Aging strengthening type nickel-based high-temperature alloy material and preparation method thereof

By pre -heating after rolling the GH4099 alloy materials and before the machine processing, the problem of high temperature lasting time caused by uneven granular grain size of the alloy material, which significantly improves the high temperature and lasting time and improves the uniformness of the grain size. sex.

CN119351804APending Publication Date: 2025-01-24AVIC SHANGDA METAL REGENERATION TECH
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Patent Information

Application Number
CN202411508914.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-01-24

AI Technical Summary

Technical Problem

The grain size transition refinement or uneven band structure of the existing GH4099 alloy rods lead to high-temperature long-lasting notch sensitivity, insufficient high-temperature long-lasting time, and cannot meet the standard requirements.

Method used

After rolling, the preheating processing steps are added before the machine processing, and the grain size tissue uniformity of the alloy material is improved through preheating treatment of a specific temperature, thereby increasing the durable time of high temperature.

Benefits of technology

Through the preheating treatment, the high temperature lasting time of the timeliness of the time -effective nickel -based high -temperature alloy material is significantly increased, extended to more than 55h, up to 97h or more, and at the same time improve the tissue uniformity of grain size.

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Abstract

The invention relates to the technical field of high-temperature alloys, and particularly discloses an aging strengthening type nickel-based high-temperature alloy material and a preparation method thereof. Raw materials are sequentially subjected to vacuum induction melting, electroslag remelting, fast forging cogging and rolling, and rolled steel is obtained; and the rolled steel is subjected to preheating treatment at the temperature of 1110-1150 DEG C, machining is conducted, and the aging strengthening type nickel-based high-temperature alloy material is obtained. According to the aging strengthening type nickel-based high-temperature alloy material and the preparation method thereof, smelting is carried out through a duplex process, then fast forging cogging and rolling forming are carried out, obtained rolled steel is subjected to preheating treatment at the specific temperature before machining, and the aging strengthening type nickel-based high-temperature alloy material with the excellent mechanical performance is obtained; according to the aging strengthening type nickel-based high-temperature alloy material, the structure uniformity of the grain size of an existing aging strengthening type nickel-based high-temperature alloy material is improved (3.0-4.5 grades), the high-temperature lasting time of the aging strengthening type nickel-based high-temperature alloy material is greatly prolonged (the high-temperature lasting time is prolonged to 97 h or above), and the aging strengthening type nickel-based high-temperature alloy material has good market development prospects.
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Description

Technical Field

[0001] The present invention relates to the technical field of high-temperature alloys, and in particular to an aging-strengthened nickel-based high-temperature alloy material and a preparation method thereof. Background Art

[0002] GH4099 is an age-hardened nickel-based high-temperature alloy. Its main components include nickel, cobalt, tungsten, molybdenum, aluminum and titanium. By adding these elements, GH4099 alloy achieves excellent high-temperature resistance and good thermal stability. In particular, aluminum and titanium, as age-hardening elements, react chemically with the matrix at high temperatures to form fine precipitates. These precipitates gradually precipitate and disperse during the cooling process of the alloy, effectively hindering the movement of dislocations, thereby achieving age-hardening of the alloy. GH4099 alloy is a high-temperature strong material with excellent high-temperature performance. The operating temperature can reach 1000°C, and it can still maintain good oxidation resistance, creep resistance and fatigue resistance at high temperatures. These characteristics make GH4099 alloy have extremely high application value in high-temperature environments such as aerospace, especially in key components such as aircraft engine combustion chamber parts, reinforcement ribs and aircraft fixtures. It shows great application potential. ‌

[0003] The grain size of GH4099 alloy bars produced by the existing process in the hot-rolled state is between 9.0 and 10.0 on average, and the grain size of the final product is between 9.0 and 2.0 on average, with the mass of 2.0 accounting for about 25%. The overall sample has fine grain bands and uneven grain size distribution. The grain size of GH4099 alloy bars is excessively refined or the band structure is uneven, which will cause high-temperature endurance notch sensitivity, and eventually lead to breaking due to insufficient high-temperature endurance time, which does not meet the standard requirements. Summary of the invention

[0004] In view of the above problems, the present invention provides an age-hardened nickel-based high-temperature alloy material and a preparation method thereof. By adding a preheating treatment step after rolling and before machining, the grain size uniformity of the age-hardened nickel-based high-temperature alloy material is improved, and the high-temperature endurance time of the age-hardened nickel-based high-temperature alloy material is greatly increased.

[0005] In order to solve the above technical problems, the technical solution provided by the present invention is: In a first aspect, the present invention provides a method for preparing an aging-hardened nickel-based high-temperature alloy material, comprising the following steps: S1, subjecting the raw materials to vacuum induction melting, electroslag remelting, rapid forging and rolling in sequence to obtain rolled steel; S2, preheating the rolled steel at 1110° C.-1150° C., and machining the rolled steel to obtain an aging-hardened nickel-based high-temperature alloy material.

[0006] Compared with the prior art, the preparation method of the age-hardened nickel-based high-temperature alloy material provided by the present invention utilizes a dual process (vacuum induction melting + electroslag remelting) for smelting, and then undergoes rapid forging to open the blank and roll forming, and the obtained rolled steel is preheated at a specific temperature before machining, thereby obtaining an age-hardened nickel-based high-temperature alloy material with excellent mechanical properties, improving the structural uniformity of the grain size of the existing age-hardened nickel-based high-temperature alloy material, and greatly improving the high-temperature endurance time of the age-hardened nickel-based high-temperature alloy material, which has a good market development prospect. The results of the embodiment show that the grain size of the age-hardened nickel-based high-temperature alloy material obtained after preheating treatment is 3.0 to 4.5, and the high-temperature endurance time of the age-hardened nickel-based high-temperature alloy material is extended to more than 55 hours, and can reach up to more than 97 hours.

[0007] The present invention has accidentally discovered through a lot of time that when preparing age-hardened nickel-based high-temperature alloy materials, by adding a preheating treatment step after rolling and before machining, the uniformity of the grain size of the age-hardened nickel-based high-temperature alloy materials can be effectively improved, and its high-temperature endurance time can be greatly increased. In addition, the temperature of the preheating treatment has a significant impact on the uniformity of the grain size and the high-temperature endurance time. If the preheating treatment temperature is too low, the speed of grain size recovery and recrystallization will slow down, and the time required will be longer; if the preheating treatment temperature is too high, it will cause the grains to grow too fast, and the outer and central grains of the alloy material will be mixed, that is, the grain size of the outer ring of the alloy material is already coarse, and the central part has just begun to recover and recrystallize; and the higher the preheating treatment temperature, the faster the grain size will grow, and if the grains are too coarse, other properties (such as room temperature strength and plasticity) will be unqualified.

[0008] Preferably, the age-hardened nickel-based high-temperature alloy material is GH4099 alloy material.

[0009] Preferably, the GH4099 alloy material includes the following chemical components in mass percentage: Cr 17.0%~20.0%, W 5.0%~7.0%, Mo 3.5%~4.5%, Ti 1.1%~1.5%, Al 1.7%~2.3%, Co 5.0%~8.0%, C≤0.08%, Fe≤2.0%, Mg≤0.01%, Si≤0.5%, Mn≤0.4%, B≤0.005%, Ce≤0.02%, Cu≤0.25%, S≤0.015%, P≤0.015%, and the balance is Ni and unavoidable impurities.

[0010] Preferably, S1 comprises the following steps: S1-1, vacuum induction melting: adding raw materials into a vacuum induction furnace, melting and refining, tapping, pouring, and obtaining electrode blanks; The raw materials include 50wt% to 60wt% of aging-strengthened nickel-based high-temperature alloy return material; during the material addition and conditioning process, C is not added simultaneously with Cr, Mo, W or Ti; S1-2, electroslag remelting: placing the electrode blank into an electroslag crystallizer, adding electroslag remelting slag, introducing inert gas, and performing electroslag remelting to obtain an electroslag ingot; S1-3, rapid forging and blanking: forging the electroslag ingot at 1150° C. to 1180° C., with a deformation amount of 32% to 40% per fire, to obtain a forged steel billet; S1-4, rolling: rolling the forged steel billet at 1140° C. to 1170° C. to obtain the rolled steel.

[0011] The present invention uses high return ratio age-hardened nickel-based high-temperature alloy return materials as raw materials. Each element is not easy to segregate during the smelting process, and the smelting cost is greatly saved. During the process of adding and seasoning, C easily forms compounds with Cr, Mo, W and Ti respectively, and is not easy to be removed, thereby increasing the content of inclusions in the subsequent material, which has an adverse effect on the final performance of the age-hardened nickel-based high-temperature alloy material. The present invention can ensure sufficient deformation during the forging process and prevent forging cracking by limiting the forging temperature and deformation of each fire, thereby improving the yield rate of age-hardened nickel-based high-temperature alloy materials. The inventor found through a large number of experiments that when the deformation of each fire is less than 30%, insufficient deformation will result; when the deformation of each fire is greater than 40%, the alloy material is very likely to have a risk of fracture, and the yield rate is greatly reduced.

[0012] Further preferably, in S1-1, the aging-hardened nickel-based high-temperature alloy return material is GH4099 alloy return material, more preferably waste GH4099 alloy return material.

[0013] Further preferably, in S1-1, the melting temperature is 1450°C~1500°C, the refining temperature is 1500°C~1550°C, the refining vacuum degree is ≤3Pa, the vacuum induction melting time is 80min~100min, and the tapping temperature is 1420°C~1500°C.

[0014] For example, in S1-1, the diameter of the electrode blank is 250 mm.

[0015] Further preferably, in S1-1, the electrode blank comprises the following chemical components in mass percentage: Cr 17.5%~19.5%, W 5.0%~7.0%, Mo 3.5%~4.5%, Ti 1.1%~1.35%, Al 2.05%~2.25%, Co 5.5%~7.5%, C0.03%~0.05%, Fe≤2.0%, Mg≤0.01%, Si≤0.5%, Mn≤0.4%, B≤0.005%, Ce≤0.02%, Cu≤0.2%, S≤0.01%, P≤0.01%, and the balance is Ni and unavoidable impurities.

[0016] For example, in S1-1, after pouring and solidification, grinding or flattening is required to obtain an electrode blank.

[0017] Further preferably, in S1-2, the electroslag remelting slag comprises the following raw material components in percentage by weight: CaF 2 55%~65%,Al 2 O 3 18%~22%, CaO 8.5%~11.5% and MgO 8.5%~11.5%.

[0018] Further preferably, in S1-2, the melting rate of the electroslag remelting is 2.8 kg / min~3.2 kg / min.

[0019] For example, in S1-2, the diameter of the electroslag crystallizer is 360 mm.

[0020] For example, in S1-2, the inert gas is argon.

[0021] For example, in S1-2, the diameter of the electroslag ingot is 360 mm.

[0022] Further preferably, in S1-3, the forging time is 3h~4h.

[0023] Further preferably, in S1-3, the diameter of the forged steel billet is 145 mm to 155 mm.

[0024] For example, in S1-3, after forging, polishing and cutting are also included.

[0025] Further preferably, in S1-4, the rolling temperature is 1150°C to 1160°C, and the rolling time is 1h to 1.5h.

[0026] Further preferably, in S1-4, the diameter of the rolled steel is 10 mm to 70 mm.

[0027] Preferably, in S2, the temperature of the preheat treatment is 1120°C to 1140°C, more preferably 1130°C.

[0028] Preferably, in S2, the preheating treatment time is 0.5 h to 2 h, more preferably 1 h to 1.5 h.

[0029] The present invention has found through a large number of experiments that if the preheating treatment time is too short, the grain size recovery and recrystallization of the alloy material will be insufficient, that is, the grain size of the outer ring has recovered and recrystallized, but the core has not started, resulting in mixed crystals; if the holding time is too long, it will not only waste energy, but also cause the grain size of the alloy material to be too coarse, causing other performance indicators (such as room temperature strength and plasticity) to be unqualified.

[0030] Preferably, after the rolling is completed, the obtained rolled steel is directly sent to a preheating furnace for the preheating treatment, and the charging furnace temperature is ≥800°C.

[0031] The present invention does not need to cool after rolling, and the rolled steel is loaded into a furnace for preheating treatment before the temperature of the rolled steel cools down, so that the rolled steel is quickly heated to the preheating temperature, making the grain size of the alloy material more uniform.

[0032] Preferably, in S2, air cooling is also included after the preheating treatment and before the machining.

[0033] For example, in S2, before machining, the slice is inspected, and machining is performed only after the inspection is qualified.

[0034] Preferably, in S2, the diameter of the age-hardened nickel-based high-temperature alloy material is 10 mm to 70 mm.

[0035] In a second aspect, the present invention provides an age-hardened nickel-based high-temperature alloy material, which is prepared by the age-hardened nickel-based high-temperature alloy material preparation method. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] Figure 1 This is a microstructure diagram of the GH4099 alloy material in Example 1 of the present invention; Figure 2 This is a microstructure diagram of the GH4099 alloy material in Example 2 of the present invention; Figure 3 This is a microstructure diagram of the GH4099 alloy material in Example 3 of the present invention; Figure 4 This is a microstructure diagram of the GH4099 alloy material in Example 4 of the present invention; Figure 5 This is a microstructure diagram of the GH4099 alloy material in Example 5 of the present invention; Figure 6 This is a microstructure diagram of the GH4099 alloy material in Example 6 of the present invention; Figure 7 This is a microstructure diagram of the GH4099 alloy material in Example 7 of the present invention; Figure 8 This is a microstructure diagram of the GH4099 alloy material in Example 8 of the present invention; Fig. 9 This is a microstructure diagram of the GH4099 alloy material in Comparative Example 1 of the present invention; Fig.10 This is a microstructure diagram of the GH4099 alloy material in Comparative Example 2 of the present invention; Fig.11 This is the microstructure diagram of the GH4099 alloy material in Comparative Example 3 of the present invention. DETAILED DESCRIPTION

[0037] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0038] It should be noted that the preparation method of the age-hardened nickel-based high-temperature alloy material provided by the present invention is applicable to all age-hardened nickel-based high-temperature alloy materials. In order to further illustrate the beneficial effects, the present invention is only described using the GH4099 alloy material.

[0039] Example 1 This embodiment provides a method for preparing a GH4099 alloy material, comprising the following steps: S1, vacuum induction melting: add the raw materials into a vacuum induction furnace, melt into molten steel at 1480℃, and refine at 1530℃ and vacuum degree 3Pa. The total time of vacuum induction melting is 90min. After the composition is qualified, the steel is tapped at 1460℃, poured, ground and flattened to obtain a φ250mm electrode blank.

[0040] The raw materials include 56wt% of GH4099 alloy return material; during the charging and conditioning process, C is not added simultaneously with Cr, Mo, W or Ti. The electrode blank is composed of the following chemical components in mass percentage: Cr 17.9%, W 5.8%, Mo 3.7%, Ti1.3%, Al 2.1%, Co 6.5%, C 0.04%, Fe≤2.0%, Mg≤0.01%, Si≤0.5%, Mn≤0.4%, B≤0.005%, Ce≤0.02%, Cu≤0.2%, S≤0.01%, P≤0.01%, and the balance is Ni and unavoidable impurities.

[0041] S2, electroslag remelting: put the electrode blank into the electroslag crystallizer (φ360mm), add electroslag remelting slag, introduce argon gas to form a protective atmosphere, and then carry out electroslag remelting at a melting rate of 3.0kg / min to obtain an electroslag ingot of φ360mm.

[0042] The electroslag remelting slag is mixed with the following raw materials in percentage by weight: CaF 2 60%, Al 2 O 3 20%, CaO 10% and MgO 10%.

[0043] S3, fast forging: forge the electroslag ingot at 1170℃ for 3.5h, with a deformation of 37% per fire, to obtain a forged steel billet of φ150mm.

[0044] S4, rolling and preheating treatment: the forged steel billet is rolled at 1160℃ for 1h, and the φ20mm rolled steel is quickly loaded into the furnace at a loading temperature of 840℃ and a furnace temperature of 1130℃. The steel is preheated for 1h, air-cooled, and machined after passing the inspection to obtain a φ18mm GH4099 alloy material. The microstructure diagram is shown in the figure. Figure 1 shown.

[0045] GH4099 alloy material is composed of the following chemical components in mass percentage: Cr 18.5%, W 6.0%, Mo4.0%, Ti 1.25%, Al 2.1%, Co 6.5%, C 0.038%, Fe≤2.0%, Mg≤0.01%, Si≤0.5%, Mn≤0.4%, B≤0.005%, Ce≤0.02%, Cu≤0.2%, S≤0.01%, P≤0.01%, and the balance is Ni and unavoidable impurities.

[0046] Example 2 This embodiment provides a method for preparing a GH4099 alloy material, comprising the following steps: S1, vacuum induction melting: add the raw materials into a vacuum induction furnace, melt into molten steel at 1500℃, and refine at 1550℃ and vacuum degree 2.4Pa. The total time of vacuum induction melting is 85min. After the composition is qualified, steel is tapped at 1500℃, poured, ground and flattened to obtain a φ250mm electrode blank.

[0047] The raw materials include 60wt% of GH4099 alloy return material; during the charging and conditioning process, C is not added simultaneously with Cr, Mo, W or Ti. The electrode blank is composed of the following chemical components in mass percentage: Cr 18.4%, W 6.2%, Mo 4.1%, Ti1.3%, Al 2.1%, Co 5.4%, C 0.035%, Fe≤2.0%, Mg≤0.01%, Si≤0.5%, Mn≤0.4%, B≤0.005%, Ce≤0.02%, Cu≤0.2%, S≤0.01%, P≤0.01%, and the balance is Ni and unavoidable impurities.

[0048] S2, electroslag remelting: put the electrode blank into the electroslag crystallizer (φ360mm), add electroslag remelting slag, introduce argon gas to form a protective atmosphere, and then carry out electroslag remelting at a melting rate of 3.2kg / min to obtain an electroslag ingot of φ360mm.

[0049] The electroslag remelting slag is mixed with the following raw materials in percentage by weight: CaF 2 65%, Al 2 O 3 18%, CaO 8.5% and MgO 8.5%.

[0050] S3, fast forging: forge the electroslag ingot at 1180℃ for 3h, with a deformation of 40% per fire, to obtain a forged steel billet of φ148mm.

[0051] S4, rolling and preheating treatment: the forged steel billet is rolled at 1170℃ for 1h, and the φ30mm rolled steel is quickly loaded into the furnace at a loading temperature of 860℃ and a furnace temperature of 1140℃. The steel is preheated for 1h, air-cooled, and machined after passing the inspection to obtain a φ28mm GH4099 alloy material. The microstructure diagram is shown in the figure. Figure 2 shown.

[0052] GH4099 alloy material is composed of the following chemical components in mass percentage: Cr 17.6%, W 5.8%, Mo3.9%, Ti 1.3%, Al 1.9%, Co 6.7%, C 0.035%, Fe≤2.0%, Mg≤0.01%, Si≤0.5%, Mn≤0.4%, B≤0.005%, Ce≤0.02%, Cu≤0.2%, S≤0.01%, P≤0.01%, and the balance is Ni and unavoidable impurities.

[0053] Example 3 This embodiment provides a method for preparing a GH4099 alloy material, comprising the following steps: S1, vacuum induction melting: the raw materials are added into a vacuum induction furnace, melted into molten steel at 1450°C, refined at 1500°C and vacuum degree 2.8Pa, and the total vacuum induction melting time is 98min. After the composition is qualified, the steel is tapped at 1420°C, poured, ground, and flattened to obtain a φ250mm electrode blank.

[0054] The raw materials include 50wt% of GH4099 alloy return material; during the charging and conditioning process, C is not added simultaneously with Cr, Mo, W or Ti. The electrode blank is composed of the following chemical components by mass percentage: Cr 18.8%, W 5.3%, Mo 4.2%, Ti1.15%, Al 2.15%, Co 6.4%, C 0.035%, Fe≤2.0%, Mg≤0.01%, Si≤0.5%, Mn≤0.4%, B≤0.005%, Ce≤0.02%, Cu≤0.2%, S≤0.01%, P≤0.01%, and the balance is Ni and unavoidable impurities.

[0055] S2, electroslag remelting: put the electrode blank into the electroslag crystallizer (φ360mm), add electroslag remelting slag, introduce argon gas to form a protective atmosphere, and then carry out electroslag remelting at a melting rate of 2.8kg / min to obtain an electroslag ingot of φ360mm.

[0056] The electroslag remelting slag is mixed with the following raw materials in percentage by weight: CaF 2 55%, Al 2 O 3 22%, CaO 11.5% and MgO 11.5%.

[0057] S3, fast forging: forge the electroslag ingot at 1150℃ for 4h, with a deformation of 32% per fire, to obtain a forged steel billet of φ153mm.

[0058] S4, rolling and preheating treatment: the forged steel billet is rolled at 1140℃ for 1.5h, and the φ40mm rolled steel is quickly loaded into the furnace at a loading temperature of 810℃ and a furnace temperature of 1120℃. The steel is preheated for 1h, air-cooled, and machined after passing the inspection to obtain a φ39mm GH4099 alloy material. The microstructure diagram is shown in the figure. Figure 3 shown.

[0059] The GH4099 alloy material is composed of the following chemical components in mass percentage: Cr 19.0%, W 6.0%, Mo3.9%, Ti 1.2%, Al 1.8%, Co 7.6%, C 0.033%, Fe≤2.0%, Mg≤0.01%, Si≤0.5%, Mn≤0.4%, B≤0.005%, Ce≤0.02%, Cu≤0.2%, S≤0.01%, P≤0.01%, and the balance is Ni and unavoidable impurities.

[0060] Example 4 This embodiment provides a method for preparing a GH4099 alloy material, comprising the following steps: S1~S3 are the same as those in Example 1 and will not be described in detail.

[0061] S4, rolling and preheating treatment: the forged steel billet is rolled at 1150℃ for 1.5h, the φ20mm rolled steel is charged into a furnace at 400℃, the furnace temperature is 1110℃, and preheating treatment is performed for 1h, air cooling, and machining is performed after passing the inspection to obtain φ18mm GH4099 alloy material, the microstructure of which is shown in the figure Figure 4 shown.

[0062] Example 5 This embodiment provides a method for preparing a GH4099 alloy material, which is similar to the embodiment 4, except that in S4, the furnace temperature (the temperature of the preheating treatment) is set to 1150° C. The remaining conditions are the same as those in the embodiment 4 and will not be described in detail.

[0063] The microstructure of the GH4099 alloy material in this embodiment is shown in FIG. Figure 5 shown.

[0064] Example 6 This embodiment provides a method for preparing a GH4099 alloy material, which is similar to the embodiment 1, except that in S4, the preheating time is set to 1.5 hours. The remaining conditions are the same as those in the embodiment 1 and will not be described in detail.

[0065] The microstructure of the GH4099 alloy material in this embodiment is shown in FIG. Figure 6 shown.

[0066] Example 7 This embodiment provides a method for preparing a GH4099 alloy material, which is similar to the embodiment 1, except that in S4, the preheating time is set to 2 hours. The remaining conditions are the same as those in the embodiment 1 and will not be described in detail.

[0067] The microstructure of the GH4099 alloy material in this embodiment is shown in FIG. Figure 7 shown.

[0068] Example 8 This embodiment provides a method for preparing a GH4099 alloy material, which is similar to the embodiment 1, except that in S4, the preheating time is set to 0.5 h. The remaining conditions are the same as those in the embodiment 1 and will not be described in detail.

[0069] The microstructure of the GH4099 alloy material in this embodiment is shown in FIG. Figure 8 shown.

[0070] Comparative Example 1 This comparative example provides a method for preparing a GH4099 alloy material (without preheating treatment), comprising the following steps: S1~S3 are the same as those in Example 1 and will not be described in detail.

[0071] S4, rolling: the forged steel billet is rolled at 1150℃ for 1.5h to obtain φ20mm rolled steel. After passing the inspection, the rolled steel is directly machined to obtain φ18mm GH4099 alloy material. The microstructure diagram is as follows: Fig. 9 shown.

[0072] Comparative Example 2 This comparative example provides a method for preparing a GH4099 alloy material, which is similar to Example 1, except that in S4, the furnace temperature (temperature of preheating treatment) is set to 1100° C. The remaining conditions are the same as those in Example 1 and will not be described in detail.

[0073] The microstructure of the GH4099 alloy material of this comparative example is shown in FIG. Fig.10 shown.

[0074] Comparative Example 3 This comparative example provides a method for preparing a GH4099 alloy material, which is similar to Example 1, except that in S4, the furnace temperature (temperature of preheating treatment) is set to 1160° C. The remaining conditions are the same as those in Example 1 and will not be described in detail.

[0075] The microstructure of the GH4099 alloy material of this comparative example is shown in FIG. Fig.11 shown.

[0076] Performance Testing Referring to the standard ZHSD / JT-20-0047 / 0, the GH4099 alloy materials provided in Examples 1 to 8 of the present invention and Comparative Examples 1 to 3 were subjected to room temperature tensile tests and high temperature endurance tests, the temperature of the high temperature endurance test was 900°C, and the stress was 98MPa. The test results of room temperature tensile tests, high temperature endurance tests, and grain size of the GH4099 alloy materials provided in the Examples of the present invention and Comparative Examples are shown in Table 1.

[0077] In addition, the preparation methods of Examples 1 to 8 and Comparative Examples 1 to 3 were repeated for more than 100 times to test the yield rate (qualified products) of the GH4099 alloy material. The test results are shown in Table 1.

[0078] Table 1 Performance test results of GH4099 alloy material

[0079] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modification, equivalent substitution or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A method for preparing an aging-hardened nickel-based high-temperature alloy material, characterized in that: The following steps are involved: S1, subjecting the raw materials to vacuum induction melting, electroslag remelting, rapid forging and blanking, and rolling in sequence to obtain rolled steel; S2, preheating the rolled steel at 1110° C. to 1150° C., and machining the rolled steel to obtain an aging-hardened nickel-based high-temperature alloy material.

2. The method for preparing the age-hardened nickel-based high-temperature alloy material according to claim 1, characterized in that: S1 includes the following steps: S1-1, vacuum induction melting: adding raw materials into a vacuum induction furnace, melting and refining, tapping, pouring, and obtaining electrode blanks; The raw materials include 50wt% to 60wt% of aging-strengthened nickel-based high-temperature alloy return material; during the process of adding and adjusting the materials, C is not added simultaneously with Cr, Mo, W or Ti; S1-2, electroslag remelting: placing the electrode blank into an electroslag crystallizer, adding electroslag remelting slag, introducing inert gas, and performing electroslag remelting to obtain an electroslag ingot; S1-3, rapid forging and blanking: forging the electroslag ingot at 1150° C. to 1180° C., with a deformation amount of 32% to 40% per fire, to obtain a forged steel billet; S1-4, rolling: rolling the forged steel billet at 1140° C. to 1170° C. to obtain the rolled steel.

3. The method for preparing the age-hardened nickel-based high-temperature alloy material according to claim 2, characterized in that: The aging-strengthened nickel-based high-temperature alloy material is GH4099 alloy material.

4. The method for preparing the age-hardened nickel-based high-temperature alloy material according to claim 1 or 2, characterized in that: After the rolling is completed, the rolled steel is directly sent to a preheating furnace for preheating treatment, and the furnace temperature is ≥800°C; In S2, air cooling is also included after the preheating treatment is completed and before the machining.

5. The method for preparing the age-hardened nickel-based high-temperature alloy material according to claim 1 or 2, characterized in that: In S2, the temperature of the preheating treatment is 1120°C to 1140°C; In S2, the preheating treatment time is 0.5h~2h.

6. The method for preparing the age-hardened nickel-based high-temperature alloy material according to claim 2, characterized in that: In S1-1, the melting temperature is 1450°C to 1500°C, the refining temperature is 1500°C to 1550°C, the refining vacuum degree is ≤3Pa, the vacuum induction melting time is 80min to 100min, and the tapping temperature is 1420°C to 1500°C.

7. The method for preparing the age-hardened nickel-based high-temperature alloy material according to claim 2, characterized in that: In S1-2, the electroslag remelting slag includes the following raw material components in percentage by mass: CaF2 55%-65%, Al2O3 18%-22%, CaO 8.5%-11.5% and MgO 8.5%-11.5%; In S1-2, the melting rate of the electroslag remelting is 2.8kg / min~3.2kg / min.

8. The method for preparing the age-hardened nickel-based high-temperature alloy material according to claim 3, characterized in that: In S1-1, the electrode blank includes the following chemical components in mass percentage: Cr 17.5%~19.5%, W 5.0%~7.0%, Mo3.5%~4.5%, Ti 1.1%~1.35%, Al 2.05%~2.25%, Co 5.5%~7.5%, C 0.03%~0.05%, Fe≤2.0%, Mg≤0.01%, Si≤0.5%, Mn≤0.4%, B≤0.005%, Ce≤0.02%, Cu≤0.2%, S≤0.01%, P≤0.01%, and the balance is Ni and unavoidable impurities; The GH4099 alloy material includes the following chemical components in percentage by mass: Cr 17.0%-20.0%, W 5.0%-7.0%, Mo 3.5%-4.5%, Ti 1.1%-1.5%, Al 1.7%-2.3%, Co 5.0%-8.0%, C≤0.08%, Fe≤2.0%, Mg≤0.01%, Si≤0.5%, Mn≤0.4%, B≤0.005%, Ce≤0.02%, Cu≤0.25%, S≤0.015%, P≤0.015%, and the balance is Ni and unavoidable impurities.

9. The method for preparing the age-hardened nickel-based high-temperature alloy material according to claim 2, characterized in that: In S1-3, the forging time is 3h~4h; In S1-4, the rolling temperature is 1150°C to 1160°C, and the rolling time is 1h to 1.5h.

10. An aging-hardened nickel-based high-temperature alloy material, characterized in that: The alloy is prepared by the method for preparing the age-hardened nickel-based high-temperature alloy material according to any one of claims 1 to 9.