Single container type assembly on-site recovery equipment
By designing a single -container -type photovoltaic component on -site recycling equipment, a variety of built -in recycling institutions solve the problem that the existing equipment cannot be recycled in small venues and insufficient selection of borderless components in small venues, and achieves high -efficiency and flexible photovoltaic components recycling.
Patent Information
- Application Number
- CN202411589141.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-01-24
AI Technical Summary
The existing photovoltaic module on-site recycling equipment requires at least two containers to be spliced, resulting in the inability to effectively recycle on small sites, and the optionality of frameless components is insufficient, which increases the problem of recycling costs and poor practicality.
Design a single-container type component on-site recycling equipment. The sides and tail of the container can be relatively open or closed. It has a built-in loading mechanism, glass removal mechanism and junction box removal mechanism. Frameless and framed photovoltaics can be realized through the mechanism selection of a single container. Recycling of components.
The effective recovery of photovoltaic components in small venues has been achieved, reducing the cost of recycling, improving the practicality and flexibility of the equipment, and being able to meet the recycling needs of different types of components.
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Figure CN119346589A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of photovoltaics, and in particular relates to a single container type component on-site recycling device. Background Art
[0002] At present, for on-site recycling of photovoltaic modules, the equipment is mainly moved to the site through transportation, and then the solar cells are directly recycled. Specifically, the junction box, glass, frame, etc. need to be completely removed. Therefore, the length of the equipment used often exceeds the length of a container, that is, at least two containers must be spliced together to implement on-site recycling.
[0003] However, in actual operation, it is limited and has the following technical defects:
[0004] 1) If two or more sections are connected, the requirements can be met in some flat and spacious areas. However, if the site is small and cannot accommodate two or more containers at the same time, the practicality of on-site recycling will be seriously insufficient;
[0005] 2) Products can be divided into framed components and frameless components based on the frame, and most recycling equipment is of general type. That is to say, all recycling equipment is equipped with a frame removal function. Once a frameless component is encountered, the frame removal function can be used as an ordinary conveyor belt. On the surface, it is more practical. However, the length occupied by the frame removal function makes it impossible to carry out a single container layout, thereby increasing the on-site recycling cost of the components. In addition, due to insufficient optionality, it has poor practicality. Summary of the invention
[0006] The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a new single container type component on-site recycling equipment.
[0007] In order to solve the above technical problems, the present invention adopts the following technical solutions:
[0008] A single container type component on-site recycling equipment comprises a container and a recycling device installed inside the container, wherein the side and the rear of the container can be relatively open or closed, and the recycling device comprises a loading mechanism and a glass removal mechanism installed in the same container, wherein the loading mechanism forms a feeding port from the side of the container and can transfer photovoltaic components backwards piece by piece, and the glass removal mechanism is used for cutting and peeling off the front and / or back glass layers.
[0009] Preferably, the loading mechanism has a stacking material area aligned with the material inlet, and the loading mechanism includes a transfer tray and a transfer robot, wherein the transfer tray can move in the XY axis to adjust the position of the component; the transfer robot can at least move in the XZ axis to adsorb and transfer the component. In short, the center position calibration of the component size is performed based on the transfer tray, and after the transfer tray delivers the stacked component to the specified position, the transfer robot adsorbs and transfers it.
[0010] According to a specific implementation and preferred aspect of the present invention, the module is a single-glass module, and each single-glass module enters the glass removal mechanism from the glass downward, and the glass removal mechanism holds the cell sheet and removes the bottom glass layer in a translational manner. Here, based on the single-glass module, a matching mechanism can be selected to reduce the transportation and recycling costs.
[0011] Preferably, the single-glass module is a frameless single-glass module, and the recycling device further includes a junction box removal mechanism arranged between the feeding mechanism and the glass removal mechanism, and the feeding mechanism, the junction box removal mechanism and the glass removal mechanism are located in the same container. By selecting the mechanism of a single container, the frameless single-glass module can be recycled, and the removed junction box is discharged from the side of the container.
[0012] Alternatively, the single-glass module is a framed single-glass module, and the recycling device further includes a junction box removal mechanism and a frame removal mechanism arranged between the feeding mechanism and the glass removal mechanism, and the feeding mechanism, the junction box removal mechanism, the frame removal mechanism and the glass removal mechanism are located in the same container. By selecting the mechanism of a single container, the recycling of framed single-glass modules can be achieved, and the removed junction boxes and frames are discharged from the side of the container.
[0013] For single-glass modules, the glass removal mechanism includes a pretreatment furnace for preheating the photovoltaic modules and a glass cutting mechanism connected to the pretreatment furnace, wherein the photovoltaic modules are pushed forward by a circular conveyor belt that is pressed on the front, and multiple sets of knives supported by the bottom surface are used to cut the glass layer of the photovoltaic modules pushed flat. The glass is cut by a multi-group cutting method, with conventional knives such as saw discs or knife discs, and multiple sets of knives are divided into multiple rows along the advancing direction of the photovoltaic modules, and the knives between the multiple rows are distributed at intervals, and the number of the multiple rows of knives increases in sequence along the advancing direction of the photovoltaic modules.
[0014] According to a specific implementation and preferred aspect of the present invention, the module is a double-glass module, and each double-glass module enters the glass removal mechanism horizontally, and the glass removal mechanism simultaneously cuts and removes the corresponding front and back glass layers. Here, based on the double-glass module, a matching mechanism can be selected to reduce the transportation and recycling costs.
[0015] Preferably, the double-glass module is a frameless double-glass module, and the recycling device further includes a junction box removal mechanism arranged between the feeding mechanism and the glass removal mechanism, and the feeding mechanism, the junction box removal mechanism and the glass removal mechanism are located in the same container. By selecting the mechanism of a single container, the frameless double-glass module can be recycled, and the removed junction box is discharged from the side of the container.
[0016] Alternatively, the double-glass module is a double-glass module with a frame, and the recycling device further includes a junction box removal mechanism and a frame removal mechanism arranged between the feeding mechanism and the glass removal mechanism, and the feeding mechanism, the junction box removal mechanism, the frame removal mechanism and the glass removal mechanism are located in the same container. By selecting the mechanism of a single container, the recycling of single-glass modules with frames can be achieved, and the removed junction boxes and frames are discharged from the side of the container.
[0017] According to another specific implementation and preferred aspect of the present invention, the junction box removal mechanism includes a wire drawing, wire cutting mechanism and a scraping mechanism located at the same junction box disassembly and assembly station, wherein the wire drawing, wire cutting and scraping are performed in sequence along the transmission direction of the photovoltaic module to remove the junction box.
[0018] In some specific embodiments, the glass removal mechanism includes a front removal unit and a back removal unit located at the upper and lower parts, wherein the front removal unit and the back removal unit synchronously heat cut the glass layer and gradually push the battery sheet forward. The glass layer is removed by synchronous heat cutting.
[0019] Preferably, the recycling device further comprises a cell receiving mechanism located in the same container, wherein the cell receiving mechanism is the same as the loading mechanism. A tray is used for receiving materials to stack the cells and then unload them from the side or tail or store them directly in the cell receiving mechanism.
[0020] In addition, the container is divided into multiple sections from the head to the tail, and each mechanism is arranged alone or in pairs or three in one box, and the box can be relatively open or closed from the side; the last section of the box can also be relatively open or closed from the tail.
[0021] Due to the implementation of the above technical solution, the present invention has the following advantages compared with the prior art:
[0022] In the existing on-site recycling of photovoltaic components, if two or more containers are spliced together, the requirements can be met in some flat and spacious areas. However, once the site is small and cannot accommodate two or more containers at the same time, the practicality of on-site recycling is seriously insufficient. In addition, since the products can be divided into framed components and frameless components based on the frame, and most of the recycling equipment is more universal, that is to say, the recycling equipment used is originally equipped with a frame removal device. Once a frameless component is encountered, the frame removal device can be used as an ordinary conveyor belt, which seems to be more practical on the surface. However, due to the length occupied by the frame removal, a single container layout cannot be carried out, thereby increasing the on-site recycling cost of the components, and due to insufficient optionality, poor practicality and other deficiencies, the present application is for a single container The structure of the on-site recycling equipment for single-container type components is designed as a whole, which cleverly solves the shortcomings and defects of the prior art. After adopting the single-container type component on-site recycling equipment, the mechanism is assembled in a single container. Then, after moving to the site, the junction box can be removed under the premise of manual assistance and sent to the recycling equipment to remove the glass layer and complete the recycling of the battery cells. Therefore, the present invention at least meets the basic requirements for recycling battery cells of frameless single-glass or double-glass components. At the same time, based on the length of the mechanism itself, it breaks through the limitations of most sites, and based on the type of component, the mechanism layout in a single container can also be carried out, so that different models of components can be recycled on-site using a matching single container, which not only breaks through the limitations of on-site recycling, but also greatly reduces the recycling cost of components. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation modes.
[0024] Figure 1 This is a front view schematic diagram of a single container type module on-site recycling equipment of Example 1 (frameless single glass module);
[0025] Figure 2 This is a front view schematic diagram of a single container type module on-site recycling equipment of Example 2 (single glass module with frame);
[0026] Figure 3 This is a front view schematic diagram of a single container type module on-site recycling equipment of Example 3 (frameless single glass module);
[0027] Figure 4 This is a front view schematic diagram of a single container type module on-site recycling equipment of Example 4 (single glass module with frame);
[0028] Among them: 1. container; 10. box body;
[0029] 2. Recovery device; 20. Loading mechanism; 20a. Feeding port; 20b. Stacking material area; 200. Transfer tray; 201. Transfer robot; 21. Junction box removal mechanism; 210. Wire drawing and cutting mechanism; 211. Shoveling mechanism; 22. Glass removal mechanism; 220. Pretreatment furnace; 221. Glass cutting mechanism; 23. Frame removal mechanism; 230. Long side disassembly and assembly parts; 231. Short side disassembly and assembly parts; 24. Battery cell receiving mechanism. DETAILED DESCRIPTION
[0030] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present application, so the present application is not limited by the specific embodiments disclosed below.
[0031] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0032] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0033] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0034] In the present application, unless otherwise clearly specified and limited, a first feature being “above” or “below” a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being “above”, “above”, and “above” a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being “below”, “below”, and “below” a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0035] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.
[0036] Example 1
[0037] like Figure 1 As shown, the single container type component on-site recycling equipment of this embodiment is used for on-site recycling of frameless single glass components, and includes a container 1, and a recycling device 2 installed inside the container 1, wherein the side and the rear of the container 1 can be relatively open or closed, and the recycling device 2 includes a loading mechanism 20, a junction box removal mechanism 21 and a glass removal mechanism 22 installed in the same container 1.
[0038] Specifically, the loading mechanism 20 forms a feeding port 20a from the side of the container 1 and can transfer the photovoltaic modules backward piece by piece; the junction box removal mechanism 21 is used for removing the junction box; and the glass removal mechanism 22 is used for cutting and peeling the front and / or back glass layers.
[0039] In some specific embodiments, the loading mechanism 20 has a stacking material area 20b aligned with the feeding port 20a, and the loading mechanism 20 includes a transfer tray 200 and a transfer robot 201, wherein the transfer tray 200 can move in the XY axis to adjust the position of the component; the transfer robot 201 can at least move in the XZ axis (generally XYZ three-axis movement) to absorb and transfer the component. In short, the center position of the component size is calibrated based on the transfer tray, and after the transfer tray sends the stacked component to the specified position, the transfer robot absorbs and transfers it.
[0040] The junction box removal mechanism 21 includes a wire drawing and cutting mechanism 210 and a scraping mechanism 211 located at the same junction box removal station, wherein the wire drawing, wire cutting and scraping are performed in sequence along the transmission direction of the photovoltaic module to remove the junction box.
[0041] The glass removal mechanism 22 includes a pretreatment furnace 220 for preheating the photovoltaic module, and a glass cutting mechanism 221 connected to the pretreatment furnace 220, wherein the photovoltaic module is pushed forward by a circular conveyor belt that is pressed on the front, and multiple sets of cutters supported by the bottom surface emerge from the bottom to cut off the glass layer of the photovoltaic module pushed flat. The glass is cut by a multi-group cutting method, conventional cutters such as saw discs or knife discs, and multiple sets of cutters are divided into multiple rows along the advancing direction of the photovoltaic module. The cutters between the multiple rows are distributed at intervals, and the number of multiple rows of cutters increases successively along the advancing direction of the photovoltaic module. Preheating is adopted first, then grooving, and then cutting in a branch path, and the glass layer is removed with high quality, and the stripping rate is close to 98%.
[0042] In addition, the container 1 is divided into two sections 10 from the head to the tail, the loading mechanism 20 and the junction box removal mechanism 21 are located in the same section 10, and the glass removal mechanism 22 is located in the rear section 10, wherein the front section can be relatively unfolded in a wing-like shape, and the rear section can be relatively unfolded in a wing-like shape, and the enclosure can also be unfolded at the same time.
[0043] In summary, the implementation process of this embodiment is as follows:
[0044] After being stacked, the frameless single-glass components are fed into the loading mechanism 20 from the feeding port 20a, and the transfer tray 200 calibrates the center position of the component size. Then, the transfer tray 200 delivers the stacked components to the specified position, and then the transfer robot 201 adsorbs and transfers them to the next junction box disassembly station; then, the wiring, cutting and scraping are carried out in sequence along the transmission direction of the photovoltaic components to remove the junction box, and the removed junction box is discharged from the side of the container; then, it enters the pretreatment furnace 220 to be heated at 80 to 100° to soften the glue layer, and at the same time, the stress of the glass layer is changed, and then it is fed into the glass cutting mechanism 221, and is pushed forward by the annular conveyor belt that keeps pressing on the front side, and the glass layer of the photovoltaic components pushed flat is cut off by multiple sets of cutters supported by the bottom surface emerging from the bottom, and the broken glass is discharged from the side of the container, and the battery cells are discharged from the tail of the container to complete the recovery of the battery cells.
[0045] In addition, the glass layer cutting in this example specifically adopts a multi-group cutting method to cut the glass, with conventional cutting tools such as saw discs or knife discs, and multiple groups of cutting tools are divided into multiple rows along the advancing direction of the photovoltaic module. The cutting tools between the multiple rows are distributed at intervals, and the number of multiple rows of cutting tools increases successively along the advancing direction of the photovoltaic module.
[0046] Example 2
[0047] like Figure 2 As shown, the single container type component on-site recycling equipment involved in this embodiment is used for on-site recycling of single-glass components with frames, and includes a container 1 and a recycling device 2 installed inside the container 1, wherein the side and the rear of the container 1 can be relatively open or closed, and the recycling device 2 includes a loading mechanism 20, a junction box removal mechanism 21, a frame removal mechanism 23 and a glass removal mechanism 22 installed in the same container 1.
[0048] Specifically, the loading mechanism 20, the junction box removal mechanism 21, and the glass removal mechanism 22 have the same structure as those in Example 1, except that an additional frame removal mechanism 23 is provided, wherein the frame removal mechanism 23 includes a long side disassembly component 230 and a short side disassembly component 231, and the two long side disassembly components 230 are synchronously pushed outward to separate from the assembly; and the two short side disassembly components 231 are synchronously pushed outward to separate from the assembly.
[0049] In addition, the container 1 is divided into two sections 10 from the head to the tail, the loading mechanism 20, the junction box removal mechanism 21 and the frame removal mechanism 23 are located in the same section 10, and the glass removal mechanism 22 is located in the rear section 10, wherein the front section can be relatively unfolded in a wing shape, and the rear section can be relatively unfolded in a wing shape, and the enclosure can also be unfolded at the same time.
[0050] In summary, the implementation process of this embodiment is as follows:
[0051] After the stacking of the framed single-glass components, they are sent to the loading mechanism 20 from the feeding port 20a, and the transfer tray 200 calibrates the center position of the component size. Then, after the transfer tray 200 sends the stacked components to the specified position, the transfer robot 201 adsorbs and transfers them to the next junction box disassembly and assembly station; then, the wiring, cutting and scraping are carried out in sequence along the transmission direction of the photovoltaic components to remove the junction box, and the removed junction box is discharged from the side of the container; then, it enters the frame removal mechanism 23 to synchronously open the long and short sides on both sides to separate the components, and the long and short frames are removed and discharged from the side of the container; then the components enter the pretreatment furnace 220 to be heated at 80 to 100° to soften the glue layer, and at the same time, the stress of the glass layer is changed, and then they are sent to the glass cutting mechanism 221, and pushed forward by the annular conveyor belt that keeps the pressing on the front, and multiple sets of cutting tools supported by the bottom surface emerge from the bottom to cut off the glass layer of the photovoltaic components pushed flat, so as to complete the recovery of the battery cells.
[0052] Example 3
[0053] like Figure 3As shown, the single container type component on-site recycling equipment involved in this embodiment is used for on-site recycling of frameless double-glass components, and includes a container 1, and a recycling device 2 installed inside the container 1, wherein the side of the container 1 can be relatively open or closed, and the recycling device 2 includes a loading mechanism 20, a junction box removal mechanism 21 and a glass removal mechanism 22 installed in the same container 1.
[0054] Specifically, the feeding mechanism 20 and the junction box removal mechanism 21 are the same as those in Embodiment 1, and the differences are as follows.
[0055] The glass removal mechanism 22 includes a front removal unit and a back removal unit located at the upper and lower parts, wherein the front removal unit and the back removal unit synchronously heat cut the glass layer and gradually push the battery sheet forward. The glass layer is removed by synchronous heat cutting.
[0056] In some specific embodiments, the recycling device further includes a cell receiving mechanism 24 located in the same container 1, wherein the cell receiving mechanism 24 is the same as the loading mechanism 21. The cells are stacked by using a tray and then unloaded from the side or the rear or directly stored in the cell receiving mechanism.
[0057] In addition, in this example, the loading mechanism 20 and the junction box removal mechanism 21 are located in the same section of the box 10, and the glass removal mechanism 22 and the battery cell receiving mechanism 24 are located in the rear section of the box 10, wherein the front section of the box can be relatively unfolded in a wing-like shape, and the rear section of the box can be relatively unfolded in a wing-like shape, and the enclosure can also be unfolded at the same time.
[0058] In summary, the implementation process of this embodiment is as follows:
[0059] After the frameless double-glass components are stacked, they are sent to the loading mechanism 20 from the feeding port 20a, and the transfer tray 200 calibrates the center position of the component size. Then, the transfer tray 200 sends the stacked components to the specified position, and then the transfer robot 201 adsorbs and transfers them to the next junction box disassembly and assembly station; then, the wiring, cutting and scraping are carried out in sequence along the transmission direction of the photovoltaic components to remove the junction box, and the removed junction box is discharged from the side of the container; then the components enter the glass removal mechanism 22, and the front removal unit and the back removal unit synchronously use hot knives to cut off the glass layer and gradually push the battery cells forward. Finally, the sent out battery cells are stacked and collected on the battery cell receiving mechanism 24 to complete the recycling of the battery cells.
[0060] Example 4
[0061] like Figure 4As shown, the single container type component on-site recycling equipment involved in this embodiment is used for on-site recycling of double-glass components with frames, and includes a container 1 and a recycling device 2 installed inside the container 1, wherein the side of the container 1 can be relatively open or closed, and the recycling device 2 includes a loading mechanism 20, a junction box removal mechanism 21, a frame removal mechanism 23 and a glass removal mechanism 22, and a battery cell receiving mechanism 24 installed in the same container 1.
[0062] Specifically, the loading mechanism 20 , the junction box removal mechanism 21 , and the frame removal mechanism 23 are the same as those in the second embodiment, and the glass removal mechanism 22 and the cell receiving mechanism 24 are the same as those in the third embodiment.
[0063] In this example, the loading mechanism 20, the junction box removal mechanism 21, and the frame removal mechanism 23 are located in the same section of the box 10, and the glass removal mechanism 22 and the battery cell receiving mechanism 24 are located in the rear section of the box 10, wherein the front section of the box can be relatively unfolded in a wing-like shape, and the rear section of the box can be relatively unfolded in a wing-like shape, and the enclosure can also be unfolded at the same time.
[0064] In summary, the implementation process of this embodiment is as follows:
[0065] After the double-glass modules with frames are stacked, they are sent to the loading mechanism 20 from the feeding port 20a, and the transfer tray 200 calibrates the center position of the module size. Then, after the transfer tray 200 sends the stacked modules to the specified position, the transfer robot 201 adsorbs and transfers them to the next junction box disassembly and assembly station; then, the wiring, cutting and scraping are carried out in sequence along the transmission direction of the photovoltaic modules to remove the junction boxes, and the removed junction boxes are discharged from the side of the container; then, they enter the frame removal mechanism 23 to synchronously open the long and short sides on both sides outward to separate from the modules, and at the same time, the long and short frames are removed and discharged from the side of the container; then, the modules enter the glass removal mechanism 22, and the front removal unit and the back removal unit synchronously cut off the glass layer with hot knives and gradually push the battery cells forward, and finally, the sent battery cells are stacked and collected on the battery cell receiving mechanism 24 to complete the recycling of the battery cells.
[0066] In summary, after adopting the single-container component on-site recycling equipment, the mechanism is assembled in a single container, and then after being moved to the site, the junction box can be removed with manual assistance (or the junction box can be removed automatically) and then sent to the recycling equipment to remove the glass layer and complete the recycling of the battery cells. Therefore, on the one hand, the present invention at least meets the basic requirements of component recycling battery cells, and at the same time, based on the length of the mechanism itself, it breaks through the limitations of most sites, and based on the type of component, the mechanism layout in a single container can also be carried out, so that different models of components can be recycled on-site using a matching single container, that is, no It not only breaks through the limitation of on-site recycling, but also greatly reduces the recycling cost of components; on the other hand, based on the expansion of the side and tail of the container, it is convenient to collect the junction box, frame, and broken glass separately after removal, and it is also conducive to the unloading of solar cells; thirdly, the center position of the component size is calibrated based on the transfer tray, and the transfer tray sends the stacked components to the designated position, and then the transfer robot adsorbs and transfers them, thereby realizing automatic and precise loading, which is convenient for the implementation of subsequent processes; fourthly, based on the consideration of single-glass, double-glass and various factors of the on-site environment, one container can be used for on-site recycling, thereby essentially reducing the cost of on-site recycling.
[0067] The present invention has been described in detail above, but the present invention is not limited to the above embodiments. Any equivalent changes or modifications made according to the spirit and essence of the present invention should be included in the protection scope of the present invention.
Claims
1. A single container type component on-site recycling equipment, comprising a container and a recycling device installed inside the container, characterized in that: The side and rear of the container can be relatively open or closed, and the recycling device includes a loading mechanism and a glass removal mechanism installed in the same container, wherein the loading mechanism forms a feeding port from the side of the container and can transfer the photovoltaic modules backward piece by piece, and the glass removal mechanism is used for cutting and peeling the front and / or back glass layers.
2. The single container type component on-site recycling equipment according to claim 1 is characterized in that: The loading mechanism has a stacked material area aligned with the feed port, and includes a transfer tray and a transfer robot, wherein the transfer tray can move in the XY axis to adjust the position of the component; the transfer robot can at least move in the XZ axis to adsorb and transfer the component.
3. The single container type component on-site recycling equipment according to claim 1 is characterized in that: The components are single-glass components, and the single-glass components enter the glass removal mechanism piece by piece from the glass downwards, and the glass removal mechanism holds the battery sheet in a translational manner to remove the bottom glass layer.
4. The single container type component on-site recycling equipment according to claim 3 is characterized in that: The single-glass component is a frameless single-glass component, and the recycling device also includes a junction box removal mechanism arranged between the feeding mechanism and the glass removal mechanism, and the feeding mechanism, the junction box removal mechanism and the glass removal mechanism are located in the same container.
5. The single container type component on-site recycling equipment according to claim 3 is characterized in that: The single-glass component is a single-glass component with a frame. The recycling device also includes a junction box removal mechanism and a frame removal mechanism arranged between the feeding mechanism and the glass removal mechanism, and the feeding mechanism, the junction box removal mechanism, the frame removal mechanism and the glass removal mechanism are located in the same container.
6. The single container type component on-site recycling equipment according to claim 3, 4 or 5, characterized in that: The glass removal mechanism includes a pretreatment furnace for preheating photovoltaic modules and a glass cutting mechanism connected to the pretreatment furnace, wherein the photovoltaic modules are pushed forward by an annular conveyor belt that is pressed on the front side, and multiple sets of cutting tools supported by the bottom surface that emerge from the bottom cut off the glass layer of the photovoltaic modules that are pushed flat.
7. The single container type component on-site recycling equipment according to claim 1 is characterized in that: The components are double-glass components, and the double-glass components enter the glass removal mechanism horizontally piece by piece, and the glass removal mechanism simultaneously cuts and removes the corresponding front and back glass layers.
8. The single container type component on-site recycling equipment according to claim 7 is characterized in that: The double-glass assembly is a frameless double-glass assembly, and the recycling device also includes a junction box removal mechanism arranged between the feeding mechanism and the glass removal mechanism, and the feeding mechanism, the junction box removal mechanism and the glass removal mechanism are located in the same container.
9. The single container type component on-site recycling equipment according to claim 8, characterized in that: The double-glass assembly is a double-glass assembly with a frame. The recycling device also includes a junction box removal mechanism and a frame removal mechanism arranged between the feeding mechanism and the glass removal mechanism, and the feeding mechanism, the junction box removal mechanism, the frame removal mechanism and the glass removal mechanism are located in the same container.
10. The single container type component on-site recycling equipment according to claim 4, 5, 7 or 8, characterized in that: The junction box removal mechanism comprises a wire drawing, wire cutting mechanism and a scraping mechanism located at the same junction box disassembly and assembly station, wherein the wire drawing, wire cutting and scraping are performed in sequence along the transmission direction of the photovoltaic module to remove the junction box.
11. The single container type component on-site recycling equipment according to claim 7, 8 or 9, characterized in that: The glass removal mechanism comprises a front removal unit and a back removal unit located at the upper and lower parts, wherein the front removal unit and the back removal unit synchronously cut the glass layer with a hot knife and gradually push the battery sheet forward.
12. The single container type component on-site recycling equipment according to claim 7, 8 or 9, characterized in that: The recycling device also includes a battery cell receiving mechanism located in the same container, wherein the battery cell receiving mechanism is the same as the loading mechanism.
13. The single container type component on-site recycling equipment according to claim 4, 5, 7 or 8, characterized in that: The container is divided into multiple sections from the head to the tail, and each mechanism is arranged alone or in pairs or in three in one of the boxes, and each box can be relatively opened or closed from the side; the last section of the box can also be relatively opened or closed from the tail.