Automatic pressure regulation feeding system of household garbage pyrolysis equipment

By designing an automatic pressure-regulated feeding system in the domestic waste pyrolysis equipment, the problems of insufficient sealing and difficulty in controlling the thrust of the existing equipment are solved, achieving more efficient feeding and sealing effects, and reducing operating costs.

CN119351123APending Publication Date: 2025-01-24BAODINGRUIHUAFANGZHENG MASCH MFG FACTORY
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Patent Information

Application Number
CN202411641337.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-01-24

AI Technical Summary

Technical Problem

The existing domestic waste pyrolysis equipment has problems such as insufficient sealing, difficulty in grasping the thrust, high cost and large space occupancy during the feeding process.

Method used

An automatic pressure-regulated feeding system is designed, including a sealing cover mechanism and a feeding mechanism. The sealing cover mechanism adjusts the size of the channel entrance through the electric cylinder and side baffle plate, and cooperates with the pusher to increase the density of the material and achieve a negative pressure state. The feeding mechanism uses hydraulic cylinders and push blocks to control the amount of garbage according to combustion needs, and the support mechanism supports and adjusts the angle of the feeding mechanism.

Benefits of technology

The size of the automatic regulating channel entrance and the amount of garbage inlet are realized, the sealing and feeding efficiency of the equipment is improved, the work burden of the staff is reduced, and the operating cost of the equipment is reduced.

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Abstract

The invention discloses an automatic pressure adjusting feeding system of household garbage pyrolysis equipment, and relates to the technical field of household garbage pyrolyzing.The automatic pressure adjusting feeding system comprises a pyrolysis gasification furnace, a sealing cover mechanism is arranged at the top end of the pyrolysis gasification furnace, and the sealing cover mechanism controls the size of an inlet of an inner layer channel of a channel; further, the material compactness is increased through cooperation with the push head, so that the internal pressure of the pyrolysis gasification furnace is in a negative pressure state; and a support is arranged on the other side of the pyrolysis gasification furnace, a feeding mechanism is arranged on the outer side of the support, and the feeding mechanism controls the amount of the garbage filled at a time according to the combustion requirement, so that organic components in the household garbage are fully pyrolyzed and gasified, and the household garbage treatment requirement is met. The pressure is automatically sensed and fed back through the sensor, a right side layer plate is additionally arranged in the transverse material guide box, the layer plate is connected with the interior of the device through a hinge, and then the angle of the layer plate is controlled.
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Description

Technical Field

[0001] The invention relates to the technical field of pyrolysis of domestic waste, and in particular to an automatic pressure regulating feeding system of domestic waste pyrolysis equipment. Background Art

[0002] The pyrolysis and gasification technology of domestic waste refers to the process in which the domestic waste pyrolysis furnace puts the gasifiable domestic waste into a pyrolysis and gasification atmosphere. Under high temperature and oxygen-deficient conditions, after a period of pyrolysis and gasification reaction, the organic components in the domestic waste are fully pyrolyzed and gasified. During the pyrolysis and gasification process, the large molecules of organic matter are cracked into small molecular combustible gases, and the remainder is molten slag. All kinds of bacterial pathogens are completely killed.

[0003] In the prior art, after the garbage enters the hopper, it falls into the horizontal channel, and is pushed to the rightmost part by the pusher head, and finally falls into the combustion box to be burned by liquefied gas. The combustion box needs to be in a negative pressure state, and the garbage squeezed in the horizontal channel needs to seal the combustion box, so it needs to be pushed to a certain density. The sealing effect is determined by the length and density of the pushed garbage, which is affected by the channel length and the thrust size, resulting in high machine cost, large space occupation, and uncontrolled force. Summary of the invention

[0004] The object of the present invention is to provide an automatic pressure regulating feeding system for a domestic waste pyrolysis device to solve the above-mentioned defects caused by the prior art.

[0005] An automatic pressure regulating feeding system for a domestic waste pyrolysis device comprises a pyrolysis gasification furnace, a sealing cover mechanism is arranged at the top of the pyrolysis gasification furnace, the sealing cover mechanism controls the size of the inlet of the inner layer of the channel, and then cooperates with a pusher head to increase the density of the material, so that the internal pressure of the pyrolysis gasification furnace is in a negative pressure state;

[0006] A support is provided on the other side of the pyrolysis gasification furnace, and a feeding mechanism is provided on the outside of the support. The feeding mechanism controls the amount of garbage filled in at one time according to the combustion requirements, so that the organic components in the domestic garbage can be fully pyrolyzed and gasified to meet the domestic garbage treatment requirements;

[0007] A supporting mechanism is arranged directly below the feeding mechanism, which supports the bottom end of the feeding mechanism and adjusts the angle of the feeding mechanism within a certain range, thereby meeting the feeding of garbage and the cleaning of subsequent equipment, and improving the efficiency of the subsequent maintenance and feeding of the feeding system.

[0008] Preferably, the sealing cover mechanism includes a rod connecting seat, an electric cylinder, a side blocking plate, and a hinge. Rod connecting seats are evenly spaced inside the transverse material guide box, the outer side of the rod connecting seat is connected to the electric cylinder, the bottom end bearing of the electric cylinder is connected to the side blocking plate, and the other side of the side blocking plate is connected to the hinge.

[0009] Preferably, the side baffle is connected to the inside of the transverse material guide box through a hinge connected to one side.

[0010] Preferably, the feeding mechanism includes a vertical feeding hopper, a hydraulic cylinder, a side inspection port, a transverse material guide box, a drainage pipe and a pushing block. A hydraulic cylinder is provided on one side of the transverse material guide box. The top of the transverse material guide box is penetrated and connected with the vertical feeding hopper. The output end of the hydraulic cylinder is connected with a pushing block. The pushing block is arranged inside the transverse material guide box. A drainage pipe is penetrated and connected on one side of the transverse material guide box. A side inspection port is provided on one side of the transverse material guide box. The pressure sensitive element is electrically connected to a signal processing unit. The pressure sensitive element is electrically connected to the signal processing unit. The output end of the signal processing unit is connected with a pressure controller.

[0011] Preferably, the hydraulic cylinder is connected to the pusher block via a transverse material guide box installed on one side.

[0012] Preferably, the vertical feeding hopper is connected to the top of the pyrolysis gasification furnace by vertically penetrating the top of the transverse material guide box.

[0013] Preferably, the supporting mechanism includes a supporting frame 1, a gasket, a longitudinal bracket, a supporting frame 2 and a fastening hole. The interior of the supporting frame 1 is connected to the supporting frame 2, and the symmetry axes on both sides of the supporting frame 2 are connected to the gaskets. The bottom end of the longitudinal bracket is arranged directly above the gasket. Fastening holes are opened at equal intervals on the outer sides of the supporting frame 1 and the supporting frame 2, and the longitudinal brackets are symmetrically welded on both sides of the transverse material guide box.

[0014] Preferably, the support frame 1 is connected to the outer side of the support frame 2 via a fastening hole that penetrates through it.

[0015] Compared with the prior art, the present invention has the following advantages:

[0016] 1. A right-side layer plate is added inside the transverse material guide box. The layer plate is connected to the inside of the device with a hinge to control the angle of the layer plate. A pressure sensitive element is set at the place where the push head is controlled. After reading the pressure, it is fed back to the signal processing unit. A pressure controller and a cylinder are installed on the board to realize automatic adjustment of the direction of the board and then adjust the size of the entrance. Automatic adjustment is realized to control the size of the entrance of the inner layer of the channel, and then cooperate with the push head to increase the density of the material. This product has been actually produced and applied.

[0017] 2. During use, the pushing device and the combustion furnace inlet adjusting pressure compensation plate adjusting and monitoring device monitor the pressure value of the sealing channel, adjust the pushing head force and the angle of the pressure compensation plate to achieve the sealing channel pressure meeting the standard, and support the horizontal material guide box through the support frame 1 and the support frame 2 set at equal intervals. During use, the layer force detection device detects the layer pressure, calculates the material density, and then automatically adjusts the layer angle through the transmission device, thereby improving the degree of automation of the equipment during operation and reducing the workload of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention.

[0019] Figure 2 It is a schematic structural diagram of the overall front view of the present invention.

[0020] Figure 3 It is a structural schematic diagram of the feeding mechanism in the present invention.

[0021] Figure 4 It is a schematic diagram of the partial internal structure of the transverse material guide box in the present invention.

[0022] Figure 5 It is a schematic diagram of a front cross-section structure of a support frame in the present invention.

[0023] Figure 6 It is a schematic diagram of the cross-sectional structure of the transverse material guide box in the present invention.

[0024] Figure 7 The data diagram of the pressure sensitive element on the push block in the present invention is

[0025] in:

[0026] 1. Pyrolysis gasification furnace;

[0027] 2. Sealing cover mechanism; 21. Rod connecting seat; 22. Electric cylinder; 23. Side baffle plate; 24. Articulated part;

[0028] 3. Bracket;

[0029] 4. Feeding mechanism; 41. Vertical feeding hopper; 42. Hydraulic cylinder; 43. Side inspection port; 44. Horizontal guide box; 45. Drain pipe fittings; 46. Pushing block;

[0030] 5. Support mechanism; 51. Support frame 1; 52. Gasket; 53. Longitudinal bracket; 54. Support frame 2; 55. Fastening hole.

[0031] 6. Pressure sensitive element; 7. Pressure controller; 8. Signal processing unit. DETAILED DESCRIPTION

[0032] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0033] like Figures 1 to 7 As shown, an automatic pressure regulating feeding system of a domestic waste pyrolysis equipment comprises a pyrolysis gasification furnace 1, a sealing cover mechanism 2 is arranged at the top of the pyrolysis gasification furnace 1, and the sealing cover mechanism 2 controls the size of the inlet of the inner layer of the channel, and then cooperates with the pusher head to increase the density of the material, so that the internal pressure of the pyrolysis gasification furnace 1 is in a negative pressure state;

[0034] A support 3 is provided on the other side of the pyrolysis gasification furnace 1, and a feeding mechanism 4 is provided on the outer side of the support 3. The feeding mechanism 4 controls the amount of garbage filled in at one time according to the combustion requirements, so that the organic components in the domestic garbage can be fully pyrolyzed and gasified to meet the domestic garbage treatment requirements;

[0035] A supporting mechanism 5 is provided directly below the feeding mechanism 4, and the supporting mechanism 5 supports the bottom end of the feeding mechanism 4 and adjusts the angle of the feeding mechanism 4 within a certain range, thereby meeting the feeding of garbage and the cleaning of subsequent equipment, and improving the efficiency of the subsequent maintenance and feeding of the feeding system.

[0036] In this embodiment, the sealing cover mechanism 2 includes a rod connecting seat 21, an electric cylinder 22, a side blocking baffle 23, and a hinge 24. The rod connecting seat 21 is evenly spaced inside the transverse material guide box 44, the outer side of the rod connecting seat 21 is connected to the electric cylinder 22, the bottom end bearing of the electric cylinder 22 is connected to the side blocking baffle 23, the other side of the side blocking baffle 23 is connected to the hinge 24, and the outer side of the side blocking baffle 23 is connected to the pressure controller 7, and the side blocking baffle 23 is positioned and adjusted by the electric cylinders 22 arranged at equal intervals.

[0037] In this embodiment, the side baffle plate 23 is connected to the transverse material guide box 44 through a hinge 24 on one side, and one side of the side baffle plate 23 is positioned through the hinge 24, and the angle of the side baffle plate 23 is adjusted and controlled.

[0038] In this embodiment, the feeding mechanism 4 includes a vertical feeding hopper 41, a hydraulic cylinder 42, a side inspection port 43, a transverse material guide box 44, a drainage pipe 45 and a push block 46. A hydraulic cylinder 42 is provided on one side of the transverse material guide box 44. The top of the transverse material guide box 44 is penetrated and connected with the vertical feeding hopper 41. The output end of the hydraulic cylinder 42 is connected with a push block 46. The push block 46 is arranged inside the transverse material guide box 44. A drainage pipe 45 is penetrated and connected on one side of the transverse material guide box 44. A side inspection port 43 is opened on one side of the transverse material guide box 44. A pressure sensitive element 6 is provided on one side of the push block 46, and the liquid generated by the internal squeezing of the transverse material guide box 44 can be discharged through the drainage pipe 45.

[0039] In this embodiment, the hydraulic cylinder 42 is connected to the push block 46 via a transverse material guide box 44 installed on one side, and the hydraulic cylinder 42 pushes one side of the push block 46 to adjust the position of the push block 46.

[0040] In this embodiment, the vertical feeding hopper 41 is connected to the top of the pyrolysis gasification furnace 1 by vertically penetrating the top of the horizontal guide box 44. The domestic waste is vertically transported through the vertical feeding hopper 41 and then pushed to form a negative pressure environment.

[0041] In this embodiment, the support mechanism 5 includes a support frame 1 51, a gasket 52, a longitudinal bracket 53, a support frame 2 54 and a fastening hole 55. The interior of the support frame 1 51 is connected to the support frame 2 54, and the two side symmetry axes of the support frame 2 54 are connected to the gasket 52. The bottom end of the longitudinal bracket 53 is arranged directly above the gasket 52. Fastening holes 55 are opened at equal intervals on the outer sides of the support frame 1 51 and the support frame 2 54, and the longitudinal bracket 53 is symmetrically welded on both sides of the transverse material guide box 44.

[0042] In this embodiment, the support frame 1 51 is connected to the outer side of the support frame 2 54 through a fastening hole 55 that is opened through the support frame 1 51. The support frame 1 51 is arranged at equal intervals at the bottom end of the transverse material guide box 44, and the longitudinal bracket 53 is used to symmetrically support the equipment.

[0043] The automatic pressure regulating feeding system of the domestic waste pyrolysis equipment includes the following working processes in practical application:

[0044] Step 1: Before the equipment is used, the operator places the bottom end of the transverse material guide box 44 on the two symmetrical axes of the support frame 2 54, and connects the gaskets 52 to the two sides of the bottom end of the transverse material guide box 44, and then connects the bottom opening of the vertical feeding hopper 41 with the top of the transverse material guide box 44. The operator directly puts the domestic garbage into the interior of the transverse material guide box 44 through the vertical feeding hopper 41;

[0045] Step 2: A pressure controller 7 is installed on the side baffle plate 23 to control the electric cylinder 22. The angle of the side baffle plate 23 is controlled by adjusting the electric cylinder 22. During use, the electric cylinder 22 is rotated so that the electric cylinder 22 rotates outside the rod connecting seat 21, and the height of the electric cylinder 22 is adjusted to push the other side of the side baffle plate 23. At the same time, the other side of the side baffle plate 23 is rotated through the hinge 24 to control the angle of the side baffle plate 23, thereby controlling the size of the entrance of the inner layer of the channel;

[0046] Step 3: A pressure sensitive element 6 is provided on one side of the push block 46. The pressure detection sensitive element 6 reads the pressure of the push block at any time. After reading the pressure generated by the domestic garbage, the pressure sensitive element 6 transmits the data to the signal processing unit 8 for feedback. The electronic circuit detects this change and converts and outputs a standard measurement signal corresponding to this pressure. The signal processing unit 8 will command whether the electric cylinder 22 is opened or closed according to the pressure value set by the system. The opening or closing of the electric cylinder 22 will drive the side baffle plate 23 to realize the linkage between the push block 46 and the side baffle plate 23, thereby controlling the pressure of the push block 46 system and transmitting the measurement signal to the pressure controller 7. The pressure controller 7 converts the pressure change into an electrical signal, and then processes these signals through the electronic circuit to determine whether it exceeds the set pressure range.

[0047] If the pressure exceeds the set upper or lower limit, the controller will send a control signal, and the hydraulic pushing device of the pusher block 46 is provided with a pressure detection sensitive element 6, which transmits the data to the signal processing unit 8 in real time, and then uses the pressure controller 7 to control the thrust of the electric cylinder 22 accordingly, and adjusts the domestic waste pyrolysis feeding system to meet the requirements of the domestic waste pyrolysis feeding system, and then uses the pressure controller 7 to control the thrust of the electric cylinder 22 accordingly, and adjusts the pressure of the domestic waste to meet the pyrolysis pressure requirements of the domestic waste;

[0048] Step 4: The pressure controller 7 continuously senses the pressure change and automatically adjusts the switch state of the actuator according to the set value to maintain the fluid pressure within the set range. The side baffle 23 pushes the rod connecting seat 21 and the side baffle 23 through the electric cylinder 22 according to the instruction of the processing unit 8 to realize the automatic adjustment direction of the side baffle 23 and then adjust the size of the inlet to achieve automatic adjustment. The horizontal material guide box 44 will have garbage leachate seeping out through the oil cylinder feeding and squeezing. The leachate can be collected through the collection tank above the drainage pipe 45, and then transported to the underground or ground garbage leachate collection pool through this pipeline;

[0049] Step 5: The hydraulic cylinder 42 is pushed by the pusher block 46 connected on one side, and the pusher block 46 is used to push the garbage to the rightmost part (in the right sealed channel), and finally falls into the combustion box to be burned with liquefied gas. It is necessary to ensure that the pyrolysis gasification furnace 1 is in a negative pressure state. The squeezed garbage in the horizontal channel needs to seal the combustion box. Negative pressure is generated in the pyrolysis gasification furnace 1 and isolated from the air to form a hot distillation environment. The temperature of the pyrolysis gasification furnace 1 is controlled between 300℃ and 350℃. The garbage is decomposed into hot distillation gas, garbage slag (carbon black) and waste liquid through thermal distillation.

[0050] Therefore, the embodiments disclosed above are only illustrative in all aspects and are not exclusive. All changes within the scope of the present invention or within the scope equivalent to the present invention are included in the present invention.

Claims

1. An automatic pressure regulating feeding system for a domestic waste pyrolysis device, characterized in that: The invention comprises a pyrolysis gasification furnace (1), wherein a sealing cover mechanism (2) is arranged at the top of the pyrolysis gasification furnace (1), wherein the sealing cover mechanism (2) controls the size of the inlet of the inner layer of the channel, thereby cooperating with the pusher head to increase the density of the material, thereby making the internal pressure of the pyrolysis gasification furnace (1) in a negative pressure state; A support (3) is provided on the other side of the pyrolysis gasification furnace (1), and a feeding mechanism (4) is provided on the outer side of the support (3). The feeding mechanism (4) controls the amount of garbage fed in at one time according to the combustion requirements, thereby allowing the organic components in the domestic garbage to be fully pyrolyzed and gasified, thereby meeting the domestic garbage treatment requirements; A support mechanism (5) is arranged directly below the feeding mechanism (4), and the support mechanism (5) supports the bottom end of the feeding mechanism (4) and adjusts the angle of the feeding mechanism (4) within a certain range, thereby meeting the feeding of garbage and the cleaning of subsequent equipment, thereby improving the efficiency of the subsequent maintenance and feeding of the feeding system.

2. The automatic pressure regulating feeding system of the domestic waste pyrolysis equipment according to claim 1 is characterized in that: The sealing cover mechanism (2) comprises a rod connection seat (21), an electric cylinder (22), a side baffle plate (23), and a hinge (24); the rod connection seats (21) are arranged at equal intervals inside the transverse material guide box (44); the outer side of the rod connection seat (21) is connected to the electric cylinder (22); the bottom end bearing of the electric cylinder (22) is connected to the side baffle plate (23); the other side of the side baffle plate (23) is connected to the hinge (24); and the outer side of the side baffle plate (23) is connected to a pressure controller (7).

3. The automatic pressure regulating feeding system of the domestic waste pyrolysis equipment according to claim 2 is characterized in that: The side baffle plate (23) is connected to the inside of the transverse material guide box (44) via a hinge (24) connected at one side.

4. The automatic pressure regulating feeding system of the domestic waste pyrolysis equipment according to claim 1 is characterized in that: The feeding mechanism (4) comprises a vertical feeding hopper (41), a hydraulic cylinder (42), a side inspection port (43), a transverse material guide box (44), a drainage pipe (45) and a push block (46); a hydraulic cylinder (42) is arranged on one side of the transverse material guide box (44); the top of the transverse material guide box (44) is connected to the vertical feeding hopper (41); the output end of the hydraulic cylinder (42) is connected to the push block (46); the push block (46) is arranged inside the transverse material guide box (44); a drainage pipe (45) is connected to one side of the transverse material guide box (44); a side inspection port (43) is provided on one side of the transverse material guide box (44); the pressure sensitive element (6) is electrically connected to a signal processing unit (8); and the output end of the signal processing unit (8) is connected to a pressure controller (7).

5. The automatic pressure regulating feeding system of the domestic waste pyrolysis equipment according to claim 4 is characterized in that: The hydraulic cylinder (42) is connected to a pusher block (46) via a transverse material guide box (44) installed on one side.

6. The automatic pressure regulating feeding system of the domestic waste pyrolysis equipment according to claim 4, characterized in that: The vertical feeding hopper (41) is connected to the top of the pyrolysis gasification furnace (1) by vertically penetrating the top of the transverse material guide box (44).

7. The automatic pressure regulating feeding system of a domestic waste pyrolysis device according to claim 1, characterized in that: The support mechanism (5) comprises a support frame 1 (51), a gasket (52), a longitudinal bracket (53), a support frame 2 (54) and a fastening hole (55); the interior of the support frame 1 (51) is connected to the support frame 2 (54); the symmetric axes on both sides of the support frame 2 (54) are connected to the gaskets (52); the bottom end of the longitudinal bracket (53) is arranged directly above the gasket (52); fastening holes (55) are formed on the outer sides of the support frame 1 (51) and the support frame 2 (54) at equal intervals; the longitudinal brackets (53) are symmetrically welded to the two sides of the transverse material guide box (44).

8. The automatic pressure regulating feeding system of the domestic waste pyrolysis equipment according to claim 7, characterized in that: The support frame 1 (51) is connected to the outer side of the support frame 2 (54) via a fastening hole (55) extending therethrough.