Production equipment and production process for fireproof thermal insulation material
By adopting intermittent feeding and vibration mixing technology in fireproof and thermal insulation material production equipment, the problem of insufficient mixing of raw materials is solved and the material quality is improved.
Patent Information
- Application Number
- CN202411565730.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-11-05
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Figure CN119347956A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of heat-insulating material production, and in particular to fireproof heat-insulating material production equipment and a production process. Background Art
[0002] In order to promote the application of new wall materials, the use of phenolic insulation is both energy-saving and environmentally friendly, and can also protect land resources and the ecological environment, save energy, and promote the development of a circular economy. Therefore, new wall insulation materials have entered a stage of rapid development.
[0003] Wall fireproof insulation materials, also known as inorganic active wall insulation materials, can improve insulation performance, save resources and reduce environmental pollution. They are new materials focused on interior and exterior wall insulation. The processing process includes mixing, spreading and forming, heating and air drying, drying and cutting.
[0004] For example, Chinese invention CN112627367A discloses a fireproof and heat-insulating material production and processing equipment, including a base, two fixed rods are fixedly installed on the top of the base and universal wheels are fixedly installed at the four corners of the bottom, the same fixed box is fixedly installed on the top of the two fixed rods, a mixing box is fixedly installed on the top of the fixed box, two support rods are fixedly installed on the top of the mixing box, the same crushing box is fixedly installed on the top of the two support rods, a feed pipe is movably installed on the top of the crushing box, a feed funnel is fixedly installed on the top of the feed pipe, a motor is fixedly installed on the top of the base, the output shaft of the motor extends into the mixing box and is fixedly sleeved with a first rotating shaft. The invention facilitates uniform stirring and mixing of raw materials in the production process of wall fireproof and heat-insulating materials, thereby facilitating production.
[0005] However, there are still the following problems in the use of the above files: 1. The above-mentioned referenced documents pour raw materials such as gypsum, silicate, fiber material, cement, fly ash, sand, aluminum powder, etc. into the mixing box continuously. A large amount of raw materials are accumulated in the mixing box and stirred and mixed at the same time. On the one hand, it will increase the load of the stirring component, and on the other hand, it will cause the problem of insufficient mixing of the raw materials, poor mixing effect, and reduce the quality of the subsequent thermal insulation materials produced.
[0006] 2. When mixing raw materials in the mixing box, raw materials such as cement and fly ash will become more viscous after stirring and mixing, and the more viscous raw materials are easy to adhere to the inner wall of the mixing box, which will not only cause part of the raw materials to be wasted, but also cause the problem of insufficient mixing of the raw materials in the mixing box, which is not conducive to use. Summary of the invention
[0007] The purpose of the present invention is to provide a fireproof and heat-insulating material production equipment and production process to solve the problems raised in the above background technology.
[0008] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a fireproof and heat-insulating material production equipment and production process, including a mixing box, the upper surface of the mixing box is fixedly connected with a lower material barrel, the upper surface of the lower material barrel is fixedly connected with a storage box, the outer surface of the lower material barrel is fixedly connected with a protective shell, the surface of the protective shell is provided with a motor, the output shaft of the motor is fixedly connected with a rotating shaft 1, the end of the rotating shaft 1 is fixedly connected with a rotating rod 1, the surface of the mixing box is fixedly connected with a rotating rod 2, a pulley transmission mechanism is commonly provided between the rotating rod 1 and the rotating rod 2, one end of the rotating rod 2 extending into the mixing box is fixedly connected with a plurality of stirring rods, the inner wall of the mixing box is slidably connected with a pull plate, and the surface of the pull plate is provided with a pull ring; An intermittent material discharge component is arranged in the material discharge barrel; Auxiliary components are arranged in the protective shell.
[0009] Optionally, the intermittent feeding component is used to drive the intermittent feeding of raw materials in the feeding barrel, and the auxiliary component is transmission-connected to the intermittent feeding component, and is used to shake off the viscous raw materials attached to the inner wall of the mixing box when the raw materials fall into the mixing box for mixing.
[0010] Optionally, the intermittent material discharge component comprises a rotating rod three which is rotatably connected to the inner wall of the material discharge barrel with a fixed axis, and four material guide plates distributed in a circumferential array are fixedly connected to the surface of the rotating rod three; The end of the rotating rod 3 is fixedly connected to the rotating shaft 2, and the surface of the rotating shaft 2 is fixedly connected to a rotating disk. The surface of the rotating disk is provided with four groups of guide grooves distributed in a circular array, and an arc surface is commonly provided between two adjacent guide grooves.
[0011] Optionally, a connecting plate is fixedly connected to the surface of the rotating shaft 1, an incomplete circular ring is fixedly connected to the surface of the connecting plate, a rotating plate 1 is fixedly connected to the surface of the incomplete circular ring, and a movable column is fixedly connected to the surface of the rotating plate 1.
[0012] Optionally, the surface of the rotating rod 1 is fixedly connected to a gear 1, and the inner wall of the mixing box is rotatably connected to two symmetrically arranged rotating rods 4. The surfaces of the two rotating rods 4 are fixedly connected to a gear 2 meshing with the gear 1, and one end of the rotating rod 4 extending into the mixing box is fixedly connected to a crushing roller.
[0013] Optionally, the auxiliary component includes a rotating shaft 3 that is fixedly connected to the surface of the mixing box, an incomplete gear that meshes with the gear 2 is fixedly connected to the surface of the rotating shaft 3, and a rotating plate 2 is fixedly connected to the surface of the rotating shaft 3; A limit frame is fixedly installed on the surface of the mixing box, a moving block is slidably connected to the inner wall of the limit frame, a hinge plate is hinged on the surface of the moving block, and the end of the hinge plate is hinged to the rotating plate.
[0014] Optionally, the surface of the mixing box is fixedly connected to two symmetrically arranged support plates 1, a hinge rod is commonly arranged between the two support plates 1, the two support plates 1 are hinged with a swing rod through the hinge rod, a rectangular through hole is opened on the surface of the moving block, one end of the swing rod is fixedly connected to a knocking block, and the other end of the swing rod extends into the rectangular through hole and is slidably connected thereto; The inner wall of the protective shell is fixedly connected with a support plate 2, a circular shell is fixedly installed on the surface of the support plate 2, and one end of the rotating shaft 3 extending into the circular shell is fixedly connected with a coil spring.
[0015] It also includes a production process, wherein the production process steps are as follows: Intermittent unloading and mixing of raw materials: Pour the raw materials of fireproof and heat-insulating materials into the storage box, turn on the motor, make the turntable and the second shaft rotate intermittently at an angle of 90 degrees, and intermittently move the raw materials stored between two adjacent guide plates into the mixing box below; After the motor is turned on, the pulley transmission mechanism drives the second rotating shaft and multiple groups of stirring rods to rotate, and mix the raw materials falling into the mixing box; Knocking on the inner wall of the mixing box: After the motor is turned on, the meshing action of the incomplete gear and the gear 2 drives the rotating shaft 3 to rotate back and forth, driving the swing rod to swing back and forth with the hinge rod as the axis, so that the knocking block at its end knocks the outer wall of the mixing box back and forth. When the vibration is transmitted to the inner wall of the mixing box, the relatively viscous raw materials attached to the inner wall of the mixing box during mixing are shaken off; Discharging and spreading after mixing: Pull the pull ring to pull out the pull plate, and discharge the mixed raw materials from the bottom of the mixing box. The mixture is processed into the required shape through the molding process. In this process, the raw materials are evenly spread in the mold and formed into a stable shape through pressing and extrusion; Curing and drying: The formed material is heated and air-dried in a drying oven to remove moisture and accelerate the curing process; Cutting and packaging: After drying and curing, the fireproof and heat-insulating materials are cut and packaged according to the needs of use. At this point, the production of fireproof and heat-insulating materials is completed.
[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention starts the motor to drive the three rotating rods and the four guide plates to intermittently rotate at an angle of 90 degrees, and moves the raw materials between two adjacent guide plates in batches to the mixing box below for subsequent mixing operations. Compared with the traditional continuous feeding method, intermittent feeding can reduce the load of the stirring component and avoid the accumulation of raw materials inside the mixing box, so that the mixing of the raw materials in the mixing box can be more sufficient, the mixing effect of the raw materials is good, thereby improving the quality of the produced thermal insulation material.
[0017] 2. After the motor is turned on, the meshing action of the incomplete gear and the gear 2 drives the rotating shaft 3 to rotate reciprocatingly, and the hinged action of the hinged plate causes the moving block to slide reciprocatingly, so as to drive the swing rod to swing reciprocatingly with the hinged rod as the axis, and the knocking block at the end of the swing rod knocks the outer wall of the mixing box reciprocatingly. When the vibration is transmitted to the inner wall of the mixing box, the relatively viscous raw materials attached to the inner wall of the mixing box during mixing can be shaken off, which avoids the waste of raw materials and makes the mixing of the raw materials in the mixing box more sufficient. It is worthy of promotion and use.
[0018] 3. The present invention, through the linkage cooperation of multiple structures, can automatically complete self-locking through the fitting of the arc surface and the incomplete circular ring after the guide plate rotates 90 degrees, so that the raw materials have sufficient time to fall into the mixing box under the action of gravity, ensuring the subsequent mixing operation, and has strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is an axonometric view of the structure of the present invention; Figure 2 A cross-sectional view of the structure of the present invention Figure 1 ; Figure 3 A cross-sectional view of the structure of the present invention Figure 2 ; Figure 4 Schematic diagram of the internal structure of the protective shell in the present invention; Figure 5 It is a schematic diagram of the structure of the pulley transmission mechanism in the present invention; Figure 6 It is a schematic diagram of the limit frame structure in the present invention; Figure 7 It is a cross-sectional view of the circular shell structure in the present invention; Figure 8 It is a process flow chart of the present invention.
[0020] In the figure: 1, mixing box; 2, feeding barrel; 3, storage box; 4, protective shell; 5, motor; 6, knocking block; 7, pull plate; 8, pull ring; 9, guide plate; 10, rotating shaft 1; 11, rotating rod 1; 12, supporting plate 2; 13, rotating rod 2; 14, round shell; 15, stirring rod; 16, crushing roller; 17, rotating rod 4; 18, rotating rod 3; 19, rotating shaft 2; 20, turntable; 21, connecting plate; 22 , incomplete ring; 23, moving column; 24, rotating plate one; 25, gear one; 26, gear two; 27, incomplete gear; 28, supporting plate one; 29, hinged rod; 30, moving block; 31, swing rod; 32, rectangular through hole; 33, limit frame; 34, hinged plate; 35, rotating plate two; 36, pulley transmission mechanism; 37, rotating shaft three; 38, coil spring; 201, arc surface; 202, guide groove. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] Example 1: Please refer to Figures 1 to 8 The present invention provides a fireproof and heat-insulating material production equipment, including a mixing box 1, the upper surface of the mixing box 1 is fixedly connected with a lower material barrel 2, the upper surface of the lower material barrel 2 is fixedly connected with a storage box 3, the outer surface of the lower material barrel 2 is fixedly connected with a protective shell 4, the surface of the protective shell 4 is provided with a motor 5, the output shaft of the motor 5 is fixedly connected with a rotating shaft 10, the end of the rotating shaft 10 is fixedly connected with a rotating rod 11, the surface of the mixing box 1 is fixedly connected with a rotating rod 2 13, a pulley transmission mechanism 36 is commonly provided between the rotating rod 11 and the rotating rod 2 13, one end of the rotating rod 2 13 extending into the mixing box 1 is fixedly connected with a plurality of stirring rods 15, the inner wall of the mixing box 1 is slidably connected with a pull plate 7, and a pull ring 8 is provided on the surface of the pull plate 7; An intermittent material discharging component is arranged in the discharging barrel 2, and an auxiliary component is arranged in the protective shell 4.
[0023] The intermittent material discharging component includes a rotating rod 3 18 which is rotatably connected to the inner wall of the discharging barrel 2, and four material guide plates 9 which are distributed in a circumferential array are fixedly connected to the surface of the rotating rod 3 18; The end of the rotating rod 3 18 is fixedly connected to the rotating shaft 2 19 , and the surface of the rotating shaft 2 19 is fixedly connected to the rotating disk 20 . The surface of the rotating disk 20 is provided with four groups of guide grooves 202 distributed in a circular array, and an arc surface 201 is commonly provided between two adjacent guide grooves 202 .
[0024] A connecting plate 21 is fixedly connected to the surface of the rotating shaft 10 , an incomplete circular ring 22 is fixedly connected to the surface of the connecting plate 21 , a rotating plate 24 is fixedly connected to the surface of the incomplete circular ring 22 , and a moving column 23 is fixedly connected to the surface of the rotating plate 24 .
[0025] In this embodiment, the raw materials used in the production of fireproof and heat-insulating materials are poured into the storage box 3 for storage, and then the motor 5 is turned on to drive the rotating shaft 10 and the connecting plate 21 to rotate synchronously. As the connecting plate 21 rotates, the incomplete ring 22 and the rotating plate 24 will be driven to rotate synchronously.
[0026] like Figure 4 As shown, with the rotation of the rotating plate 24, the moving column 23 will be driven to perform a circular motion with the rotating shaft 10 as the center. When the moving column 23 on the rotating plate 24 slides into the guide groove 202, the turntable 20 and the rotating shaft 19 can be driven to rotate with the axis of the rotating shaft 19 as the center. With the continuous movement of the moving column 23, when the moving column 23 is disengaged from the guide groove 202, the turntable 20 at this time has just rotated 90 degrees, and the arc surface 201 on the surface of the turntable 20 will also deflect to a position that fits the incomplete circular ring 22, that is, after the turntable 20 rotates 90 degrees, it will stagnate for a period of time until the moving column 23 moves to a position in contact with the next guide groove 202 again, and the above operation will be repeated.
[0027] In summary, as the motor 5 is turned on, it can drive the turntable 20 and the second shaft 19 to intermittently rotate at an angle of 90 degrees, and when the second shaft 19 stops, it can automatically complete self-locking through the fitting of the arc surface 201 and the incomplete circular ring 22.
[0028] like Figure 2 and Figure 3 As shown, with the intermittent rotation of the rotating shaft 2 19, the rotating rod 3 18 and the four guide plates 9 will be driven to intermittently rotate at an angle of 90 degrees, that is, each time the guide plate 9 rotates, the raw materials between the two adjacent guide plates 9 can be moved to the mixing box 1 below for subsequent mixing operations, and because the ratio of the stagnation time to the rotation time of the guide plate 9 is 3 to 1, after rotating 90 degrees, the two adjacent guide plates 9 with openings facing downward have sufficient time to discharge the raw materials stored in the middle openings, avoiding material residue. Compared with the traditional continuous feeding method, intermittent feeding can reduce the load of the stirring component, and also avoid the accumulation of raw materials inside the mixing box 1, so that the mixing of the raw materials in the mixing box 1 can be more sufficient.
[0029] like Figure 2 , Figure 3 and Figure 5As shown, after the motor 5 is turned on, as the rotating shaft 10 rotates, the rotating rod 11 will also be driven to rotate synchronously, and under the transmission action of the pulley transmission mechanism 36, the rotating shaft 2 13 will start to rotate. As the rotating shaft 2 13 rotates, the multiple groups of stirring rods 15 in the mixing box 1 will start to rotate. Under the action of the multiple groups of stirring rods 15, the raw materials falling into the mixing box 1 can be mixed.
[0030] Furthermore, a gear 25 is fixedly connected to the surface of the rotating rod 11, and two symmetrically arranged rotating rods 17 are rotatably connected to the inner wall of the mixing box 1. The surfaces of the two rotating rods 17 are fixedly connected to gears 26 meshing with the gear 25, and one end of the rotating rod 17 extending into the mixing box 1 is fixedly connected to a crushing roller 16.
[0031] like Figure 2 and Figure 5 As shown, after the motor 5 is turned on, as the rotating rod 11 rotates, the gear 1 25 will also be driven to start rotating. As the gear 1 25 rotates, the two gears 26 will start rotating. As the gear 2 26 rotates, the two rotating rods 4 17 and the two crushing rollers 16 will start rotating. Under the crushing action of the two crushing rollers 16, the large-particle raw materials that fall into the mixing box 1 can be crushed first to make them smaller in size, so as to achieve a better mixing effect of the subsequent raw materials.
[0032] Embodiment 2, based on the above embodiment: Further, the auxiliary in the first embodiment is disclosed as follows: the auxiliary component includes a rotating shaft 37 that is fixedly connected to the surface of the mixing box 1, the surface of the rotating shaft 37 is fixedly connected to an incomplete gear 27 that meshes with the gear 26, and the surface of the rotating shaft 37 is fixedly connected to a rotating plate 25; A limit frame 33 is fixedly installed on the surface of the mixing box 1, and a moving block 30 is slidably connected to the inner wall of the limit frame 33. A hinge plate 34 is hinged on the surface of the moving block 30, and the end of the hinge plate 34 is hinged to the second rotating plate 35.
[0033] The surface of the mixing box 1 is fixedly connected to two symmetrically arranged support plates 28, a hinge rod 29 is commonly arranged between the two support plates 28, the two support plates 28 are hingedly connected to a swing rod 31 through the hinge rod 29, a rectangular through hole 32 is opened on the surface of the moving block 30, one end of the swing rod 31 is fixedly connected to the knocking block 6, and the other end of the swing rod 31 extends into the rectangular through hole 32 and is slidably connected thereto; The inner wall of the protective shell 4 is fixedly connected with the supporting plate 2 12 , the surface of the supporting plate 2 12 is fixedly mounted with the circular shell 14 , and one end of the rotating shaft 37 extending into the circular shell 14 is fixedly connected with the coil spring 38 .
[0034] More specifically, in this embodiment: Figure 5 , Figure 6 and Figure 7 As shown, after the motor 5 is turned on, the rotation of the gear 2 26 will also cause the incomplete gear 27 and the rotating shaft 3 37 to start rotating. As the rotating shaft 3 37 rotates, the coil spring 38 in the circular shell 14 will start to accumulate force. When the gear 2 26 is disengaged from the incomplete gear 27, the elastic potential energy of the coil spring 38 will drive the rotating shaft 37 to rotate in the opposite direction and reset, and mesh with the gear 2 26 again to repeat the above operation.
[0035] That is, after the motor 5 is turned on, with the rotation of the gear 26, the shaft 37 will reciprocate, and with the reciprocating rotation of the shaft 37, the rotating plate 2 35 will be driven to reciprocate, and with the reciprocating rotation of the rotating plate 2 35, under the hinged action of the hinged plate 34, the moving block 30 will slide back and forth in the limit frame 33. Since one end of the swing rod 31 is fixedly connected to the knocking block 6, and the other end of the swing rod 31 extends into the rectangular through hole 32 and is slidably connected thereto, with the reciprocating movement of the moving block 30 , the swing rod 31 will swing back and forth with the hinge rod 29 as the axis, so that the knocking block 6 fixedly connected to the end of the swing rod 31 can knock the outer wall of the mixing box 1 back and forth and vibrate it. When the vibration is transmitted to the inner wall of the mixing box 1, the relatively viscous raw materials attached to the inner wall of the mixing box 1 during mixing can be shaken off to continue the subsequent mixing operation, thereby avoiding the waste of raw materials and making the mixing of the raw materials in the mixing box 1 more sufficient, thereby improving the quality of the subsequent production of thermal insulation materials.
[0036] After the raw materials in the mixing box 1 are mixed, pull the pull ring 8 and pull out the pull plate 7, so that the mixed raw materials can be discharged from the bottom of the mixing box 1, and then the raw materials can be subjected to subsequent operations such as spreading, forming, heating, air-drying, drying and cutting.
[0037] A production process of fireproof and heat-insulating materials, the steps are as follows: Intermittent unloading and mixing of raw materials: Pour the raw materials used in the production of fireproof and heat-insulating materials into the storage box 3, then turn on the motor 5 to drive the rotating shaft 10 and the connecting plate 21 to rotate, so that the turntable 20 and the rotating shaft 2 19 rotate intermittently at an angle of 90 degrees, and intermittently move the raw materials stored between two adjacent guide plates 9 to the mixing box 1 below; After the motor 5 is turned on, the rotating shaft 10 rotates, driving the rotating rod 11 to rotate synchronously, and under the transmission action of the pulley transmission mechanism 36, the rotating shaft 2 13 and the multiple groups of stirring rods 15 are driven to rotate. Under the action of the multiple groups of stirring rods 15, the raw materials falling into the mixing box 1 are mixed; Knocking on the inner wall of the mixing box: after the motor 5 is turned on, the incomplete gear 27 and the gear 2 26 mesh together, driving the rotating shaft 37 to rotate back and forth, and under the hinged action of the hinged plate 34, the moving block 30 slides back and forth, and drives the swing rod 31 to swing back and forth with the hinged rod 29 as the axis, so that the knocking block 6 at the end of the mixing box 1 knocks back and forth on the outer wall of the mixing box 1. When the vibration is transmitted to the inner wall of the mixing box 1, the relatively viscous raw materials attached to the inner wall of the mixing box 1 during mixing are shaken off; Discharging and spreading after mixing: Pull the pull ring 8 to pull out the pull plate 7, and discharge the mixed raw materials from the bottom of the mixing box 1. The mixture is processed into a desired shape through a molding process. In this process, the raw materials are evenly spread in the mold and formed into a stable shape by pressing and extrusion; Curing and drying: The formed material is heated and air-dried in a drying oven to remove moisture and accelerate the curing process; Cutting and packaging: After drying and curing, the fireproof and heat-insulating materials are obtained, and then cut and packaged according to the needs of use. At this point, the production of fireproof and heat-insulating materials is completed.
[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A fireproof and heat-insulating material production device, comprising a mixing box (1), characterized in that: The upper surface of the mixing box (1) is fixedly connected to a lower material barrel (2), the upper surface of the lower material barrel (2) is fixedly connected to a material storage box (3), the outer surface of the lower material barrel (2) is fixedly connected to a protective shell (4), the surface of the protective shell (4) is provided with a motor (5), the output shaft of the motor (5) is fixedly connected to a rotating shaft 1 (10), the end of the rotating shaft 1 (10) is fixedly connected to a rotating rod 1 (11), the surface of the mixing box (1) is fixedly connected to a rotating rod 2 (13), a pulley transmission mechanism (36) is provided between the rotating rod 1 (11) and the rotating rod 2 (13), and one end of the rotating rod 2 (13) extending into the mixing box (1) is fixedly connected to a plurality of stirring rods (15); An intermittent material discharge component is arranged in the material discharge barrel (2) and is used to drive the intermittent discharge of raw materials in the material discharge barrel (2).
2. The fireproof and heat-insulating material production equipment according to claim 1, characterized in that: An auxiliary component is arranged inside the protective shell (4) and is used to shake off the viscous raw material attached to the inner wall of the mixing box (1) when the raw material falls into the mixing box (1) for mixing.
3. The fireproof and heat-insulating material production equipment according to claim 2, characterized in that: The intermittent material discharge component comprises a rotating rod three (18) which is rotatably connected to the inner wall of the material discharge barrel (2) with a fixed axis, and four material guide plates (9) distributed in a circular array are fixedly connected to the surface of the rotating rod three (18).
4. The fireproof and heat-insulating material production equipment according to claim 3, characterized in that: The end of the rotating rod 3 (18) is fixedly connected to the rotating shaft 2 (19), the surface of the rotating shaft 2 (19) is fixedly connected to the rotating disk (20), the surface of the rotating disk (20) is provided with four groups of guide grooves (202) distributed in a circumferential array, and an arc surface (201) is commonly provided between two adjacent guide grooves (202); The surface of the rotating shaft 1 (10) is fixedly connected to a connecting plate (21), the surface of the connecting plate (21) is fixedly connected to an incomplete circular ring (22), the surface of the incomplete circular ring (22) is fixedly connected to a rotating plate 1 (24), and the surface of the rotating plate 1 (24) is fixedly connected to a moving column (23); The surface of the rotating rod 1 (11) is fixedly connected to a gear 1 (25); the inner wall of the mixing box (1) is fixedly connected to two symmetrically arranged rotating rods 4 (17); the surfaces of the two rotating rods 4 (17) are fixedly connected to a gear 2 (26) meshing with the gear 1 (25); one end of the rotating rod 4 (17) extending into the mixing box (1) is fixedly connected to a crushing roller (16); The auxiliary component comprises a rotating shaft 3 (37) fixedly connected to the surface of the mixing box (1), an incomplete gear (27) meshing with the gear 2 (26) being fixedly connected to the surface of the rotating shaft 3 (37), and a rotating plate 2 (35) being fixedly connected to the surface of the rotating shaft 3 (37); A limit frame (33) is fixedly mounted on the surface of the mixing box (1); a moving block (30) is slidably connected to the inner wall of the limit frame (33); a hinged plate (34) is hingedly connected to the surface of the moving block (30); and an end of the hinged plate (34) is hingedly connected to the second rotating plate (35); The surface of the mixing box (1) is fixedly connected to two symmetrically arranged support plates (28); a hinge rod (29) is provided between the two support plates (28); a swing rod (31) is hingedly connected between the two support plates (28) via the hinge rod (29); and a rectangular through hole (32) is provided on the surface of the moving block (30).
5. The fireproof and heat-insulating material production equipment according to claim 4, characterized in that: One end of the swing rod (31) is fixedly connected to a knocking block (6), and the other end of the swing rod (31) extends into the rectangular through hole (32) and is slidably connected thereto.
6. The fireproof and heat-insulating material production equipment according to claim 5, characterized in that: The inner wall of the protective shell (4) is fixedly connected to a second support plate (12), a circular shell (14) is fixedly mounted on the surface of the second support plate (12), and one end of the third rotating shaft (37) extending into the circular shell (14) is fixedly connected to a coil spring (38).
7. The fireproof and heat-insulating material production equipment according to claim 6, wherein a pull plate (7) is slidably connected to the inner wall of the mixing box (1), and a pull ring (8) is provided on the surface of the pull plate (7).
8. A production process using the fireproof and heat-insulating material production equipment as claimed in claim 7, characterized in that: The production process steps are as follows: Intermittent feeding and mixing of raw materials: pour the raw materials of the fireproof and heat-insulating materials into the storage box (3), turn on the motor (5), make the turntable (20) and the second rotating shaft (19) rotate intermittently at an angle of 90 degrees, and intermittently move the raw materials stored between two adjacent guide plates (9) into the mixing box (1) below; After the motor (5) is turned on, the pulley transmission mechanism (36) drives the second rotating shaft (13) and the plurality of stirring rods (15) to rotate, thereby mixing the raw materials dropped into the mixing box (1); Beating the inner wall of the mixing box: Under the meshing action of the incomplete gear (27) and the second gear (26), the rotating shaft (37) is driven to rotate back and forth, driving the swing rod (31) to swing back and forth with the hinge rod (29) as the axis, so that the knocking block (6) at the end thereof knocks the outer wall of the mixing box (1) back and forth. When the vibration is transmitted to the inner wall of the mixing box (1), the relatively viscous raw materials attached to the inner wall of the mixing box (1) during mixing are shaken off; Discharging and spreading the materials after mixing: pulling the pull ring (8) to pull out the pull plate (7) to discharge the mixed raw materials from the bottom of the mixing box (1), and processing the mixture into a desired shape through a molding process. In this process, the raw materials are evenly spread in the mold and formed into a stable shape by pressing and extrusion; Curing and drying: The formed material is heated and air-dried in a drying oven to remove moisture and accelerate the curing process; Cutting and packaging: After drying and curing, the fireproof and heat-insulating materials are obtained, which are cut and packaged according to the needs of use. At this point, the production of fireproof and heat-insulating materials is completed.
Citation Information
Patent Citations
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