Central heating type reaction kettle
By setting rotating boards, central rotating cylinders and mixing rods at the center of the reactor, the driving motor drives the center rotation cylinder rotation and the built -in heating element is heated. , Achieving a fast and uniform heating effect.
Patent Information
- Application Number
- CN202411810660.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-01-28
AI Technical Summary
The heating method of the existing reactor is heated from the side wall to the inside, resulting in a slow heating rate and uneven temperature, and the existing central heating structure is not reasonable and stable enough.
Design a central heating reactor. By setting a rotating board, a central rotor tube and a mixing rod at the center location of the reactor, the driving motor drives the center rotation cylinder rotation, and the built -in heating element is heated in the central rotating tube. And emit the heat evenly through the mixing rod.
The rapid heating from the center of the reactor, the heat is evenly emitted, which improves the heating efficiency and the stability of the reactor.
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Figure CN119368131A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a reaction kettle in the technical field of reaction treatment, in particular to a central heating type reaction kettle. Background Art
[0002] In the prior art, most reactors need to heat the liquid inside when carrying out the reaction process, so that the internal liquid can reach a certain temperature before a better chemical reaction can be carried out. In the prior art, a heating element is usually directly installed inside the reactor to achieve internal heating of the reactor.
[0003] For example: the "electrically heated reactor" disclosed in the publication (announcement) number: CN102671612A, the technical solution includes a hollow reactor body, and a plurality of electric heating devices are arranged on the inner wall of the reactor body, characterized in that: the electric heating device includes a block-shaped resistor connected to a power source, and the resistor is sequentially covered with an insulating layer and a heat-conducting layer. The electric heating reactor of the present invention adopts a block-shaped resistive electric heating device, which can be covered with a thicker corrosion-resistant and wear-resistant heat-conducting layer made of pure titanium, thereby greatly increasing the normal working time of the electric heating device and improving the working efficiency of the reactor. The electric heating reactor of the present invention has the advantages of high efficiency and environmental protection.
[0004] For example: the "An electromagnetic induction heating reactor" disclosed in the publication (announcement) number: CN105617964B, the technical solution includes a kettle body for placing materials, a stirring device placed in the kettle body for stirring materials, and a bracket connected to the bottom of the kettle body for supporting the kettle body, the kettle body includes a kettle body bottom shell and a kettle body upper shell installed on the kettle body bottom shell, wherein the electromagnetic induction heating reactor also includes an electromagnetic induction heating coil connected to a high-frequency power supply, the electromagnetic induction heating coil is suspended below the kettle body bottom shell and is electrically insulated from the kettle body bottom shell to heat the kettle body bottom shell. The present invention utilizes electromagnetic induction heating technology, by arranging an electromagnetic induction heating coil at the bottom of the kettle body as a heating source to replace the boiler room steam supply, with high thermal efficiency, large power adjustment range, heating temperature up to 250 ° C, and no steam condensate water is involved in the material, achieving high efficiency, strong controllability and no good effects of introducing pollutants.
[0005] However, the heating method of the reactor in the above technical solution is to heat from the side wall of the reactor to the inside. The first part to be heated is the side wall of the reactor or the upper and lower positions, rather than the center of the reactor. This results in the reactor being heated from the outside to the inside during specific heating, with a slow heating rate and uneven temperature distribution. Even if there is a structure in the prior art that heats from the center of the reactor, the design of its technical structure is usually not reasonable, the structure is not stable enough, and the task of center heating cannot be completed smoothly.
[0006] Therefore, in order to solve the above problems, it is necessary to develop a central heating reactor with fast heating and reasonable structure. Summary of the invention
[0007] The purpose of the present invention is to provide a central heating reactor to address the deficiencies of the prior art. The technical solution is as follows:
[0008] A central heating reactor comprises a reactor body, the upper end of which is correspondingly provided with a driving motor, the main shaft of which extends downward into the reactor body, and a rotating plate is correspondingly provided at the shaft end of the main shaft, the rotating plate is horizontally placed and located at the upper end of the reactor body, and the lower end surface of the rotating plate is also provided with a central rotating cylinder extending downward, the cylinder wall of which is provided with a reticular structure, the liquid in the reactor body can correspondingly enter the central rotating cylinder, and the lower end of the reactor body is also provided with a rotating assembly, the lower end of which is correspondingly provided with the rotating assembly, and the driving motor can correspondingly drive the internal central rotating cylinder to rotate;
[0009] A plurality of groups of stirring rods are installed on the outer wall of the central rotating cylinder. The stirring rods stir in the reactor body as the central rotating cylinder rotates. A mounting frame is also provided in the central rotating cylinder. The lower end of the mounting frame is fixed to the lower end of the reactor body, and the upper end of the mounting frame is suspended. A heating element is installed on the mounting frame. The heating element heats the liquid in the central rotating cylinder, and then drives the stirring rods through the rotation of the central rotating cylinder to evenly dissipate the heat in the reactor body.
[0010] Furthermore, a liquid inlet pipe is arranged on the left side of the upper end of the reactor body, and a liquid outlet pipe is arranged on the right side of the lower end.
[0011] Furthermore, the rotating assembly comprises an annular mounting block arranged at the lower end of the reactor body, an annular groove is correspondingly arranged in the annular mounting block, and a supporting ball is correspondingly arranged in the annular groove;
[0012] The lower end of the central rotating cylinder is correspondingly placed in the annular groove, and the central rotating cylinder is correspondingly supported by the supporting balls in the annular groove, and the central rotating cylinder rotates accordingly.
[0013] Furthermore, there are five groups of heating elements on the mounting frame that are evenly spaced up and down, and a power supply device is also provided outside the reactor body. The power cord on the power supply device extends from the lower end of the reactor body into the central rotating cylinder to provide power to the heating elements.
[0014] Furthermore, a rotating paddle is provided on the inner wall of the central rotating cylinder, and the rotating paddle is installed correspondingly between two adjacent heating elements above and below. When the central rotating cylinder rotates, the rotating paddle inside is driven to rotate accordingly, thereby dissipating the internal heat to the outside.
[0015] Furthermore, the rotating paddles are provided in four groups evenly spaced apart from top to bottom, and each group is provided with four rotating paddles evenly spaced apart from top to bottom.
[0016] Furthermore, the stirring rods are evenly spaced apart in six groups, and each group is evenly spaced apart in six rod bodies.
[0017] Beneficial effects: The present invention has the following beneficial effects:
[0018] 1) In this device, the main shaft is driven to rotate by turning on the driving motor at the upper end, and the main shaft drives the overall central rotating cylinder to rotate accordingly. The central rotating cylinder rotates with the driving motor under the support of the rotating assembly at the lower end, and the stirring rod on the outer wall of the corresponding central rotating cylinder also rotates accordingly to stir the liquid inside the reactor body, thereby realizing the stirring of the liquid inside the reactor, and correspondingly realizing the stirring function inside the reactor;
[0019] 2) In this device, the heating element is arranged at the middle position of the central rotating cylinder. When the central rotating cylinder rotates, the internal heating element is heated at the same time. Since the heating element is correspondingly installed through the mounting frame, the mounting frame is arranged inside the central rotating cylinder, and the bottom of the mounting frame is fixed on the lower end of the reactor body, the mounting frame and the heating element on the mounting frame are separated from the central rotating cylinder. When the central rotating cylinder rotates and stirs, it will not affect the heating work of the internal heating element, nor will it affect the mounting frame. Therefore, the function of heating from the center position of the reactor can be realized;
[0020] 3) After the heating element in the device is heated in the central rotating cylinder, the central rotating cylinder drives the stirring rod to rotate, and the heat in the middle position is dissipated to the outside of the central rotating cylinder, so as to achieve the purpose of heating from the center of the reactor body and then smoothly dissipating the heat to all parts of the reactor body, so that the heating temperature rises quickly, the heat inside the reactor is uniform, and the structural setting is ingenious and reasonable;
[0021] 4) The device specifically sets the structure of the rotating assembly, which is specifically set as the structure of the annular mounting block. An annular groove is set on the annular mounting block, and a supporting ball is placed in the annular groove. Then, the lower end of the central rotating cylinder can be embedded and installed in the annular groove and supported by the supporting ball. After the driving motor is turned on, the central rotating cylinder rotates under the support of the supporting ball. The structural design is reasonable;
[0022] 5) The device has detailed arrangements for the mounting frame and the installation form of the heating elements in the central rotating cylinder. The heating elements are evenly installed from top to bottom, and a certain space is left between the adjacent heating elements in the upper and lower directions. Therefore, the device also has a rotating dial plate on the inner wall of the central rotating cylinder. The rotating dial plate is located between the upper and lower heating elements. When the central rotating cylinder rotates, the rotating dial plate on the inside will be driven to rotate accordingly, thereby accelerating the heat dissipation of the heating element at the center. The heat will be dissipated more smoothly by the rotating dial plate, and the structural arrangement is very reasonable and ingenious. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a structural diagram of the present invention;
[0024] Figure 2 for Figure 1 Middle AA section view;
[0025] Figure 3 for Figure 1 Middle BB section view;
[0026] Figure 4 for Figure 1 Middle CC section view;
[0027] Among them, the reactor body 1; the driving motor 2; the main shaft 3; the rotating plate 4; the central rotating cylinder 5; the stirring rod 6; the mounting frame 7; the heating element 8; the liquid inlet pipe 9; the liquid outlet pipe 10; the annular mounting block 11; the annular groove 12; the supporting ball 13; the power supply device 14; and the rotating paddle 15. DETAILED DESCRIPTION
[0028] The present invention is further explained below in conjunction with the accompanying drawings and specific embodiments. The embodiments are implemented based on the technical solution of the present invention. It should be understood that these embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention.
[0029] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, a central heating reactor comprises a reactor body 1, the upper end of the reactor body 1 is correspondingly installed with a driving motor 2, the main shaft 3 of the driving motor 2 extends downward into the reactor body 1, and the shaft end of the main shaft 3 is correspondingly installed with a rotating plate 4, the rotating plate 4 is horizontally placed and located at the upper end of the reactor body 1, and the lower end surface of the rotating plate 4 is also provided with a central rotating cylinder 5 extending downward, the cylinder wall of the central rotating cylinder 5 is set as a cylinder wall of a mesh structure, the liquid in the reactor body 1 can enter the central rotating cylinder 5 correspondingly, and the lower end of the reactor body 1 is also provided with a rotating assembly, the lower end of the central rotating cylinder 5 is correspondingly installed on the rotating assembly, and the driving motor 2 can drive the internal central rotating cylinder 5 to rotate accordingly;
[0030] A plurality of groups of stirring rods 6 are also installed on the outer wall of the central rotating cylinder 5. The stirring rods 6 stir in the reactor body 1 accordingly with the rotation of the central rotating cylinder 5. A mounting frame 7 is also provided in the central rotating cylinder 5. The lower end of the mounting frame 7 is fixed to the lower end of the reactor body 1, and the upper end of the mounting frame 7 is suspended. A heating element 8 is installed on the mounting frame 7. The heating element 8 heats the liquid in the central rotating cylinder 5, and then the stirring rods 6 are driven by the rotation of the central rotating cylinder 5 to evenly dissipate the heat in the reactor body 1.
[0031] A liquid inlet pipe 9 is arranged on the left side of the upper end of the reactor body 1, and a liquid outlet pipe 10 is arranged on the right side of the lower end.
[0032] The rotating assembly includes an annular mounting block 11 disposed at the lower end of the reactor body 1, an annular groove 12 is correspondingly disposed in the annular mounting block 11, and a supporting ball 13 is correspondingly disposed in the annular groove 12;
[0033] The lower end of the central rotating cylinder 5 is correspondingly placed in the annular groove 12 , and the central rotating cylinder 5 is correspondingly supported by the supporting balls 13 in the annular groove 12 , so that the central rotating cylinder 5 rotates accordingly.
[0034] There are five groups of heating elements 8 on the mounting frame 7 that are evenly spaced up and down, and a power supply device 14 is also provided outside the reactor body 1. The power line on the power supply device 14 extends from the lower end of the reactor body 1 into the central rotating cylinder 5 to provide power to the heating elements 8.
[0035] A rotating paddle 15 is also provided on the inner wall of the central rotating cylinder 5. The rotating paddle 15 is correspondingly installed between two adjacent heating elements 8. When the central rotating cylinder 5 rotates, the rotating paddle 15 inside is driven to rotate accordingly, thereby dissipating the internal heat to the outside.
[0036] There are four groups of rotating paddles 15 evenly spaced up and down, and each group is correspondingly provided with four rotating paddles 15 evenly spaced up and down; there are six groups of stirring rods 6 evenly spaced up and down, and each group is correspondingly provided with six rod bodies evenly spaced up and down.
[0037] When the technical solution of this device is used specifically, the driving motor at the upper end is turned on to drive the main shaft to rotate, and the main shaft correspondingly drives the overall central rotating cylinder to rotate. The central rotating cylinder is supported by the rotating component at the lower end and rotates along with the driving motor. The corresponding stirring rod on the outer wall of the central rotating cylinder also rotates along with it, so as to stir the liquid inside the reactor body, thereby achieving stirring of the liquid inside the reactor.
[0038] While the stirring rod is stirring, the heating element arranged inside the central rotating cylinder is heated at the same time. Since the heating element is installed accordingly through the mounting frame, the mounting frame is arranged inside the central rotating cylinder, and the bottom of the mounting frame is fixed to the lower end of the reactor body, the mounting frame and the heating element on the mounting frame are separated from the central rotating cylinder. When the central rotating cylinder is rotating and stirring, it will not affect the heating work of the heating element inside it, nor will it affect the mounting frame.
[0039] After the heating element is heated in the central rotating cylinder, as the central rotating cylinder drives the stirring rod to rotate, the heat at the middle position is dissipated to the outside of the central rotating cylinder, thereby achieving the purpose of heating from the center of the reactor body.
[0040] The device specifically arranges the structure of the rotating component, specifically arranges the structure of the annular mounting block, arranges the annular groove on the annular mounting block, places the supporting balls in the annular groove, then the lower end of the central rotating cylinder can be embedded and installed in the annular groove, supported by the supporting balls, after the driving motor is turned on, the central rotating cylinder rotates under the support of the supporting balls, and the structural design is reasonable.
[0041] In addition, the device has detailed arrangements for the mounting frame and the mounting form of the heating elements in the central rotating cylinder. The heating elements are evenly installed from top to bottom, and a certain space is left between the adjacent heating elements in the upper and lower directions. Therefore, the device also has a rotating dial plate on the inner wall of the central rotating cylinder. The rotating dial plate is located between the upper and lower heating elements. When the central rotating cylinder rotates, the rotating dial plate on the inside will be driven to rotate accordingly, thereby accelerating the heat dissipation of the heating element at the center. The heat will be dissipated more smoothly by the rotating dial plate, and the structural arrangement is very reasonable and ingenious.
[0042] The above specific implementation is only a preferred embodiment of the present invention and is not intended to limit the implementation of the present invention and the scope of the claims. All equivalent changes and modifications made according to the content of the patent protection scope of the present invention should be included in the scope of the patent application of the present invention.
Claims
1. A central heating reactor, characterized in that: The invention comprises a reactor body (1), the upper end of which is correspondingly provided with a driving motor (2), the main shaft (3) of which extends downward into the reactor body (1), and the shaft end of which is correspondingly provided with a rotating plate (4), the rotating plate (4) being placed horizontally and located at the upper end of the reactor body (1), and the lower end surface of which is also provided with a central rotating cylinder (5) extending downward, the cylinder wall of which is provided with a cylinder wall of a mesh structure, the liquid in the reactor body (1) can correspondingly enter the central rotating cylinder (5), and the lower end of which is also provided with a rotating assembly, the lower end of which is correspondingly provided with the rotating assembly, and the driving motor (2) can correspondingly drive the internal central rotating cylinder (5) to rotate accordingly; A plurality of groups of stirring rods (6) are also installed on the outer wall of the central rotating cylinder (5). The stirring rods (6) stir in the reactor body (1) in response to the rotation of the central rotating cylinder (5). A mounting frame (7) is also provided in the central rotating cylinder (5). The lower end of the mounting frame (7) is fixed to the lower end of the reactor body (1), and the upper end of the mounting frame (7) is suspended. A heating element (8) is installed on the mounting frame (7). The heating element (8) heats the liquid in the central rotating cylinder (5), and then drives the stirring rods (6) through the rotation of the central rotating cylinder (5), so that the heat is evenly dissipated in the reactor body (1).
2. A centrally heated reactor according to claim 1, characterized in that: The reactor body (1) is provided with a liquid inlet pipe (9) on the left side of the upper end, and a liquid outlet pipe (10) on the right side of the lower end.
3. A centrally heated reactor according to claim 1, characterized in that: The rotating assembly comprises an annular mounting block (11) arranged at the lower end of the reactor body (1), an annular groove (12) is correspondingly arranged in the annular mounting block (11), and a supporting ball (13) is correspondingly arranged in the annular groove (12); The lower end of the central rotating cylinder (5) is correspondingly placed in the annular groove (12), and the central rotating cylinder (5) is correspondingly supported by the supporting balls (13) in the annular groove (12), so that the central rotating cylinder (5) rotates accordingly.
4. A centrally heated reactor according to claim 1, characterized in that: The heating elements (8) on the mounting frame (7) are evenly spaced up and down and are arranged in five groups in total. A power supply device (14) is also arranged outside the reactor body (1). A power line on the power supply device (14) extends from the lower end of the reactor body (1) into the central rotating cylinder (5) to provide power to the heating elements (8).
5. A centrally heated reactor according to claim 4, characterized in that: The inner wall of the central rotating cylinder (5) is also provided with a rotating paddle (15), and the rotating paddle (15) is correspondingly installed between two upper and lower adjacent heating elements (8). When the central rotating cylinder (5) rotates, the rotating paddle (15) inside is driven to rotate accordingly, thereby dissipating the internal heat to the outside.
6. A centrally heated reactor according to claim 5, characterized in that: The rotating paddles (15) are provided in four groups evenly spaced from top to bottom, and each group is provided with four rotating paddles (15) evenly spaced from top to bottom.
7. A centrally heated reactor according to claim 1, characterized in that: The stirring rods (6) are arranged in six groups at even intervals up and down, and each group is arranged with six rod bodies at even intervals.
Citation Information
Patent Citations
Electrical heating reaction kettle
CN102671612A
Electromagnetic induction heating reactor
CN105617964B