Snap ring press-fitting device and snap ring press-fitting method
By designing a snap ring pressing device, a fully automated snap ring pressing process was achieved, solving the problem of low automation in existing technologies and improving production efficiency and capacity.
Patent Information
- Application Number
- CN202411508243.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2044-10-28
AI Technical Summary
The low level of automation in the installation of fasteners in existing technologies leads to high labor intensity for workers, high pressing difficulty, low efficiency, and affects the overall production line capacity.
A buckle pressing device was designed, including a feeding rack, a supporting rod, a pressing mechanism, a feeding rack, and a feeding component. Through the coordinated work of these components, a fully automatic pressing process for buckles is achieved. The pressing mechanism automatically clamps the buckle and moves it to the work station, and the feeding component automatically changes the material, thus realizing fully automated pressing.
This improved the automation level of the snap ring pressing process, reduced the need for manual labor, lowered the pressing difficulty, and increased pressing efficiency, thereby enhancing the overall production line capacity.
Smart Images

Figure CN119347358B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of snap ring press fitting, in particular to a snap ring press fitting device and a snap ring press fitting method. BACKGROUND
[0002] In the field of mechanical manufacturing and assembly, as an important fastening element, snap rings are widely used in the fixation and protection of shaft structures. Their main function is to prevent the axial movement of shaft parts (such as bearings, gears, etc.), ensuring the stable operation of mechanical systems.
[0003] In the prior art, the installation of snap rings is mainly completed manually by workers. Although this installation method has high flexibility, it is too slow and not suitable for the installation of batch snap rings. In order to improve efficiency, the installation of snap rings can be assisted by pneumatic tools or hydraulic tools to reduce the installation difficulty and improve the installation efficiency.
[0004] However, the use of tools still requires a lot of human involvement, such as parameter adjustment, and the degree of automation is low. In the batch installation of snap rings, the labor intensity of workers is high, the press fitting difficulty is high, the efficiency is low, and the overall production line capacity is affected. SUMMARY
[0005] The purpose of the present application is to provide a snap ring press fitting device and a snap ring press fitting method, which solves the problem of low automation degree of the snap ring structure during installation, high labor intensity of workers, high press fitting difficulty, low efficiency, and poor overall production line capacity in the batch installation of snap rings.
[0006] To achieve this purpose, the present application adopts the following technical solutions:
[0007] The present application provides a snap ring press fitting device, which comprises:
[0008] a feeding frame;
[0009] a material receiving rod arranged on the feeding frame for sleeving a plurality of snap rings;
[0010] a press fitting mechanism arranged on the feeding frame and corresponding to the material receiving rod, the press fitting mechanism being used for clamping the snap rings received by the material receiving rod;
[0011] a feeding frame arranged on the feeding frame and having a work station for receiving materials, the press fitting mechanism being capable of press fitting the snap rings to the materials in the work station;
[0012] a feeding assembly arranged on the feeding frame and used for supporting a plurality of materials and capable of bringing the materials through the work station one by one.
[0013] Optionally, the press fitting mechanism comprises:
[0014] A press-fitting frame, slidably connected to the loading frame;
[0015] A clamping assembly, provided on the press-fitting frame and used for clamping the buckle on the material bearing rod;
[0016] A push drive member connected to the press frame to drive the press frame and the clamping assembly to move closer to or away from the feeding frame;
[0017] A press-fitting driving component is provided on the press-fitting frame, and when the clamping assembly corresponds to the material on the workstation, the press-fitting driving component pushes the buckle to be press-fitted on the material.
[0018] Optionally, the clamping assembly includes:
[0019] Two clamping blocks are arranged opposite to each other, and a clamping space for accommodating a retaining ring is formed between the two clamping blocks, and the opposite sides of the two clamping blocks are provided with clamping grooves for plugging into the retaining ring, the groove side walls of the clamping grooves abut against the retaining ring, and the upper side of the clamping space is for the driving end of the press-fit driving member to extend into to press the retaining ring.
[0020] Optionally, the clamping assembly further comprises:
[0021] The mounting seat is arranged on the press-fitting frame, and the clamping block is slidably connected to the mounting seat. The opposite sides of the two clamping blocks are provided with elastic limiting members, and the elastic limiting members have a tendency to push the two clamping blocks closer to each other.
[0022] Optionally, the feeding assembly includes:
[0023] A feeding plate having a plurality of supporting blocks for supporting materials;
[0024] a first driving member connected to the feed plate to drive the feed plate and the supporting block to move along a first direction so that the material enters or leaves the workstation;
[0025] The second driving member is connected to the first driving member to drive the first driving member to move along the second direction after the material leaves the workstation, so that the material moves to the adjacent workstation.
[0026] Optionally, the buckle press-fitting device further includes:
[0027] A positioning frame, provided on the loading frame and located on a side of the feeding frame away from the pressing mechanism;
[0028] The positioning part is movably connected to the positioning frame and can abut against the material in the work station.
[0029] Optionally, the buckle press-fitting device further includes:
[0030] A lifting driving member is arranged on the feeding frame and connected with the material receiving rod to drive the material receiving rod to approach the pressing mechanism so that the clasp on the material receiving rod is clamped on the pressing mechanism.
[0031] Optionally, the clasp pressing equipment further comprises:
[0032] A pushing member is arranged on the feeding frame and correspondingly arranged with the material receiving rod, and the pushing member is used to push the clasp on the material receiving rod to approach the pressing mechanism.
[0033] Optionally, the clasp pressing equipment further comprises:
[0034] A feeding member has a storage space for storing clasps and a feeding channel in communication with the storage space, and the feeding channel corresponds to the material receiving rod so that the clasps in the storage space are sequentially inserted into the material receiving rod.
[0035] In a second aspect, the application further provides a clasp pressing method applied to the clasp pressing equipment as described in any one of the first aspect, comprising:
[0036] A plurality of clasps are sequentially arranged, and the work station receives the material to be pressed with the clasps;
[0037] One of the clasps is clamped and carried to above the work station, and the clasp is pressed down to the specified position of the material to complete the pressing;
[0038] After the pressing is completed, the plurality of materials are synchronously moved to move the material after the pressing away from the work station and to move the new material to the work station.
[0039] The application has the following beneficial effects:
[0040] In a first aspect, a plurality of clasps are sleeved on the material receiving rod in advance by arranging the material receiving rod, and the pressing mechanism can clamp the clasp and drive the clasp to above the work station, at this time, the feeding frame and the feeding assembly cooperate to sequentially feed the plurality of materials to the work station, when the material enters the work station, the pressing mechanism can press the clasp on the material, the pressing mechanism is automatically reset and clamps the next clasp, and the feeding assembly sends away the material and feeds the new material to the work station, and the above-mentioned actions are repeated to realize the full-automatic pressing of the plurality of clasps. In the application process of the clasp pressing equipment, the pressing mechanism can automatically clamp the clasp and drive it to move to the work station to press the material, and the material can be automatically replaced by the feeding assembly, so that the whole pressing process can be fully automated, the degree of human participation is small, the pressing difficulty is low in the batch pressing operation of the clasp, and the efficiency is high, so that the production capacity of the whole production line is improved.
[0041] In the second aspect, the loading, the pressing and the feeding of the pressing process of the clasp can be automatically completed, and the new material can be quickly sent to the designated station after the pressing is completed, so that the pressing process can be continuously completed, thereby effectively improving the automation degree of the whole pressing process, reducing the participation degree of the workers, reducing the labor intensity of the workers, reducing the pressing difficulty, improving the pressing efficiency, thereby being favorable for improving the production capacity of the overall production line. BRIEF DESCRIPTION OF DRAWINGS
[0042] Figure 1 is a first perspective view of the clasp pressing equipment in the embodiment of the present application;
[0043] Figure 2 is a second perspective view of the clasp pressing equipment in the embodiment of the present application;
[0044] Figure 3 is a structure diagram of the material supporting rod of the clasp pressing equipment in the embodiment of the present application;
[0045] Figure 4 is a structure diagram of the pressing mechanism of the clasp pressing equipment in the embodiment of the present application;
[0046] Figure 5 is an exploded view of the clamping assembly of the clasp pressing equipment in the embodiment of the present application;
[0047] Figure 6 is a structure diagram of the feeding rack and the feeding assembly of the clasp pressing equipment in the embodiment of the present application;
[0048] Figure 7 is a structure diagram of the positioning rack and the positioning part of the clasp pressing equipment in the embodiment of the present application;
[0049] Figure 8 is a flowchart of the clasp pressing method in the embodiment of the present application.
[0050] In the drawings:
[0051] 1, the feeding rack; 11, the bottom plate; 12, the feeding frame; 13, the jacking driving piece; 14, the pushing piece; 141, the vibrating plate; 15, the feeding piece;
[0052] 2, the material supporting rod;
[0053] 3, the pressing mechanism; 31, the pressing rack; 32, the clamping assembly; 321, the clamping block; 322, the clamping groove; 323, the mounting seat; 324, the elastic limiting piece; 325, the connecting block; 33, the pushing driving piece; 34, the pressing driving piece; 341, the pressing head;
[0054] 4, feeding frame; 41, feeding plate; 42, station; 43, fixing seat;
[0055] 5, feeding assembly; 51, moving plate; 52, first driving member; 53, second driving member; 54, supporting block; 541, detection sensor; 55, first strip plate; 56, second strip plate;
[0056] 6, clasp;
[0057] 7, positioning frame; 71, positioning plate; 72, mounting plate; 73, angle plate;
[0058] 8, positioning part;
[0059] 9, positioning cylinder;
[0060] 10, material.
[0061] X, first direction;
[0062] Y, second direction; DETAILED DESCRIPTION
[0063] The application will be further described below in conjunction with the drawings and embodiments. It should be understood that the specific embodiments described herein are intended to serve only to explain the application, and not to limit the application. In addition, it should be noted that only the parts related to the application are shown in the drawings for the convenience of description, rather than all the structures.
[0064] In the description of the application, unless otherwise explicitly specified and limited, the terms "connected", "connected", "fixed" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the application can be understood according to the specific circumstances.
[0065] In the present application, unless otherwise explicitly specified and limited, the "upper" or "lower" of the first feature to the second feature can include that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the "upper", "above" and "on" of the first feature to the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The "below", "under" and "under" of the first feature to the second feature includes that the first feature is directly below and obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.
[0066] In the description of the present embodiment, the terms "upper", "lower", "left", "right", and the like, orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of description and simplification of operation, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.
[0067] The present application discloses a buckle ring press-fitting device and a buckle ring press-fitting method.
[0068] Referring to Figures 1 to 3 The buckle ring press-fitting device comprises a feeding frame 1, a material receiving rod 2, a press-fitting mechanism 3, a feeding frame 4, and a feeding assembly 5. The material receiving rod 2 is arranged on the feeding frame 1 for receiving the buckle ring 6; the press-fitting mechanism 3 is arranged on the feeding frame 1 and corresponds to the material receiving rod 2, and the press-fitting mechanism 3 is used for clamping the buckle ring 6 received by the material receiving rod 2; the feeding frame 4 is arranged on the feeding frame 1 and has a station 42 for receiving the material 10, and the press-fitting mechanism 3 can press-fit the buckle ring 6 to the material 10 in the station 42; and the feeding assembly 5 is arranged on the feeding frame 1 and is used for supporting multiple materials 10 and can sequentially pass the materials 10 through the station 42.
[0069] Specifically, the feeding frame 1 comprises a bottom plate 11 and a feeding frame 12 arranged on the bottom plate 11, and the material receiving rod 2 is fixed in the feeding frame 12. The material receiving rod 2 is in a strip shape, which can be adapted to the shape of the buckle ring 6. In the present embodiment, the buckle ring 6 is annular, and two protrusions are arranged at intervals on the inner side of the buckle ring 6. Correspondingly, a matching groove is arranged on the material receiving rod 2 to form a plug-in fit with the buckle ring 6, so as to ensure that the buckle ring 6 can slide stably on the material receiving rod 2, thereby sequentially and orderly arranging multiple buckle rings 6 on the material receiving rod 2. The material receiving rod 2 is detachably connected to the feeding frame 12, so as to replace the corresponding material receiving rod 2 for different types of buckle rings 6.
[0070] The feeding frame 4 comprises two oppositely arranged feeding plates 41, and a fixing seat 43 is arranged on each of the opposite side surfaces of the two feeding plates 41, and the fixing seat 43 is fixedly connected to the bottom plate 11 by bolts. A V-shaped groove is formed on the feeding plate 41, and two opposite V-shaped grooves form a station 42. The material 10 is a rotor containing a rotating shaft, and the rotating shafts on both sides of the rotor can be connected to the two V-shaped grooves of the station 42. Multiple stations 42 can be equally spaced along the length direction of the feeding plate 41, and multiple materials 10 can be stored on the feeding frame 4 at one time. One of the stations 42 corresponds to the press-fitting mechanism 3, and the press-fitting mechanism 3 can press-fit the buckle ring 6 to the material 10 on the station 42. In other embodiments, multiple press-fitting mechanisms 3 and material receiving rods 2 can be arranged at intervals to simultaneously press-fit the buckle ring 6 to the materials 10 on multiple stations 42. The actual production line can be set according to the actual production line.
[0071] After the completion of the press fitting of the clasp 6, the clasp 6 is moved to the next station 42 by the feeding assembly 5. In this embodiment, there is only one station 42 for the press fitting of the clasp 6, and the feeding assembly 5 can move the material 10 that has completed the press fitting to the next station 42, and sequentially feed the material 10 that has not completed the press fitting of the clasp 6 to the station 42 for press fitting.
[0072] The press fitting mechanism 3 is arranged on the feeding frame 12 and is located above the material receiving rod 2. The press fitting mechanism 3 can clamp the clasp 6 on the material receiving rod 2. The part of the material receiving rod 2 corresponding to the clamping structure is not provided with a groove matched with the clasp 6, so as to ensure that the clasp 6 can be clamped by the clamping structure and separated from the material receiving rod 2. The press fitting mechanism 3 can move above the station 42 after clamping the clasp 6, and press the clasp 6 downward to complete the press fitting. The press fitting mechanism 3 is reset and the above process is repeated.
[0073] By arranging the material receiving rod 2, a plurality of clasps 6 can be sleeved on the material receiving rod 2 in advance. The press fitting mechanism 3 can clamp the clasp 6 and drive it to the above of the station 42. At this time, the feeding frame 4 and the feeding assembly 5 cooperate to sequentially feed a plurality of materials 10 to the station 42. When the material 10 enters the station 42, the press fitting mechanism 3 can press fit the clasp 6 on the material 10. The press fitting mechanism 3 is automatically reset and clamps the next clasp 6. The feeding assembly 5 feeds away the material 10 and feeds new material 10 to the station 42. The above actions are repeated to realize the automatic press fitting of a plurality of clasps 6. In the application process of the clasp press fitting device, the press fitting mechanism 3 can automatically clamp the clasp 6 and drive it to the station 42 to press fit the material 10. The material 10 can be automatically replaced by the feeding assembly 5, so that the whole press fitting process can be completed automatically, and the degree of human participation is small. In the batch press fitting operation of the clasp 6, the press fitting difficulty is low, and the efficiency is high, so that the production capacity of the whole production line is improved.
[0074] Referring to Figure 4 and Figure 5 Optionally, the press fitting mechanism 3 comprises a press fitting frame 31, a clamping assembly 32, a pushing driving member 33 and a press fitting driving member 34. The press fitting frame 31 is slidingly connected to the feeding frame 1. The clamping assembly 32 is arranged on the press fitting frame 31 and is used for clamping the clasp 6 on the material receiving rod 2. The pushing driving member 33 is connected with the press fitting frame 31 to drive the press fitting frame 31 and the clamping assembly 32 to approach or move away from the feeding frame 4. The press fitting driving member 34 is arranged on the press fitting frame 31 and pushes the clasp 6 to press fit on the material 10 when the clamping assembly 32 corresponds to the material 10 on the station 42.
[0075] Specifically, a slide rail is provided on the loading frame 12, and two slide rails can be provided in parallel. A slider slidably connected to the slide rail is fixedly connected to the bottom side of the press frame 31. The clamping assembly 32 can be fixed on the press frame 31, and the material support rod 2 can be raised and lowered relative to the clamping assembly 32. The lifting can be driven by a cylinder to push the material support rod 2 to drive the buckle 6 close to the clamping assembly 32. The clamping assembly 32 can clamp and fix the buckle 6 when the buckle 6 approaches. It should be understood that the clamping assembly 32 and the press frame 31 can also be configured as a structure that can be raised and lowered, while the material support rod 2 is fixed in place, so that the buckle 6 can also be clamped.
[0076] The push drive 33 can be a pneumatic cylinder, the cylinder body of which is fixed to the loading frame 12, and the piston rod of which is fixedly connected to the press-fitting frame 31. The piston rod of the cylinder can be extended and retracted in the direction toward or away from the feeding frame 4. The press-fitting drive 34 is fixed to the press-fitting frame 31. The press-fitting drive 34 can also be a pneumatic cylinder, the cylinder body of which is fixedly connected to the press-fitting frame 31, and the piston rod of which can extend downward in the vertical direction. The end wall of the piston rod can be provided with a pressing head 341 to press against the retaining ring 6 and push the retaining ring 6 to be press-fitted onto the material 10. It should be understood that the push drive 33 and the press-fitting drive 34 can also use a motor as a driving structure, and cooperate with corresponding transmission structures such as screws to drive the corresponding structures to move. The specific types of the push drive 33 and the press-fitting drive 34 can be designed according to actual driving requirements, and the present invention does not limit this.
[0077] When the clamping assembly 32 clamps the buckle 6, the pushing drive 33 can push the pressing frame 31 and the clamping assembly 32 to move toward the work station 42. When the clamping assembly 32 drives the buckle 6 to correspond to the material 10, the pressing drive 34 runs to push the buckle 6 of the clamping assembly 32 out and press the buckle 6 onto the material 10. Then the pressing drive 34 and the pushing drive 33 are reset, so that the clamping assembly 32 is reset and the above process is repeated, so that multiple buckles 6 can be pressed onto the corresponding materials 10 in turn.
[0078] Optionally, the clamping assembly 32 includes two opposing clamping blocks 321. A clamping space for accommodating the retaining ring 6 is formed between the two clamping blocks 321. Opposite sides of the two clamping blocks 321 are provided with clamping grooves 322 that engage with the retaining ring 6. The sidewalls of the clamping grooves 322 abut against the retaining ring 6. The upper side of the clamping space allows the driving end of the press-fitting driver 34 to extend into and press against the retaining ring 6.
[0079] Specifically, the two clamping blocks 321 can each be in the shape of a long strip, and the front end of each clamping block 321 forms the clamping space described above. In an embodiment, the clamping blocks 321 can be made of elastic material, and in the initial state, the distance between the two clamping grooves 322 is smaller than the maximum outer dimension of the clasp 6, so that when the clasp 6 is clamped in the clamping grooves 322, the clasp 6 can push the two clamping blocks 321 to deform to a certain extent, thereby clamping the clasp in the clamping space.
[0080] In another embodiment, the two clamping blocks 321 can move closer to or away from each other, and a spring or other elastic structure can be provided in the direction in which the two clamping blocks 321 move closer to or away from each other, such as a spring provided in the middle of the two clamping blocks 321 or a spring provided on the opposite sides of the two clamping blocks 321. The spring can deform in the direction in which the two clamping blocks 321 move closer to each other, and in the initial state, the spring has a tendency to move the two clamping blocks 321 closer to each other, so that when the clasp 6 is clamped in the clamping grooves 322, the two clamping blocks 321 can abut against the clasp 6.
[0081] When clamping the clasp 6, it is only necessary to insert the clasp 6 into the two clamping grooves 322, and the side walls of the clamping grooves 322 can abut against the side surfaces of the clasp 6 to limit the movement range of the clasp 6 in the horizontal plane, and at the same time, an extrusion force can be formed between the side walls of the clamping grooves 322 and the clasp 6, thereby ensuring that the clasp 6 cannot fall out of the clamping grooves 322, so as to smoothly complete the clamping of the clamping assembly 32 on the clasp 6.
[0082] Optionally, the clamping assembly 32 further comprises a mounting seat 323. The mounting seat 323 is provided on the press-fit frame 31, and the clamping blocks 321 are slidingly connected in the mounting seat 323. The opposite sides of the two clamping blocks 321 are each provided with an elastic limiting piece 324, and the elastic limiting piece 324 has a tendency to move the two clamping blocks 321 closer to each other.
[0083] Specifically, the mounting seat 323 is in the shape of a block, which can be fixed to the side of the press-fit frame 31 close to the material receiving rod 2 by screws. A notch is formed in the lower side of the mounting seat 323, and the clamping blocks 321 are arranged in the notch, and the front end of each clamping block 321 extends out of the notch and corresponds to the output end of the press-fit driving member 34.
[0084] A connecting block 325 is arranged on each of the opposite sides of the clamping block 321. A plurality of elastic limiting pieces 324 are arranged in a ring shape on the side of the connecting block 325 away from the clamping block 321, and the elastic limiting pieces 324 are in the form of springs or elastic rods. The other end of each elastic limiting piece 324 is fixedly connected to the side wall of the mounting seat 323. A space is formed in the mounting seat 323 for the clamping blocks 321 and the connecting blocks 325 to slide, so that the two clamping blocks 321 can move closer to or away from each other.
[0085] By setting the mounting base 323, not only sufficient mounting space can be provided for the clamping blocks 321 and the elastic limiting pieces 324, but also the sliding direction of the two clamping blocks 321 can be limited, so that the two clamping blocks 321 can only slide in the direction of keeping close or away. The elastic limiting pieces 324 can deform correspondingly when the clamping blocks 321 move, and act on the clamping blocks 321 through the connecting blocks 325. In the natural state of the elastic limiting pieces 324, the distance between the two clamping blocks 321 is smaller than the maximum size of the clasp 6, so when the clasp 6 is inserted between the two clamping blocks 321, the clasp 6 can smoothly push the two clamping blocks 321 away and press the elastic limiting pieces 324, and the elastic limiting pieces 324 thus push the two clamping blocks 321 against the clasp 6 to complete the clamping of the clasp 6.
[0086] With reference to Figure 6 And Figure 7 Optionally, the feeding assembly 5 comprises a material moving plate 51, a first driving member 52 and a second driving member 53. The material moving plate 51 has a plurality of supporting blocks 54 for supporting the materials 10; the first driving member 52 is connected with the material moving plate 51 to drive the material moving plate 51 and the supporting blocks 54 to move in the first direction X so that the materials 10 enter or leave the workstations 42; and the second driving member 53 is connected with the first driving member 52 to drive the first driving member 52 to move in the second direction Y after the materials 10 leave the workstations 42 so that the materials 10 move to the adjacent workstations 42.
[0087] Specifically, the material moving plate 51 is in the shape of a long strip, and a plurality of supporting blocks 54 can be fixed thereon at intervals along the length direction, the distance between any two adjacent supporting blocks 54 can be equal to the distance between any two adjacent workstations 42, and the top wall of each supporting block 54 is provided with a groove for accommodating the materials 10, and a detection sensor 541 is arranged on the side wall of each supporting block 54 for detecting whether the materials 10 are placed on the supporting blocks 54. The supporting blocks 54 can be fixed to the material moving plate 51 in a detachable manner such as bolt connection or clamping, so as to select the supporting blocks 54 suitable for different shapes of products, or the supporting blocks 54 can be integrated with the material moving plate 51 or fixed together by welding or bonding in a non-detachable manner, so as to ensure good overall connection strength.
[0088] The output end of the first driving member 52 is connected with the material moving plate 51, and the first direction can be the vertical direction. The first driving member 52 drives the material moving plate 51 to move in the vertical direction, so that the material moving plate 51 and the supporting blocks 54 can push the materials 10 to move upward to leave the workstations 42, or move downward to enter the workstations 42. The first driving member 52 is fixed on a first strip-shaped plate 55 which is parallel to the material moving plate 51 and has a length direction close to that of the material moving plate 51, and the first driving member 52 is located at the middle of the length direction of the first strip-shaped plate 55, so that the driving force generated by the first driving member 52 can act on the middle of the material moving plate 51.
[0089] The second driving member 53 can be fixed on the bottom plate 11 through a second strip-shaped plate 56, and the output end of the second driving member 53 is fixedly connected with the first strip-shaped plate 55, and the first strip-shaped plate 55 and the second strip-shaped plate 56 can be slidably connected through a sliding rail and a sliding block. The second direction Y can be the length direction of the first strip-shaped plate 55. The second driving member 53 can drive the first strip-shaped plate 55 to move along the second direction Y, so as to drive the first driving member 52 and the material moving plate 51 to synchronously translate.
[0090] It should be understood that the first driving member 52 and the second driving member 53 both adopt air cylinders in the embodiment, so as to reduce the manufacturing difficulty and cost of the clasp ring press-fitting equipment, and in other embodiments, the first driving member 52 and the second driving member 53 can both adopt a motor cooperating with a lead screw and the like transmission structure to realize, so as to improve the driving precision of the clasp ring press-fitting equipment as a whole, and the actual control requirement can be designed, and the present application does not limit this.
[0091] When the material 10 is fed, the first driving member 52 is used to push the material moving plate 51 and the supporting block 54 to move upwards, and then the plurality of materials 10 are sequentially placed on the plurality of supporting blocks 54, and then the first driving member 52 is reset and drives the material moving plate 51 and the supporting block 54 to reset, at this time, the material 10 enters the station 42, and when the entering station 42 corresponds to the press-fitting mechanism 3, the press-fitting mechanism 3 acts to press-fit the clasp ring 6 on the material 10, and then the first driving member 52 lifts the material moving plate 51 and the supporting block 54, so that the material 10 after press-fitting leaves the station 42, at this time, the second driving member 53 operates, and the first driving member 52, the material moving plate 51, the supporting block 54 and the material 10 simultaneously move to the next station 42, and the new material 10 is synchronously moved to the station 42 corresponding to the press-fitting mechanism 3, and then the first driving member 52 is reset, so that the new material 10 is placed in the station 42, and the material 10 after press-fitting is automatically moved to the next station 42 and is grabbed by the mechanical hand of the next process to continue the subsequent processing.
[0092] With reference to Figure 8 Optionally, the clasp ring press-fitting equipment further comprises a positioning frame 7 and a positioning portion 8. The positioning frame 7 is arranged on the feeding frame 1 and is located on the side of the feeding frame 4 away from the press-fitting mechanism 3, and the positioning portion 8 is movably connected to the positioning frame 7 and can abut against the material 10 in the station 42.
[0093] Specifically, the positioning frame 7 comprises a positioning plate 71 and two oppositely arranged mounting plates 72, the positioning plate 71 is fixed on the bottom plate 11 by bolts, and the positioning plate 71 is provided with a waist-shaped hole for the bolts to pass through, so as to adjust the position of the positioning plate 71 on the bottom wall, thereby changing the distance between the positioning frame 7 and the work station 42, so as to adapt to different sizes of the material 10. It should be understood that the position adjustment mode of the positioning frame 7 can also be realized by other structures, such as pin insertion fixing, etc., which are not limited by the present application.
[0094] The mounting plate 72 can be fixed on the positioning plate 71 by the angle plate 73, the positioning part 8 is arranged through the mounting plate 72, and the end of the positioning part 8 close to the work station 42 can abut against the end of the material 10 away from the pressing mechanism 3, so as to fix the material 10. In order to further improve the convenience of positioning, the positioning part 8 is slidingly connected to the mounting plate 72, and the other mounting plate 72 is provided with a positioning cylinder 9, the piston rod of the positioning cylinder 9 can be connected with the positioning part 8 to push the positioning part 8 close to or away from the work station 42.
[0095] When the material 10 enters the work station 42 corresponding to the pressing mechanism 3, the positioning cylinder 9 can push the positioning part 8 to extend, so that the end surface of the positioning part 8 abuts against the side surface of the material 10, thereby fixing the material 10 in the work station 42. In order to improve the fixing effect, a plug hole is formed in the end surface of the positioning part 8 for the shaft of the material 10 to insert, so as to improve the connection strength between the positioning part 8 and the material 10, thereby improving the positioning effect.
[0096] Referring to Figure 4 Optionally, the buckle pressing equipment further comprises a jacking driving member 13. The jacking driving member 13 is arranged on the feeding frame 1 and connected with the material supporting rod 2 to drive the material supporting rod 2 to approach the pressing mechanism 3, so that the buckle 6 on the material supporting rod 2 is clamped on the pressing mechanism 3.
[0097] Specifically, the jacking driving member 13 is located at one end of the material supporting rod 2 close to the feeding assembly 5, the output end of the jacking driving member 13 is arranged through the feeding frame 12 and provided with a connecting head, and the material supporting rod 2 and the connecting head are fixed together by bolts or welding or adhesion or clamping, etc. Because the size of the buckle 6 is fixed, the material supporting rod 2 needs to be raised by a fixed amplitude during the process of clamping the buckle 6 on the pressing mechanism 3, so the jacking driving member 13 can adopt a cylinder, the piston rod of the cylinder can extend towards the direction close to the pressing mechanism 3, thereby pushing the material supporting rod 2 to approach the pressing mechanism 3. It should be understood that the jacking driving member 13 can also adopt a motor and cooperate with a screw rod to realize the lifting of the material supporting rod 2, which can be designed according to the actual manufacturing cost and control accuracy, and the present application does not make any limitation thereto.
[0098] When the clasp 6 is clamped, the jacking drive 13 is started to lift the material receiving rod 2 and drive the clasp 6 to approach the press-fitting mechanism 3, so that the clasp 6 at the front end of the material receiving rod 2 can be inserted into the press-fitting mechanism 3, and the clasp 6 is clamped.
[0099] Optionally, the clasp press-fitting device further comprises a material pushing member 14. The material pushing member 14 is arranged on the feeding rack 1 and corresponds to the material receiving rod 2, and is used to push the clasp 6 on the material receiving rod 2 to approach the press-fitting mechanism 3.
[0100] Specifically, the material receiving rod 2 is in a long strip shape, and a material vibrating plate 141 is fixedly arranged on the lower side wall of the material receiving rod 2, and the two can be in an integrated structure. The bottom wall of the material vibrating plate 141 is fixedly connected with the top wall of the material pushing member 14. The material pushing member 14 is a straight vibrator, which can generate vibration to drive the clasp 6 to move forward along the material receiving rod 2, so that the clasp 6 at the front end of the material receiving rod 2 can be clamped, and the remaining clasps 6 can be automatically positioned forward, thereby further improving the overall automation degree.
[0101] Optionally, the clasp press-fitting device further comprises a material feeding member 15. The material feeding member 15 has a storage space for storing the clasps 6 and a feeding channel in communication with the storage space. The feeding channel corresponds to the material receiving rod 2 so that the clasps 6 in the storage space are sequentially inserted into the material receiving rod 2.
[0102] Specifically, the material feeding member 15 adopts a vibrating disc, which can send the clasps 6 in the storage space to the feeding channel, so that the clasps 6 are automatically inserted into the material receiving rod 2 along the feeding channel. Moreover, the material feeding member 15 can also ensure that the clasps 6 are inserted into the material receiving rod 2 in a proper posture. The worker only needs to add a corresponding number of clasps 6 to the material feeding member 15, and the clasps 6 can be automatically fed, thereby further improving the automation degree of the entire clasp 6 press-fitting process.
[0103] The clasp press-fitting method is applied to the clasp press-fitting device in the above-mentioned embodiments, and the clasp press-fitting method comprises the following steps.
[0104] Step S1: sequentially arrange a plurality of clasps 6, and the workstations 42 receive the material 10 to be press-fitted.
[0105] The plurality of clasps 6 can be automatically fed by the vibrating disc of the feeding member, and the plurality of clasps 6 are sequentially sent to the designated positions, and the material 10 is placed in the corresponding workstations 42. The material 10 can be placed in a plurality of workstations 42 at one time, so that the subsequent clasp 6 press-fitting can be continuously performed.
[0106] Step S2: clamp one of the clasps 6 and carry it to above the workstation 42, and press the clasp 6 to the designated position of the material 10 to complete the press-fitting.
[0107] After the material 10 enters the corresponding work station 42, the clasp 6 can be pushed close to the press-fitting mechanism 3, so that the clasp 6 is clamped with the press-fitting mechanism 3, and the press-fitting mechanism 3 can drive the clasp 6 to move above the work station 42 and press the clasp 6 to the material 10 to complete the press-fitting.
[0108] Step S3: After the press-fitting is completed, the plurality of materials 10 are synchronously moved to move the material 10 after the press-fitting away from the work station 42 and move the new material 10 to the work station 42.
[0109] After the clasp 6 is press-fitted on the material 10, the plurality of materials 10 are synchronously moved by one work station 42, and the material 10 after the press-fitting is moved to the next work station 42, and the material 10 before the press-fitting enters the work station 42, and the steps S1 to S3 are repeated to continuously and automatically perform the press-fitting process.
[0110] Through the steps S1 to S3, the press-fitting process of the clasp 6 can be automatically completed from feeding, press-fitting and feeding, and the material 10 after the press-fitting can also quickly feed the new material 10 to the specified work station 42, so that the press-fitting process can be continuously completed, thereby effectively improving the automation degree of the entire press-fitting process, reducing the participation degree of the workers, reducing the labor intensity of the workers, reducing the press-fitting difficulty, improving the press-fitting efficiency, and thereby improving the production capacity of the overall production line.
[0111] Obviously, the above embodiments of the present application are only examples for clearly illustrating the present application, and are not intended to limit the embodiments of the present application. For those skilled in the art, various obvious changes, re-adjustments and substitutions can be made without departing from the scope of the present application. Here, it is not necessary and impossible to exhaust all the embodiments. Any modification, equivalent substitution and improvement within the spirit and principle of the present application shall be included in the protection scope of the claims of the present application.
Claims
1. Retaining ring press-fitting equipment, characterized in that: include: Loading rack (1); A material receiving rod (2) is arranged on the loading rack (1) and is used for sleeve-connecting a plurality of buckles (6); A pressing mechanism (3) is provided on the loading rack (1) and corresponds to the material receiving rod (2), and the pressing mechanism (3) is used for clamping the buckle (6) received by the material receiving rod (2); A feeding rack (4) is arranged on the loading rack (1) and has a station (42) for receiving the material (10), and the pressing mechanism (3) can press the buckle (6) onto the material (10) in the station (42); A feeding assembly (5) is provided on the loading rack (1) and is used to support a plurality of materials (10) and can drive the materials (10) to pass through the workstations (42) in sequence; The press-fitting mechanism (3) comprises: A press-fitting frame (31) is slidably connected to the loading frame (1); A clamping assembly (32) is provided on the press-fitting frame (31) and is used to clamp the buckle (6) on the material bearing rod (2); A push drive member (33) connected to the press-fitting frame (31) to drive the press-fitting frame (31) and the clamping assembly (32) to move closer to or away from the feeding frame (4); A press-fitting driving member (34) is provided on the press-fitting frame (31), and when the clamping assembly (32) corresponds to the material (10) on the work station (42), the press-fitting driving member (34) pushes the buckle (6) to be press-fitted on the material (10); The clamping assembly (32) comprises: Two clamping blocks (321) are arranged opposite to each other, and a clamping space for accommodating the buckle (6) is formed between the two clamping blocks (321), and the opposite side surfaces of the two clamping blocks (321) are provided with clamping grooves (322) for plugging into the buckle (6), the groove side walls of the clamping grooves (322) are in contact with the buckle (6), and the upper side of the clamping space is for the driving end of the press-fit driving member (34) to extend into to press the buckle (6).
2. The buckle press-fitting device according to claim 1, characterized in that: The clamping assembly (32) further comprises: The mounting seat (323) is arranged on the press-fitting frame (31), and the clamping block (321) is slidably connected to the mounting seat (323). The two opposite sides of the clamping blocks (321) are both provided with elastic limiting members (324), and the elastic limiting members (324) have a tendency to push the two clamping blocks (321) closer to each other.
3. The buckle press-fitting device according to any one of claims 1 to 2, characterized in that: The feeding assembly (5) comprises: A feeding plate (51), wherein the feeding plate (51) has a plurality of supporting blocks (54) for supporting materials (10); a first driving member (52) connected to the feeding plate (51) to drive the feeding plate (51) and the supporting block (54) to move along a first direction (X) so that the material (10) enters the workstation (42) or leaves the workstation (42); The second driving member (53) is connected to the first driving member (52) to drive the first driving member (52) to move along the second direction (Y) after the material (10) leaves the workstation (42) so that the material (10) moves toward the adjacent workstation (42).
4. The buckle press-fitting device according to any one of claims 1 to 2, characterized in that: The buckle press-fitting device further comprises: A positioning frame (7) is arranged on the loading frame (1) and is located on a side of the feeding frame (4) away from the pressing mechanism (3); The positioning portion (8) is movably connected to the positioning frame (7) and can abut against the material (10) in the work station (42).
5. The buckle press-fitting device according to any one of claims 1 to 2, characterized in that: The buckle press-fitting device further comprises: A lifting drive member (13) is provided on the loading rack (1) and connected to the material receiving rod (2) to drive the material receiving rod (2) to approach the pressing mechanism (3), so that the buckle (6) on the material receiving rod (2) is clamped in the pressing mechanism (3).
6. The buckle press-fitting device according to any one of claims 1 to 2, characterized in that: The buckle press-fitting device further comprises: A pushing member (14) is provided on the loading rack (1) and is arranged corresponding to the supporting rod (2). The pushing member (14) is used to push the buckle (6) on the supporting rod (2) close to the pressing mechanism (3).
7. The buckle press-fitting device according to any one of claims 1 to 2, characterized in that: The buckle press-fitting device further comprises: The feeding member (15) has a storage space for storing the buckle ring (6) and a feeding channel connected to the storage space, wherein the feeding channel corresponds to the material receiving rod (2) so that the buckle ring (6) in the storage space is sequentially inserted into the material receiving rod (2).
8. A buckle press-fitting method, characterized in that: The buckle press-fitting device according to any one of claims 1 to 7 comprises: Arrange a plurality of buckles (6) in sequence, and receive a material (10) to be press-fitted with the buckles (6) in a work station (42); Clamping one of the buckles (6) and moving it to the top of the workstation (42), pressing the buckle (6) down to a designated position of the material (10) to complete the press-fitting; After the pressing is completed, the plurality of materials (10) are moved synchronously to move the pressed materials (10) away from the workstation (42) and move new materials (10) to the workstation (42).
Citation Information
Patent Citations
Bearing cage press and pressing method thereof
CN110142602A
Automatic press-fitting equipment for snap springs
CN113909872A