Workpiece threaded hole location degree detection equipment

By designing automated workpiece threaded hole position detection equipment, the problems of low manual detection efficiency and high cost of automated equipment in the existing technology have been solved, efficient and accurate threaded hole position detection has been achieved, and production efficiency and product quality have been improved.

CN119354042APending Publication Date: 2025-01-24NINGBO ZEE AUTOMATION EQUIP
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Patent Information

Application Number
CN202411518913.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-01-24

AI Technical Summary

Technical Problem

During the existing flange production and processing, threaded hole position detection relies on manual operation, low efficiency and poor accuracy, and the automation equipment is complex and has high cost, which cannot meet the requirements of large-scale production and high precision.

Method used

A workpiece threaded hole position detection equipment is designed, including a transportation module, a detection module, a grabbing module and a control module. The workpiece is transported to the detection station through an automated process, and the imaging module and light source are used for detection to achieve automated detection.

Benefits of technology

It realizes efficient and accurate automated detection of flange threaded hole position, improves detection efficiency and product quality, reduces labor costs, and has a wide range of applications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The embodiment of the invention provides workpiece threaded hole position accuracy detection equipment, and relates to the field of machining. The workpiece threaded hole location degree detection device comprises a conveying module, a detection module, a grabbing module and a control module, the conveying module is used for conveying a workpiece to a detection station, the detection module is installed on the detection station and used for detecting the threaded hole location degree of the workpiece, and the grabbing module is movably arranged relative to the detection module and used for grabbing the workpiece. The grabbing module is used for grabbing the workpieces on the conveying module to the detection module, and the control module is connected with the conveying module, the detection module and the grabbing module at the same time. When the workpiece reaches a detection station along with the conveying module, the control module drives the grabbing module to grab the workpiece on the conveying module and move the workpiece to the detection module, and the detection module detects the position degree of a threaded hole of the workpiece under driving of the control module and transmits a detection result to the control module. Therefore, the detection work of the workpiece is completed. The detection efficiency is higher, and the use is more convenient.
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Description

Technical Field

[0001] The invention relates to the technical field of mechanical processing, and in particular to a workpiece threaded hole position detection device. Background Art

[0002] In the existing flange production and processing process, the position detection of the threaded holes on the flange usually relies on manual operation. The traditional method is for workers to use tools such as vernier calipers and plug gauges to measure and check whether the threaded holes on the flange meet the design requirements. This method is not only inefficient, but also greatly affected by human factors, and it is difficult to ensure the consistency and accuracy of the test results. Especially in the context of large-scale production and high-precision requirements, manual inspection cannot meet the requirements of modern industry for quality and efficiency. In addition, manual inspection requires a lot of manpower costs, which increases the operating pressure of production enterprises. Therefore, how to realize the automation of the position detection of threaded holes on flanges has become a key issue in improving production efficiency and product quality. In the prior art, although there are some automated detection equipment, these equipment are often complex in structure, high in cost, and have a limited scope of application, and cannot well meet the diverse needs in actual production.

[0003] Therefore, developing an efficient, accurate and economical automated detection method and technology is of great practical significance. Summary of the invention

[0004] The invention provides a workpiece threaded hole position detection device, which can automatically detect the position of the threaded hole on the flange, has high efficiency and accuracy in detection, and is easy to use.

[0005] The embodiments of the present invention can be implemented as follows:

[0006] An embodiment of the present invention provides a workpiece threaded hole position detection device, which includes:

[0007] A conveying module, used for conveying the workpiece to the inspection station;

[0008] A detection module, the detection module is installed at the detection station, and the detection module is used to detect the position of the threaded hole of the workpiece;

[0009] A grabbing module, the grabbing module is movably arranged relative to the detection module, and the grabbing module is used to grab the workpiece on the conveying module to the detection module;

[0010] A control module is connected to the conveying module, the detection module and the grabbing module at the same time.

[0011] Optionally, the detection module includes a detection table and a detector, the detector can be movably arranged on the detection table, the detection table is used to carry the workpiece, the detector is connected to the control module, and the detector is used to detect the workpiece placed on the detection table under the drive of the control module.

[0012] Optionally, the detector includes an imaging module and a light source, wherein the light source is used to emit light toward the workpiece, and the imaging module is used to take a picture of the workpiece and transmit imaging information to the control module.

[0013] Optionally, the imaging module is a camera.

[0014] Optionally, the detection module also includes a sensor and a driver, both of which are connected to the control module. The driver is used to connect to the workpiece, thereby driving the workpiece to rotate relative to the detection table. The control module is used to drive the driver to start without receiving the sensor signal from the sensor, so that the driver drives the workpiece to rotate.

[0015] Optionally, the sensor is a proximity switch.

[0016] Optionally, the grabbing module includes a grabbing cylinder and at least two struts, the grabbing cylinder is connected to the control module, the at least two struts are connected to the grabbing cylinder, the grabbing cylinder drives at least two struts to perform lifting movements, and the at least two struts are used to abut against the workpiece.

[0017] Optionally, the grasping module further comprises a translation cylinder, which is connected to the control module and is also connected to the at least two support rods, and is used to drive the at least two support rods to move closer to or away from each other.

[0018] Optionally, the number of the support rods is three.

[0019] Optionally, the conveying module includes a conveying belt and a clamping block, wherein the clamping block is installed on the conveying belt and is used to clamp with the workpiece.

[0020] The beneficial effects of the workpiece threaded hole position detection device according to the embodiment of the present invention include, for example:

[0021] The workpiece threaded hole position detection device includes a conveying module, a detection module, a grabbing module and a control module, which are used to convey the workpiece to the detection station. The detection module is installed at the detection station. The detection module is used to detect the threaded hole position of the workpiece. The grabbing module is movably arranged relative to the detection module. The grabbing module is used to grab the workpiece on the conveying module to the detection module. The control module is connected to the conveying module, the detection module and the grabbing module at the same time. When in use, the conveying module continuously transports the workpiece. When the workpiece follows the conveying module to reach the detection station, the control module drives the grabbing module to grab the workpiece on the conveying module and move the workpiece to the detection module. The detection module detects the threaded hole position of the workpiece under the drive of the control module and transmits the detection result to the control module. Thereby completing the detection of the workpiece. The workpiece threaded hole position detection device can realize automatic detection, with higher detection efficiency and more convenient use. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0023] Figure 1 A schematic diagram of the structure of the workstation threaded hole position detection device provided in this embodiment;

[0024] Figure 2 This is a schematic diagram of the structures of the capture module and the detection module provided in this embodiment.

[0025] Icons: 10- conveying module; 20- detection module; 21- detection table; 30- grasping module; 31- support rod; 40- positioning table; 50- positioning manipulator; 101- flange. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0027] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0029] In the description of the present invention, it should be noted that if the terms "upper", "lower", "inside", "outside", etc. appear to indicate an orientation or position relationship, they are based on the orientation or position relationship shown in the accompanying drawings, or are the orientation or position relationship in which the product of the invention is usually placed when used. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0030] In addition, the terms “first”, “second”, etc., if used, are merely used to distinguish between the descriptions and should not be understood as indicating or implying relative importance.

[0031] It should be noted that, in the absence of conflict, the features in the embodiments of the present invention may be combined with each other.

[0032] In the existing flange production and processing process, the position detection of the threaded holes on the flange usually relies on manual operation. The traditional method is for workers to use tools such as vernier calipers and plug gauges to measure and check whether the threaded holes on the flange meet the design requirements. This method is not only inefficient, but also greatly affected by human factors, and it is difficult to ensure the consistency and accuracy of the test results. Especially in the context of large-scale production and high-precision requirements, manual inspection cannot meet the requirements of modern industry for quality and efficiency. In addition, manual inspection requires a lot of manpower costs, which increases the operating pressure of production enterprises. Therefore, how to realize the automation of the position detection of threaded holes on flanges has become a key issue in improving production efficiency and product quality. In the prior art, although there are some automated detection equipment, these equipment are often complex in structure, high in cost, and have a limited scope of application, and cannot well meet the diverse needs in actual production.

[0033] Therefore, developing an efficient, accurate and economical automated detection method and technology is of great practical significance.

[0034] Please refer to Figure 1-Figure 2This embodiment provides a workpiece threaded hole position detection device, which can effectively improve the above-mentioned technical problems. It can automatically detect the position of the threaded hole on the flange 101, with efficient and accurate detection and easy use.

[0035] Please refer to Figure 1 The present embodiment provides a workpiece threaded hole position detection device including a conveying module 10, a detection module 20, a gripping module 30 and a control module, which are used to convey the workpiece to the detection station, the detection module 20 is installed at the detection station, the detection module 20 is used to detect the threaded hole position of the workpiece, the gripping module 30 is movably arranged relative to the detection module 20, the gripping module 30 is used to grip the workpiece on the conveying module 10 to the detection module 20, and the control module is connected to the conveying module 10, the detection module 20 and the gripping module 30 at the same time.

[0036] It should be noted that the workpiece threaded hole position detection device provided in this embodiment is mainly used to detect the threaded holes of the flange 101. In other embodiments, the workpiece threaded hole position detection device can also be used to detect the threaded hole position on other workpieces, which will not be described in detail here.

[0037] In this embodiment, the detection module 20 includes a detection platform 21 and a detector, the detector is movably arranged on the detection platform 21, the detection platform 21 is used to carry the workpiece, the detector is connected to the control module, and the detector is used to detect the workpiece placed on the detection platform 21 under the drive of the control module. Among them, the workpiece is placed on the top surface of the detection platform 21, and the shape of the top surface of the detection platform 21 is adapted to the shape of the flange 101.

[0038] Specifically, the detector includes an imaging module and a light source. The light source is used to emit light toward the workpiece. The imaging module is used to take a picture of the workpiece and transmit the imaging information to the control module.

[0039] In this embodiment, the imaging module is a camera.

[0040] When working, the light source emits light toward the workpiece, so that the imaging module can clearly take a picture of the threaded hole. After taking the picture, the imaging module transmits the imaging information to the control module. The control module is used to compare the captured picture with the preset picture to obtain the detection result to detect whether the position of the threaded hole of the flange 101 meets the standard.

[0041] It should also be noted that when the workpiece is being inspected, since the detector needs to enter the threaded hole for inspection, the placement of the workpiece on the inspection table 21 is very important. Only after the threaded hole of the workpiece and the position of the detector are aligned, the detector can accurately detect the position of the threaded hole. In order to ensure successful inspection, the inspection module 20 provided in this embodiment also includes a sensor and a driver. The sensor and the driver are both connected to the control module. The driver is used to connect to the workpiece, thereby driving the workpiece to rotate relative to the inspection table 21. The control module is used to drive the driver to start when the sensor signal is not received, so that the driver drives the workpiece to rotate.

[0042] Specifically, the sensor is a proximity switch. When the position of the threaded hole of the workpiece is aligned with the position of the detector, the workpiece will block the sensor, thereby causing the sensor to send a signal.

[0043] During operation, the grabbing module 30 places the workpiece on the detection table 21. When the control module does not receive a signal from the sensor, it indicates that the workpiece is not at the detection station at this time. At this time, the control module controls the driver to start, and the driver drives the workpiece to rotate on the detection table 21; when the workpiece rotates to the detection station, the workpiece will block the proximity switch. At this time, the proximity switch sends a signal to the control module. After receiving the signal from the proximity switch, the control module controls the driver to stop working.

[0044] In this embodiment, the driver is a driving motor.

[0045] It can be understood that a through hole is passed through the detection table 21 , and the driving end of the driver is connected to the workpiece through the through hole, thereby driving the workpiece to rotate on the detection table 21 .

[0046] It should also be explained that the grabbing module 30 includes a grabbing cylinder and at least two struts 31. The grabbing cylinder is connected to the control module. At least two struts 31 are connected to the grabbing cylinder. The grabbing cylinder drives at least two struts 31 to perform lifting movements. At least two struts 31 are used to abut against the workpiece.

[0047] Optionally, the grabbing module 30 further includes a translation cylinder, which is connected to the control module and is simultaneously connected to at least two support rods 31 , and is used to drive at least two support rods 31 to move closer to or away from each other.

[0048] In this embodiment, there are three support rods 31. In other embodiments, the number of support rods 31 may be increased or decreased, which is not specifically limited here.

[0049] More specifically, the conveying module 10 includes a conveying belt and a clamping block, wherein the clamping block is installed on the conveying belt and is used for clamping with the workpiece.

[0050] In this embodiment, the conveyor belt is connected to the control module, and the control module drives the conveyor belt to move. When the workpiece is placed on the conveyor belt, the workpiece is clamped on the clamping block.

[0051] There are several card blocks, which are arranged in sequence and at intervals along the conveying direction of the conveyor belt.

[0052] In this embodiment, the clamping block is a circular ring structure, and a plurality of clamping slots are arranged on the clamping block, and the plurality of clamping slots are arranged at intervals along the circumferential direction, and when the workpiece is placed on the clamping block, the workpiece is clamped in the plurality of clamping slots at the same time, thereby realizing clamping. There are three clamping slots.

[0053] In other embodiments, the number of card slots may be increased or decreased, which is not specifically limited herein.

[0054] In this embodiment, the workpiece threaded hole position detection equipment also includes a positioning table 40 and a positioning robot 50. The positioning table 40 and the detection table 21 are arranged at intervals. The workpiece after detection is moved to the positioning table 40 through the grasping module 30, and the positioning robot 50 positions the workpiece.

[0055] Specifically, the positioning robot 50 includes a lifting cylinder, an inner support block, a positioning column and a step block. The lifting cylinder is connected to the step block and is used to drive the step block to perform lifting and lowering movements. The step block is provided with three steps. The positioning column is arranged in the middle of the step block, and the inner support block is located outside the step block. The lifting cylinder drives the step block to move down to the position of the flange 101. The three steps of the step block are abutted and positioned with the internal structure of the flange 101 in turn. The positioning column and the inner support block follow the step block into the inner circle of the flange 101. After the flange 101 is positioned, the inner support block abuts with the inner circle of the flange 101, and the lifting cylinder drives the step block to rise, thereby causing the inner support block to drive the flange 101 to rise.

[0056] In addition, the workpiece threaded hole position detection device also includes an airtightness detection device, and the positioning robot 50 moves the flange 101 to the airtightness detection device for airtightness detection.

[0057] It should be noted that the airtightness detection device is a conventional detection device. Before the flange 101 enters the airtightness detection device, the shell of the airtightness detection device rises under the drive of the cylinder, and the positioning manipulator 50 drives the flange 101 to move into the inspection fixture of the airtightness detection device to ensure that the flange 101 can be smoothly placed in the inspection fixture, and then the shell of the airtightness detection device descends with the cylinder, and finally the airtightness detection of the workpiece is performed.

[0058] In summary, the embodiment of the present invention provides a workpiece threaded hole position detection device, which includes a conveying module 10, a detection module 20, a grabbing module 30 and a control module, which is used to convey the workpiece to the detection station, the detection module 20 is installed at the detection station, the detection module 20 is used to detect the threaded hole position of the workpiece, the grabbing module 30 is movably arranged relative to the detection module 20, the grabbing module 30 is used to grab the workpiece on the conveying module 10 to the detection module 20, and the control module is connected to the conveying module 10, the detection module 20 and the grabbing module 30 at the same time. When in use, the conveying module 10 continuously transports the workpiece, and when the workpiece follows the conveying module 10 to reach the detection station, the control module drives the grabbing module 30 to grab the workpiece on the conveying module 10 and move the workpiece to the detection module 20. The detection module 20 detects the threaded hole position of the workpiece under the drive of the control module, and transmits the detection result to the control module. Thereby completing the detection of the workpiece. The workpiece threaded hole position detection device can realize automatic detection, with higher detection efficiency and more convenient use.

[0059] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed by the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. A workpiece threaded hole position detection device, characterized in that: include: A conveying module (10), used for conveying the workpiece to the inspection station; A detection module (20), the detection module (20) being installed at the detection station, and the detection module (20) being used to detect the position of the threaded hole of the workpiece; a grabbing module (30), the grabbing module (30) being movably arranged relative to the detection module (20), the grabbing module (30) being used to grab a workpiece on the conveying module (10) to the detection module (20); A control module, wherein the control module is simultaneously connected to the conveying module (10), the detection module (20) and the grasping module (30).

2. The workpiece threaded hole position detection device according to claim 1, characterized in that: The detection module (20) comprises a detection platform (21) and a detector, wherein the detector is movably arranged on the detection platform (21), the detection platform (21) is used to carry a workpiece, the detector is connected to the control module, and the detector is used to detect the workpiece placed on the detection platform (21) under the drive of the control module.

3. The workpiece threaded hole position detection device according to claim 2, characterized in that: The detector comprises an imaging module and a light source, wherein the light source is used to emit light toward the workpiece, and the imaging module is used to take a picture of the workpiece and transmit imaging information to the control module.

4. The workpiece threaded hole position detection device according to claim 3, characterized in that: The imaging module is a camera.

5. The workpiece threaded hole position detection device according to claim 2, characterized in that: The detection module (20) also includes a sensor and a driver, wherein the sensor and the driver are both connected to the control module, the driver is used to connect to the workpiece, thereby driving the workpiece to rotate relative to the detection platform (21), and the control module is used to drive the driver to start when the sensor signal of the sensor is not received, so that the driver drives the workpiece to rotate.

6. The workpiece threaded hole position detection device according to claim 5, characterized in that: The sensor is a proximity switch.

7. The workpiece threaded hole position detection device according to claim 1, characterized in that: The grabbing module (30) comprises a grabbing cylinder and at least two support rods (31); the grabbing cylinder is connected to the control module; the at least two support rods (31) are connected to the grabbing cylinder; the grabbing cylinder drives the at least two support rods (31) to perform lifting movements; and the at least two support rods (31) are used to abut against the workpiece.

8. The workpiece threaded hole position detection device according to claim 7, characterized in that: The grasping module (30) further comprises a translation cylinder, which is connected to the control module and is also connected to the at least two support rods (31), and is used to drive the at least two support rods (31) to move closer to or farther from each other.

9. The workpiece threaded hole position detection device according to claim 7, characterized in that: The number of the support rods (31) is three.

10. The workpiece threaded hole position detection device according to any one of claims 1 to 9, characterized in that: The conveying module (10) comprises a conveying belt and a clamping block, wherein the clamping block is installed on the conveying belt and is used for clamping with a workpiece.

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