Multi-shaft type ceramic wash basin polishing device

By designing a multi-axis ceramic basin grinding device, using a single-axis head and tail frame positioner and a movable grinding mechanism, the automatic grinding of ceramic basins is realized, which solves the problems of the existing process that is time-consuming, laborious, noisy, dusty and dangerous. problem, improving grinding efficiency and safety.

CN119347587APending Publication Date: 2025-01-24TANGSHAN LINGXUN PRECISION SPECIAL EQUIP CO LTD
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Patent Information

Application Number
CN202411799064.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-01-24

AI Technical Summary

Technical Problem

The existing ceramic basin grinding process is time-consuming and labor-intensive, with high noise and dust, which affects workers' health, and artificial grinding efficiency is low and has high risk, which can easily cause accidents.

Method used

Design a multi -axis ceramic basin polishing device, using a single -axis tail frame variable machine and a polishing mechanism that can move along the X, Y, and Z axis. Use multiple shafts to polish to achieve automatic flipping and polishing of the basin.

Benefits of technology

The efficient and safe polishing of ceramic pots is achieved, the time and labor intensity of artificial operations are reduced, the production of noise and dust is reduced, and polishing efficiency and safety are improved.

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    Figure CN119347587A_ABST
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Abstract

The invention relates to the field of ceramic wash basin polishing, in particular to a multi-shaft type ceramic wash basin polishing device. A material taking mechanism is arranged on one side of the single-shaft head-tail frame position changing machine, door-shaped frames are oppositely arranged on the two sides of the single-shaft head-tail frame position changing machine, a grinding mechanism capable of moving along the X axis, the Y axis and the Z axis is arranged between the door-shaped frames and located above an overturning frame of the single-shaft head-tail frame position changing machine in a striding mode, and a baffle for limiting a wash basin is arranged on one side of the top of the overturning frame. A plurality of cross beams are arranged at the bottom of the overturning frame, and locking bolts opposite to the water outlet of the wash basin penetrate through the cross beams. A wash basin is buckled on an overturning frame of the single-shaft head-tail frame positioner through the material taking structure, the polishing head polishes the installation face of the wash basin, after single-face polishing is finished, the polishing mechanism is reset, the single-shaft head-tail frame positioner is started, the polishing mechanism continues to work, after overall polishing is finished, the polishing mechanism is reset, and a locking nut is taken down. And the material taking mechanism moves the wash basin to the finished product placing area, and then the actions are repeated, so that time and labor are saved.
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Description

Technical Field

[0001] The invention relates to the field of ceramic wash basin grinding, in particular to a multi-axis ceramic wash basin grinding device. Background Art

[0002] At present, in the process of grinding sanitary ceramic basins, workers are usually responsible for carrying, fixing and grinding ceramic basins. The entire process requires workers to switch between two types of grinding equipment, coarse grinding and fine grinding, to grind the installation surface of the basin, which is the outer periphery of the bottom surface of the stone slab and the back side wall of the wall. The grinding process is not only time-consuming and labor-intensive, but also produces a lot of noise and dust, which seriously affects the health of workers and causes environmental pollution. In addition, manual grinding is inefficient, takes a long time to grind, and has a large workload and high labor intensity. What is more serious is that manual grinding is highly dangerous. Due to the high hardness of ceramic products, grinding wheels are prone to bursting under heavy workloads, causing injuries and even endangering lives. Summary of the invention

[0003] The present invention aims to solve the above-mentioned problem, thereby providing a multi-axis ceramic basin grinding device which saves time and effort.

[0004] The present invention solves the above-mentioned problem by adopting the following technical solution: A multi-axis ceramic wash basin grinding device comprises a single-axis head and tail frame positioner, a material taking mechanism is arranged on one side of the single-axis head and tail frame positioner, door frames are arranged on both sides of the single-axis head and tail frame positioner, a grinding mechanism movable along the X, Y and Z axes is arranged between the door frames and above the flip frame of the single-axis head and tail frame positioner, a baffle for limiting the wash basin is arranged on one side of the top of the flip frame, a plurality of cross beams are arranged at the bottom of the flip frame, and locking bolts opposite to the water outlet of the wash basin are penetrated through the cross beams.

[0005] Compared with the prior art, the present invention adopting the above technical solution has the following outstanding features: The wash basin is buckled onto the flip frame of the single-axis head and tail frame positioner through the material taking structure, the water outlet of the wash basin is aligned with the locking bolt, and a locking nut is provided to fix the wash basin. The grinding mechanism can move along the X, Y and Z axes, and grind the mounting surface of the opposite basin through the grinding head at the bottom. After the single-sided grinding is completed, the grinding mechanism is reset, the single-axis head and tail frame positioner is started, the flip frame is flipped 90°, and the grinding mechanism continues to work to grind the mounting surface on the side of the opposite basin. After the overall grinding is completed, the grinding mechanism is reset, the locking nut is removed, and the material taking mechanism moves the wash basin to the finished product placement area, and then the above actions are repeated, saving time and effort and reducing danger.

[0006] Preferably, a further technical solution of the present invention is: Furthermore, the material picking mechanism includes a fixed column, the top of the fixed column is rotatably connected to a transverse telescopic arm, the bottom surface of the transverse telescopic arm away from the fixed column is vertically connected to a longitudinal telescopic arm, a vacuum suction cup is arranged at the bottom end of the longitudinal telescopic arm, a vacuum generator is arranged on the fixed column, and a vacuum hose is arranged between the vacuum generator and the vacuum suction cup.

[0007] Furthermore, the grinding mechanism includes an X-axis motor fixed to one side of the top of the portal frame, a group of first slides are arranged along the length direction of the top of the portal frame, a first screw connected to the X-axis motor is arranged in the first slide, a first slider is mounted on the first screw, the first slider is slidably engaged with the first slide, a vertical plate is arranged between the two first sliders, a Y-axis motor is fixed on one side of the vertical plate, a group of second slides are arranged on the vertical plate, a second screw connected to the Y-axis motor is arranged in the second slide, a second slider is mounted on the second screw, the second slider is slidably engaged with the second slide, a fixed plate is arranged on the outer side of the second slider, a Z-axis motor is arranged on the top of the outer side of the fixed plate, a group of third slides are arranged longitudinally on the upper edge of the outer side of the fixed plate, a third screw connected to the Z-axis motor is arranged in the third slide, a third slider is mounted on the third screw, the third slider is slidably engaged with the third slide, a driving motor is arranged on the top of the third slider, and the output end of the driving motor passes through the third slider downward and is connected to the grinding head.

[0008] Furthermore, limit plates are provided on the end sides of the first slideway, the second slideway and the third slideway.

[0009] Furthermore, a dust removal mechanism is provided on one side of the grinding head.

[0010] Furthermore, the dust removal mechanism includes a fixed bracket fixed on the side of the fixed plate away from the second slider, and a mobile dust bucket is provided on one side of the door frame. The dust hose on the mobile dust bucket passes through the fixed bracket, and the dust suction port of the dust hose is opposite to the grinding head. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the three-dimensional structure of an embodiment of the present invention; Figure 2 This is a schematic structural diagram of a single-axis head and tail frame positioner according to an embodiment of the present invention; Figure 3 It is a schematic diagram of the structure of the grinding mechanism and the dust removal mechanism of an embodiment of the present invention; Figure 4 This is a structural schematic diagram of a material taking mechanism according to an embodiment of the present invention; Marked in the figure are: single-axis head and tail frame positioner 1, flip frame 101, baffle 102, locking bolt 103, portal frame 2, fixed column 3, horizontal telescopic arm 4, longitudinal telescopic arm 5, vacuum suction cup 6, vacuum generator 7, X-axis motor 8, first slider 9, vertical plate 10, Y-axis motor 11, second slider 12, Z-axis motor 13, third slider 14, drive motor 15, grinding head 16, limit plate 17, fixed bracket 18, mobile dust bucket 19, fixed plate 20, basin 21. DETAILED DESCRIPTION

[0012] The present invention will be further described below in conjunction with embodiments, the purpose of which is only to provide a better understanding of the content of the present invention. Therefore, the examples given do not limit the protection scope of the present invention.

[0013] A multi-axis ceramic wash basin grinding device comprises a single-axis head and tail frame positioner 1, a material taking mechanism is arranged on one side of the single-axis head and tail frame positioner 1, door frames 2 are arranged on both sides of the single-axis head and tail frame positioner 1, a grinding mechanism which can move along the X, Y and Z axes is arranged between the door frames 2 and above the flip frame 101 of the single-axis head and tail frame positioner 1, the flip frame 101 is driven by a motor on one side of the single-axis head and tail frame positioner 1 to flip, the initial state of the flip frame 101 is a horizontal state, a baffle 102 for limiting the wash basin 21 is arranged on one side of the top of the flip frame 101, the baffle 102 limits one side of the wash basin 21, the side surface of the installation surface of the wash basin 21 is located on the side away from the baffle 102 and extends from the flip frame 101, a plurality of cross beams are arranged at the bottom of the flip frame 101, locking bolts 103 opposite to the water outlet of the wash basin 21 are penetrated through the cross beams.

[0014] Furthermore, the material picking mechanism includes a fixed column 3, the top of the fixed column 3 is rotatably connected to a transverse telescopic arm 4, the bottom surface of the transverse telescopic arm 4 away from the fixed column 3 is vertically connected to a longitudinal telescopic arm 5, the bottom end of the longitudinal telescopic arm 5 is provided with a vacuum suction cup 6, and a vacuum generator 7 is provided on the fixed column 3, and a vacuum hose is provided between the vacuum generator 7 and the vacuum suction cup 6. When the material picking mechanism is used, the worker pulls the vacuum suction cup 6 above the ceramic basin 21, and fits the vacuum suction cup 6 to the bottom of the ceramic basin 21, turns on the vacuum generator 7, and the vacuum suction cup 6 generates a vacuum to absorb the ceramic basin 21. Then the worker holds the vacuum suction cup 6 to lift the ceramic basin 21 and moves it to the flip frame 101.

[0015] Furthermore, the grinding mechanism includes an X-axis motor 8 fixed to one side of the top of the portal frame 2, a group of first slideways are arranged on the top of the portal frame 2 along the length direction, a first screw connected to the X-axis motor 8 is arranged in the first slideway, a first slider 9 is mounted on the first screw, the first slider 9 is slidably engaged with the first slideway, a vertical plate 10 is arranged between the two first sliders 9, a Y-axis motor 11 is fixed to one side of the vertical plate 10, a group of second slideways are arranged on the vertical plate 10, a second screw connected to the Y-axis motor 11 is arranged in the second slideway, a second slider 12 is mounted on the second screw, and the second slider 12 is slidably engaged with the second slideway A fixing plate 20 is provided on the outer side surface of the second slider 12, a Z-axis motor 13 is provided on the top of the outer side surface of the fixing plate 20, a group of third slideways are provided on the upper longitudinal edge of the outer side surface of the fixing plate 20, a third screw connected to the Z-axis motor 13 is provided in the third slideway, a third slider 14 is mounted on the third screw, the third slider 14 is slidably engaged with the third slideway, a driving motor 15 is provided on the top of the third slider 14, an output end of the driving motor 15 passes downward through the third slider 14 and is connected to a grinding head 16, the grinding head 16 moves along three directions of X-axis, Y-axis and Z-axis to grind the ceramic basin 21.

[0016] Furthermore, limit plates 17 are provided on the end sides of the first slide, the second slide and the third slide, and accordion covers are provided between the limit plate 17 adjacent to the X-axis motor 8 and the first slider 9, between the limit plate 17 adjacent to the Y-axis motor 11 and the second slider 12, and between the limit plate 17 adjacent to the Z-axis motor 13 and the third slider 14.

[0017] Furthermore, a dust removal mechanism is provided on one side of the grinding head 16, and the dust generated during the grinding process is adsorbed by the dust removal mechanism.

[0018] Furthermore, the dust removal mechanism includes a fixed bracket 18 fixed on the side of the fixed plate 20 away from the second slider 12, and a mobile dust bucket 19 is provided on one side of the door frame 2. The dust hose on the mobile dust bucket 19 passes through the fixed bracket 18, and the dust suction port of the dust suction hose is opposite to the grinding head 16. The dust suction hose is fixed to the third slider 14 through the fixed bracket 18, and the dust suction port of the dust suction hose is located obliquely above the grinding head 16. The dust suction port of the dust suction hose absorbs dust formed during the grinding process of the grinding head 16.

[0019] The wash basin 21 is buckled onto the flip frame 101 of the single-axis head and tail frame positioner 1 through the material taking structure, the water outlet of the wash basin 21 is aligned with the locking bolt 103, and a locking nut is provided to fix the wash basin 21. The grinding head 16 can be moved along the X, Y and Z axes to grind the mounting surface of the wash basin 21. After the single-sided grinding is completed, the grinding head 16 is reset, the single-axis head and tail frame positioner 1 is started, and the flip frame 101 is flipped 90°. The grinding head 16 continues to work and grinds the mounting surface on the side of the wash basin 21. After the overall grinding is completed, the grinding head 16 is reset, the locking nut is removed, and the material taking mechanism moves the wash basin 21 to the finished product placement area, and then the above actions are repeated, saving time and effort and reducing danger.

[0020] The above description is only a preferred feasible embodiment of the present invention, and does not limit the scope of rights of the present invention. All equivalent changes made using the contents of the present specification and its drawings are included in the scope of rights of the present invention.

Claims

1. A multi-axis ceramic basin grinding device, including a single-axis head and tail rack positioner, characterized in that: A material taking mechanism is arranged on one side of the single-axis head and tail frame positioner, and portal frames are arranged on both sides of the single-axis head and tail frame positioner. A grinding mechanism which can move along the X, Y and Z axes is arranged between the portal frames and above the flip frame of the single-axis head and tail frame positioner. A baffle for limiting the wash basin is arranged on one side of the top of the flip frame, and a number of cross beams are arranged at the bottom of the flip frame, and locking bolts opposite to the water outlet of the wash basin are passed through the cross beams.

2. The multi-axis ceramic basin grinding device according to claim 1, characterized in that: The material picking mechanism includes a fixed column, the top of the fixed column is rotatably connected to a transverse telescopic arm, the bottom surface of the transverse telescopic arm away from the fixed column is vertically connected to a longitudinal telescopic arm, a vacuum suction cup is arranged at the bottom end of the longitudinal telescopic arm, a vacuum generator is arranged on the fixed column, and a vacuum hose is arranged between the vacuum generator and the vacuum suction cup.

3. The multi-axis ceramic basin grinding device according to claim 1, characterized in that: The grinding mechanism includes an X-axis motor fixed to one side of the top of the portal frame, a group of first slides are arranged on the top of the portal frame along the length direction, a first screw connected to the X-axis motor is arranged in the first slide, a first slider is mounted on the first screw, the first slider is slidably engaged with the first slide, a vertical plate is arranged between the two first sliders, a Y-axis motor is fixed on one side of the vertical plate, a group of second slides are arranged on the vertical plate, a second screw connected to the Y-axis motor is arranged in the second slide, a second slider is mounted on the second screw, the second slider is slidably engaged with the second slide, a fixed plate is arranged on the outer side of the second slider, a Z-axis motor is arranged on the top of the outer side of the fixed plate, a group of third slides are arranged on the upper longitudinal direction of the outer side of the fixed plate, a third screw connected to the Z-axis motor is arranged in the third slide, a third slider is mounted on the third screw, the third slider is slidably engaged with the third slide, a driving motor is arranged on the top of the third slider, and the output end of the driving motor passes through the third slider downward and is connected with the grinding head.

4. The multi-axis ceramic basin grinding device according to claim 4 is characterized in that: Limiting plates are arranged on the end sides of the first slideway, the second slideway and the third slideway.

5. The multi-axis ceramic basin grinding device according to claim 3, characterized in that: A dust removal mechanism is provided on one side of the grinding head.

6. The multi-axis ceramic basin grinding device according to claim 3, characterized in that: The dust removal mechanism includes a fixed bracket fixed on the side of the fixed plate away from the second slider, a mobile dust bucket is arranged on one side of the door frame, a dust hose on the mobile dust bucket passes through the fixed bracket, and a dust suction port of the dust hose is opposite to the grinding head.

Citation Information

Patent Citations

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    CN117900737A

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    CN207173140U

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    CN213707013U

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    CN220740594U