring 91. When the arc rod 92 moves to When the second push rod 71 moves upward, it will push the second push rod 71 to move, and the movement of the second push rod 71 will drive the second cross bar 72 to move. At this time, the first spring 64 is compressed, and the movement of the second push rod 71 will also drive the second rack 7 to move. The movement of the second rack 7 will drive the T-shaped slide bar 73 to slide in the T-shaped slide groove 69. The movement of the second rack 7 will drive each second gear 81 to rotate, and the rotation of each second gear 81 will drive the fixed column 8 to rotate. The rotation of each fixed column 8 will drive each cleaning brush 84 to rotate through the second telescopic rod 82. When the first push rod 35 rotates away from the end of the transmission rod 9, the third spring 91, the arc rod 92 and the second rack 7 will be reset respectively under the drive of the third spring 91 and the first spring 64, which will drive each cleaning brush 84 to rotate in the opposite direction. This reciprocating movement drives the cleaning brush 84 to realize reciprocating rotation during cleaning, thereby cleaning the photovoltaic sheet 1; The device is provided with a first push rod 35, a transmission rod 9, an arc rod 92 and a second rack 7. When the movable wheel 34 drives the T-shaped movable seat 3 to move, each cleaning brush 84 can be driven to rotate back and forth to clean the photovoltaic sheet 1. The reciprocating rotation of the cleaning brush 84 can generate stronger friction and impact force, and can more effectively remove stubborn stains and dust. Compared with simple linear movement cleaning, the cleaning effect is better, and the movement of the second rack 7 can drive multiple cleaning brushes 84 to rotate at the same time, without the need for an additional power source to drive, thereby ensuring the cleaning effect while saving energy. The device is provided with a plurality of fixed columns 8 and cleaning brushes 84 on the adjusting straight plate 6, and a second telescopic rod 82 and a second spring 83 are fixedly installed between each cleaning brush 84 and the fixed column 8, that is, each second spring 83 will generate a moving thrust for the cleaning brush 84, so that the cleaning brush 84 can always be attached to the surface of the photovoltaic sheet 1, avoiding the phenomenon that a certain height difference on the surface of the photovoltaic sheet 1 caused by different production specifications of the photovoltaic sheet 1, height error of the installation fixing frame, etc., makes the cleaning brush 84 unable to be attached for cleaning. In addition, a plurality of cleaning brushes 84 are provided, so that each cleaning brush 84 can clean the surface of the photovoltaic sheet 1 in a modular manner, which can better adapt to the height angle changes of each module than the straight plate type setting, and has better adaptability.

[0022] The embodiments of the present invention are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. A photovoltaic sheet cleaning device, comprising a photovoltaic sheet body (1) and a base (2), characterized in that: The base (2) is provided with a cleaning mechanism for cleaning the photovoltaic sheet (1) before packaging the photovoltaic sheet (1), the base (2) is provided with an adjustment mechanism for adjusting the cleaning mechanism, and the base (2) is provided with a shower mechanism for flushing the photovoltaic sheet (1); The cleaning mechanism comprises an adjusting straight plate (6), a second rack (7) and a fixed column (8); the adjusting mechanism comprises a T-shaped movable seat (3), a C-shaped seat (4), a servo motor (5) and a transmission rod (9); the shower mechanism comprises a water storage tank (21) and a T-shaped sliding rod (73); the number of the bases (2) is two, two first telescopic rods (23) are fixedly installed between the two bases (2); the water storage tank (21) is fixedly installed on the side end of the base (2); two first circular grooves (38) are provided through the side end of the T-shaped movable seat (3); the T-shaped movable seat (3) is provided with two first The circular groove (38) is slidably mounted on the circumferential end of the first telescopic rod (23); the C-shaped seat (4) is fixedly mounted on the upper end of the T-shaped movable seat (3); both side ends of the C-shaped seat (4) are penetrated by a third circular groove (42); the servo motor (5) is fixedly mounted on the side end of the C-shaped seat (4); both side ends of the adjustment straight plate (6) are fixedly mounted with a circular shaft (61); the two circular shafts (61) are respectively penetrated and rotatably mounted on the inner side wall of the third circular groove (42); the number of the fixed columns (8) is multiple, and each of the fixed columns (8) is equidistantly penetrated and rotatably mounted on the upper end of the adjustment straight plate (6).

2. A photovoltaic sheet processing cleaning device as claimed in claim 1, characterized in that: The side ends of the two bases (2) are each provided with a clamping groove (24); a water hose (22) is fixedly mounted through the upper end of the water storage tank (21); a water pump is provided in the water storage tank (21); and the end of the water hose (22) is fixedly mounted on the water pump.

3. A photovoltaic sheet processing cleaning device as claimed in claim 2, characterized in that: A lower connecting plate (31) is fixedly mounted on the lower end of the T-shaped movable seat (3), a double-headed motor (32) is fixedly mounted on the inner side wall of the lower connecting plate (31), rotating shafts (33) are fixedly mounted on both output ends of the double-headed motor (32), and movable wheels (34) are fixedly mounted on the circumferential ends of the two rotating shafts (33); Wherein, a first push rod (35) is fixedly mounted on each circumferential end of the rotating shaft (33) on one side.

4. A photovoltaic sheet processing cleaning device as claimed in claim 3, characterized in that: A side rod (36) is fixedly mounted on the side end of the T-shaped movable seat (3), and a side sliding groove (37) is formed on the side end of the side rod (36). A first threaded rod (51) is fixedly mounted on the output end of the servo motor (5), and the first threaded rod (51) is rotatably mounted on the inner side wall of the second circular groove (41).

5. A photovoltaic sheet processing cleaning device as claimed in claim 4, characterized in that: A connecting rod (53) is provided on one side of the C-shaped seat (4), and first racks (52) are fixedly mounted on both side ends of the connecting rod (53). A first threaded groove (54) is formed through the side ends of the connecting rod (53), and the first threaded rod (51) is threadably mounted on the inner side wall of the first threaded groove (54).

6. A photovoltaic sheet processing cleaning device as claimed in claim 5, characterized in that: The circumferential ends of the two circular shafts (61) are both fixedly mounted with first gears (62), the two first racks (52) are respectively meshed with the two first gears (62), the side ends of the adjustment straight plate (6) are fixedly mounted with a first cross bar (63), the side ends of the adjustment straight plate (6) are fixedly mounted with a C-shaped rod (65), the side ends of the C-shaped rod (65) are provided with rectangular grooves (66), and the two side ends of the C-shaped rod (65) are penetrated with fourth circular grooves (67).

7. A photovoltaic sheet processing cleaning device as claimed in claim 6, characterized in that: The inner side walls of the two fourth circular grooves (67) are rotatably mounted with a same second threaded rod (68); the upper end of the adjusting straight plate (6) is further provided with a T-shaped slide groove (69); the lower end of the second rack (7) is fixedly mounted with a T-shaped slide rod (73); the T-shaped slide rod (73) is slidably mounted on the inner side wall of the T-shaped slide groove (69).

8. A photovoltaic sheet processing cleaning device as claimed in claim 7, characterized in that: A second push rod (71) is fixedly mounted on the end of the second rack (7), the end of the second push rod (71) is arc-shaped, a second cross bar (72) is fixedly mounted on the side end of the second rack (7), a first spring (64) is fixedly mounted between the second cross bar (72) and the first cross bar (63), a flow divider (79) is provided on the side end of the C-shaped rod (65), an interface (74) is provided on the side end of the flow divider (79), an end of the water guide hose (22) is fixedly mounted on the inner side wall of the interface (74), and two nozzles (75) are fixedly mounted on the side end of the flow divider (79); A fixing block (76) is fixedly mounted on the upper end of the flow divider (79), a second threaded groove (77) is penetrated through the side end of the fixing block (76), a rectangular slide bar (78) is fixedly mounted on the side end of the fixing block (76), and the rectangular slide bar (78) is slidably mounted on the inner side wall of the rectangular groove (66); Wherein, the second threaded rod (68) is threadably mounted on the inner side wall of the second threaded groove (77).

9. A photovoltaic sheet processing cleaning device as claimed in claim 8, characterized in that: A second gear (81) is fixedly mounted on the circumferential end of each fixed column (8), the second rack (7) and each second gear (81) are meshed, a cleaning brush (84) is provided at the lower end of the fixed column (8), a second spring (83) is fixedly mounted between the cleaning brush (84) and the fixed column (8), and a second telescopic rod (82) is also fixedly mounted between the cleaning brush (84) and the fixed column (8).

10. A photovoltaic sheet processing cleaning device as claimed in claim 9, characterized in that: The transmission rod (9) is slidably mounted on the inner side wall of the side sliding groove (37), an arc rod (92) is fixedly mounted on the upper end of the transmission rod (9), and two third springs (91) are fixedly mounted between the arc rod (92) and the first circular groove (38).

Citation Information

Patent Citations

  • Cleaning device for photovoltaic panel

    CN117013946A