Textile sizing agent of superfine denier yarn and preparation method of textile sizing agent

By using a specific ratio, solvent, and auxiliary agent in the textile slurry, the problem of friction and smoothness of the slurry is solved, and the higher abrasion resistance and smoothness are achieved. The quality of the yarn product.

CN119350537APending Publication Date: 2025-01-24FUYADA CHEM SUZHOU
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Patent Information

Application Number
CN202411492010.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-24
Publication Date
2025-01-24

AI Technical Summary

Technical Problem

In the production process of ultra-fine denier yarns in China, the friction resistance and smoothness of the slurry cannot meet the production requirements, resulting in the product quality not meeting the standards.

Method used

A kind of textile sizing material of ultra-fine denier yarn is used. The raw materials include monomer, solvent, initiator, emulsifier, penetrant, defoaming agent, smoothing agent and ammonia. The initiator initiates the polymerization of the monomer and the ammonia stops the reaction. And adjust the viscosity, the smoothing agent improves smoothness and wear resistance.

Benefits of technology

Formation of slurry with better abrasion resistance, which improves the smoothness of the abrasion resistance of the slurry, thereby improving the quality of the product.

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Abstract

The invention relates to the technical field of textile size, and particularly discloses textile size of superfine denier yarn and a preparation method of the textile size. The invention discloses textile size of superfine denier yarn. The raw materials of the size comprise the following components in parts by weight: 700-900 parts of a monomer, 300-340 parts of a solvent, 5-15 parts of an initiator, 2-6 parts of an emulsifier, 2-6 parts of a penetrant, 10-14 parts of a defoaming agent, 450-550 parts of a smoothing agent and 100-120 parts of ammonia water. Under the action of the initiator, the monomers are polymerized, the ammonia water can stop the reaction and participate in the neutralization process, the viscosity of the formed slurry is adjusted, and the slurry with good wear resistance is formed; and by adding the smoothing agent, the slurry has better smoothness, and after the smoothness is better, the wear-resistant frequency of the slurry can be improved, so that the wear-resistant performance of the formed slurry is further improved.
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Description

Technical Field

[0001] The present application relates to the technical field of textile slurry, and in particular to a textile slurry for ultra-fine denier yarn and a preparation method thereof. Background Art

[0002] Yarn is a kind of textile, which is made of various textile fibers into a product of a certain fineness, and is used for weaving, rope making, thread making, knitting and embroidery. In the production process of ultra-fine denier yarn, China has always relied on imported slurry. When domestic slurry is used to produce ultra-fine denier yarn, its friction resistance and smoothness cannot meet the production requirements, resulting in substandard product quality. Summary of the invention

[0003] In order to improve the friction resistance and smoothness of the prepared slurry, the present application provides a textile slurry for ultrafine denier yarn and a preparation method thereof.

[0004] In the first aspect, the present application provides a textile slurry for ultra-fine denier yarn, which adopts the following technical solution: A textile slurry for ultrafine denier yarn, wherein the raw materials of the slurry include the following components in parts by weight: 700-900 parts of monomer, 300-340 parts of solvent, 5-15 parts of initiator, 2-6 parts of emulsifier, 2-6 parts of penetrant, 10-14 parts of defoamer, 450-550 parts of smoothing agent and 100-120 parts of ammonia water.

[0005] By adopting the above technical scheme, under the action of the initiator, the monomer is polymerized, ammonia water can terminate the reaction and participate in the neutralization process, thereby adjusting the viscosity of the formed slurry and forming a slurry with good wear resistance; the addition of the smoothing agent makes the slurry have better smoothness. After the smoothness is better, the wear resistance of the slurry will be increased, thereby further improving the wear resistance of the formed slurry.

[0006] In a specific embodiment, the monomers include a mixture of lauryl methacrylate, methyl methacrylate, butyl acrylate, isooctyl acrylate, acrylic acid, n-butyl methacrylate, and hydroxyethyl methacrylate.

[0007] By adopting the above technical scheme and utilizing the composite monomer composed of lauryl methacrylate, methyl methacrylate, butyl acrylate, isooctyl acrylate, acrylic acid, n-butyl methacrylate and hydroxyethyl methpropionate, the wear resistance of the final slurry can be improved.

[0008] In a specific embodiment, the weight ratio of lauryl methacrylate, methyl methacrylate, butyl acrylate, isooctyl acrylate, acrylic acid, n-butyl methacrylate, and hydroxyethyl methacrylate in the monomers is 1:(19-20):(13-14):(3.5-4.5):(4-5):(8-9):(2-3).

[0009] By adopting the above technical scheme, the ratio of lauryl methacrylate, methyl methacrylate, butyl acrylate, isooctyl acrylate, acrylic acid, n-butyl methacrylate and hydroxyethyl methpropionate in the monomers is further limited, which can further improve the wear resistance of the final slurry.

[0010] In a specific embodiment, the solvent includes a mixture of isopropanol and ethanol.

[0011] By adopting the above technical solution and selecting a composite solvent composed of isopropanol and ethanol, the monomer and the initiator can be better dissolved, so that the monomer can react better and the performance of the prepared slurry can be further improved.

[0012] In a specific embodiment, the initiator comprises dibenzoyl peroxide.

[0013] In a specific embodiment, the emulsifier includes sodium lauryl sulfate.

[0014] In a specific embodiment, the smoothing agent includes palm wax.

[0015] In the second aspect, the present application provides a method for preparing a textile slurry for ultra-fine denier yarn, which adopts the following technical solution: A method for preparing a textile slurry for ultra-fine denier yarn comprises the following steps: First, draw part of the solvent into the reactor, then drip part of the monomer into the reactor, start stirring, pour part of the initiator into the reactor and seal the reactor lid; Open the steam valve and start heating. When the temperature reaches 70-74°C and there is reflux in the condenser, start adding the remaining monomer. During the monomer addition, keep the temperature in the kettle at 80-90°C for 85-95 minutes. After the monomer addition is completed, add the remaining solvent and the remaining initiator, and keep the reaction at 80-90°C for 2.5-3.5 hours. After the heat preservation reaction, add ammonia water, stir and mix evenly, then add deionized water at 75°C, stir and mix evenly, finally add emulsifier, penetrant, defoamer, and lubricant, stir for 25-35 minutes, adjust the viscosity and sugar content of the slurry, so that the viscosity of the slurry is lower than 100 mPa·s and the sugar content is 19.5-20.5 g / ml, and obtain textile slurry.

[0016] By adopting the above technical scheme, part of the monomer and initiator are first dissolved in a solvent, and then the remaining monomer and initiator are added to react, and then ammonia water and deionized water are added and stirred to mix evenly, and finally emulsifiers, penetrants, defoamers, lubricants and other additives are added and stirred to obtain a slurry with good wear resistance.

[0017] In a specific embodiment, the weight ratio of the ethanol added twice is 23:1; the weight ratio of the monomer added twice is 1:3; and the weight ratio of the initiator added twice is 9:1.

[0018] By adopting the above technical solution, the addition of ethanol, monomer and initiator is further limited to two times, so that the slurry can be better formed.

[0019] In summary, the present application includes at least one of the following beneficial technical effects: In the present application, under the action of the initiator, the monomer is polymerized, and the ammonia water can terminate the reaction and participate in the neutralization process to adjust the viscosity of the formed slurry, thereby forming a slurry with good wear resistance; the addition of the smoothing agent makes the slurry have good smoothness, and after the smoothness is good, the wear resistance of the slurry will be increased, thereby further improving the wear resistance of the formed slurry; In the present application, by adopting the above technical solution, a composite solvent composed of isopropanol and ethanol is selected, which can better dissolve the monomer and the initiator, so that the monomer can react better and further improve the performance of the prepared slurry; The method in the present application is to first dissolve part of the monomers and initiator in a solvent, then add the remaining monomers and initiator to react, then add ammonia water and deionized water, stir and mix evenly, and finally add emulsifiers, penetrants, defoamers, lubricants and other additives, stir to obtain a slurry with better wear resistance. DETAILED DESCRIPTION

[0020] The present application is further described in detail below with reference to the embodiments.

[0021] All raw materials in the examples can be obtained commercially. Among them, the defoaming agent CAS number is 12018-08-5. Example

[0022] Embodiment 1 provides a method for preparing a textile slurry of ultrafine denier yarn, comprising the following steps: First, 230 kg of ethanol and 60 kg of isopropanol were pumped into the reactor, and then 175 kg of monomer was dripped into the reactor, stirring was started, and 4.5 kg of initiator was poured into the reactor and the lid was sealed; the initiator was dibenzoyl peroxide; Open the steam valve and start heating. When the temperature reaches 70°C and there is reflux in the condenser, start dripping 525kg of monomer. During the process of dripping the monomer, keep the temperature in the kettle at 80°C. The dripping time is 85min. After the monomer dripping is completed, add 10kg of ethanol and 0.5kg of initiator, and keep the temperature at 80°C for 2.5h. The monomer includes a mixture of lauryl methacrylate, methyl methacrylate, butyl acrylate, isooctyl acrylate, acrylic acid, n-butyl methacrylate, and hydroxyethyl methpropionate, and the weight ratio of lauryl methacrylate, methyl methacrylate, butyl acrylate, isooctyl acrylate, acrylic acid, n-butyl methacrylate, and hydroxyethyl methpropionate is 1:18.5:12.5:3:3.5:7.5:1.5. After the heat preservation reaction, 100 kg of ammonia water is added, and the mixture is stirred and mixed evenly. Then, deionized water at 75°C is added, and the mixture is stirred and mixed evenly. Finally, 2 kg of emulsifier, 2 kg of penetrant, 10 kg of defoamer, and 450 kg of lubricant are added, and the mixture is stirred for 25 minutes. The viscosity and sugar content of the slurry are adjusted with deionized water at 75°C, so that the viscosity of the slurry is lower than 100 mPa·s and the sugar content is 19.5-20.5 g / ml, thereby obtaining a textile slurry. The emulsifier is sodium lauryl sulfate, the penetrant is isomeric decanol polyoxyethylene ether, and the lubricant is palm wax. Example

[0023] Embodiment 2 provides a method for preparing a textile slurry of ultrafine denier yarn, comprising the following steps: First, 230 kg of ethanol and 80 kg of isopropanol were pumped into the reactor, and then 200 kg of monomer was dripped into the reactor. Stirring was started, and 9 kg of initiator was poured into the reactor and the lid was sealed. The initiator was dibenzoyl peroxide. Open the steam valve and start heating. When the temperature reaches 70°C and there is reflux in the condenser, start dripping 600kg of monomer. During the process of dripping the monomer, keep the temperature in the kettle at 80°C. The dripping time is 85min. After the monomer dripping is completed, add 10kg of ethanol and 1kg of initiator, and keep the temperature at 80°C for 2.5h. The monomer includes a mixture of lauryl methacrylate, methyl methacrylate, butyl acrylate, isooctyl acrylate, acrylic acid, n-butyl methacrylate, and hydroxyethyl methpropionate, and the weight ratio of lauryl methacrylate, methyl methacrylate, butyl acrylate, isooctyl acrylate, acrylic acid, n-butyl methacrylate, and hydroxyethyl methpropionate is 1:18.5:12.5:3:3.5:7.5:1.5. After the heat preservation reaction, 110 kg of ammonia water is added, stirred and mixed evenly, then deionized water at 75°C is added, stirred and mixed evenly, and finally 4 kg of emulsifier, 4 kg of penetrant, 12 kg of defoamer, and 500 kg of smoothing agent are added, stirred for 25 minutes, and then the viscosity and sugar content of the slurry are adjusted with deionized water at 75°C, so that the viscosity of the slurry is lower than 100 mPa·s and the sugar content is 19.5-20.5 g / ml, thereby obtaining a textile slurry; wherein the emulsifier is sodium dodecyl sulfate; the penetrant is isomeric decanol polyoxyethylene ether; and the smoothing agent is palm wax. Example

[0024] Embodiment 3 provides a method for preparing a textile slurry of ultrafine denier yarn, comprising the following steps: First, 230 kg of ethanol and 100 kg of isopropanol were pumped into the reactor, and then 225 kg of monomer was dripped into the reactor, stirring was started, and 13.5 kg of initiator was poured into the reactor and the lid was sealed; the initiator was dibenzoyl peroxide; Open the steam valve and start heating. When the temperature reaches 70°C and there is reflux in the condenser, start dripping 675kg of monomer. During the process of dripping the monomer, keep the temperature in the kettle at 80°C. The dripping time is 85min. After the monomer dripping is completed, add 10kg of ethanol and 1.5kg of initiator, and keep the temperature at 80°C for 2.5h. The monomer includes a mixture of lauryl methacrylate, methyl methacrylate, butyl acrylate, isooctyl acrylate, acrylic acid, n-butyl methacrylate, and hydroxyethyl methpropionate, and the weight ratio of lauryl methacrylate, methyl methacrylate, butyl acrylate, isooctyl acrylate, acrylic acid, n-butyl methacrylate, and hydroxyethyl methpropionate is 1:18.5:12.5:3:3.5:7.5:1.5. After the heat preservation reaction, 120 kg of ammonia water is added, and the mixture is stirred and mixed evenly. Then, deionized water at 75°C is added, and the mixture is stirred and mixed evenly. Finally, 6 kg of emulsifier, 6 kg of penetrant, 14 kg of defoamer, and 550 kg of lubricant are added, and the mixture is stirred for 25 minutes. The viscosity and sugar content of the slurry are adjusted with deionized water at 75°C, so that the viscosity of the slurry is lower than 100 mPa·s and the sugar content is 19.5-20.5 g / ml, thereby obtaining a textile slurry; wherein the emulsifier is sodium lauryl sulfate; the penetrant is isomeric decanol polyoxyethylene ether; and the lubricant is palm wax. Example

[0025] Embodiment 4 provides a method for preparing a textile slurry of ultrafine denier yarn, comprising the following steps: First, 230 kg of ethanol and 80 kg of isopropanol were pumped into the reactor, and then 200 kg of monomer was dripped into the reactor. Stirring was started, and 9 kg of initiator was poured into the reactor and the lid was sealed. The initiator was dibenzoyl peroxide. Open the steam valve and start heating. When the temperature rises to 72°C and there is reflux in the condenser, start dripping 600kg of monomer. During the process of dripping the monomer, keep the temperature in the kettle at 85°C. The dripping time is 90min. After the monomer dripping is completed, add 10kg of ethanol and 1kg of initiator, and keep the temperature at 85°C for 3h. The monomer includes a mixture of lauryl methacrylate, methyl methacrylate, butyl acrylate, isooctyl acrylate, acrylic acid, n-butyl methacrylate, and hydroxyethyl methpropionate, and the weight ratio of lauryl methacrylate, methyl methacrylate, butyl acrylate, isooctyl acrylate, acrylic acid, n-butyl methacrylate, and hydroxyethyl methpropionate is 1:18.5:12.5:3:3.5:7.5:1.5. After the heat preservation reaction, 110 kg of ammonia water is added, stirred and mixed evenly, then deionized water at 75°C is added, stirred and mixed evenly, and finally 4 kg of emulsifier, 4 kg of penetrant, 12 kg of defoamer, and 500 kg of smoothing agent are added, stirred for 30 minutes, and then the viscosity and sugar content of the slurry are adjusted with deionized water at 75°C, so that the viscosity of the slurry is lower than 100 mPa·s and the sugar content is 19.5-20.5 g / ml, thereby obtaining a textile slurry; wherein the emulsifier is sodium dodecyl sulfate; the penetrant is isomeric decanol polyoxyethylene ether; and the smoothing agent is palm wax. Example

[0026] Embodiment 5 provides a method for preparing a textile slurry of ultrafine denier yarn, comprising the following steps: First, 230 kg of ethanol and 80 kg of isopropanol were pumped into the reactor, and then 200 kg of monomer was dripped into the reactor. Stirring was started, and 9 kg of initiator was poured into the reactor and the lid was sealed. The initiator was dibenzoyl peroxide. Open the steam valve and start heating. When the temperature rises to 74°C and there is reflux in the condenser, start dripping 600kg of monomer. During the process of dripping the monomer, keep the temperature in the kettle at 90°C. The dripping time is 95min. After the monomer dripping is completed, add 10kg of ethanol and 1kg of initiator, and keep the temperature at 90°C for 3.5h. The monomer includes a mixture of lauryl methacrylate, methyl methacrylate, butyl acrylate, isooctyl acrylate, acrylic acid, n-butyl methacrylate, and hydroxyethyl methpropionate, and the weight ratio of lauryl methacrylate, methyl methacrylate, butyl acrylate, isooctyl acrylate, acrylic acid, n-butyl methacrylate, and hydroxyethyl methpropionate is 1:18.5:12.5:3:3.5:7.5:1.5. After the heat preservation reaction, 110 kg of ammonia water is added, stirred and mixed evenly, then deionized water at 75°C is added, stirred and mixed evenly, and finally 4 kg of emulsifier, 4 kg of penetrant, 12 kg of defoamer, and 500 kg of lubricant are added, stirred for 35 minutes, and then the viscosity and sugar content of the slurry are adjusted with deionized water at 75°C, so that the viscosity of the slurry is lower than 100 mPa·s and the sugar content is 19.5-20.5 g / ml, thereby obtaining a textile slurry; wherein the emulsifier is sodium dodecyl sulfate; the penetrant is isomeric decanol polyoxyethylene ether; and the lubricant is palm wax. Example

[0027] The difference between Example 6 and Example 4 is that the monomer includes a mixture of lauryl methacrylate, isooctyl acrylate, acrylic acid, and n-butyl methacrylate, and the weight ratio of lauryl methacrylate, isooctyl acrylate, acrylic acid, and n-butyl methacrylate is 1:3:3.5:7.5; the remaining steps are consistent with Example 4. Example

[0028] The difference between Example 7 and Example 4 is that the monomer includes a mixture of lauryl methacrylate, methyl methacrylate, butyl acrylate, n-butyl methacrylate, and hydroxyethyl methpropionate, and the weight ratio of lauryl methacrylate, methyl methacrylate, butyl acrylate, n-butyl methacrylate, and hydroxyethyl methpropionate is 1:18.5:12.5:7.5:1.5; the remaining steps are consistent with Example 4. Example

[0029] The difference between Example 8 and Example 4 is that the monomer includes a mixture of lauryl methacrylate, methyl methacrylate, butyl acrylate, isooctyl acrylate, and acrylic acid, and the weight ratio of lauryl methacrylate, methyl methacrylate, butyl acrylate, isooctyl acrylate, and acrylic acid is 1:18.5:12.5:3:3.5; the remaining steps are consistent with Example 4. Example

[0030] The difference between Example 9 and Example 4 is that the weight ratio of lauryl methacrylate, methyl methacrylate, butyl acrylate, isooctyl acrylate, acrylic acid, n-butyl methacrylate, and hydroxyethyl methpropionate is 1:19:13:3.5:4:8:2; the remaining steps are consistent with Example 4. Example

[0031] The difference between Example 10 and Example 4 is that the weight ratio of lauryl methacrylate, methyl methacrylate, butyl acrylate, isooctyl acrylate, acrylic acid, n-butyl methacrylate, and hydroxyethyl methpropionate is 1:19.5:13.5:4:4.5:8.5:2.5; the remaining steps are consistent with Example 4. Example

[0032] The difference between Example 11 and Example 4 is that the weight ratio of lauryl methacrylate, methyl methacrylate, butyl acrylate, isooctyl acrylate, acrylic acid, n-butyl methacrylate, and hydroxyethyl methpropionate is 1:20:14:4.5:5:9:3; the remaining steps are consistent with Example 4. Example

[0033] The difference between Example 12 and Example 4 is that the weight ratio of lauryl methacrylate, methyl methacrylate, butyl acrylate, isooctyl acrylate, acrylic acid, n-butyl methacrylate, and hydroxyethyl methpropionate is 1:20.5:14.5:5:5.5:9.5:3.5; the remaining steps are consistent with Example 4. Example

[0034] The difference between Example 13 and Example 10 is that 310 kg of ethanol is first pumped into the reactor, then 200 kg of monomer is dripped into the reactor, stirring is started, 9 kg of initiator is poured into the reactor and the reactor cover is sealed; the remaining steps are consistent with Example 10. Example

[0035] The difference between Example 14 and Example 10 is that 310 kg of isopropanol is first pumped into the reactor, then 200 kg of monomer is dripped into the reactor, stirring is started, 9 kg of initiator is poured into the reactor and the reactor cover is sealed; Open the steam valve and start heating. When the temperature reaches 72°C and there is reflux in the condenser, start adding 600 kg of monomer. During the monomer addition, keep the temperature in the kettle at 85°C for 90 minutes. After the monomer addition is completed, add 10 kg of isopropanol and 1 kg of initiator, and keep the reaction at 85°C for 3 hours. The remaining steps are consistent with Example 10.

[0036] Comparative Example 1 Comparative Example 1 provides a method for preparing a textile slurry for ultrafine denier yarn, comprising the following steps: First, 230 kg of ethanol and 30 kg of isopropanol were pumped into the reactor, and then 125 kg of monomer was dripped into the reactor, stirring was started, and 3.5 kg of initiator was poured into the reactor and the lid was sealed; the initiator was dibenzoyl peroxide; Open the steam valve and start heating. When the temperature reaches 70°C and there is reflux in the condenser, start dripping 525kg of monomer. During the process of dripping the monomer, keep the temperature in the kettle at 80°C. The dripping time is 85min. After the monomer dripping is completed, add 10kg of ethanol and 0.2kg of initiator, and keep the temperature at 80°C for 2.5h. The monomer includes a mixture of lauryl methacrylate, methyl methacrylate, butyl acrylate, isooctyl acrylate, acrylic acid, n-butyl methacrylate, and hydroxyethyl methpropionate, and the weight ratio of lauryl methacrylate, methyl methacrylate, butyl acrylate, isooctyl acrylate, acrylic acid, n-butyl methacrylate, and hydroxyethyl methpropionate is 1:18.5:12.5:3:3.5:7.5:1.5. After the heat preservation reaction, 80 kg of ammonia water is added, stirred and mixed evenly, then deionized water at 75°C is added, stirred and mixed evenly, and finally 1 kg of emulsifier, 1 kg of penetrant, 8 kg of defoamer, and 430 kg of smoothing agent are added, stirred for 25 minutes, and then the viscosity and sugar content of the slurry are adjusted with deionized water at 75°C, so that the viscosity of the slurry is lower than 100 mPa·s and the sugar content is 19.5-20.5 g / ml, thereby obtaining a textile slurry; wherein the emulsifier is sodium dodecyl sulfate; the penetrant is isomeric decanol polyoxyethylene ether; and the smoothing agent is palm wax.

[0037] Comparative Example 2 Comparative Example 2 provides a method for preparing a textile slurry for ultrafine denier yarn, comprising the following steps: First, 250 kg of ethanol and 100 kg of isopropanol were pumped into the reactor, and then 250 kg of monomer was dripped into the reactor, stirring was started, and 15 kg of initiator was poured into the reactor and the lid was sealed; the initiator was dibenzoyl peroxide; Open the steam valve and start heating. When the temperature reaches 70°C and there is reflux in the condenser, start dripping 675kg of monomer. During the process of dripping the monomer, keep the temperature in the kettle at 80°C. The dripping time is 85min. After the monomer dripping is completed, add 10kg of ethanol and 2kg of initiator, and keep the temperature at 80°C for 2.5h. The monomer includes a mixture of lauryl methacrylate, methyl methacrylate, butyl acrylate, isooctyl acrylate, acrylic acid, n-butyl methacrylate, and hydroxyethyl methpropionate, and the weight ratio of lauryl methacrylate, methyl methacrylate, butyl acrylate, isooctyl acrylate, acrylic acid, n-butyl methacrylate, and hydroxyethyl methpropionate is 1:18.5:12.5:3:3.5:7.5:1.5. After the heat preservation reaction, 130 kg of ammonia water is added, and the mixture is stirred and mixed evenly. Then, deionized water at 75°C is added, and the mixture is stirred and mixed evenly. Finally, 8 kg of emulsifier, 8 kg of penetrant, 16 kg of defoamer, and 565 kg of lubricant are added, and the mixture is stirred for 25 minutes. The viscosity and sugar content of the slurry are adjusted with deionized water at 75°C, so that the viscosity of the slurry is lower than 100 mPa·s and the sugar content is 19.5-20.5 g / ml, thereby obtaining a textile slurry; wherein the emulsifier is sodium dodecyl sulfate; the penetrant is isomeric decanol polyoxyethylene ether; and the lubricant is palm wax.

[0038] Comparative Example 3 The difference between Comparative Example 3 and Example 1 is that after the insulation reaction, 100 kg of ammonia water is added and stirred to mix evenly, then deionized water at 75° C. is added and stirred to mix evenly, and finally 2 kg of emulsifier, 2 kg of penetrant, and 10 kg of defoamer are added and stirred for 25 minutes, and then the viscosity and sugar content of the slurry are adjusted with deionized water at 75° C., so that the viscosity of the slurry is lower than 100 mPa·s and the sugar content is 19.5-20.5 g / ml, and a textile slurry is obtained; the remaining steps are consistent with Example 1.

[0039] Wear resistance: The slurry in each embodiment and comparative example is applied to yarn manufacturing, and then the yarn is subjected to a friction resistance test until the yarn breaks, and the number of frictions is obtained. The greater the number of frictions, the better the wear resistance of the slurry.

[0040] Combining Example 1 and Comparative Examples 1-3, the wear resistance of the slurry in Example 1 is the best. It can be seen that when preparing the slurry, adding a lubricant to the raw materials and within the raw material ratio range of the present application can help improve the wear resistance of the slurry.

[0041] In combination with Examples 1-3, the wear resistance of the slurry in Example 2 is the best. It can be seen that when preparing the slurry, increasing the amount of raw materials used, the wear resistance of the slurry shows a trend of first increasing and then decreasing.

[0042] Combining Example 2, Example 4 and Example 5, the wear resistance of the slurry in Example 4 is the best. It can be seen that when preparing the slurry, the synthesis process conditions of the slurry in Example 4 are the best, so the slurry obtained has the best wear resistance.

[0043] Combining Example 4 with Examples 6-8, the wear resistance of the slurry in Example 4 is the best. It can be seen that when preparing the slurry, the monomer is preferably a mixture of lauryl methacrylate, methyl methacrylate, butyl acrylate, isooctyl acrylate, acrylic acid, n-butyl methacrylate, and hydroxyethyl methpropionate, and the wear resistance of the obtained slurry is better.

[0044] In combination with Example 4 and Examples 9-12, the wear resistance of the slurry in Examples 9-11 is better. It can be seen that when preparing the slurry, the ratio of lauryl methacrylate, methyl methacrylate, butyl acrylate, isooctyl acrylate, acrylic acid, n-butyl methacrylate, and hydroxyethyl methpropionate in the monomers is preferably 1: (19-20): (13-14): (3.5-4.5): (4-5): (8-9): (2-3), and the obtained slurry has better wear resistance.

[0045] In combination with Example 10, Example 13 and Example 14, the wear resistance of the slurry in Example 10 is the best. It can be seen that when preparing the slurry, the solvent is preferably a mixture of isopropanol and ethanol, which can better dissolve the monomer and the initiator, so that the monomer can react better, thereby improving the wear resistance of the prepared slurry.

[0046] This specific embodiment is merely an explanation of the present application and is not a limitation of the present application. After reading this specification, those skilled in the art may make modifications to the present embodiment without any creative contribution as needed, but such modifications are protected by the patent law as long as they are within the scope of the claims of the present application.

Claims

1. A textile slurry for ultra-fine denier yarn, characterized in that: The raw materials of the slurry include the following components in parts by weight: 700-900 parts of monomers, 300-340 parts of solvents, 5-15 parts of initiators, 2-6 parts of emulsifiers, 2-6 parts of penetrants, 10-14 parts of defoamers, 450-550 parts of smoothing agents, and 100-120 parts of ammonia water.

2. The textile slurry for ultra-fine yarn according to claim 1, characterized in that: The monomers include a mixture of lauryl methacrylate, methyl methacrylate, butyl acrylate, isooctyl acrylate, acrylic acid, n-butyl methacrylate and hydroxyethyl methacrylate.

3. The textile slurry for ultra-fine yarn according to claim 2, characterized in that: The weight ratio of lauryl methacrylate, methyl methacrylate, butyl acrylate, isooctyl acrylate, acrylic acid, n-butyl methacrylate and hydroxyethyl methacrylate in the monomers is 1:(19-20):(13-14):(3.5-4.5):(4-5):(8-9):(2-3).

4. The textile slurry for ultra-fine yarn according to claim 1, characterized in that: The solvent includes a mixture of isopropanol and ethanol.

5. The textile slurry for ultra-fine yarn according to claim 1, characterized in that: The initiator includes dibenzoyl peroxide.

6. The textile slurry for ultra-fine yarn according to claim 1, characterized in that: The emulsifier includes sodium lauryl sulfate.

7. The textile slurry for ultra-fine yarn according to claim 1, characterized in that: The smoothing agent includes palm wax.

8. A method for preparing a textile slurry for ultra-fine yarn according to any one of claims 1 to 7, characterized in that: The following steps are involved: First, draw part of the solvent into the reactor, then drip part of the monomer into the reactor, start stirring, pour part of the initiator into the reactor and seal the reactor lid; Open the steam valve and start heating. When the temperature reaches 70-74°C and there is reflux in the condenser, start adding the remaining monomer. During the monomer addition, keep the temperature in the kettle at 80-90°C for 85-95 minutes. After the monomer addition is completed, add the remaining solvent and the remaining initiator, and keep the reaction at 80-90°C for 2.5-3.5 hours. After the heat preservation reaction, add ammonia water, stir and mix evenly, then add deionized water at 75°C, stir and mix evenly, finally add emulsifier, penetrant, defoamer, and lubricant, stir for 25-35 minutes, adjust the viscosity and sugar content of the slurry, so that the viscosity of the slurry is lower than 100 mPa·s and the sugar content is 19.5-20.5 g / ml, and obtain textile slurry.

9. The method for preparing a textile slurry for ultra-fine yarn according to claim 8, characterized in that: The weight ratio of the ethanol added twice is 23:1; the weight ratio of the monomer added twice is 1:3; and the weight ratio of the initiator added twice is 9:1.