Clinker-free pouring material layer applied to indoor ground

Abstract

The invention discloses a clinker-free pouring material layer applied to an indoor floor, belongs to the technical field of clinker-free pouring material layers, and aims to solve the problems that the atmospheric stability of a concrete layer is easily reduced for a long time due to the fact that water is absorbed in the pouring material layer, and the air permeability and freezing resistance of the concrete layer are poor. First concrete is arranged in the mold, silicon dioxide aerogel is arranged on the top surface of the first concrete, second concrete is arranged on the top surface of the silicon dioxide aerogel, and an anti-freezing coating is arranged on the top surface of the second concrete; according to the invention, through the arrangement of the silicon dioxide aerogel, the interior of the first concrete does not absorb water, so that the atmospheric stability of the first concrete is improved, through the arrangement of the anti-freezing coating, the interior of the second concrete can be kept breathable, and meanwhile, water is prevented from entering the interior of the second concrete; therefore, the atmospheric stability and air permeability of the first concrete are improved.

Description

Technical Field

[0001] The invention belongs to the technical field of clinker-free casting material layers, and in particular relates to a clinker-free casting material layer applied to indoor floors. Background Art

[0002] The non-clinker castable layer is a building material castable layer that does not use traditional silicate cement clinker. Material composition: Active mixed material: This is one of the main components of the non-clinker castable layer. Common ones include granulated blast furnace slag, fly ash, volcanic ash, steel slag, etc. After specific treatment, these industrial waste slags have a certain activity. They can react chemically under the action of activators such as alkaline or sulfate to produce gelling properties, giving the material strength. Activator: It is divided into alkaline activators and sulfate activators. Alkaline activators such as lime can react with the components in the active mixed material to promote the strength of the material; sulfate activators such as gypsum can stimulate the potential activity of the active mixed material to form a substance with cementing ability. High later strength: Although the early strength development may be relatively slow, after a long period of maintenance, the strength will gradually increase, which can meet some projects that require later strength. Good water resistance and corrosion resistance: In underwater or humid environments, the non-clinker castable layer can maintain good performance and is suitable for underground and underwater projects. Disadvantages: Low early strength: In the initial stage after construction, the strength of the material grows slowly, which may affect the construction progress and early bearing capacity of the project. Poor frost resistance and atmospheric stability: In cold areas or projects exposed to the atmospheric environment, the performance of the non-clinker cast material layer may be affected to a certain extent, and weathering and other phenomena may occur, requiring additional protective measures. Preparation method: Raw material processing: The active mixed materials are screened, crushed, etc. to ensure that their particle size and quality meet the requirements. The stimulator also needs to be ground or otherwise processed according to the specific situation to ensure that it can fully exert its stimulating effect.

[0003] The existing non-clinker casting material layer of indoor floors is a single concrete layer. When in use, the casting material layer absorbs moisture, which can easily reduce the atmospheric stability of the concrete layer over a long period of time. At the same time, the air permeability and frost resistance of the concrete layer are poor.

[0004] Therefore, there is a need for a clinker-free casting material layer for indoor floors to solve the problem in the prior art that the casting material layer absorbs moisture internally, which easily causes the atmospheric stability of the concrete layer to decrease over a long period of time, and the concrete layer has poor air permeability and frost resistance. Summary of the invention

[0005] The object of the present invention is to provide a clinker-free casting material layer for indoor floors to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a clinker-free casting material layer used for indoor floors, comprising a mold, a first concrete is arranged inside the mold, a silica aerogel is arranged on the top surface of the first concrete, a second concrete is arranged on the top surface of the silica aerogel, an antifreeze coating is arranged on the top surface of the second concrete, three corrugated aluminum alloys are arranged inside the silica aerogel, and three plate-type aluminum alloys are arranged on both sides of the first concrete.

[0007] Furthermore, a first support frame is provided on one side of the interior of the mold, a plurality of evenly distributed second support frames are provided on the interior of the mold, a third support frame is provided on the other side of the interior of the mold, four side holes are opened on one side of the second support frame and the third support frame, four connecting rods are fixed on one side of the first support frame, and the third support frame and a plurality of the second support frames are engaged with the connecting rods through the side holes.

[0008] Furthermore, a grille net is fixed to one side of the first support frame and a plurality of the second support frames respectively.

[0009] Furthermore, a stabilizing bar is arranged between the top surfaces of the first supporting frame, the plurality of the second supporting frames and the third supporting frame.

[0010] Furthermore, four evenly distributed first docking holes are formed on the top surface of the second support frame, and three evenly distributed second docking holes are formed on the top surface of the second support frame, and the second docking hole is located between two adjacent first docking holes.

[0011] Furthermore, three third docking holes are formed on the top surface of the first support frame, and four fourth docking holes are formed on the top surface of the third support frame. The third docking holes correspond to the second docking holes, and the fourth docking holes correspond to the first docking holes.

[0012] Furthermore, seven docking columns are fixed to the bottom surface of the stabilizing bar, and the docking columns on the top surfaces of the first support frame and the second support frame on one side are correspondingly engaged in the first docking hole, the second docking hole and the third docking hole, and the docking columns on the top surfaces of two adjacent second support frames are correspondingly engaged in the first docking hole and the second docking hole, and the docking columns on the top surfaces of the second support frame and the third support frame on the other side are correspondingly engaged in the first docking hole, the second docking hole and the fourth docking hole.

[0013] Furthermore, the stabilizing strip is a bent structure.

[0014] Furthermore, the grid mesh is a rectangular structure.

[0015] Compared with the prior art, the present invention provides a non-clinker casting material layer for indoor flooring, which has at least the following beneficial effects: (1) The silica aerogel is provided to prevent moisture from being absorbed into the first concrete, thereby improving the atmospheric stability of the first concrete. The antifreeze coating is provided to keep the second concrete breathable and prevent moisture from entering the second concrete, thereby improving the atmospheric stability and air permeability of the first concrete.

[0016] (2) By providing the corrugated aluminum alloy and the plate-shaped aluminum alloy, the antifreeze performance of the first concrete and the second concrete is improved, thereby avoiding damage to the first concrete and the second concrete.

[0017] (3) The grid mesh is provided so that the overall ductility of the first concrete after solidification can be improved, and the first support frame, the second support frame, the third support frame and the stabilizing bar are provided so that the overall stability and strength of the formed casting material layer are increased. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the cross-sectional structure of the mold of the present invention; Figure 3 It is a schematic diagram of the structure of the plate-shaped aluminum alloy part of the present invention; Figure 4 For the present invention Figure 3 A is a schematic diagram of the partially enlarged structure of the middle part; Figure 5 This is a schematic diagram of the connecting rod structure of the present invention; Figure 6 This is a schematic diagram of the grid structure of the present invention; Figure 7 This is a schematic diagram of the structure of the stabilizing strip of the present invention; Figure 8 It is a schematic diagram of the second support frame structure of the present invention.

[0019] In the figure: 100, mold; 101, first support frame; 102, connecting rod; 103, second support frame; 104, side hole; 105, third support frame; 200, first concrete; 201, silica aerogel; 202, second concrete; 203, applying antifreeze coating; 300, corrugated aluminum alloy; 301, plate aluminum alloy; 400, stabilizing bar; 401, docking column; 402, first docking hole; 403, second docking hole; 500. Grille mesh. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be clearly and completely described in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all of the embodiments. It should be noted that, in the absence of conflict, the embodiments in the present disclosure and the features in the embodiments can be combined, separated, interchanged and / or rearranged with each other. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.

[0021] In the accompanying drawings, the size and relative size of components may be exaggerated for clarity and / or descriptive purposes. When the exemplary embodiments may be implemented differently, a specific process sequence may be performed in a different order than described. For example, two successively described processes may be performed substantially simultaneously or in an order opposite to the order described. In addition, the same reference numerals represent the same components.

[0022] The terms used here are for the purpose of describing specific embodiments, and are not intended to be restrictive. As used here, unless the context clearly indicates otherwise, the singular forms "one (kind, person)" and "said (the)" are also intended to include plural forms. In addition, when the terms "comprise" and / or "include" and their variations are used in this specification, it is explained that there are stated features, integral bodies, steps, operations, parts, assemblies and / or their groups, but it is not excluded that there are or add one or more other features, integral bodies, steps, operations, parts, assemblies and / or their groups. It should also be noted that, as used here, the terms "substantially", "approximately" and other similar terms are used as approximate terms and not as degree terms, so that they are used to explain the inherent deviations of the measured values, calculated values ​​and / or the values ​​provided that will be recognized by those of ordinary skill in the art.

[0023] A specific embodiment of the present invention, as Figure 1-Figure 8 As shown, a clinker-free casting material layer for indoor floors is disclosed, including a mold 100, wherein a first concrete 200 is arranged inside the mold 100, a silica aerogel 201 is arranged on the top surface of the first concrete 200, a second concrete 202 is arranged on the top surface of the silica aerogel 201, an antifreeze coating 203 is arranged on the top surface of the second concrete 202, three corrugated aluminum alloys 300 are arranged inside the silica aerogel 201, and three plate-type aluminum alloys 301 are arranged on both sides of the first concrete 200.

[0024] As a further solution of the present invention, a first support frame 101 is provided on one side of the mold 100, a plurality of evenly distributed second support frames 103 are provided on the inside of the mold 100, a third support frame 105 is provided on the other side of the mold 100, four side holes 104 are opened on one side of the second support frame 103 and the third support frame 105, four connecting rods 102 are fixed on one side of the first support frame 101, and the third support frame 105 and a plurality of the second support frames 103 are engaged with the connecting rods 102 through the side holes 104.

[0025] By providing the first support frame 101 , the second support frame 103 and the third support frame 105 , the support capacity of the formed casting material layer can be enhanced, thereby increasing the overall strength.

[0026] The present solution has the following working process: when pouring the non-clinker pouring material layer, firstly, a plurality of second support frames 103 and a third support frame 105 are clamped on the four connecting rods 102, and then a plurality of stabilizing bars 400 are correspondingly clamped on the first docking hole 402, the second docking hole 403, the third docking hole and the fourth docking hole through the docking column 401, so that the stabilizing bars 400 are evenly distributed on the top surfaces of the first support frame 101, the plurality of second support frames 103 and the third support frame 105, and then the formed structure is placed in the mold 100, and the first concrete 200 is poured into the mold 100, and then three plate-shaped aluminum alloys 301 are respectively inserted into both sides of the top surface of the first concrete 200, and then Continue pouring the first concrete 200 until the first concrete 200 covers the top surface of the stabilizing strip 400, then pour the silica aerogel 201 onto the top surface of the first concrete 200, then put the three corrugated aluminum alloys 300 into the silica aerogel 201 in sequence, so that the silica aerogel 201 covers the three corrugated aluminum alloys 300, then pour the second concrete 202 onto the top surface of the silica aerogel 201, and finally pour the antifreeze coating 203 onto the top surface of the second concrete 202, wait for the first concrete 200, the silica aerogel 201, the second concrete 202 and the antifreeze coating 203 to solidify, and finally take out the solidified casting material layer.

[0027] According to the above working process, it can be known that: by setting the silica aerogel 201, the first concrete 200 will not absorb moisture, thereby improving the atmospheric stability of the first concrete 200, and by setting the antifreeze coating 203, the second concrete 202 can remain breathable, while preventing moisture from entering the second concrete 202, thereby improving the atmospheric stability and air permeability of the first concrete 200.

[0028] By providing the corrugated aluminum alloy 300 and the plate-shaped aluminum alloy 301 , the antifreeze performance of the first concrete 200 and the second concrete 202 is improved, thereby avoiding the first concrete 200 and the second concrete 202 from being damaged.

[0029] By setting the grid mesh 500, the overall ductility of the first concrete 200 after solidification can be improved, and by setting the first support frame 101, the second support frame 103, the third support frame 105 and the stabilizing bar 400, the overall stability and strength of the formed casting material layer are increased.

[0030] As a further solution of the present invention, a grille net 500 is fixed to one side of the first support frame 101 and a plurality of the second support frames 103 .

[0031] By providing the grid mesh 500 , the overall ductility of the first concrete 200 after solidification can be improved.

[0032] As a further solution of the present invention, a stabilizing bar 400 is disposed between the top surfaces of the first supporting frame 101 , the plurality of the second supporting frames 103 , and the third supporting frame 105 .

[0033] By providing the stabilizing bar 400 , the stability of the top surfaces of the first supporting frame 101 , the second supporting frame 103 and the third supporting frame 105 can be further increased.

[0034] As a further solution of the present invention, four evenly distributed first docking holes 402 are opened on the top surface of the second support frame 103, and three evenly distributed second docking holes 403 are opened on the top surface of the second support frame 103. The second docking hole 403 is located between two adjacent first docking holes 402.

[0035] By providing the first docking hole 402 and the second docking hole 403 , the docking pole 401 can be engaged in the first docking hole 402 and the second docking hole 403 .

[0036] As a further solution of the present invention, three third docking holes are opened on the top surface of the first support frame 101, and four fourth docking holes are opened on the top surface of the third support frame 105. The third docking holes correspond to the second docking holes 403, and the fourth docking holes correspond to the first docking holes 402.

[0037] By providing the third docking hole and the fourth docking hole, the docking pole 401 can be engaged in the third docking hole and the fourth docking hole.

[0038] As a further solution of the present invention, seven docking poles 401 are fixed to the bottom surface of the stabilizing bar 400, and the docking poles 401 on the top surface of the first support frame 101 and the second support frame 103 on one side are correspondingly engaged in the first docking hole 402, the second docking hole 403 and the third docking hole, and the docking poles 401 on the top surfaces of two adjacent second support frames 103 are correspondingly engaged in the first docking hole 402 and the second docking hole 403, and the docking poles 401 on the top surfaces of the second support frame 103 and the third support frame 105 on the other side are correspondingly engaged in the first docking hole 402, the second docking hole 403 and the fourth docking hole.

[0039] The stabilizing bar 400 can be connected between the top surfaces of the first support frame 101 , the second support frame 103 and the third support frame 105 by means of the provided docking column 401 , the first docking hole 402 , the second docking hole 403 , the third docking hole and the fourth docking hole.

[0040] As a further solution of the present invention, the stabilizing bar 400 is a bent structure.

[0041] By providing the stabilizing bar 400 , the supporting capabilities of the top surfaces of the first supporting frame 101 , the second supporting frame 103 and the third supporting frame 105 can be enhanced.

[0042] As a further solution of the present invention, the grid mesh 500 is a rectangular structure.

[0043] By providing the grid mesh 500 , the overall ductility of the first concrete 200 after solidification can be improved.

[0044] In summary: when pouring the non-clinker casting material layer, firstly, a plurality of second support frames 103 and a third support frame 105 are clamped on the four connecting rods 102, and then a plurality of stabilizing bars 400 are correspondingly clamped on the first docking hole 402, the second docking hole 403, the third docking hole and the fourth docking hole through the docking column 401, so that the stabilizing bars 400 are evenly distributed on the top surfaces of the first support frame 101, the plurality of second support frames 103 and the third support frame 105, and then the formed structure is placed in the mold 100, and the first concrete 200 is poured into the mold 100, and then three plate-shaped aluminum alloys 301 are respectively inserted into both sides of the top surface of the first concrete 200, and the second concrete 200 is poured. A concrete 200 is poured until the first concrete 200 covers the top surface of the stabilizing strip 400, and then the silica aerogel 201 is poured into the top surface of the first concrete 200, and then the three corrugated aluminum alloys 300 are sequentially placed into the silica aerogel 201, so that the silica aerogel 201 covers the three corrugated aluminum alloys 300, and then the second concrete 202 is poured into the top surface of the silica aerogel 201, and finally the antifreeze coating 203 is poured into the top surface of the second concrete 202, and the first concrete 200, the silica aerogel 201, the second concrete 202 and the antifreeze coating 203 are waited for to solidify, and finally the solidified casting material layer is taken out.

[0045] Among them, a carbon black sunscreen is added inside the silica aerogel 201 .

[0046] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A clinker-free casting material layer for indoor floor, comprising a mold (100), characterized in that: A first concrete (200) is arranged inside the mold (100), a silica aerogel (201) is arranged on the top surface of the first concrete (200), a second concrete (202) is arranged on the top surface of the silica aerogel (201), an antifreeze coating (203) is arranged on the top surface of the second concrete (202), three corrugated aluminum alloys (300) are arranged inside the silica aerogel (201), and three plate-shaped aluminum alloys (301) are arranged on both sides of the first concrete (200).

2. The non-clinker casting material layer for indoor flooring according to claim 1, characterized in that: A first support frame (101) is arranged on one side of the mold (100), a plurality of evenly distributed second support frames (103) are arranged on the inside of the mold (100), a third support frame (105) is arranged on the other side of the mold (100), four side holes (104) are opened on one side of the second support frame (103) and the third support frame (105), four connecting rods (102) are fixed on one side of the first support frame (101), and the third support frame (105) and a plurality of the second support frames (103) are engaged with the connecting rods (102) through the side holes (104).

3. The non-clinker casting material layer for indoor flooring according to claim 2, characterized in that: A grille net (500) is respectively fixed to one side of the first support frame (101) and a plurality of the second support frames (103).

4. The non-clinker casting material layer for indoor flooring according to claim 3, characterized in that: A stabilizing strip (400) is provided between the top surfaces of the first supporting frame (101), a plurality of the second supporting frames (103), and the third supporting frame (105).

5. The non-clinker casting material layer used for indoor floor according to claim 4, characterized in that: The top surface of the second support frame (103) is provided with four evenly distributed first docking holes (402), the top surface of the second support frame (103) is provided with three evenly distributed second docking holes (403), and the second docking holes (403) are located between two adjacent first docking holes (402).

6. The non-clinker casting material layer used for indoor floor according to claim 5, characterized in that: The top surface of the first support frame (101) is provided with three third docking holes, and the top surface of the third support frame (105) is provided with four fourth docking holes, the third docking holes corresponding to the second docking holes (403), and the fourth docking holes corresponding to the first docking holes (402).

7. The non-clinker casting material layer used for indoor floor according to claim 6, characterized in that: Seven docking posts (401) are fixed to the bottom surface of the stabilizing bar (400); the docking posts (401) on the top surfaces of the first supporting frame (101) and the second supporting frame (103) on one side are correspondingly engaged in the first docking hole (402), the second docking hole (403) and the third docking hole; the docking posts (401) on the top surfaces of two adjacent second supporting frames (103) are correspondingly engaged in the first docking hole (402) and the second docking hole (403); and the docking posts (401) on the top surfaces of the second supporting frame (103) and the third supporting frame (105) on the other side are correspondingly engaged in the first docking hole (402), the second docking hole (403) and the fourth docking hole.

8. The non-clinker casting material layer used for indoor floor according to claim 7, characterized in that: The stabilizing strip (400) is a bent structure.

9. The non-clinker casting material layer used for indoor floor according to claim 8, characterized in that: The grid mesh (500) is a rectangular structure.

Images