A fully automatic connecting rod and safety lock rod installation machine and working method thereof
By designing a fully automatic connecting rod and safety lock rod installation machine, the coordinated cooperation of multiple modules is used to achieve automatic installation, the problems of low efficiency and insufficient accuracy of traditional manual installation are solved, production efficiency and product quality are improved, and the production of aluminum alloy doors and windows are automated.
Patent Information
- Application Number
- CN202411920574.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2044-12-25
AI Technical Summary
In the assembly of existing aluminum alloy doors and windows, the installation of connecting rods and safety lock rods relies on manual operation, which is inefficient and labor-intensive, and lacks automation equipment to achieve accurate docking and installation of profiles, connecting rods and safety lock rods.
A fully automatic connecting rod and safety lock rod installation machine is designed, including a frame, fixing module, connecting rod feeding module, lock rod feeding module, installation module and locking module. Through the coordinated cooperation of these modules, the automatic feeding, grabbing, installation and locking of connecting rod and safety lock rod is realized.
It realizes fully automatic installation of connecting rods and safety lock rods, reduces the necessity of manual participation, improves assembly efficiency and consistency, reduces labor intensity, ensures product quality, and meets the automation needs of modern aluminum alloy doors and windows production.
Smart Images

Figure CN119347375B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aluminum alloy door and window processing and assembly, and in particular to a full-automatic connecting rod and safety lock rod installation machine and a working method thereof. Background Art
[0002] In the field of aluminum alloy door and window assembly, with the increase in labor costs and the improvement of industry concentration, the traditional single-machine processing model has gradually become unsuitable for modern production needs. This model requires high skills of technical workers. Once the workers' skills are insufficient, it will directly affect production efficiency and product quality.
[0003] At present, the automation and intelligence of the door and window assembly production line are mainly reflected in the cutting, hole processing and corner assembly of profiles, but have not yet covered the entire door and window production process, especially in the installation of connecting rods and safety lock rods. Profiles are aluminum alloy materials used for door and window frames. Connecting rods and safety lock rods are important components used to connect and fix profiles in door and window assembly. The traditional operation method is manual operation. The operator first installs the connecting rod in the profile, then installs the safety lock rod in the profile and on the outside of the connecting rod, and then locks the safety lock rod. The labor intensity is high and the efficiency is low, which is difficult to meet modern production needs.
[0004] Therefore, the existing operation mode mainly has the following problems:
[0005] ① Manual operation of the connecting rod and the safety lock rod installation is inefficient and labor-intensive.
[0006] ② Lack of automated equipment to achieve precise docking and installation of profiles, connecting rods and safety lock rods.
[0007] ③ The connection between various production links is not smooth, and a continuous automated production process cannot be achieved.
[0008] ④ High dependence on technical workers limits further improvement in production efficiency and quality. Summary of the invention
[0009] In view of the shortcomings of the prior art, the purpose of the embodiments of the present invention is to provide a fully automatic connecting rod and safety lock rod installation machine to achieve precise docking and installation of profiles, connecting rods and safety lock rods, improve production efficiency and product quality, reduce dependence on technical workers, and achieve seamless docking and unmanned operation of production lines.
[0010] In order to achieve the above objectives, the embodiments of the present invention provide the following technical solutions:
[0011] A fully automatic connecting rod and safety locking rod installation machine comprises: a frame, a fixing module, a connecting rod feeding module, a locking rod feeding module, an installation module and a locking module; the fixing module is installed on the frame and is used to fix the profile; the connecting rod feeding module is fixedly installed on the frame and is located on the outer side of the fixing module, and is used to convey the connecting rod to the inner side of the fixing module; the locking rod feeding module is fixedly installed on the frame and is located at one end of the fixing module, and is used to convey the safety locking rod; the installation module is slidably installed on the frame and is located on the inner side of the fixing module, and is used to grab the connecting rod on the connecting rod feeding module and the safety locking rod on the locking rod feeding module, and install the connecting rod and the safety locking rod on the profile; the locking module is slidably installed on the frame and is located on the inner side of the fixing module, and is used to lock the safety locking rod on the profile.
[0012] Optionally, a left slide and a right slide are slidably installed on the frame, the locking module is fixed on the left slide, and the mounting module is fixed on the right slide; the fixing module includes a left slide and a right slide, and the left slide and the right slide are both slidably installed on the frame, the left slide is driven by a driving motor, and the right slide is driven by a horizontal buffer cylinder, and a positioning clamp and a vertical vertical clamping cylinder are installed on the left slide and the right slide, and the positioning clamp includes a positioning base plate and a positioning bracket, and the positioning base plate is provided with a base plate positioning groove on the side facing the middle, and the positioning bracket is provided with a bracket positioning groove on the side facing the middle.
[0013] Optionally, a locking rod storage module is installed on the side of the frame, and the locking rod storage module includes a mounting seat and a support rod, and a turnover bin is installed on the support rod; the connecting rod feeding module includes a connecting frame, the inner end of the connecting frame is connected to the side of the frame, and the outer end of the connecting frame is installed on the mounting seat, and a supporting tray is slidably installed on the connecting frame, and the supporting tray is driven by a rodless cylinder, and a horizontal push plate and a horizontal cylinder driving the horizontal push plate are installed on the bottom side of the connecting frame, the upper end of the horizontal push plate passes through the supporting tray, and the inner side of the supporting tray has an upward bending plate, and a horizontal push rod is provided on the inner side of the horizontal push plate, and the horizontal push rod is used to push the connecting rod to the bending plate.
[0014] Optionally, the feeding module includes a turnover bin and a locking rod feeding unit; the turnover bin includes a bin body and a material blocking unit, and the material blocking unit is arranged at one end of the bin body; the locking rod feeding unit includes a connecting seat, a rotating unit, a lifting unit and a pushing unit, the rotating unit is fixed to the top of the connecting seat, the bin body is installed on the rotating unit and can rotate therewith, and the lifting unit and the pushing unit are installed at the end of the connecting seat.
[0015] Optionally, the bin body includes a bin bottom plate, an upper pressure plate and a fixed seat, the fixed seat is mounted on the bin bottom plate, one end of the upper pressure plate is rotatably connected to the fixed seat, a bin base is provided on the bottom side of the bin bottom plate, and a V-shaped groove is provided on the bottom of the bin base; the rotating unit includes a swivel plate, which is rotatably mounted on the connecting seat, and a support bar is provided at each of the two ends of the top surface of the swivel plate, and the V-shaped groove of the bin base is snap-connected with the support bar; the material blocking unit includes a push rod, a spring, a blocking shaft, a connecting plate and a support frame, and the support frame has two, both of which are fixed on the upper pressure plate, and the two The support frames are connected by connecting plates, the push rod is located at the lower side of the connecting plate, each support frame is provided with a stop shaft, and a spring is sleeved on the stop shaft; the lifting unit includes a push shaft and a push cylinder, the push cylinder is installed on the support frame, the push shaft is installed on the push cylinder and is coaxial with the push rod; the pushing unit includes a lifting cylinder, a horizontal thrust cylinder, an outer stop block and a horizontal thrust plate, the horizontal thrust cylinder is installed on the connecting seat, the horizontal thrust plate is installed on the horizontal thrust cylinder, the lifting cylinder is installed on the horizontal thrust plate, and the outer stop block is installed on the lifting cylinder.
[0016] Optionally, the installation module includes a fixing unit, a steering unit, a connecting rod installation unit and a locking rod tilting unit, and the steering unit is slidably installed on the fixing unit; the connecting rod installation unit includes a connecting rod seat, a connecting rod clamp and a pushing pin, the connecting rod seat is installed on the steering unit, the connecting rod clamp is installed on one side of the connecting rod seat for clamping the connecting rod, and the pushing pin is slidably installed on the other side of the connecting rod seat and can rest on the connecting rod to drive the connecting rod to move; the locking rod tilting unit includes a locking rod plate, a locking rod clamp and an eccentric wheel, the locking rod clamp is installed on one side of the locking rod plate for clamping the safety locking rod, and the eccentric wheel is rotatably installed at the end of the locking rod plate, and the eccentric wheel pushes the safety locking rod to be inserted into the profile in a tilted state.
[0017] Optionally, the locking rod tilting unit also includes an angle cylinder, a locking rod pneumatic finger and a locking rod mounting plate, the angle cylinder is mounted on the locking rod plate, the eccentric wheel is mounted on the front end of the angle cylinder, and the locking rod pneumatic finger is mounted with two locking rod clamps; a support seat is mounted on the locking rod plate, and a gap is provided in the middle of the support seat, the angle cylinder is located in the gap, a swing shaft seat is mounted on the outer wall of the angle cylinder, and both ends of the swing shaft seat are rotatably connected to the support seat, the locking rod mounting plate is mounted on the steering unit, and a locking rod buffer cylinder is mounted on the locking rod mounting plate, and the piston rod of the locking rod buffer cylinder is connected to the support seat; the connecting rod mounting unit also includes a pushing cylinder and a connecting rod pneumatic finger, the pushing cylinder is mounted on the connecting rod seat, the piston rod of the pushing cylinder is connected to the pushing pin, the locking rod seat has a bending plate, and the end of the pushing pin away from the pushing cylinder passes through the bending plate, and the connecting rod pneumatic finger is mounted with a pair of connecting rod clamps.
[0018] Optionally, the locking module includes a sliding frame, a positioning unit, a first rotating unit, a second rotating unit and a nailing unit; the sliding frame includes a vertical slide and a horizontal plate fixed to the side of the vertical slide; the positioning unit is slidably mounted on the bottom surface of the horizontal plate, and a positioning pin is provided at the front end of the positioning unit; the first rotating unit is slidably mounted on the top surface of the horizontal plate, and a first batch of heads is provided at the front end of the first rotating unit on the same vertical line as the positioning pin; the second rotating unit is slidably mounted on the bottom surface of the horizontal plate, and a second batch of heads is provided at the front end of the second rotating unit on the same horizontal line as the positioning pin; the nailing unit is slidably mounted on the vertical slide, and the nailing unit includes a nailing machine, and the nailing axis of the nailing machine is on the same vertical line as the positioning pin.
[0019] Optionally, the bottom surface of the horizontal plate is installed with a guide rail for the positioning unit to slide forward and backward, the top surface of the horizontal plate is installed with a guide rail for the first rotating unit to slide forward and backward, the front side of the horizontal plate is installed with a front mounting plate, and the rear side of the horizontal plate is installed with a rear mounting plate; the positioning unit also includes a positioning slide plate and a positioning cylinder, the positioning cylinder is installed on the rear mounting plate, the front end of the positioning cylinder is connected to the positioning slide plate, the positioning slide plate is slidably mounted on the guide rail on the bottom surface of the horizontal plate, and the positioning pin is installed at the front end of the positioning slide plate; the first rotating unit also includes a screwdriver motor, a screwdriver cylinder and a screwdriver slide plate, the screwdriver cylinder is installed on the rear mounting plate, the front end of the screwdriver cylinder is connected to the screwdriver slide plate, the screwdriver slide plate is slidably mounted on the guide rail on the top surface of the horizontal plate, a reducer is installed at the front end of the screwdriver cylinder, and the first screwdriver is installed on the reducer, and the structure of the second rotating unit is the same as that of the first rotating unit;
[0020] The nailing unit also includes a nailing motor, a nailing guide rail and a nailing seat. The vertical slide is equipped with a slide groove, the nailing guide rail is slidably installed in the slide groove, the nailing seat is connected to the nailing guide rail, the nailing machine is installed on the nailing seat, the nailing motor is fixed on the vertical slide, and the nailing motor is connected to the nailing seat through a ball screw pair.
[0021] An embodiment of the present invention also provides a working method of the fully automatic connecting rod and safety lock rod installation machine as described above, including: installing the profile on the fixing module; the connecting rod feeding module pushes the outer connecting rod to the inner side of the fixing module; the locking rod feeding module tilts the turnover bin where the safety lock rod is installed, so that the safety lock rod slides to a predetermined position under the action of gravity; the installation module slides on the frame, grabs the connecting rod from the connecting rod feeding module, grabs the safety lock rod from the locking rod feeding module, and inserts the connecting rod and the safety lock rod into the C-shaped groove of the profile in turn; the locking module slides on the frame, moves to the safety lock rod position, and locks the safety lock rod.
[0022] One or more technical solutions provided in the embodiments of the present invention have at least the following technical effects or advantages:
[0023] In the installation machine of the present invention, the fixing module automatically positions and presses the profile. The connecting rod feeding module conveys the connecting rod to the inner side of the fixing module, and the locking rod feeding module conveys the safety locking rod to a predetermined position. The installation module grabs the connecting rod and the safety locking rod in turn and inserts them into the C-shaped groove of the profile. Subsequently, the locking module slides to the position of the safety locking rod to lock and fix the safety locking rod. Through the coordinated cooperation of the above modules, the connecting rod and the safety locking rod are fully automatically operated from feeding, grabbing, installation to locking, reducing the necessity of manual participation and improving assembly efficiency and consistency. At the same time, seamless docking is achieved between the modules, laying the foundation for a fully automated door and window production line. Compared with the existing installation method, manual operation is reduced, labor intensity is reduced, installation accuracy and efficiency are improved, product quality is guaranteed, automation in the production of aluminum alloy doors and windows is realized, and the production needs of modern aluminum alloy doors and windows are met.
[0024] Advantages of additional aspects of the present invention will be given in the following description, and in part will become obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0026] Figure 1 This is a front view of the safety lock rod and connecting rod installed on the profile;
[0027] Figure 2 It is a side view of the safety lock rod and the connecting rod installed on the profile;
[0028] Figure 3 It is a schematic diagram of the front of the safety lock bar;
[0029] Figure 4 This is a schematic diagram of the back of the safety lock bar;
[0030] Figure 5 is an overall schematic diagram of an installation machine provided by an embodiment of the present invention;
[0031] Figure 6 is a schematic diagram of a rack and a fixing module provided in an embodiment of the present invention;
[0032] Figure 7is a schematic diagram of a fixing module provided by an embodiment of the present invention;
[0033] Figure 8 is a schematic diagram of a positioning clip provided by an embodiment of the present invention;
[0034] Fig. 9 It is a schematic diagram of a rack, a connecting rod feeding module and a locking rod storage module provided in an embodiment of the present invention;
[0035] Fig.10 It is a schematic diagram of a connecting rod feeding module and a locking rod storage module provided in an embodiment of the present invention;
[0036] Fig.11 is a schematic diagram of a connecting rod feeding module provided by an embodiment of the present invention;
[0037] Fig.12 is a schematic diagram of a lock rod feeding module provided in an embodiment of the present invention;
[0038] Fig.13 is a schematic diagram of a turnover warehouse provided by an embodiment of the present invention;
[0039] Fig.14 is a schematic diagram of a warehouse provided by an embodiment of the present invention;
[0040] Fig.15 is a schematic diagram of a material blocking unit provided in an embodiment of the present invention;
[0041] Fig.16 is a schematic diagram of a lock rod feeding unit provided in an embodiment of the present invention;
[0042] Fig.17 It is a schematic diagram of the coordination between the material blocking unit and the lifting unit provided in an embodiment of the present invention;
[0043] Fig.18 is a schematic diagram of a push unit provided in an embodiment of the present invention;
[0044] Fig.19 is a schematic diagram of an installation module provided by an embodiment of the present invention;
[0045] Fig. 20 is a schematic diagram of a locking rod tilting unit provided in an embodiment of the present invention;
[0046] Fig.21 is a schematic diagram of the installation of the angle cylinder provided in an embodiment of the present invention;
[0047] Fig. 22 is a schematic diagram of a safety lock rod in an inclined installation state provided by an embodiment of the present invention;
[0048] Fig.23 is a schematic diagram of a connecting rod installation unit provided in an embodiment of the present invention;
[0049] Fig.24 is a schematic diagram of a locking module provided by an embodiment of the present invention;
[0050] Fig.25 is a schematic diagram of a sliding frame provided by an embodiment of the present invention;
[0051] Fig.26 is a schematic diagram of a positioning unit provided in an embodiment of the present invention;
[0052] Fig. 27 is a schematic diagram of installing a first rotating unit and a second rotating unit provided in an embodiment of the present invention;
[0053] Fig.28 It is a schematic diagram of a nailing unit provided in an embodiment of the present invention.
[0054] In the figure: 01, profile; 02, connecting rod; 03, safety lock rod; 031, rotating card A; 032, rotating card B;
[0055] 1. Locking module; 11. Fixed frame; 13. Sliding frame; 131. Vertical slide plate; 132. First guide plate; 133. Front mounting plate; 134. Second guide plate; 135. Horizontal plate; 136. Rear mounting plate; 16. Positioning unit; 161. Positioning pin; 162. Positioning slide plate; 163. Positioning cylinder; 17. First rotating unit; 171. First batch of screwdriver bits; 172. Screwdriver bit motor; 173. Screwdriver bit cylinder; 174. Screwdriver bit slide plate; 18. Second rotating unit; 19. Nail unit; 191. Nail motor; 192. Nail guide rail; 193. Nail seat; 194. Nailer;
[0056] 2. Mounting module; 21. Fixing unit; 22. Steering unit; 23. Lock rod tilting unit; 231. Lock rod clamp; 232. Eccentric wheel; 233. Lock rod plate; 234. Lock rod buffer cylinder; 235. Lock rod mounting plate; 236. Angle cylinder; 237. Support seat; 238. Lock rod pneumatic finger; 239. Swing shaft seat; 24. Connecting rod mounting unit; 241. Connecting rod clamp; 242. Connecting rod seat; 243. Push pin; 244. Push cylinder; 245. Connecting rod pneumatic finger;
[0057] 3. Lock rod feeding module; 31. Turnover warehouse; 311. Warehouse body; 3111. Warehouse bottom plate; 3112. Upper pressure plate; 3113. Baffle plate; 3114. Grab frame; 3115. Warehouse base; 3117. Fixed seat; 312. Baffle unit; 3121. Push rod; 3122. Spring; 3123. Baffle shaft; 3124. Connecting plate; 3125. Support frame; 32. Lock rod feeding unit; 321. Connecting seat; 3213. Guide plate; 322. Rotating unit; 3221. Support bar; 3224. Rotating plate; 324. Pushing unit; 3241. Lifting cylinder; 3242. Horizontal push cylinder; 3243. External block; 3244. Horizontal push plate; 325. Lifting unit; 3251. Push shaft; 3252. Push cylinder;
[0058] 4. Connecting rod feeding module; 41. Rodless cylinder; 42. Connecting frame; 43. Supporting tray; 44. Horizontal cylinder; 45. Horizontal push plate; 46. Horizontal push rod;
[0059] 5. Frame; 51. Left slide plate; 52. Right slide plate;
[0060] 6. Fixing module; 61. Horizontal buffer cylinder; 62. Right slide seat; 63. Left slide seat; 64. Driving motor; 65. Vertical clamping cylinder; 66. Positioning clamp; 661. Positioning base plate; 662. Positioning bracket; 663. Bracket positioning groove; 664. Base plate positioning groove;
[0061] 7. Lock rod storage module; 71. Mounting seat; 72. Support rod. DETAILED DESCRIPTION
[0062] It should be noted that the following detailed descriptions are illustrative and are intended to provide further explanation of the present invention. Unless otherwise specified, all technical and scientific terms used in the present invention have the same meanings as those commonly understood by those of ordinary skill in the art to which the present invention belongs. In addition, it should also be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, units and / or combinations thereof.
[0063] Terminology explanation:
[0064] Pneumatic fingers: also called pneumatic grippers or pneumatic grippers, are actuators that use compressed air as a power source to clamp or grab workpieces.
[0065] Bit: refers to the head of a tool, usually used to tighten or loosen screws and nuts. The shape and size of the bit match the head of the screw or nut, and can be different shapes such as slot, cross slot, hexagonal, etc. to accommodate different types of fasteners.
[0066] Nailer: A tool or device used to drive nails or similar fasteners into the target material quickly and accurately. In the process of locking aluminum alloy doors and windows, nailers are used to drive screws into locking rods or accessories to achieve a stable connection.
[0067] Example 1
[0068] like Figure 1 , Figure 2 , Figure 3 , Figure 4 As shown, during installation, you need to first insert the connecting rod 02 into the C-shaped groove of the profile 01, and then install the safety lock rod 03 in the C-shaped groove of the profile 01 and on the outside of the connecting rod 02. There are two rotating cards on the safety lock rod 03, namely, rotating card A031 and rotating card B032. After installation, rotate the two rotating cards, and finally install the screws in the rotating card A031.
[0069] like Figure 5 As shown, this embodiment proposes a fully automatic connecting rod 02 and safety lock rod 03 installation machine, including a frame 5, a fixing module 6, a connecting rod feeding module 4, a lock rod feeding module 3, an installation module 2 and a locking module 1. The various components work closely together to achieve automatic assembly of the connecting rod 02 and the safety lock rod 03.
[0070] The fixing module 6 is installed on the frame 5 and is used to fix the profile 01; the connecting rod feeding module 4 is fixedly installed on the frame 5 and is located on the outer side of the fixing module 6, and is used to convey the connecting rod 02 to the inner side of the fixing module 6; the locking rod feeding module 3 is fixedly installed on the frame 5 and is located at one end of the fixing module 6, and is used to convey the safety locking rod 03; the installing module 2 is slidably installed on the frame 5 and is located on the inner side of the fixing module 6, and is used to grab the connecting rod 02 on the connecting rod feeding module 4 and the safety locking rod 03 on the locking rod feeding module 3, and install the connecting rod 02 and the safety locking rod 03 on the profile 01; the locking module 1 is slidably installed on the frame 5 and is located on the inner side of the fixing module 6, and is used to lock the safety locking rod 03 on the profile 01.
[0071] Through the coordination of the above modules, the fully automatic operation of the connecting rod 02 and the safety lock rod 03 from feeding, grabbing, installation to locking is realized, which reduces the necessity of manual participation and improves assembly efficiency and consistency. At the same time, the modules are seamlessly connected, laying the foundation for the fully automated door and window production line.
[0072] like Figure 6 As shown, a left slide 51 and a right slide 52 are slidably mounted on the frame 5, the locking module 1 is fixed on the left slide 51, and the mounting module 2 is fixed on the right slide 52. The left slide 51 and the right slide 52 are precisely slidably controlled by a servo motor.
[0073] like Figure 7 As shown, the fixing module 6 includes a left slide 63 and a right slide 62, both of which are slidably mounted on the frame 5, the left slide 63 is driven by a driving motor 64, and the right slide 62 is driven by a horizontal buffer cylinder 61, and a positioning clamp 66 and a vertical pressing cylinder 65 are installed on the left slide 63 and the right slide 62. The positioning clamp 66 is used to accurately position and clamp the profile 01 in the length direction, and the vertical pressing cylinder 65 is used to press the profile 01 from the upper side.
[0074] like Figure 8 As shown, the positioning clamp 66 includes a positioning base plate 661 and a positioning bracket 662. The positioning base plate 661 is provided with a base plate positioning groove 664 on one side facing the middle, and the positioning bracket 662 is provided with a bracket positioning groove 663 on one side facing the middle. The base plate positioning groove 664 and the bracket positioning groove 663 together constitute the positioning support in the length direction of the profile 01. When the robot or manual person places the profile 01 on the fixing module 6, the left slide 63 is driven to move to the right by the servo motor, and cooperates with the horizontal buffer cylinder 61 on the right side to clamp and fix the profile 01. The base plate positioning groove 664 and the bracket positioning groove 663 of the positioning clamp 66 ensure accurate positioning.
[0075] The sliding design of the left slide 63 and the right slide 62 enables the equipment to adapt to the processing requirements of profiles 01 of different lengths, and the positioning clamp 66 effectively prevents the position displacement of the profile 01 during the processing. The right slide 62 is designed to be flexible, and its left and right positioning is achieved by the horizontal buffer cylinder 61 to prevent the profile 01 from deforming in the length direction when clamping.
[0076] like Fig. 9 , Fig.10 As shown, a locking rod storage module 7 is installed on the side of the frame 5. The locking rod storage module 7 includes a mounting seat 71 and a support rod 72. The turnover bin 31 is installed on the support rod 72.
[0077] Four sets of turnover bins 31 can be placed in the locking rod storage module 7 to meet the working requirements of the installation machine. When the safety locking rod 03 in the locking rod feeding module 3 is used up, the robot will take away the empty turnover bin 31, and then take a turnover bin 31 from the locking rod storage module 7 and put it on the locking rod feeding module 3.
[0078] like Fig.11As shown, the connecting rod feeding module 4 includes a connecting frame 42, the inner end of the connecting frame 42 is connected to the side of the frame 5, and the outer end of the connecting frame 42 is mounted on the mounting seat 71 to play a bearing role. A material tray 43 is slidably mounted on the connecting frame 42, and the material tray 43 is driven by a rodless cylinder 41. A horizontal push plate 45 and a horizontal cylinder 44 driving the horizontal push plate 45 are installed on the bottom side of the connecting frame 42. The upper end of the horizontal push plate 45 passes through the material tray 43, and the inner side of the material tray 43 has an upward bending plate. A horizontal push rod 46 is arranged on the inner side of the horizontal push plate 45. The horizontal push rod 46 is used to push the connecting rod 02 to the bending plate to ensure that the connecting rod 02 is accurately positioned.
[0079] When the manipulator puts the connecting rod 02 on the supporting tray 43, the horizontal cylinder 44 moves, driving the horizontal push rod 46 to push the connecting rod 02 to the bending plate of the supporting tray 43, and then the rodless cylinder 41 moves to push the connecting rod 02 in the supporting tray 43 to the inner side of the fixing module 6, waiting for the installation module 2 to grab the connecting rod 02. After the installation module 2 grabs the connecting rod 02, repeat the above action to convey the next connecting rod 02. The rodless cylinder 41 of the connecting rod feeding module 4 drives the bending plate and the horizontal push plate 45 to achieve accurate conveying and positioning of the connecting rod 02, ensuring that the subsequent grabbing action of the installation module 2 is accurate.
[0080] like Fig.12 As shown, the locking rod feeding module 3 is composed of a turnover bin 31 and a locking rod feeding unit 32. The function of the turnover bin 31 is to store and circulate the safety locking rod 03, while the locking rod feeding unit 32 is responsible for delivering the safety locking rod 03 from the turnover bin 31 to a predetermined position and positioning it so that the robot can grab it.
[0081] like Fig.13 As shown, the turnover bin 31 is mainly composed of a bin body 311 and a material blocking unit 312, and the material blocking unit is arranged at one end of the bin body 311. The bin body 311 is used to store the safety lock rod 03, and the material blocking unit 312 is used to control the downward movement of the safety lock rod 03.
[0082] like Fig.16 As shown, the locking rod feeding unit 32 is mainly composed of a connecting seat 321, a rotating unit 322, a lifting unit 325 and a pushing unit 324. The rotating unit 322 is installed on the top of the connecting seat 321, the bin body 311 is installed on the rotating unit 322 and can rotate with it, and the lifting unit 325 and the pushing unit 324 are installed at the end of the connecting seat 321, that is, the lower end of the bin body 311 after rotation (that is, Fig.12 The lifting unit 325 opens the blocking unit 312 by pushing, allowing the safety lock rod 03 to slide under the action of gravity. After the safety lock rod 03 slides to the predetermined position, the pushing unit 324 pushes it upward and pushes it to the grabbing position of the manipulator.
[0083] As Fig.15 shown, the bin body 311 includes a bin bottom plate 3111, an upper pressing plate 3112, a baffle 3113, a grasping frame 3114 and a fixing seat 3117. The fixing seat 3117 is installed on the bin bottom plate 3111, and one end of the upper pressing plate 3112 is rotatably connected to the fixing seat 3117. A plurality of convex strips are provided on the upper side of the bin bottom plate 3111 and the lower side of the upper pressing plate 3112 to form a slideway for guiding the safety lock rod 03 to slide orderly.
[0084] The baffle 3113 is U-shaped and is installed in the middle of the bin bottom plate 3111. The grasping frame 3114 is U-shaped and is arranged in the middle of the baffle 3113.
[0085] As Fig.14 shown, a bin base 3115 is provided on the bottom side of the bin bottom plate 3111, and a V-shaped groove is provided at the bottom of the bin base 3115; As Fig.16 shown, the rotating unit 322 includes a rotary plate 3224 which is rotatably installed on the connecting seat 321, and a support bar 3221 is provided at each end of the top surface thereof. The V-shaped groove of the bin base 3115 is engaged with the support bar 3221.
[0086] As Fig.15 、 Fig.17 shown, the material blocking unit 312 includes a top push rod 3121, a spring 3122, a blocking shaft 3123, a connecting plate 3124 and a support frame 3125. There are two support frames 3125, both of which are fixed on the upper pressing plate 3112 and are connected by the connecting plate 3124. The top push rod 3121 is located below the connecting plate 3124, and a blocking shaft 3123 is provided on each support frame 3125, and a spring 3122 is sleeved on the blocking shaft 3123. Under the action of the spring 3122, the lower end of the blocking shaft 3123 passes through the upper pressing plate 3112 to block the downward sliding of the safety lock rod 03. The lifting unit 325 includes a top push shaft 3251 and a top push cylinder 3252. The top push cylinder 3252 is installed on the connecting seat 321, and the top push shaft 3251 is installed on the top push cylinder 3252 and is coaxial with the top push rod 3121. Under the action of the top push cylinder 3252, the connecting plate 3124 and the blocking shaft 3123 are lifted by the top push shaft 3251 and the top push rod 3121.
[0087] As Fig.16 and Fig.18As shown, a guide plate 3213 is provided at the end of the connecting seat 321, and the pushing unit 324 includes a lifting cylinder 3241, a horizontal thrust cylinder 3242, an outer stopper 3243 and a horizontal thrust plate 3244. The horizontal thrust cylinder 3242 is installed on the connecting seat 321, located at the lower side of the guide plate 3213, the horizontal thrust plate 3244 is installed on the horizontal thrust cylinder 3242, the lifting cylinder 3241 is installed on the horizontal thrust plate 3244, and the outer stopper 3243 is installed on the lifting cylinder 3241, which is used to push the safety lock rod 03 upward. The safety lock rod 03 slides onto the outer stopper 3243, and the horizontal thrust cylinder 3242 drives the horizontal thrust plate 3244 and the lifting cylinder 3241 to translate, pushing the safety lock rod 03 to the specified position. The lifting cylinder 3241 pushes the safety lock rod 03 upward through the outer stopper 3243 to make it at the grabbing height.
[0088] like Fig.19 As shown, the installation module 2 is composed of a fixed unit 21, a steering unit 22, a connecting rod installation unit 24 and a locking rod tilting unit 23. The steering unit 22 is slidably installed on the fixed unit 21, and the connecting rod installation unit 24 and the locking rod tilting unit 23 are both installed on the steering unit 22. The fixed unit 21 serves as the base of the module to support the movement and operation of other units. The steering unit 22 can be flexibly adjusted in the horizontal and vertical directions by sliding on the top of the fixed unit 21, thereby enhancing the movement flexibility of the module.
[0089] like Fig.23 As shown, the connecting rod installation unit 24 includes a connecting rod seat 242, a connecting rod clamping claw 241 and a pushing pin 243, wherein the connecting rod seat 242 is installed on the steering unit 22, the connecting rod clamping claw 241 is installed on one side of the connecting rod seat 242 to clamp the connecting rod 02, and the pushing pin 243 is slidably installed on the other side of the connecting rod seat 242 and can push the connecting rod 02 to drive it to move. Fig. 20 As shown, the locking rod tilting unit 23 includes a locking rod plate 233, a locking rod clamp 231 and an eccentric wheel 232. The locking rod clamp 231 is installed on one side of the locking rod plate 233 to clamp the safety locking rod 03, and the eccentric wheel 232 is rotatably installed on the end of the locking rod plate 233. The safety locking rod 03 is inserted into the profile 01 in a tilted state through the push of the eccentric wheel 232.
[0090] The locking rod tilting unit 23 also includes an angle cylinder 236 and a locking rod pneumatic finger 238. The angle cylinder 236 is installed on the locking rod plate 233, and its front end is equipped with a fork ear and is rotatably connected to the eccentric wheel 232. The locking rod pneumatic finger 238 is equipped with two locking rod clamps 231. Under the action of the eccentric wheel 232, the safety locking rod 03 is tilted to a predetermined angle (such as Fig. 22As shown in the figure, the safety lock rod 03 is precisely contacted with the C-shaped groove of the profile 01, and then the angle cylinder 236 is activated to drive the eccentric wheel 232 to press the safety lock rod 03 into the C-shaped groove of the profile 01 to complete the installation. The double-claw design improves the stability and accuracy of the safety lock rod 03 during the installation process.
[0091] like Fig. 20 , Fig.21 As shown, a support seat 237 is installed on the lock rod plate 233, with a gap in the middle, and the angle cylinder 236 is located in the gap. A swing shaft seat 239 is installed on the outer wall, and both ends of the swing shaft seat 239 are rotatably connected to the support seat 237. This design provides stable support during operation, while ensuring the freedom of movement of the angle cylinder 236 to drive the eccentric wheel 232 to rotate, completing the installation of the safety lock rod 03.
[0092] The locking rod tilting unit 23 also includes a locking rod mounting plate 235, which is mounted on the steering unit 22, and a locking rod buffer cylinder 234 is mounted thereon, and the piston rod of the locking rod buffer cylinder 234 is connected to the support seat 237. The locking rod buffer cylinder 234 achieves flexible buffering by adjusting the pressure, ensuring that when the safety locking rod 03 is pushed into the profile 01, the pressure is sufficient and the profile 01 and the safety locking rod 03 are avoided from being damaged, thereby improving the assembly quality and reliability.
[0093] The connecting rod installation unit 24 also includes a push cylinder 244, which is installed on the connecting rod seat 242, and its piston rod is connected to the push pin 243. The end of the push pin 243 away from the push cylinder 244 passes through the bending plate, and the end is a tapered structure. The bending plate support provides a stable guiding effect, so that the connecting rod 02 can be smoothly inserted into the C-shaped groove of the profile 01. The tapered push pin 243 stably contacts the connecting rod 02 and pushes it to move. The connecting rod installation unit 24 also includes a connecting rod pneumatic finger 245, which is equipped with a pair of connecting rod clamps 241. The connecting rod clamps 241 and the push pin 243 coordinate to complete the clamping and pushing actions, realizing a seamless connection between the clamping and pushing processes.
[0094] like Fig.24 As shown, the locking module 1 includes a sliding frame 13, a positioning unit 16, a first rotating unit 17, a second rotating unit 18 and a nailing unit 19. The sliding frame 13 is disposed on the fixed frame 11 and can move horizontally and vertically on the fixed frame 11.
[0095] like Fig.25 As shown, the sliding frame 13 is composed of a vertical sliding plate 131 and a horizontal plate 135 fixed on its side. The horizontal plate 135 is used to assemble other units and maintain the stability of the relative positions between the units.
[0096] The positioning unit 16 is slidably mounted on the bottom surface of the horizontal plate 135, and a positioning pin 161 is mounted on its front end. Fig.26As shown, the positioning unit 16 can slide forward and backward through the guide rail, and the positioning pin 161 can be inserted into the rotating card A031 of the safety lock rod 03 to prevent the lock rod from shifting and ensure the accuracy of the operation.
[0097] The first rotating unit 17 is slidably mounted on the top surface of the horizontal plate 135, and a first batch head 171 is provided at the front end thereof and is vertically aligned with the positioning pin 161; the second rotating unit 18 is slidably mounted on the bottom surface of the horizontal plate 135, and a second batch head is provided at the front end thereof and is horizontally aligned with the positioning pin 161. Fig. 27 As shown. The first rotating unit 17 can slide to a specified position to perform the bit insertion and rotation operation. The second bit is horizontally aligned with the positioning pin 161 to ensure that the rotating card B032 can be inserted and driven to rotate.
[0098] The nailing unit 19 is slidably mounted on the vertical slide 131 and includes a nailing machine 194, the nailing shaft of the nailing machine 194 is vertically aligned with the positioning pin 161, such as Fig.28 The nailing shaft of the nailing machine 194 is in the same line with the positioning pin 161, ensuring that the rotating card A031 is accurately aligned with the screw to complete the tightening of the locking rod.
[0099] like Fig.25 As shown, the bottom surface of the horizontal plate 135 is equipped with a guide rail for the positioning unit 16 to slide, the top surface is equipped with a guide rail for the first rotating unit 17 to slide, the front side is equipped with a front mounting plate 133, and the rear side is equipped with a rear mounting plate 136.
[0100] The positioning unit 16 is installed by sliding on the guide rail on the bottom surface of the horizontal plate 135 to achieve smooth forward and backward movement. The first rotating unit 17 is installed by sliding on the guide rail on the top surface of the horizontal plate 135 to flexibly adjust the position. The rear mounting plate 136 fixes the driving components such as the positioning cylinder 163 and the screwdriver cylinder 173 to improve the stability and flexibility of the module.
[0101] like Fig.26 As shown, the positioning unit 16 includes a positioning slide 162 and a positioning cylinder 163. The positioning cylinder 163 is installed on the rear mounting plate 136, and the front end is connected to the positioning slide 162. The positioning slide 162 is slidably installed on the guide rail on the bottom surface of the horizontal plate 135. The positioning pin 161 is installed on the front end of the positioning slide 162. The second guide plate 134 is installed on the front mounting plate 133, and the front end of the positioning pin 161 passes through the second guide plate 134.
[0102] like Fig. 27As shown, the first rotating unit 17 includes a screwdriver motor 172, a screwdriver cylinder 173 and a screwdriver slide 174. The screwdriver cylinder 173 is mounted on the rear mounting plate 136, and the front end is connected to the screwdriver slide 174. The screwdriver slide 174 is slidably mounted on the guide rail on the top surface of the horizontal plate 135, and a reducer is installed at the front end. The first batch of screwdrivers 171 is installed on the reducer. The front mounting plate 133 is equipped with a first guide plate 132, and the front end of the first batch of screwdrivers 171 passes through the first guide plate 132.
[0103] The structure of the second rotating unit 18 is the same as that of the first rotating unit 17, and only the installation position is different. The first rotating unit 17 and the second rotating unit 18 realize 90-degree rotation of the rotating card A031 and the rotating card B032, and the card edge is inserted into the C-shaped groove of the profile 01.
[0104] like Fig.28 As shown, the nailing unit 19 includes a nailing motor 191, a nailing guide rail 192 and a nailing seat 193. A slide groove is installed on the vertical slide 131, and the nailing guide rail 192 is slidably installed in the slide groove. The nailing seat 193 is connected to the nailing guide rail 192, and the nailing machine 194 is installed on the nailing seat 193. The nailing motor 191 is fixed on the vertical slide 131 and connected to the nailing seat 193 through a ball screw pair.
[0105] The nailing seat 193 is installed with a nailing machine 194, which is connected to the nailing motor 191 through a ball screw pair. The nailing machine 194 is an outsourced product, and the nail type and driving parameters can be selected according to the material of the aluminum alloy doors and windows to ensure the fastening effect.
[0106] In summary, the installation machine is mainly used for the installation of connecting rod 02 and safety lock rod 03. The placement of profile 01 can be done manually or by robot, and the positioning and pressing of profile 01 are done by equipment. Each module of the installation machine can place the safety lock rod 03 and connecting rod 02 in the corresponding position of profile 01 in turn through the corresponding servo motor or cylinder, and lock it. Then, the profile 01 with the safety lock rod 03 and connecting rod 02 installed is transferred to the next station through the robot and the corresponding transmission module. The whole process does not require manual operation, and the degree of automation and production efficiency have been greatly improved, realizing the seamless connection with upstream and downstream processes in the production of aluminum alloy doors and windows.
[0107] Example 2
[0108] This embodiment proposes a working method of the fully automatic connecting rod 02 and safety lock rod 03 installation machine described in embodiment 1, including: installing the profile 01 on the fixing module 6; the connecting rod feeding module 4 pushes the outer connecting rod 02 to the inner side of the fixing module 6; the lock rod feeding module 3 tilts the turnover bin 31 where the safety lock rod 03 is installed, so that the safety lock rod 03 slides to a predetermined position under the action of gravity; the installation module 2 slides on the frame 5, grabs the connecting rod 02 from the connecting rod feeding module 4, grabs the safety lock rod 03 from the lock rod feeding module 3, and inserts the connecting rod 02 and the safety lock rod 03 into the C-shaped groove of the profile 01 in turn; the locking module 1 slides on the frame 5, moves to the position of the safety lock rod 03, and locks the safety lock rod 03. This working method is performed step by step and each step is closely connected, so that the efficient assembly of the profile 01, the connecting rod 02 and the safety lock rod 03 is realized, and the automation level of the production line is improved.
[0109] The working method specifically includes the following steps:
[0110] Positioning and fixing of profile 01: the left slide 63 and the right slide 62 slide to the appropriate position driven by the servo drive motor 64 and the horizontal buffer cylinder 61 respectively, and the robot places the profile 01 on the workbench of the fixing module 6. The left slide 63 moves to the left driven by the servo drive motor 64, and the profile 01 is fixed by the positioning clamp 66. The vertical clamping cylinder 65 is actuated to complete the stable clamping of the profile 01.
[0111] Feeding of connecting rod 02: Put the connecting rod 02 of corresponding length into the connecting rod feeding module 4, the horizontal cylinder 44 drives the horizontal push rod 46 to press the connecting rod 02, and the rodless cylinder 41 drives the supporting tray 43 to push the connecting rod 02 to the predetermined position inside the fixing module 6. In addition, a cylinder can be set on the frame 5 to position the side of the connecting rod 02.
[0112] Feeding of the safety lock rod 03: Place the turnover bin 31 filled with the safety lock rod 03 on the support bar 3221 of the lock rod feeding unit 32, and the rotary plate 3224 is in a horizontal state. Then, the cylinder drives the turnover bin 31 on the rotary plate 3224 to rotate to a certain angle. The push cylinder 3252 works to lift the stop shaft 3123 in the turnover bin 31, so that the safety lock rod 03 slides to the outer stop block 3243 under the action of gravity. The horizontal push cylinder 3242 is actuated to translate the safety lock rod 03 on the outer stop block 3243 by a certain distance, and then the lifting cylinder 3241 is actuated to lift the safety lock rod 03 on the outer stop block 3243 to a predetermined position for grabbing.
[0113] Installation of connecting rod 02 and safety lock rod 03: The steering unit 22 rotates, so that the connecting rod installation unit 24 reaches the working position and moves to the predetermined position, and clamps the connecting rod 02 through the connecting rod clamp 241, driving the connecting rod 02 to move and partially insert into the C-shaped groove of the profile 01. The push pin 243 moves and pushes the side of the connecting rod 02, the connecting rod clamp 241 is released, and the push pin 243 drives the connecting rod 02 to move along the C-shaped groove to the predetermined position. Then, the steering unit 22 rotates, so that the lock rod tilting unit 23 reaches the working position and moves to the predetermined position, and clamps the safety lock rod 03 through the lock rod clamp 231, driving the safety lock rod 03 to move. The eccentric wheel 232 rotates to make the safety lock rod 03 tilted, forming an angle of 16 degrees with the vertical surface of the profile 01. The lock rod buffer cylinder 234 acts, so that the contact point of the lower clamping edge of the main body of the safety lock rod 03 contacts the lower edge of the C-shaped groove of the profile 01. The rotation cylinder 236 continues to move, and the eccentric wheel 232 rotates to completely press the safety lock rod 03 into the C-shaped groove.
[0114] Locking of the safety lock rod 03: The positioning unit 16 moves forward, and the positioning pin 161 is inserted into the rotating card A031 of the safety lock rod 03, positioning the safety lock rod 03 on the profile 01. The second rotating unit 18 moves forward, and the second batch of heads is inserted into the hexagon of the rotating card B032 of the safety lock rod 03, driving the rotating card B032 to rotate 90 degrees, and the card edge is inserted into the C-shaped groove of the profile 01. The positioning unit 16 moves backward, and the positioning pin 161 withdraws from the rotating card A031. The sliding frame 13 moves downward, and the first batch of heads 171 of the first rotating unit 17 is aligned with the rotating card A031 and inserted into the rotating card A031, driving the rotating card A031 to rotate 90 degrees, and the card edge is inserted into the C-shaped groove of the profile 01. The first rotating unit 17 moves backward, and the first batch of heads 171 withdraws from the rotating card A031. The sliding frame 13 moves downward, the nailing unit 19 is aligned with the rotating card A031, and moves forward to install the screw in the rotating card A031, penetrating the connecting rod 02, thereby completing the assembly of the connecting rod 02 and the safety lock rod 03.
[0115] When the connecting rod 02 and the safety lock rod 03 on the profile 01 are assembled, the robot can take the profile 01 with the connecting rod 02 and the safety lock rod 03 installed and put it on the conveyor line or the material rack. Repeat the above actions to assemble the connecting rod 02 and the safety lock rod 03 on the next profile 01.
[0116] Although the above describes the specific implementation mode of the present invention in conjunction with the accompanying drawings, it is not intended to limit the scope of protection of the present invention. Those skilled in the art should understand that various modifications or variations that can be made by those skilled in the art on the basis of the technical solution of the present invention without creative work are still within the scope of protection of the present invention.
Claims
1. A fully automatic connecting rod and safety lock rod installation machine, characterized in that: include: Rack, fixing module, connecting rod feeding module, locking rod feeding module, mounting module and locking module; The fixing module is installed on the frame and is used to fix the profile; The connecting rod feeding module is fixedly mounted on the frame and located outside the fixed module, and is used to convey the connecting rod to the inside of the fixed module; The lock rod feeding module is fixedly mounted on the frame and is located at one end of the fixed module, and is used to convey the safety lock rod; The mounting module is slidably mounted on the frame and is located on the inner side of the fixing module, and is used to grab the connecting rod on the connecting rod feeding module and the safety locking rod on the locking rod feeding module, and to mount the connecting rod and the safety locking rod on the profile; The locking module is slidably mounted on the frame and is located inside the fixing module, and is used to lock the safety locking rod on the profile; The mounting module comprises a fixing unit, a steering unit, a connecting rod mounting unit and a locking rod tilting unit, wherein the steering unit is slidably mounted on the fixing unit; the connecting rod mounting unit comprises a connecting rod seat, a connecting rod clamping claw and a pushing pin, wherein the connecting rod seat is mounted on the steering unit, the connecting rod clamping claw is mounted on one side of the connecting rod seat for clamping the connecting rod, and the pushing pin is slidably mounted on the other side of the connecting rod seat and can abut against the connecting rod to drive the connecting rod to move; the locking rod tilting unit comprises a locking rod plate, a locking rod clamping claw and an eccentric wheel, wherein the locking rod clamping claw is mounted on one side of the locking rod plate for clamping the safety locking rod, and the eccentric wheel is rotatably mounted on the end of the locking rod plate, and the eccentric wheel pushes the safety locking rod to be inserted into the profile in an inclined state; The locking rod tilting unit also includes an angle cylinder, a locking rod pneumatic finger and a locking rod mounting plate, the angle cylinder is mounted on the locking rod plate, the eccentric wheel is mounted on the front end of the angle cylinder, and the two locking rod clamps are mounted on the locking rod pneumatic finger; a support seat is mounted on the locking rod plate, and a gap is provided in the middle of the support seat, the angle cylinder is located in the gap, a swing shaft seat is mounted on the outer wall of the angle cylinder, and both ends of the swing shaft seat are rotatably connected to the support seat, the locking rod mounting plate is mounted on the steering unit, a locking rod buffer cylinder is mounted on the locking rod mounting plate, and the piston rod of the locking rod buffer cylinder is connected to the support seat.
2. The fully automatic connecting rod and safety lock rod installation machine according to claim 1, characterized in that: A left slide and a right slide are slidably installed on the frame, the locking module is fixed on the left slide, and the mounting module is fixed on the right slide; the fixing module includes a left slide and a right slide, and the left slide and the right slide are both slidably installed on the frame, the left slide is driven by a driving motor, and the right slide is driven by a horizontal buffer cylinder, and a positioning clamp and a vertical vertical clamping cylinder are installed on the left slide and the right slide, and the positioning clamp includes a positioning base plate and a positioning bracket, and a base plate positioning groove is opened on the side of the positioning base plate toward the middle, and a bracket positioning groove is opened on the side of the positioning bracket toward the middle.
3. The fully automatic connecting rod and safety lock rod installation machine according to claim 1, characterized in that: A locking rod storage module is installed on the side of the frame, and the locking rod storage module includes a mounting seat and a support rod, and a turnover bin is installed on the support rod; the connecting rod feeding module includes a connecting frame, the inner end of the connecting frame is connected to the side of the frame, and the outer end of the connecting frame is installed on the mounting seat, and a supporting tray is slidably installed on the connecting frame, and the supporting tray is driven by a rodless cylinder, and a horizontal push plate and a horizontal cylinder driving the horizontal push plate are installed on the bottom side of the connecting frame, and the upper end of the horizontal push plate passes through the supporting tray, and the inner side of the supporting tray has an upward bending plate, and a horizontal push rod is provided on the inner side of the horizontal push plate, and the horizontal push rod is used to push the connecting rod to the bending plate.
4. The fully automatic connecting rod and safety lock rod installation machine according to claim 1, characterized in that: The feeding module includes a turnover bin and a locking rod feeding unit; the turnover bin includes a bin body and a blocking unit, and the blocking unit is arranged at one end of the bin body; the locking rod feeding unit includes a connecting seat, a rotating unit, a lifting unit and a pushing unit, the rotating unit is fixed to the top of the connecting seat, the bin body is installed on the rotating unit and can rotate therewith, and the lifting unit and the pushing unit are installed at the end of the connecting seat.
5. The fully automatic connecting rod and safety lock rod installation machine according to claim 4, characterized in that: The bin body comprises a bin bottom plate, an upper pressure plate and a fixing seat, wherein the fixing seat is mounted on the bin bottom plate, one end of the upper pressure plate is rotatably connected to the fixing seat, a bin base is arranged on the bottom side of the bin bottom plate, and a V-shaped groove is arranged at the bottom of the bin base; The rotating unit comprises a rotating plate, which is rotatably mounted on the connecting seat, and a support bar is provided at each end of the top surface of the rotating plate, and the V-shaped groove of the bin base is engaged with the support bar; The material blocking unit includes a push rod, a spring, a blocking shaft, a connecting plate and a support frame. The support frames are provided with two, both of which are fixed on the upper pressure plate. The two support frames are connected by a connecting plate. The push rod is located at the lower side of the connecting plate. Each support frame is provided with a blocking shaft, and a spring is sleeved on the blocking shaft. The lifting unit includes a push shaft and a push cylinder. The push cylinder is installed on the support frame, and the push shaft is installed on the push cylinder and is coaxial with the push rod. The pushing unit includes a lifting cylinder, a horizontal thrust cylinder, an outer stopper and a horizontal thrust plate, wherein the horizontal thrust cylinder is mounted on the connecting seat, the horizontal thrust plate is mounted on the horizontal thrust cylinder, the lifting cylinder is mounted on the horizontal thrust plate, and the outer stopper is mounted on the lifting cylinder.
6. The fully automatic connecting rod and safety lock rod installation machine according to claim 1, characterized in that: The connecting rod installation unit also includes a pushing cylinder and a connecting rod pneumatic finger. The pushing cylinder is installed on the connecting rod seat. The piston rod of the pushing cylinder is connected to the pushing pin. The locking rod seat has a bending plate. The end of the pushing pin away from the pushing cylinder passes through the bending plate. The connecting rod pneumatic finger is installed with a pair of connecting rod clamps.
7. The fully automatic connecting rod and safety lock rod installation machine according to claim 1, characterized in that: The locking module includes a sliding frame, a positioning unit, a first rotating unit, a second rotating unit and a nailing unit; the sliding frame includes a vertical slide and a horizontal plate fixed to the side of the vertical slide; the positioning unit is slidably installed on the bottom surface of the horizontal plate, and a positioning pin is provided at the front end of the positioning unit; the first rotating unit is slidably installed on the top surface of the horizontal plate, and a first batch of heads on the same vertical line as the positioning pin are provided at the front end of the first rotating unit; the second rotating unit is slidably installed on the bottom surface of the horizontal plate, and a second batch of heads on the same horizontal line as the positioning pin are provided at the front end of the second rotating unit; the nailing unit is slidably installed on the vertical slide, and the nailing unit includes a nailing machine, and the nailing axis of the nailing machine is on the same vertical line as the positioning pin.
8. The fully automatic connecting rod and safety lock rod installation machine according to claim 7, characterized in that: The bottom surface of the horizontal plate is installed with a guide rail for the positioning unit to slide forward and backward, the top surface of the horizontal plate is installed with a guide rail for the first rotating unit to slide forward and backward, the front side of the horizontal plate is installed with a front mounting plate, and the rear side of the horizontal plate is installed with a rear mounting plate; The positioning unit further comprises a positioning slide and a positioning cylinder, wherein the positioning cylinder is mounted on the rear mounting plate, the front end of the positioning cylinder is connected to the positioning slide, the positioning slide is slidably mounted on the guide rail on the bottom surface of the horizontal plate, and the positioning pin is mounted on the front end of the positioning slide; The first rotating unit further comprises a bit motor, a bit cylinder and a bit slide plate, wherein the bit cylinder is mounted on the rear mounting plate, the front end of the bit cylinder is connected to the bit slide plate, the bit slide plate is slidably mounted on the guide rail on the top surface of the horizontal plate, a reducer is mounted on the front end of the bit cylinder, and the first bit is mounted on the reducer, and the structure of the second rotating unit is the same as that of the first rotating unit; The nailing unit also includes a nailing motor, a nailing guide rail and a nailing seat. The vertical slide is equipped with a slide groove, the nailing guide rail is slidably installed in the slide groove, the nailing seat is connected to the nailing guide rail, the nailing machine is installed on the nailing seat, the nailing motor is fixed on the vertical slide, and the nailing motor is connected to the nailing seat through a ball screw pair.
9. A working method of the fully automatic connecting rod and safety lock rod installation machine according to any one of claims 1 to 8, characterized in that: include: Install the profiles onto the fixed modules; The connecting rod feeding module pushes the outer connecting rod to the inner side of the fixing module; The lock bar feeding module slides the safety lock bar to a predetermined position; The installation module slides on the rack, grabs the connecting rod from the connecting rod feeding module, grabs the safety locking rod from the locking rod feeding module, and inserts the connecting rod and the safety locking rod into the C-shaped groove of the profile in sequence; The locking module slides on the rack and moves to the safety locking rod position to lock the safety locking rod.
Citation Information
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