Fabric heat insulation testing device

Abstract

The invention discloses a fabric heat insulation testing device, and relates to the technical field of heat insulation testing devices.The fabric heat insulation testing device comprises a control box, a detection chamber is fixedly connected to the top of the control box, a display panel is fixedly installed on the front face of the control box, a control system is arranged in the display panel, and the interior of the detection chamber is divided into an upper layer and a lower layer; an electric heater is fixedly installed at the bottom of the inner wall of the lower layer and externally connected with a power source, a first clamping block is arranged on the left side of the lower layer of the detection chamber, a first sleeve is connected to the inner wall of a top plate of the first clamping block in a penetrating mode, and a first fixing bolt is connected to the interior of the first sleeve through bolts; a thickness sensor is fixedly installed at the top of the bottom of the first clamping block, a second clamping block is arranged on the right side of the lower layer of the detection chamber, and a second sleeve is connected to the inner wall of the top of the second clamping block in a penetrating mode, by arranging the detection chamber, the heat insulation performance of the fabric is automatically detected, manual detection is avoided, and the detection efficiency is improved.

Description

Technical Field

[0001] The invention relates to the technical field of thermal insulation testing devices, in particular to a thermal insulation testing device for fabrics. Background Art

[0002] Fabric is the material used to make clothing. As one of the three elements of clothing, fabric can not only interpret the style and characteristics of clothing, but also directly affect the color and shape of clothing. Different fabrics have different air permeability, moisture absorption, warmth retention and other properties. For example, cotton fabric has good air permeability and moisture absorption, is comfortable to wear, and has good warmth retention. It is the most ideal fabric for children's clothing. When choosing fabric, you must confirm the fabric's air permeability, warmth retention, moisture absorption, static electricity and other performance characteristics, and then consider the fabric's stiffness, weight, softness, hardness and drape to consider what kind of shape and style it is suitable for.

[0003] Thermal insulation refers to the thermal conductivity of an object. Thermal insulation is also called thermal insulation. It is the property of a material that blocks heat transfer to varying degrees. It is generally the ability to reduce the impact of the outdoor comprehensive temperature on the indoor surface temperature by resisting the entry of outdoor heat through the building's external envelope structure. Generally, the unit volume thermal conductivity of the medium is used as a simple and comprehensive measure. The three basic modes of heat conduction must also be considered: radiation, convection, and transfer.

[0004] As global temperatures rise, especially in high-temperature working environments (especially outdoor work in hot summer and high-temperature workplaces such as steel and oil), continuous high temperatures can cause workers to feel a lot of physical discomfort and are very likely to cause a series of changes in physiological functions, which are very harmful to the human body. Therefore, the thermal insulation performance of fabrics is particularly important. Testing the thermal insulation performance of fabrics can guide people to develop fabrics with better thermal insulation. At present, workers are usually required to manually test the thermal insulation performance of fabrics. Workers need to observe the fabrics in real time and record temperature changes, which wastes manpower, and the measurement results are prone to errors and cannot be accurately measured. Therefore, it is necessary to design a fabric thermal insulation test device. Summary of the invention

[0005] The purpose of the present invention is to provide a fabric thermal insulation testing device to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: a fabric thermal insulation testing device, comprising a control box;

[0007] The top of the control box is fixedly connected with a detection chamber;

[0008] A display panel is fixedly installed on the front of the control box, and a control system is arranged inside the display panel;

[0009] The interior of the detection chamber is divided into two layers, an upper layer and a lower layer, an electric heater is fixedly installed on the bottom of the inner wall of the lower layer, and the electric heater is externally connected to a power supply;

[0010] A first clamping block is provided on the left side of the lower layer of the detection chamber, a first sleeve is connected through the inner wall of the top plate of the first clamping block, a first fixing bolt is connected to the internal bolt of the first sleeve, and a thickness sensor is fixedly installed on the top of the bottom of the first clamping block;

[0011] A second clamping block is provided on the right side of the lower layer of the detection chamber, a second sleeve is connected through the top inner wall of the second clamping block, and a second fixing bolt is connected to the inner bolt of the second sleeve;

[0012] A timer is also fixedly mounted on the right side wall of the lower layer of the detection chamber;

[0013] A solar simulator is provided on the rear surface of the lower layer of the detection chamber, a first fixing plate is fixedly installed on the left side of the top of the detection chamber, a third electrically-controlled telescopic rod is fixedly connected to the side wall of the first fixing plate, a cylinder is fixedly connected to the top of the extended end of the third electrically-controlled telescopic rod, a piston rod is slidably connected to the bottom of the cylinder, and a temperature sensor is fixedly connected to the bottom of the piston rod;

[0014] The left side wall of the detection room is fixedly connected to a fabric collection box, a second fixed plate is fixedly installed on the top of the fabric collection box, a third linear motor is fixedly installed on the side wall of the second fixed plate, a third moving frame is slidably connected to the side wall of the third linear motor, a fourth electrically-controlled telescopic rod is fixedly connected to the side wall of the third moving frame, and an electric clamp is fixedly connected to the top of the extended end of the fourth electrically-controlled telescopic rod.

[0015] According to the above technical solution, a first linear motor is fixedly installed on the left side wall of the lower layer of the detection room, and a first moving frame is slidably connected to the outside of the first linear motor, and a rotating shaft 1 is fixedly connected to the side wall of the first moving frame. The rotating end of the rotating shaft 1 is fixedly connected to the first electrically-controlled telescopic rod, and the rotation of the rotating shaft 1 drives the first electrically-controlled telescopic rod to rotate. A first clamping block is fixedly installed on the top of the extended end of the first electrically-controlled telescopic rod, and a first moving block is slidably connected to the open end of the first clamping block. A linear drive is installed inside the first moving block, and the linear drive can make the first moving block move horizontally at the open end of the first clamping block. An infrared sensor 1 is arranged below the first moving block. When the infrared light of the infrared sensor 1 is blocked, the second moving blocks on both sides will move inward.

[0016] According to the above technical scheme, a second linear motor is fixedly installed on the right side wall of the lower layer of the detection room, and a second moving frame is slidably installed on the outside of the second linear motor, and a side wall of the second moving frame is fixedly connected with a rotating shaft 2, and a rotating section of the rotating shaft 2 is fixedly connected to the second electrically-controlled telescopic rod, and the rotating shaft 1 and the rotating shaft 2 have the same frequency. The rotation of the rotating shaft 2 can drive the second electrically-controlled telescopic rod to rotate, and a second clamping block is fixedly connected to the top of the extended end of the second electrically-controlled telescopic rod, and the second clamping block is the same size as the first clamping block, and the second clamping block is symmetrically placed with the first clamping block, and the open end of the second clamping block is slidably connected with a second moving block, and a linear drive is installed inside the second moving block, and the linear drive can make the second moving block move horizontally at the open end of the second clamping block, and an infrared sensor 2 is arranged below the second moving block. When the infrared rays of the infrared sensor 2 are blocked, the second moving blocks on both sides will move inward.

[0017] According to the above technical solution, a fixed seat is fixedly installed on the rear surface of the lower layer of the detection chamber, a rotating shaft is rotatably connected through both sides of the fixed seat, a driving motor is fixedly connected to one end of the rotating shaft, a rotating frame is fixedly connected to the outside of the rotating shaft, and the solar simulator is fixedly installed on the front wall of the rotating frame. According to the above technical solution, the interior of the fabric collection box is divided into a high-quality area, a qualified area, and an unqualified area.

[0018] According to the above technical solution, the control system includes a heating module, a timing module, a detection module and a collection module. The heating module is used to electrically heat the surface of the fabric or simulate the heating of sunlight. The timing module is used to measure the duration of heating or simulating sunlight on the surface of the fabric. The detection module is used to detect the temperature of the surface of the fabric after heating or simulating sunlight. The collection module is used to collect the fabric after the detection is completed.

[0019] According to the above technical solution, the heating module includes a thickness measuring unit, an electric heating unit, a rotating unit and a simulated irradiation unit. The thickness measuring unit signal is connected to the thickness sensor, the electric heating unit signal is connected to the electric heater, the rotating unit signal is connected to the drive motor, the simulated irradiation unit signal is connected to the solar simulator, and the timing module signal is connected to the timer. The detection module includes a moving unit, a driving unit and a temperature measuring unit. The moving unit signal is connected to the third electrically controlled telescopic rod, the driving unit signal is connected to the cylinder, and the temperature measuring unit signal is connected to the temperature sensor. The collection module includes a telescopic unit, a clamping unit and a left-right moving unit. The telescopic unit signal is connected to the fourth electrically controlled telescopic rod, the clamping unit signal is connected to the electric clamp, and the left-right moving unit signal is connected to the third linear motor.

[0020] According to the above technical solution, the method for using the testing device comprises the following steps:

[0021] S1, the operator places the fabric inside the clamping area of ​​the first clamping block and the second clamping block, rotates the first fixing bolt and the second fixing bolt to fix the fabric, and preheats the fabric to improve the accuracy and stability of the fabric thermal insulation test;

[0022] S2, detect the current fabric thickness and use different heating methods for fabrics of different thicknesses;

[0023] S3, start the timing module to measure the time required for the temperature change on the surface of the fabric to detect the thermal insulation of the surface of the fabric;

[0024] S4, according to the detected heat insulation performance of the fabric surface, start the collection module to collect the fabric after the detection into the fabric collection box.

[0025] According to the above technical solution, the above step S1 also includes the following steps:

[0026] The rotating shaft 1 and the rotating shaft are started simultaneously to drive the first clamping block and the second clamping block to rotate slowly and uniformly, and the solar simulator is started to preheat the fabric to simulate the temperature of the actual environment. The preheating temperature threshold range is set to b, and when the temperature of the front and back sides of the fabric reaches the preheating temperature threshold range, the preheating process ends.

[0027] According to the above technical solution, the above step S2 also includes the following steps:

[0028] When the fabric thickness is below 0.1 mm, it is set as H1 (light and thin fabric), and the simulated irradiation unit is started to simulate sunlight irradiation on the fabric surface, thereby achieving the effect of heating the fabric surface. The fabric surface is irradiated by the solar simulator 23, and no damage is caused to the fabric.

[0029] When the detected fabric thickness is between 0.1-0.3mm and is set as H2 (medium-thick fabric), the electric heating unit controls the electric heater to start, adjusts the temperature of the electric heater to a low level, and electrically heats the fabric of this thickness;

[0030] When the detected fabric thickness is above 0.3mm and is set as H3 (thick fabric), the electric heating unit controls the electric heater to start, adjusts the temperature of the electric heater to a high level, and electrically heats the fabric of this thickness.

[0031] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the present invention, by setting up a detection chamber, automatically detects the thermal insulation performance of the fabric, thereby avoiding manual detection and improving the detection efficiency; a clamping block is provided inside the detection chamber to fix the fabric so that the fabric is not easily moved and the test of the thermal insulation performance of the fabric is not affected; when the fabric is fixed, the surface of the fabric is heated by an electric heater and a solar simulator, thereby detecting the thermal insulation performance of the fabric; and different heating methods are selected according to the thickness of the fabric to avoid damage to the fabric. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0033] Figure 1 It is a schematic diagram of the overall structure of this embodiment;

[0034] Figure 2 is an enlarged structural schematic diagram of domain A in the present embodiment;

[0035] Figure 3 is an enlarged structural schematic diagram of region B of this embodiment;

[0036] Figure 4 It is a front view schematic diagram of the overall structure of this embodiment;

[0037] In the figure: 1, control box; 2, detection chamber; 3, electrical interface; 4, display panel; 5, electric heater; 6, first linear motor; 7, first moving frame; 701, rotating shaft; 8, first electric telescopic rod; 9, first clamping block; 901, first moving block; 10, first sleeve; 101, thickness sensor; 11, first fixing bolt; 12, second linear motor; 13, second moving frame; 14, second electric telescopic rod; 15, second clamping block; 1501, second moving block; 16. Second sleeve; 17. Second fixing bolt; 18. Timer; 19. Fixed seat; 20. Rotating shaft; 21. Driving motor; 22. Rotating frame; 23. Solar simulator; 24. Slide; 25. Cylinder; 26. Third electrically controlled telescopic rod; 27. First fixed plate; 28. Piston rod; 29. ​​Temperature sensor; 30. Fabric collection box; 31. Second fixed plate; 32. Third linear motor; 33. Third moving frame; 34. Fourth electrically controlled telescopic rod; 35. Electric gripper. DETAILED DESCRIPTION

[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0039] See also Figure 1-4 The present invention provides a technical solution: a fabric thermal insulation testing device, comprising a control box 1, and a detection chamber 2 is fixedly connected to the top of the control box 1.

[0040] The right side wall of the control box 1 is provided with an electrical port 3 for connecting to a power socket. A display panel 4 is fixedly mounted on the front of the control box 1 , and a control system is arranged inside the display panel 4 .

[0041] The interior of the detection chamber 2 is divided into two layers, an upper layer and an lower layer. An electric heater 5 is fixedly installed on the bottom of the inner wall of the lower layer. The electric heater 5 uses the thermal effect of electricity. The current passes through the heating element of the electric heater to make it generate heat, thereby increasing the temperature of the liquid substance or other substances. The electric heater 5 is externally connected to a power supply, and the power supply starts the electric heater 5. The electric heater 5 is used to heat the fabric.

[0042] A first fixed plate 27 is fixedly installed on the left side of the top of the detection chamber 2, and a third electrically-controlled telescopic rod 26 is fixedly connected to the side wall of the first fixed plate 27. A cylinder 25 is fixedly connected to the top of the extended end of the third electrically-controlled telescopic rod 26. The cylinder 25 converts the pressure of compressed air into mechanical energy through pneumatic transmission, so that the mechanism performs linear reciprocating motion. A piston rod 28 is slidably connected to the bottom of the cylinder 25. The cylinder 25 controls the piston rod 28 to move up and down. A temperature sensor 29 is fixedly connected to the bottom of the piston rod 25, and the temperature sensor 29 serves to detect the temperature.

[0043] A first linear motor 6 is fixedly installed on the left side wall of the lower layer of the detection room 2. The first linear motor 6 uses the principle of electromagnetic action to directly convert electrical energy into linear motion kinetic energy. The first linear motor 6 is externally slidably connected to the first moving frame 7. When the first linear motor 6 is energized, it drives the first moving frame 7 to reciprocate up and down. The side wall of the first moving frame 7 is fixedly connected to a rotating shaft 701. The rotating end of the rotating shaft 701 is fixedly connected to the first electrically controlled telescopic rod 8. The power supply is started to control the rotation of the rotating shaft 701. The rotation of the rotating shaft 701 can drive the electrically controlled telescopic rod 8 to rotate. The first electrically controlled telescopic rod 8 is externally connected to a power supply. The power supply is started to control the first electrically controlled telescopic rod 8 to extend and retract. A first clamping block 9 is fixedly installed on the top of the extended end of the first electrically controlled telescopic rod 8. The first clamping block 9 is in the shape of the letter C. The first clamping block The open end of 9 is slidably connected with a first moving block 901, and a linear drive is installed inside the first moving block 901. The first moving block 901 can be horizontally moved at the open end of the first clamping block 9 through the linear drive. An infrared sensor 1 is arranged below the first moving block 901. When the infrared ray of the infrared sensor 1 is blocked, the second moving blocks 901 on both sides will move inward. When the temperature sensor 29 descends, the infrared ray of the infrared sensor 1 is blocked, and the first moving block 901 will move inward to clamp the temperature sensor 29. The inner wall of the top plate of the first clamping block 9 is penetrated by a first sleeve 10. The interior of the first sleeve 10 is a hollow structure. The inner wall of the first sleeve 10 is provided with a thread. The internal bolts of the first sleeve 10 are connected with a first fixing bolt 11, and the first fixing bolt 11 plays a fixing role. A thickness sensor 101 is fixedly mounted on the top of the bottom of the first clamping block 9. The thickness sensor 101 includes a laser emitter, a laser detector and a measuring circuit. The thickness measurement is performed by using the laser sensor's opposite shooting method. The thickness sensor 101 is used to measure the thickness of the fabric.

[0044] A second linear motor 12 is fixedly installed on the right side wall of the lower layer of the detection room 2, and a second moving frame 13 is slidably installed on the outside of the second linear motor 12. The side wall of the second moving frame 13 is fixedly connected to a rotating shaft 2 1301, and the rotating section of the rotating shaft 2 1301 is fixedly connected to the second electrically-controlled telescopic rod 14. The power supply is started to control the rotation of the rotating shaft 2 1301. The frequency of the rotating shaft 1 701 and the rotating shaft 2 1301 is the same. The rotation of the rotating shaft 2 1301 can drive the second electrically-controlled telescopic rod 14 to rotate. The second electrically-controlled telescopic rod 14 is externally connected to a power supply, and the power supply is started to control the second electrically-controlled telescopic rod 14 to be telescopic. A second clamping block 15 is fixedly connected to the top of the extended end of the second electrically-controlled telescopic rod 14. The second clamping block 15 is the same size as the first clamping block 9, and the second clamping block 15 is in an inverted C shape. The second clamping block 15 is symmetrically placed with the first clamping block 9. The second clamping block 1 The open end of 5 is slidably connected with a second moving block 1501, and a linear drive is installed inside the second moving block 1501. The linear drive can make the second moving block 1501 move horizontally at the open end of the second clamping block 15. An infrared sensor 2 is arranged below the second moving block 1501. When the infrared ray of the infrared sensor 2 is blocked, the second moving blocks 1501 on both sides will move laterally inward. When the temperature sensor 29 descends, the infrared ray of the infrared sensor 2 is blocked, and the second moving block 1501 will move inward to clamp the temperature sensor 29, thereby improving the stability of the temperature sensor during detection. The top inner wall of the second clamping block 15 is penetrated by a second sleeve 16. The second sleeve 16 has the same structure and size as the first sleeve 10. The internal bolts of the second sleeve 16 are connected with second fixing bolts 17, and the second fixing bolts 17 are used to fix the fabric.

[0045] A timer 18 is also fixedly mounted on the right side wall of the lower layer of the detection chamber 2, and the timer 18 is used to measure time;

[0046] A fixed seat 19 is fixedly installed on the rear surface of the lower layer of the detection chamber 2, and a rotating shaft 20 is rotatably connected to both sides of the fixed seat 19. A driving motor 21 is fixedly connected to one end of the rotating shaft 10. The driving motor 21 is externally connected to a power supply. When the power supply is started, the driving motor 21 drives the rotating shaft 10 to rotate together. A rotating frame 22 is fixedly connected to the outside of the rotating shaft 10, and a solar light simulator 23 is fixedly installed on the front wall of the rotating frame 22. The solar light simulator 23 uses an electronic or electrothermal modulator to generate a light source with spectral characteristics similar to sunlight. The solar light simulator 23 is externally connected to a power supply. When the power supply is started, the solar light simulator 23 emits a light source, and the solar light simulator 23 and the rotating frame 22 rotate together with the rotating shaft 10.

[0047] A fabric collection box 30 is fixedly connected to the left side wall of the detection room 2. The interior of the fabric collection box 30 is divided into a high-quality area, a qualified area and an unqualified area. A second fixed plate 31 is fixedly installed on the top of the fabric collection box 30. A third linear motor 32 is fixedly installed on the side wall of the second fixed plate 31. A third moving frame 33 is slidably connected to the side wall of the third linear motor 32. The third linear motor 32 is energized to drive the third moving frame 33 to slide left and right. A fourth electrically-controlled telescopic rod 34 is fixedly connected to the side wall of the third moving frame 33. An electric clamp 35 is fixedly connected to the top of the extended end of the fourth electrically-controlled telescopic rod 34. The electric clamp 35 drives the movement of the reducer and the transmission system through the driving motor to realize various actions such as opening and closing, rotation and the like of the clamp. The electric clamp 35 is externally connected to a power supply to control the electric clamp 35 to clamp the fabric.

[0048] The control system includes a heating module, a timing module, a detection module and a collection module. The heating module is used to electrically heat the surface of the fabric or simulate sunlight heating. The timing module is used to measure the duration of heating or simulating sunlight exposure on the surface of the fabric. The detection module is used to detect the temperature of the surface of the fabric after heating or simulating sunlight exposure. The collection module is used to collect the fabric after the detection is completed.

[0049] The heating module includes a thickness measuring unit, an electric heating unit, a rotating unit and a simulated irradiation unit. The thickness measuring unit signal is connected to the thickness sensor 101, the electric heating unit signal is connected to the electric heater 5, the electric heating unit controls and adjusts the temperature of the electric heater 5, and the temperature of the electric heater 5 can be adjusted to low gear, high gear, and two gears. The rotating unit signal is connected to the drive motor 21, the simulated irradiation unit signal is connected to the solar simulator 23, and the timing module signal is connected to the timer 18. The detection module includes a moving unit, a driving unit and a temperature measuring unit. The moving unit signal is connected to the third electrically controlled telescopic rod 26, the driving unit signal is connected to the cylinder 25, and the temperature measuring unit signal is connected to the temperature sensor 29. The collection module includes a telescopic unit, a clamping unit and a left and right moving unit. The telescopic unit signal is connected to the fourth electrically controlled telescopic rod 34, the clamping unit signal is connected to the electric clamp 35, and the left and right moving unit signal is connected to the third linear motor 32.

[0050] In this embodiment, a method for using a fabric thermal insulation testing device is as follows:

[0051] S1, the operator places the fabric inside the clamping area of ​​the first clamping block 9 and the second clamping block 15, rotates the first fixing bolt 11 and the second fixing bolt 17 to fix the fabric, and preheats the fabric to improve the accuracy and stability of the fabric thermal insulation test;

[0052] The power control shaft 1 701 and the rotating shaft 1301 are started at the same time to drive the first clamping block 9 and the second clamping block 15 to rotate slowly and uniformly, and the solar simulator 23 is started to preheat the fabric to simulate the temperature of the actual environment, and the preheating temperature threshold range is set to b. When the temperature of the front and back sides of the fabric reaches the preheating temperature threshold range, the preheating process ends;

[0053] Specifically, the first clamping block 9 and the second clamping block 15 rotate to the top of the temperature sensor 29 every 30 seconds through the rotating shaft 1 701 and the rotating shaft 2 1301, the moving unit controls the cylinder 25 to move from left to right on the top of the detection chamber 2, starts the driving unit, controls the temperature sensor 29 to move downward to detect whether the preheating of one side of the fabric is within the preheating temperature threshold range b, the power starts to control the rotating shaft 1 701 and the rotating shaft 2 1301 to start at the same time to drive the first clamping block 9 and the second clamping block 15 to rotate 180 degrees, and the temperature sensor 29 detects whether the preheating of the other side of the fabric is within the preheating temperature threshold range b, and the above steps are one cycle;

[0054] When the temperature sensor 29 detects that both sides have not reached the preheating temperature threshold range b, another cycle of rotation is performed until the temperature detected by the temperature sensor 29 reaches the preheating temperature threshold range b;

[0055] When the temperature sensor 29 detects that one side reaches the temperature threshold range b, the power supply starts to control the rotating shaft 1 701 and the rotating shaft 2 1301 to start simultaneously to drive the first clamping block 9 and the second clamping block 15 to rotate 180 degrees, and the other side of the fabric is preheated by the solar simulator 23 until the temperature reaches the temperature threshold range b;

[0056] When the temperature sensor 29 detects that both sides have reached the temperature threshold range b, the preheating process is ended and the temperature sensor 29 returns to the initial position to perform a thermal insulation test on the fabric.

[0057] S2, detect the current fabric thickness and use different heating methods for fabrics of different thicknesses;

[0058] Specifically, taking pure cotton fabric as an example, after the fabric is fixed in the clamping area of ​​the first clamping block 9 and the second clamping block 15, since the fabric is used not only in indoor environments but also in outdoor environments, it is necessary to perform a heating test or a simulated sunlight irradiation test on the surface of the fabric, start the thickness measuring unit, and detect the thickness of the fabric;

[0059] When the detected fabric thickness is below 0.1mm, it is set as H1 (light and thin fabric). Because the fabric with the current detected thickness is light and thin, its thermal insulation is also low, so it is not suitable to use the electric heater 5 to heat the current fabric. By starting the simulated irradiation unit to simulate sunlight irradiation on the fabric surface, the fabric surface is heated. The fabric surface is irradiated by the solar simulator 23, which will not cause damage to the fabric.

[0060] When the thickness of the fabric to be tested is set to H2 (medium-thick fabric) between 0.1-0.3mm, because the fabric to be tested is medium-thick fabric, its thermal insulation is also low and it is not suitable to use a higher temperature to test the current fabric. The electric heating unit controls the electric heater 5 to start, adjusts the temperature of the electric heater 5 to a low level, and electrically heats the fabric of this thickness.

[0061] When the thickness of the fabric to be tested is set to H3 (thick fabric) when the thickness is above 0.3mm, because the fabric of the current thickness to be tested is thick fabric, its thermal insulation will be higher. A higher temperature is used to test the current fabric. The electric heating unit controls the electric heater 5 to start, and adjusts the temperature of the electric heater 5 to a high level to electrically heat the fabric of this thickness.

[0062] S3, start the timing module to measure the time required for the temperature change on the surface of the fabric to detect the thermal insulation of the surface of the fabric;

[0063] Specifically, when detecting light and thin fabrics, the fabric is fixed by the first fixing bolt 11 and the second fixing bolt 17, the first linear motor 6 and the second linear motor 12 are started, and the first clamping block 9 and the second clamping block 15 are controlled until the fixed fabric is located above the solar simulator 23, the power is turned on to start the solar simulator 23, and the surface of the fabric is heated. The solar simulator 23 is driven by the rotating frame 22 to rotate at a uniform speed to provide uniform heat for the fabric. When the surface of the fabric is heated, the timing module and the detection module are started at the same time. The detection module detects the temperature of the fabric surface after being heated for a period of time. The surface of the fabric with a thickness of H1 is set to be irradiated by the solar simulator 23, and the surface of the fabric is heated and irradiated for T 光 After time (T 光 is artificially set), irradiation T 光After a certain time, when the solar simulator 23 heats the lower surface of the fabric with a thickness of H1, the operator starts the moving unit to control the cylinder 25 to move from left to right on the top of the detection chamber 2, starts the driving unit, controls the temperature sensor 29 to move downward until the infrared rays of the infrared sensor 1 are blocked, and the first moving block 901 and the second moving block 1501 move toward the middle to clamp the temperature sensor 29, so that the temperature sensor 29 can detect the real-time temperature more stably, and detect the temperature of the upper surface of the fabric in real time. At the same time, the timing module measures the heating exposure time of the fabric, and the temperature sensor 29 is The sensor 29 detects the temperature indicated on the fabric and records it. When the temperature sensor detects that the temperature of the fabric changes, the irradiation time of the solar simulator 23 is recorded as t1 and the solar simulator 23 is turned off. The first moving block 901 and the second moving block 1501 are restored to the initial position, and the temperature sensor 29 is controlled to retract upward. At the same time, the power supply starts to control the rotating shaft 1 701 and the rotating shaft 2 1301 to start at the same time and rotate 180 degrees. The temperature sensor 29 is controlled to move downward again, and the actual temperature of the back of the fabric is detected and the back temperature is recorded again, and the temperature difference Δc1 between the front and back of the fabric is calculated;

[0064] When detecting medium-thick fabrics and thick fabrics, the fabrics are fixed by the first fixing bolts 11 and the second fixing bolts 17, the first linear motor 6 and the second linear motor 12 are started, the first clamping block 9 and the second clamping block 15 are controlled to move downward, so that the lower surface of the fabric is placed above the electric heater 5, and the electric heating unit is started to electrically heat the fabric. When the electric heating unit starts the electric heater 5 to heat the bottom surface of the fabric, the timing module and the detection module are started at the same time. The detection module detects the temperature of the fabric surface after being heated for a period of time. When the electric heating temperature of the fabric surface with a thickness of H2 is set to a low gear, the fabric surface is heated to T 电 After time, (T 电 is set artificially), heating T 电After a certain time, when the electric heater 5 heats the lower surface of the fabric with a thickness of H2 at a low temperature, the operator starts the moving unit to control the cylinder 25 to move from left to right on the top of the detection chamber 2, starts the driving unit, controls the temperature sensor 29 to move downward until the infrared rays of the infrared sensor 1 are blocked, and the first moving block 901 and the second moving block 1501 move toward the middle to clamp the temperature sensor 29, so that the temperature sensor 29 can detect the real-time temperature more stably, and the temperature of the upper surface of the fabric is detected in real time. At the same time, the timing module counts the electric heating time of the fabric. Measurement, the temperature sensor 29 detects the temperature indicated on the fabric and records it. When the temperature sensor detects that the temperature of the fabric changes, the heating time of the electric heater 5 is recorded as t2 and the electric heater 5 is turned off. The first moving block 901 and the second moving block 1501 are restored to the initial position, and the temperature sensor 29 is controlled to retract upward. At the same time, the power supply starts to control the rotating shaft 1 701 and the rotating shaft 2 1301 to start at the same time and rotate 180 degrees. The temperature sensor 29 is controlled to move downward again, and the actual temperature of the back of the fabric is detected and the back temperature is recorded again, and the temperature difference Δc2 between the front and back of the fabric is calculated;

[0065] When the electric heating temperature of the fabric surface with a thickness of H3 is set to high, the fabric surface is heated T 电 Time, (T 电 is set artificially), heating T 电 After a certain time, when the electric heater 5 heats the lower surface of the fabric with a thickness of H3 at a high temperature, the operator starts the moving unit to control the cylinder 25 to move from left to right on the top of the detection chamber 2, starts the driving unit, controls the temperature sensor 29 to move downward until the infrared rays of the infrared sensor 1 are blocked, and the first moving block 901 and the second moving block 1501 move toward the middle to clamp the temperature sensor 29, so that the temperature sensor 29 can detect the real-time temperature more stably, and the temperature of the upper surface of the fabric is detected in real time. At the same time, the timing module counts the electric heating time of the fabric. Measurement, the temperature sensor 29 detects the temperature indicated on the fabric and records it. When the temperature sensor detects that the temperature of the fabric changes, the heating time of the electric heater 5 is recorded as t3 and the electric heater 5 is turned off. The first moving block 901 and the second moving block 1501 are restored to the initial position, and the temperature sensor 29 is controlled to retract upward. At the same time, the power supply starts to control the rotating shaft 1 701 and the rotating shaft 2 1301 to start at the same time and rotate 180 degrees. The temperature sensor 29 is controlled to move downward again, and the actual temperature of the back of the fabric is detected and the back temperature is recorded again, and the temperature difference Δc3 between the front and back of the fabric is calculated;

[0066] S4, judging the fabric performance according to the detected temperature difference Δc between the front and back sides of the fabric and the heating time t, and starting the collection module to collect the fabric after the detection into the fabric collection box.

[0067] Specifically, the temperature change on the surface of the fabric detected by the detection module is transmitted to the control system, and the control system distinguishes between high-quality fabrics, qualified fabrics and unqualified fabrics.

[0068] When Δc1≥α1 and t1≥β1; Δc2≥α2 and t2≥β2; Δc3≥α3 and t3≥β3, the fabric is judged to be high-quality fabric;

[0069] When Δc1≥α1; Δc2≥α2; Δc3≥α3, the fabric is judged to be qualified fabric;

[0070] When Δc1<α1; Δc2<α2; Δc3<α3, the fabric is judged as unqualified fabric;

[0071] The control system starts the collection module, and collects high-quality fabrics, qualified fabrics and unqualified fabrics by dividing them into zones. The telescopic unit controls the fourth telescopic rod 34 to drive the electric clamp 35 to extend to the right, and starts the electric clamp 35 to clamp the fabric. After the electric clamp 35 clamps the fabric, the fourth telescopic rod 34 is controlled to retract to the top of the fabric collection box 30, and then the left and right moving unit is started to control the fourth telescopic rod 34 and the electric clamp 35 to move left and right, so that fabrics with high thermal insulation performance are placed in the high-quality area of ​​the fabric collection box 30, fabrics with qualified thermal insulation performance are placed in the qualified area of ​​the fabric collection box 30, and fabrics with unqualified thermal insulation performance are placed in the unqualified area of ​​the fabric collection box 30. The above settings reduce manpower input and solve the inaccuracy of manual measurement and the inability to implement detection data.

[0072] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0073] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A fabric thermal insulation testing device, characterized in that: include: Control box (1); The top of the control box (1) is fixedly connected with a detection chamber (2); A display panel (4) is fixedly mounted on the front of the control box (1), and a control system is arranged inside the display panel (4); The interior of the detection chamber (2) is divided into two layers, an upper layer and an lower layer, an electric heater (5) is fixedly installed on the bottom of the inner wall of the lower layer, and the electric heater (5) is externally connected to a power source; A first clamping block (9) is provided on the left side of the lower layer of the detection chamber (2); a first sleeve (10) is connected to the inner wall of the top plate of the first clamping block (9); a first fixing bolt (11) is connected to the internal bolt of the first sleeve (10); and a thickness sensor (101) is fixedly installed on the top of the bottom of the first clamping block (9); A second clamping block (15) is provided on the right side of the lower layer of the detection chamber (2); a second sleeve (16) is connected to the top inner wall of the second clamping block (15); and a second fixing bolt (17) is connected to the internal bolt of the second sleeve (16); A timer (18) is also fixedly mounted on the right side wall of the lower layer of the detection chamber (2); A solar simulator (23) is provided on the rear surface of the lower layer of the detection chamber (2); a first fixed plate (27) is fixedly installed on the left side of the top of the detection chamber (2); a third electrically controlled telescopic rod (26) is fixedly connected to the side wall of the first fixed plate (27); a cylinder (25) is fixedly connected to the top of the extended end of the third electrically controlled telescopic rod (26); a piston rod (28) is slidably connected to the bottom of the cylinder (25); and a temperature sensor (29) is fixedly connected to the bottom of the piston rod (25); The left side wall of the detection chamber (2) is fixedly connected to a fabric collection box (30), the top of the fabric collection box (30) is fixedly installed with a second fixed plate (31), the side wall of the second fixed plate (31) is fixedly installed with a third linear motor (32), the side wall of the third linear motor (32) is slidably connected to a third moving frame (33), the side wall of the third moving frame (33) is fixedly connected to a fourth electrically-controlled telescopic rod (34), and the top of the extended end of the fourth electrically-controlled telescopic rod (34) is fixedly connected to an electric clamp (35).

2. A fabric thermal insulation testing device according to claim 1, characterized in that: A first linear motor (6) is fixedly installed on the left side wall of the lower layer of the detection chamber (2); the first linear motor (6) is slidably connected to the outside of the first moving frame (7); a rotating shaft (701) is fixedly connected to the side wall of the first moving frame (7); the rotating end of the rotating shaft (701) is fixedly connected to the first electrically controlled telescopic rod (8); the rotation of the rotating shaft (701) drives the first electrically controlled telescopic rod (8) to rotate; a first clamping block (9) is fixedly installed on the top of the extended end of the first electrically controlled telescopic rod (8); the opening end of the first clamping block (9) is slidably connected to the first moving block (901); a linear drive is installed inside the first moving block (901); the linear drive can make the first moving block (901) move horizontally at the opening end of the first clamping block (9); an infrared sensor (1) is arranged below the first moving block (901); when the infrared rays of the infrared sensor (1) are blocked, the second moving blocks (901) on both sides will move inward.

3. A fabric thermal insulation testing device according to claim 1, characterized in that: A second linear motor (12) is fixedly installed on the right side wall of the lower layer of the detection chamber (2); a second moving frame (13) is slidably installed outside the second linear motor (12); a second rotating frame (13) is fixedly connected to a second rotating shaft (1301) on the side wall of the second rotating frame (13); a rotating section of the second rotating shaft (1301) is fixedly connected to a second electrically-controlled telescopic rod (14); the first rotating shaft (701) and the second rotating shaft (1301) have the same frequency; the rotation of the second rotating shaft (1301) can drive the second electrically-controlled telescopic rod (14) to rotate; a second clamping block (15) is fixedly connected to the top of the extended end of the second electrically-controlled telescopic rod (14); The second clamping block (15) is of the same size as the first clamping block (9), and the second clamping block (15) and the first clamping block (9) are placed symmetrically. The open end of the second clamping block (15) is slidably connected to a second moving block (1501). A linear drive is installed inside the second moving block (1501), and the linear drive can make the second moving block (1501) move horizontally at the open end of the second clamping block (15). An infrared sensor 2 is arranged below the second moving block (1501). When the infrared rays of the infrared sensor 2 are blocked, the second moving blocks (1501) on both sides will move inward.

4. The fabric thermal insulation testing device according to claim 1, characterized in that: A fixed seat (19) is fixedly installed on the rear surface of the lower layer of the detection chamber (2), and a rotating shaft (20) is rotatably connected to the two sides of the fixed seat (19), one end of the rotating shaft (10) is fixedly connected to a driving motor (21), the outside of the rotating shaft (10) is fixedly connected to a rotating frame (22), and the solar simulator (23) is fixedly installed on the front wall of the rotating frame (22).

5. The fabric thermal insulation testing device according to claim 1, characterized in that: The interior of the fabric collection box (30) is divided into a high-quality area, a qualified area and an unqualified area.

6. A fabric thermal insulation testing device according to claim 1, characterized in that: The control system includes a heating module, a timing module, a detection module and a collection module. The heating module is used to electrically heat the surface of the fabric or simulate sunlight heating. The timing module is used to measure the duration of heating or simulating sunlight exposure on the surface of the fabric. The detection module is used to detect the temperature of the surface of the fabric after heating or simulating sunlight exposure. The collection module is used to collect the fabric after the detection is completed.

7. A fabric thermal insulation testing device according to claim 6, characterized in that: The heating module comprises a thickness measuring unit, an electric heating unit, a rotating unit and a simulated irradiation unit, wherein the thickness measuring unit signal is connected to a thickness sensor (101), the electric heating unit signal is connected to an electric heater (5), the rotating unit signal is connected to a driving motor (21), the simulated irradiation unit signal is connected to a solar simulator (23), and the timing module signal is connected to a timer (18). The detection module comprises a moving unit, a driving unit and a temperature measuring unit, wherein the moving unit signal is connected to a third electrically controlled telescopic rod (26), the driving unit signal is connected to a cylinder (25), and the temperature measuring unit signal is connected to a temperature sensor (29). The collection module comprises a telescopic unit, a clamping unit and a left-right moving unit, wherein the telescopic unit signal is connected to a fourth electrically controlled telescopic rod (34), the clamping unit signal is connected to an electric clamp (35), and the left-right moving unit signal is connected to a third linear motor (32).

8. The method for using the fabric thermal insulation testing device according to claim 7, characterized in that: The following steps are involved: S1, the operator places the fabric inside the clamping area of ​​the first clamping block (9) and the second clamping block (15), rotates the first fixing bolt (11) and the second fixing bolt (17) to fix the fabric, performs preheating treatment on the fabric, and improves the accuracy and stability of the fabric thermal insulation test; S2, detect the current fabric thickness and use different heating methods for fabrics of different thicknesses; S3, start the timing module to measure the time required for the temperature change on the surface of the fabric to detect the thermal insulation of the surface of the fabric; S4, according to the detected heat insulation performance of the fabric surface, start the collection module to collect the fabric after the detection into the fabric collection box.

9. The method for using the fabric thermal insulation testing device according to claim 8, characterized in that: The above step S1 further includes the following steps: The rotating shaft 1 (701) and the rotating shaft (1301) are started simultaneously to drive the first clamping block (9) and the second clamping block (15) to rotate slowly and uniformly, and the solar simulator (23) is started to preheat the fabric to simulate the temperature of the actual environment. The preheating temperature threshold range is set to b. When the temperature of the front and back sides of the fabric reaches the preheating temperature threshold range, the preheating process ends.

10. The method for using the fabric thermal insulation testing device according to claim 8, characterized in that: The above step S2 further includes the following steps: When the fabric thickness is detected to be below 0.1 mm, it is set as H1, and the simulated irradiation unit is started to simulate sunlight irradiation on the fabric surface, thereby achieving the effect of heating the fabric surface. The fabric surface is irradiated by the solar simulator 23, and no damage is caused to the fabric. When the detected fabric thickness is set to H2 between 0.1 and 0.3 mm, the electric heating unit controls the electric heater (5) to start, adjusts the temperature of the electric heating gas (5) to a low level, and electrically heats the fabric of this thickness; When the detected fabric thickness is set to H3 at a thickness above 0.3 mm, the electric heating unit controls the electric heater (5) to start, adjusts the temperature of the electric heating gas (5) to a high level, and electrically heats the fabric of this thickness.

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