A punching device with accurate positioning for lamp processing
By designing the rotating mechanism, punching mechanism and transverse movement mechanism, the punching equipment for lamp processing with accurate positioning is solved, and the problem that existing equipment cannot flexibly adjust the longitudinal position and angle is realized, flexible punching of circular lamps is improved, and processing efficiency and convenience are improved.
Patent Information
- Application Number
- CN202510001309.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-02
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2045-01-02
AI Technical Summary
Existing lamp processing and punching equipment cannot flexibly adjust the longitudinal position and angle, and it is difficult to adapt to the different punching needs of circular lamps, resulting in cumbersome and inconvenient processing.
A punching device for accurate positioning for lamp processing including a rotating mechanism, a punching mechanism and a transverse movement mechanism is designed. The third motor drives the second gear and the gear ring to adjust the position and angle of the punching mechanism; the lateral movement mechanism drives the screw and the slider to slide, realizing the lateral and longitudinal displacement of the lamp body.
It realizes flexible punching at any position outside the lamp body, improves adaptability and ease of use, and significantly simplifies the processing process.
Smart Images

Figure CN119368795B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of lamp processing, and in particular to a punching device with accurate positioning for lamp processing. Background Technique
[0002] Round lamps are relatively common in the market and have a wide range of applications, including household lighting, commercial lighting, industrial lighting and other fields. Drilling holes in lamp processing is an important process in lamp manufacturing. In lamp processing, drilling usually refers to using specific drilling tools and equipment to drill holes of a certain size and shape on lamp parts according to design requirements. The accuracy and quality of drilling have an important impact on the performance and appearance of lamps. If the drilling position is inaccurate, the hole diameter is inappropriate or the hole wall is rough, it will lead to difficulties in lamp assembly, poor heat dissipation, unstable electrical connection, and even affect the overall beauty of the lamp;
[0003] A Chinese patent with the publication number of "CN209222982U" discloses a punching processing equipment for lamp shells, which includes a processing table, a punching gun body, a chute, a sliding plate, a connecting rod, a connecting plate, a first lead screw, an installation box, an operation slot and an operation rod. The above device uses the lead screw to accurately adjust the horizontal position of the punching gun to achieve accurate punching positions on the lamp shell, which is beneficial to subsequent assembly.
[0004] Although the above device can assist the lateral position of the punching gun during application, during its specific application, it is extremely cumbersome and inconvenient for the processing of round lamps. First of all, during the use of lamps, ordinary lamps usually generate heat. Opening holes at the top and bottom helps with heat dissipation. Opening holes at the top is conducive to the discharge of hot air, and opening holes at the bottom is convenient for cold air to enter, which can improve the heat dissipation efficiency. In addition, in terms of functional requirements, a hanging device can be installed by opening a hole at the top, and an optical element can be installed at the bottom to adjust the light. In terms of wiring connection, it is convenient to introduce the power cord at the top, and the control line or installation interface can be led out at the bottom; for special-function round lamps, such as intelligent induction lamps, opening holes at the top and bottom are for installing sensors or receivers to achieve relevant control functions. It can be seen that during the processing of round lamps, it is often necessary to perform hole-opening operations on the top and bottom of the lamps, and moreover, during the processing of some special lamps, it may even be necessary to perform hole-opening treatment on their sides. However, the above-mentioned device can obviously only achieve lateral displacement. When facing the need to open holes at different longitudinal positions, as well as at the top, side or inclined surface of the lamp, obviously this device cannot make corresponding adjustments. It can be seen that using this device for hole-opening work, the overall process is relatively cumbersome and inconvenient. Therefore, it is necessary to improve it. Summary of the Invention
[0005] The purpose of the present invention is to provide a punching device with accurate positioning for lamp processing to solve the problems raised in the above background technique.
[0006] To achieve the above object, the present invention provides a punching device with accurate positioning for lamp processing, including a mounting plate. On both sides of the top of the mounting plate, support arms are fixedly installed. At the upper end of the inner side of the support arms, mounting disks are fixedly installed. On the outer side of the mounting disks, a rotating mechanism is movably installed. On one side of the rotating mechanism, a punching mechanism is fixedly installed. Between the upper ends of the inner sides of the mounting disks, a mounting frame is fixedly installed. On one side inside the mounting frame, a transverse movement mechanism is fixedly installed. Near the side inside the mounting frame of the transverse movement mechanism, a clamping tooling is fixedly installed;
[0007] The clamping tooling includes a fixed block, which is fixedly installed on the side of the transverse movement mechanism near the inside of the mounting frame. Inside the fixed block, a longitudinal fine-tuning mechanism is fixedly installed. At the top of the longitudinal fine-tuning mechanism, a clamping disk is fixedly installed. In the middle of the inner side of the clamping disk, a clamping mechanism is fixedly installed. In the middle of the top of the clamping disk near the transverse movement mechanism, a power mechanism is fixedly installed. The lamp body is clamped and installed on the top of the clamping disk through the clamping mechanism. The output end of the power mechanism is in fit connection with the outer surface of the lamp body.
[0008] Further, the longitudinal fine-tuning mechanism includes a connecting rod, which is fixedly installed on the side of the fixed block away from the transverse movement mechanism. At the outer end of the connecting rod, a first electric push rod is fixedly installed. The output end of the first electric push rod is fixedly installed with a support rod. The top of the support rod is fixedly connected to the bottom rear side of the clamping disk.
[0009] Further, through holes are formed at both ends of the side of the clamping disk near the transverse movement mechanism. At both ends of the side of the fixed block near the clamping disk, support shafts are fixedly installed. The ends of the support shafts are inserted into the inner sides of the through holes.
[0010] Further, the power mechanism includes a support and fixing side plate, which is fixedly installed in the middle of the side of the clamping disk near the transverse movement mechanism. At the top of the support and fixing side plate, a second electric push rod is fixedly installed. The output end of the second electric push rod is fixedly installed with a concave-shaped frame. At the bottom of the concave-shaped frame, a first motor is fixedly installed. The output end of the first motor penetrates through the concave-shaped frame and is fixedly installed with a driving wheel. The driving wheel is rotatably connected to the inner side of the concave-shaped frame. The outer surface of the driving wheel is in fit connection with the outer surface of the lamp body.
[0011] Further, the clamping mechanism includes a chute and a second motor. The chute is opened in the middle of the top of the clamping disc, and the second motor is fixedly installed in the middle of the bottom of the clamping disc. The output end of the second motor penetrates through the clamping disc and is fixedly installed with a first gear inside the clamping groove. Both sides inside the chute are slidably connected with transmission racks, and the two transmission racks are respectively meshed and connected with both sides of the first gear. The outer end of the transmission rack is fixedly installed with a connecting block, and the top of the connecting block is fixedly installed with a clamping component.
[0012] Further, the clamping component includes a clamping frame. The clamping frame is fixedly installed on the top of the connecting block. A clamping groove is opened inside the clamping frame. Both sides inside the clamping groove are rotatably connected with transmission rollers at equal intervals. The top view shape of the clamping groove is arranged in a V shape. A receiving disc is fixedly installed on the top of the clamping disc. The top of the receiving disc is rotatably connected with balls at equal intervals. Punching reserved grooves are opened in the middle of both sides of the clamping disc.
[0013] Further, a lamp limiting member is fixedly installed in the middle of the top of the clamping frame. The lamp limiting member is integrally L-shaped. The inner end of the top of the lamp limiting member is threadedly connected with a hand-twisting screw rod. The bottom of the hand-twisting screw rod is fixedly installed with a round seat. A rolling ball is rotatably connected inside the round seat. The top of the rolling ball is in contact with the bottom of the lamp body, and the bottom of the rolling ball is in contact with the top of the lamp body. The inner side of the transmission roller is in contact with the outer side edge of the lamp body.
[0014] Further, the rotating mechanism includes an annular rail and a fixing plate. The fixing plate is fixedly installed on the top of the support arm. The annular rail is rotatably connected to the outer surface of the mounting disc. A toothed ring is fixedly installed inside the annular rail. A third motor is fixedly installed on the outer side of the fixing plate. The output end of the third motor penetrates through the fixing plate and is fixedly installed with a second gear. The second gear is meshed and connected with the toothed ring. The punching mechanism is fixedly installed on one side of the outside of the annular rail.
[0015] Further, the punching mechanism includes a side mounting frame. The side mounting frame is fixedly installed on one side of the annular rail. A base plate is fixedly installed at the inner end of the side mounting frame. A telescopic cylinder is fixedly installed on the outer side of the base plate. The output end of the telescopic cylinder is fixedly installed with a fixing seat. A fourth motor is fixedly installed inside the fixing seat. The output end of the fourth motor is installed with a drill bit through a bolt.
[0016] Further, the transverse movement mechanism includes a side rail. The side rail is fixedly installed on one side of the mounting frame close to the clamping tooling. A fifth motor is fixedly installed at one end of the side rail. The output end of the fifth motor penetrates through the side rail and is fixedly installed with a lead screw. The lead screw is rotatably connected inside the side rail. A slider is threadedly connected to the outer surface of the lead screw. The inner side of the slider close to the inside of the mounting frame is fixedly connected with a fixed block.
[0017] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0018] First, in the present invention, the device cooperates with the rotation mechanism, punching mechanism and transverse movement mechanism. When the third motor is started, it drives the second gear to rotate, drives the toothed ring to make the annular rail drive the side mounting frame to rotate, so as to flexibly adjust the position of the punching mechanism relative to the lamp body, and can punch any and inclined positions on the outer side of the lamp body, improving the adaptability. During the punching process, the fifth motor of the transverse movement mechanism drives the lead screw to make the slider slide, driving the clamping tooling and the lamp body to move horizontally, cooperating with the rotation mechanism, excellently adapting to the punching process and improving the convenience of use;
[0019] Second, in the present invention, the clamping tooling of the device is ingeniously designed. When in use, the lamp body is placed on the top of the clamping disc, and the second motor is started to make the first gear drive the transmission rack to slide in the chute, driving the clamping frame to adjust the distance, quickly clamping lamp bodies of different sizes. During clamping, the lamp body is stably clamped and can rotate flexibly through the screw, rolling ball, transmission roller and ball, and then the lamp body is driven to rotate in the clamping groove through the second electric push rod, the first motor and the driving wheel, and can punch any positions on the top and bottom of the lamp, improving the punching adaptability;
[0020] Third, in the present invention, two sets of rotation mechanisms are provided. When in use, the third motor is started to drive the second gear and the toothed ring to drive, adjusting the two sets of punching mechanisms. One set punches holes in the top of the lamp body, and the other set punches holes in the bottom or side. The telescopic cylinder and the fourth motor are started to make the drill bit drill the lamp body. The two sets of punching mechanisms can punch holes on both sides at the same time, improving the processing efficiency. During punching, the first electric push rod and the fifth motor are started to flexibly adjust the horizontal and vertical displacement of the lamp body, cooperating with the rotating punching mechanism and the power mechanism to drive the lamp body to rotate, improving the punching efficiency and adaptability, and enhancing the use adaptability. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 is the overall structural schematic diagram of the present invention;
[0022] Figure 2 is the rear view structural schematic diagram of the present invention;
[0023] Figure 3 is the front view structural schematic diagram of the transverse movement mechanism and the clamping tooling of the present invention;
[0024] Figure 4 is the rear view structural schematic diagram of the transverse movement mechanism and the clamping tooling of the present invention;
[0025] Figure 5 is the top view structural schematic diagram of the clamping tooling of the present invention;
[0026] Figure 6Schematic diagram of the upward view of the clamping tooling in the present invention;
[0027] Figure 7 Schematic diagram of the disassembled state structure of the clamping tooling in the present invention;
[0028] Figure 8 Schematic diagram of the clamping assembly structure in the present invention;
[0029] Figure 9 Schematic diagram of the clamping disc and the power mechanism in the present invention.
[0030] In the figure: 1, mounting plate; 2, support arm; 3, mounting disc; 4, mounting frame; 5, rotating mechanism; 51, annular track; 52, fixed plate; 53, toothed ring; 54, third motor; 55, second gear; 6, punching mechanism; 61, side mounting frame; 62, base plate; 63, telescopic cylinder; 64, fixed seat; 65, fourth motor; 66, drill bit; 7, transverse movement mechanism; 71, side track; 72, fifth motor; 73, lead screw; 74, slider; 8, clamping tooling; 81, fixed block; 82, longitudinal fine adjustment mechanism; 821, connecting rod; 822, first electric push rod; 823, support rod; 824, through hole; 825, support shaft; 83, clamping disc; 84, clamping mechanism; 841, chute; 842, second motor; 843, first gear; 844, transmission rack; 845, connecting block; 846, clamping assembly; 8461, clamping frame; 8462, clamping groove; 8463, transmission roller; 8464, receiving disc; 8465, ball; 8466, lamp limiting part; 8467, hand-tightening screw; 8468, round seat; 8469, ball; 85, power mechanism; 851, supporting side plate; 852, second electric push rod; 853, concave frame; 854, first motor; 855, driving wheel; 86, lamp body; 9, punching reserved groove. Detailed implementation manners
[0031] Please refer to Figures 1-9 , in the embodiment of the present invention, a punching device with accurate positioning for lamp processing includes a mounting plate 1. Both sides of the top of the mounting plate 1 are fixedly installed with support arms 2. The inner upper ends of the support arms 2 are fixedly installed with a mounting disc 3. The outside of the mounting disc 3 is movably installed with a rotating mechanism 5. One side of the rotating mechanism 5 is fixedly installed with a punching mechanism 6. Between the inner upper ends of the mounting disc 3, a mounting frame 4 is fixedly installed. Inside the mounting frame 4, a transverse movement mechanism 7 is fixedly installed on one side. The transverse movement mechanism 7 is fixedly installed with a clamping tooling 8 on the side close to the inside of the mounting frame 4;
[0032] The clamping tooling 8 includes a fixing block 81 which is fixedly installed on one side of the transverse movement mechanism 7 close to the inside of the mounting frame 4. A longitudinal fine-tuning mechanism 82 is fixedly installed inside the fixing block 81. A clamping disc 83 is fixedly installed at the top of the longitudinal fine-tuning mechanism 82. A clamping mechanism 84 is fixedly installed in the middle of the inner side of the clamping disc 83. A power mechanism 85 is fixedly installed in the middle of one side of the top of the clamping disc 83 close to the transverse movement mechanism 7. The lamp body 86 is clamped and installed on the top of the clamping disc 83 through the clamping mechanism 84. The output end of the power mechanism 85 is in fit connection with the outer surface of the lamp body 86. The support arms 2 on both sides of the top of the mounting plate 1 provide a stable support structure for the whole device, ensuring the stability during the punching operation. The rotation mechanism 5 outside the mounting disc 3 can flexibly adjust the position and angle of the punching mechanism 6 to adapt to the punching requirements of different shapes and positions, improving the flexibility and accuracy of punching. The transverse movement mechanism 7 inside the mounting frame 4 can accurately control the position of the clamping tooling 8, enabling the lamp body 86 to accurately align with the punching position. The fixing block 81 in the clamping tooling 8 provides a stable installation foundation for the longitudinal fine-tuning mechanism 82. The longitudinal fine-tuning mechanism 82 can further finely adjust the longitudinal position of the lamp body 86 to ensure the punching accuracy. The clamping mechanism 84 in the middle of the inner side of the clamping disc 83 can firmly clamp the lamp body 86 to prevent its displacement during the punching process and guarantee the punching quality. The power mechanism 85 can drive the lamp body 86 to rotate, facilitating punching different parts of it. In short, the various components of this device cooperate with each other to achieve high-precision positioning and flexible operation during the punching process of lamp processing, effectively improving the efficiency and quality of lamp punching.
[0033] Please refer to Figures 5-9, the longitudinal fine-tuning mechanism 82 includes a connecting rod 821. The connecting rod 821 is fixedly installed on the side of the fixed block 81 away from the transverse movement mechanism 7. The outer end of the connecting rod 821 is fixedly installed with a first electric push rod 822. The output end of the first electric push rod 822 is fixedly installed with a support rod 823. The top of the support rod 823 is fixedly connected to the bottom rear side of the clamping disc 83. Through holes 824 are formed at both ends of the side of the clamping disc 83 close to the transverse movement mechanism 7. At both ends of the side of the fixed block 81 close to the clamping disc 83, support shafts 825 are fixedly installed. The ends of the support shafts 825 are inserted into the inner sides of the through holes 824. The connecting rod 821 firmly installs the first electric push rod 822 on one side of the fixed block 81, providing a solid support for it. The first electric push rod 822, as the core component, can accurately output power to push the support rod 823 to move. The support rod 823 is fixedly connected to the bottom rear side of the clamping disc 83, thereby driving the clamping disc 83 to achieve fine adjustment of the longitudinal position. The through holes 824 formed at both ends of one side of the clamping disc 83 and the support shafts 825 fixedly installed at both ends of one side of the fixed block 81 cooperate with each other. The ends of the support shafts 825 are inserted into the inner sides of the through holes 824, which not only provides guidance for the movement of the clamping disc 83, ensuring the stability and accuracy of its longitudinal movement, but also effectively prevents the clamping disc 83 from shifting or shaking during the movement, further ensuring the precision and reliability of the longitudinal fine adjustment. The design of this longitudinal fine-tuning mechanism 82 can finely and accurately adjust the longitudinal position of the lamp according to actual needs during the punching process of lamp processing, thereby improving the punching precision.
[0034] Please refer to Figures 5-9, the power mechanism 85 includes a supporting and fixing side plate 851. The supporting and fixing side plate 851 is fixedly installed in the middle of the side of the clamping disc 83 close to the transverse movement mechanism 7. A second electric push rod 852 is fixedly installed at the top of the supporting and fixing side plate 851. The output end of the second electric push rod 852 is fixedly installed with a concave frame 853. A first motor 854 is fixedly installed at the bottom of the concave frame 853. The output end of the first motor 854 penetrates through the concave frame 853 and is fixedly installed with a driving wheel 855. The driving wheel 855 is rotatably connected to the inner side of the concave frame 853. The outer surface of the driving wheel 855 is in fitting connection with the outer surface of the lamp body 86. The supporting and fixing side plate 851 provides a stable installation foundation for the second electric push rod 852 to ensure its stability during operation. The second electric push rod 852 can accurately output telescopic actions to drive the concave frame 853 to move. The first motor 854 at the bottom of the concave frame 853 provides power for the driving wheel 855. The driving wheel 855 is rotatably connected to the inner side of the concave frame 853, and its outer surface is in fitting connection with the outer surface of the lamp body 86. This design enables the power mechanism 85 to accurately control the contact and transmission between the driving wheel 855 and the lamp body 86. By the telescopic movement of the second electric push rod 852, the fitting degree between the driving wheel 855 and the lamp body 86 can be flexibly adjusted to adapt to lamps of different sizes. When the first motor 854 drives the driving wheel 855 to rotate, it can stably and effectively drive the lamp body 86 to rotate, facilitating punching processing operations at different positions.
[0035] Please refer to Figures 5-9, the clamping mechanism 84 includes a chute 841 and a second motor 842. The chute 841 is opened in the middle of the top of the clamping disc 83, and the second motor 842 is fixedly installed in the middle of the bottom of the clamping disc 83. The output end of the second motor 842 penetrates through the clamping disc 83 and is fixedly installed with a first gear 843 inside the clamping groove 8462. Both sides of the inside of the chute 841 are slidably connected with transmission racks 844. The two transmission racks 844 are respectively meshed with both sides of the first gear 843. The outer end of the transmission rack 844 is fixedly installed with a connecting block 845. The top of the connecting block 845 is fixedly installed with a clamping assembly 846. The clamping assembly 846 includes a clamping frame 8461. The clamping frame 8461 is fixedly installed on the top of the connecting block 845. A clamping groove 8462 is opened inside the clamping frame 8461. Both sides inside the clamping groove 8462 are rotatably connected with transmission rollers 8463 at equal intervals. The top view shape of the clamping groove 8462 is arranged in a V shape. A receiving disc 8464 is fixedly installed on the top of the clamping disc 83. The top of the receiving disc 8464 is rotatably connected with balls 8465 at equal intervals. Punching reserved grooves 9 are opened in the middle of both sides of the clamping disc 83. The middle of the top of the clamping frame 8461 is fixedly installed with a lamp limiting member 8466. The lamp limiting member 8466 is integrally in an L shape. The inner end of the top of the lamp limiting member 8466 is threadedly connected with a hand-tightening screw 8467. The bottom of the hand-tightening screw 8467 is fixedly installed with a round seat 8468. The inside of the round seat 8468 is rotatably connected with a rolling ball 8469. The top of the ball 8465 is in contact with the bottom of the lamp body 86. The bottom of the rolling ball 8469 is in contact with the top of the lamp body 86. The inner side of the transmission roller 8463 is in contact with the outer side edge of the lamp body 86. The opening of the chute 841 provides a track for the sliding of the transmission rack 844, ensuring the stability and directionality of its movement. The second motor 842 drives the first gear 843 to rotate, which is meshed with the transmission racks 844 on both sides, realizing precise power transmission and control, enabling the two transmission racks 844 to slide synchronously and stably in the chute 841. The connecting block 845 at the outer end of the transmission rack 844 is connected to the clamping frame 8461, ensuring the consistency and reliability of the clamping action. The clamping groove 8462 inside the clamping frame 8461 is in a V shape, which can adapt to lamps of different shapes and sizes. At the same time, the transmission rollers 8463 rotatably connected at equal intervals on both sides inside the clamping groove 8462 can provide stable clamping force when clamping the lamp body 86, reduce the friction damage to the lamp surface, and facilitate the rotational adjustment of the lamp body 86 in the clamped state. The balls 8465 rotatably connected at equal intervals on the top of the receiving disc 8464 provide support and auxiliary rotation for the bottom of the lamp body 86, and together with the rolling ball 8469 at the top and the transmission roller 8463 on the side, realize the all-round stable clamping and flexible rotational adjustment of the lamp body 86. The setting of the lamp limiting member 8466 further enhances the limiting and fixing effect on the lamp.The hand-tightened screw 8467 on the top can adjust the position of the round seat 8468 and the ball 8469 to adapt to lamps of different thicknesses, ensure a tight fit, and improve the stability of clamping. The design of the punching reserved slot 9 facilitates the punching operation and avoids the interference of the clamping mechanism 84 on the punching position. The entire clamping mechanism 84 is exquisitely designed and can stably, flexibly and accurately clamp lamp bodies 86 of different specifications, and meet the needs of multi-angle adjustment of lamps during processing, thereby improving the efficiency and quality of lamp processing.
[0036] See also Figures 1-2 The rotating mechanism 5 includes an annular rail 51 and a fixed plate 52. The fixed plate 52 is fixedly installed on the top of the supporting arm 2. The annular rail 51 is rotatably connected to the outer surface of the mounting plate 3. A gear ring 53 is fixedly installed on the inner side of the annular rail 51. A third motor 54 is fixedly installed on the outer side of the fixed plate 52. The output end of the third motor 54 passes through the fixed plate 52 and is fixedly installed with a second gear 55. The second gear 55 is meshed with the gear ring 53. The punching mechanism 6 is fixedly installed on the outer side of the annular rail 51. The fixed plate 52 is firmly installed on the top of the supporting arm 2, providing a reliable installation position for the third motor 54. The annular rail 51 can rotate flexibly on the outer surface of the mounting plate 3. The gear ring 53 on its inner side is meshed with the second gear 55 at the output end of the third motor 54. This design enables the third motor 54 to accurately drive the annular rail 51 to rotate, thereby driving the punching mechanism 6 to change position and angle. Such a rotating mechanism 5 can realize accurate, flexible and wide-range adjustment of the punching mechanism 6 to meet various complex punching requirements.
[0037] See also Figures 1-2, the punching mechanism 6 includes a side-mounted frame 61 which is fixedly installed on one side of the annular rail 51. The inner end of the side-mounted frame 61 is fixedly installed with a base plate 62. The outer side of the base plate 62 is fixedly installed with a telescopic cylinder 63. The output end of the telescopic cylinder 63 is fixedly installed with a fixed seat 64. Inside the fixed seat 64, a fourth motor 65 is fixedly installed. The output end of the fourth motor 65 is bolted with a drill bit 66. The transverse movement mechanism 7 includes a side rail 71 which is fixedly installed on one side of the mounting frame 4 close to the clamping tool 8. One end of the side rail 71 is fixedly installed with a fifth motor 72. The output end of the fifth motor 72 penetrates the side rail 71 and is fixedly installed with a lead screw 73. The lead screw 73 is rotatably connected inside the side rail 71. The outer surface of the lead screw 73 is threadedly connected with a slider 74. The inner side of the slider 74 close to the inside of the mounting frame 4 is fixedly connected with a fixed block 81. In the punching mechanism 6, the side-mounted frame 61 provides stable support for each component. The telescopic cylinder 63 on the base plate 62 can precisely control the expansion and contraction of the output end, drive the fixed seat 64 to move, and thus adjust the position of the drill bit 66. The fourth motor 65 in the fixed seat 64 provides power for the drill bit 66. The drill bit 66 bolted is convenient for replacement and maintenance. This design enables the punching operation to precisely control the punching depth and position and adapt to different punching requirements. In the transverse movement mechanism 7, the side rail 71 provides an installation and operation track for the lead screw 73 and the slider 74. The fifth motor 72 drives the lead screw 73 to rotate, drives the threadedly connected slider 74 to move inside the side rail 71, and then precisely controls the transverse position of the clamping tool 8 through the connection with the fixed block 81. This enables the position to be punched to be accurately aligned with the drill bit 66 during the punching process and improves the accuracy of punching.
[0038] The working principle of the present invention is as follows: By carefully setting the rotation mechanism 5, the punching mechanism 6 and the transverse movement mechanism 7 to cooperate with each other, during the use of the device, the third motor 54 can be started to operate, and the third motor 54 drives the second gear 55 to rotate. Since the second gear 55 and the toothed ring 53 are in meshed connection, when the third motor 54 drives the second gear 55 to rotate, the toothed ring 53 can be driven to rotate outside the mounting plate 3. By driving the second gear 55 to drive the annular rail 51 to rotate, at this time, the annular rail 51 can drive the side mounting frame 61 to rotate flexibly on the mounting plate 3, so that the position of the punching mechanism 6 relative to the lamp body 86 clamped by the clamping tool 8 can be adjusted flexibly, enabling the device to flexibly adjust the angular position of the punching mechanism 6, and further enabling the direction and position of punching to be adjusted flexibly. The rotational design of the punching mechanism 6 can perform punching processing on any position outside the lamp body 86, and can even perform punching on the inclined slope outside the lamp body 86, significantly improving the overall punching adaptability of the device. And during the punching process, due to the setting of the transverse movement mechanism 7, when the device is in use, by starting the fifth motor 72 to operate, the fifth motor 72 drives the lead screw 73 to rotate, and the rotation of the lead screw 73 can drive the slider 74 to slide smoothly inside the side rail 71. Through the lateral sliding of the slider 74, the slider 74 can be adjusted and driven to drive the clamping tool 8 to move laterally, and the lateral movement of the clamping tool 8 can drive the lamp body 86 to move laterally. This cooperation with the rotational design of the rotation mechanism 5 enables the device to excellently adapt to punching processing, greatly improving the convenience during the overall use of the device;
[0039] By skillfully setting the clamping tooling 8, during the use of this device, the lamp body 86 can be first placed on the top of the clamping disc 83. At this time, start the second motor 842 to drive the first gear 843 to rotate. Since the first gear 843 and the transmission racks 844 at both ends are in meshing connection, at this time, by driving the meshing transmission of the transmission rack 844 and the first gear 843, it can further assist in driving the transmission rack 844 to reciprocate and slide inside the chute 841, and at the same time drive the clamping frame 8461 to reciprocate and slide synchronously. The clamping frame 8461 reciprocates and slides, and then the distance inside the clamping frame 8461 can be adjusted, so that this device can quickly clamp lamp bodies 86 of different sizes. During the process of clamping the lamp body 86, the round plate can be driven to move down by twisting the hand-twist screw 8467. The rolling ball 8469 at the bottom of the round plate fits on the top of the lamp body 86, while the transmission roller 8463 fits on the outer surface of the lamp body 86, and the rolling ball 8465 on the top of the receiving disc 8464 is in fitting connection with the bottom of the lamp body 86. Thus, while the lamp body 86 can be stably clamped, the lamp body 86 can be flexibly adjusted and rotated. At this time, start the second electric push rod 852 to drive the concave-shaped frame 853 to approach the outer surface of the lamp body 86, and then start the first motor 854 to drive the driving wheel 855 to rotate. The driving wheel 855 is in close fitting connection with the outer surface of the lamp body 86. At this time, the lamp body 86 can be driven to rotate inside the clamping groove 8462 through the driving wheel 855. By rotating and adjusting the lamp body 86, the whole device can punch any position on the top and bottom of the lamp, significantly improving the punching adaptation performance of the whole device;
[0040] During the use of this device, due to the provision of two sets of rotating mechanisms 5, when this device is in use, it can be operated by starting the third motor 54. The third motor 54 can drive the transmission of the second gear 55 and the toothed ring 53, thereby assisting in the flexible adjustment of the rotation of the two punching mechanisms 6. During the processing of this device, one set of punching mechanisms 6 can perform hole opening on the top of the lamp body 86, while the other set of punching mechanisms 6 can be adjusted to the bottom or side of the lamp body 86. At this time, by starting the telescopic cylinder 63 to operate, it can push the fourth motor 65 to drive the drill bit 66 close to one side, the bottom or the top of the lamp body 86. Starting the telescopic cylinder 63 and the fourth motor 65 to operate can prompt the drill bit 66 to perform drilling on the lamp body 86. The provision of two sets of punching mechanisms 6 enables this device to perform punching on both sides of the lamp body 86 simultaneously, greatly improving the overall punching efficiency of this device. And during the punching process, by starting the first electric push rod 822 to operate, the first electric push rod 822 can drive the sliding displacement of the push support rod 823, prompting the longitudinal fine adjustment mechanism 82 to change the longitudinal position of the lamp body 86. At this time, by starting the fifth motor 72 to drive the screw rod 73 to rotate, the rotation of the screw rod 73 can drive the slider 74 to slide inside the side rail 71, and then the lateral and longitudinal displacements of the lamp body 86 can be flexibly adjusted. The lateral and longitudinal displacements of the lamp body 86, in cooperation with the rotating punching mechanism 6, can flexibly perform punching on the top, bottom and inclined surface of the lamp body 86. Coupled with the design of the power mechanism 85 driving the rotation of the lamp body 86, the overall punching efficiency of this device is significantly improved.
Claims
1. An accurate punching device for lamp processing, characterized in that: The mounting plate comprises a mounting plate (1), support arms (2) are fixedly mounted on both sides of the top of the mounting plate (1), a mounting plate (3) is fixedly mounted on the inner upper end of the support arm (2), a rotating mechanism (5) is movably mounted on the outer side of the mounting plate (3), a punching mechanism (6) is fixedly mounted on one side of the rotating mechanism (5), a mounting frame (4) is fixedly mounted between the inner upper ends of the mounting plates (3), a lateral movement mechanism (7) is fixedly mounted on one side of the mounting frame (4), and a clamping tool (8) is fixedly mounted on one side of the lateral movement mechanism (7) close to the inside of the mounting frame (4); The clamping tool (8) comprises a fixed block (81), the fixed block (81) is fixedly mounted on a side of the transverse movement mechanism (7) close to the mounting frame (4), a longitudinal fine-tuning mechanism (82) is fixedly mounted on the inner side of the fixed block (81), a clamping plate (83) is fixedly mounted on the top of the longitudinal fine-tuning mechanism (82), a clamping mechanism (84) is fixedly mounted on the middle part of the inner side of the clamping plate (83), a power mechanism (85) is fixedly mounted on the middle part of the top of the clamping plate (83) close to the transverse movement mechanism (7), a lamp body (86) is clamped and mounted on the top of the clamping plate (83) via the clamping mechanism (84), and an output end of the power mechanism (85) is fitted and connected to an outer surface of the lamp body (86); The rotating mechanism (5) comprises an annular rail (51) and a fixed plate (52), wherein the fixed plate (52) is fixedly mounted on the top of the support arm (2), the annular rail (51) is rotatably connected to the outer surface of the mounting plate (3), a gear ring (53) is fixedly mounted on the inner side of the annular rail (51), a third motor (54) is fixedly mounted on the outer side of the fixed plate (52), an output end of the third motor (54) passes through the fixed plate (52) and is fixedly mounted with a second gear (55), the second gear (55) and the gear ring (53) are meshingly connected, and the punching mechanism (6) is fixedly mounted on one side of the outer side of the annular rail (51); The punching mechanism (6) comprises a side mounting frame (61), the side mounting frame (61) being fixedly mounted on one side of the annular rail (51), a base plate (62) being fixedly mounted on the inner end of the side mounting frame (61), a telescopic cylinder (63) being fixedly mounted on the outer side of the base plate (62), a fixing seat (64) being fixedly mounted on the output end of the telescopic cylinder (63), a fourth motor (65) being fixedly mounted inside the fixing seat (64), and a drill bit (66) being mounted on the output end of the fourth motor (65) via a bolt; The clamping mechanism (84) comprises a slide groove (841) and a second motor (842), wherein the slide groove (841) is opened in the middle of the top of the clamping plate (83), and the second motor (842) is fixedly installed in the middle of the bottom of the clamping plate (83), and the output end of the second motor (842) passes through the clamping plate (83) and is located on the inner side of the clamping groove (8462) and is fixedly installed with a first gear (843), and both sides of the inner side of the slide groove (841) are slidably connected with transmission racks (844), and the two transmission racks (844) are respectively meshed with the two sides of the first gear (843), and the outer end of the transmission rack (844) is fixedly installed with a connecting block (845), and the top of the connecting block (845) is fixedly installed with a clamping assembly (846).
2. The accurate positioning punching device for lamp processing according to claim 1 is characterized in that: The longitudinal fine-adjustment mechanism (82) comprises a connecting rod (821), the connecting rod (821) being fixedly mounted on a side of the fixed block (81) away from the transverse movement mechanism (7), a first electric push rod (822) being fixedly mounted on the outer end of the connecting rod (821), a support rod (823) being fixedly mounted on the output end of the first electric push rod (822), and a top of the support rod (823) being fixedly connected to the bottom rear side of the clamping plate (83).
3. The accurate positioning punching device for lamp processing according to claim 2 is characterized in that: Through holes (824) are provided at both ends of the clamping plate (83) on one side close to the transverse movement mechanism (7), and support shafts (825) are fixedly mounted at both ends of the fixed block (81) on one side close to the clamping plate (83), with the ends of the support shafts (825) inserted into the inner sides of the through holes (824).
4. The accurate positioning punching device for lamp processing according to claim 1 is characterized in that: The power mechanism (85) comprises a supporting side plate (851), the supporting side plate (851) being fixedly mounted in the middle of one side of the clamping plate (83) close to the transverse movement mechanism (7), a second electric push rod (852) being fixedly mounted on the top of the supporting side plate (851), a concave frame (853) being fixedly mounted on the output end of the second electric push rod (852), a first motor (854) being fixedly mounted on the bottom of the concave frame (853), a driving wheel (855) being fixedly mounted on the output end of the first motor (854) passing through the concave frame (853), the driving wheel (855) being rotatably connected to the inner side of the concave frame (853), and the outer surface of the driving wheel (855) being in close contact with the outer surface of the lamp body (86).
5. The accurate positioning punching device for lamp processing according to claim 1 is characterized in that: The clamping assembly (846) comprises a clamping frame (8461), wherein the clamping frame (8461) is fixedly mounted on the top of the connecting block (845), a clamping groove (8462) is provided on the inner side of the clamping frame (8461), transmission rollers (8463) are rotatably connected at equal intervals on both sides of the clamping groove (8462), and the clamping groove (8462) is V-shaped when viewed from above, a receiving plate (8464) is fixedly mounted on the top of the clamping plate (83), and balls (8465) are rotatably connected at equal intervals on the top of the receiving plate (8464), and punching reserved grooves (9) are provided in the middle of both sides of the clamping plate (83).
6. The accurate positioning punching device for lamp processing according to claim 5, characterized in that: A lamp stopper (8466) is fixedly installed in the middle of the top of the clamping frame (8461); the lamp stopper (8466) is L-shaped as a whole; the inner end of the top of the lamp stopper (8466) is threadedly connected to a hand-tightened screw (8467); a round seat (8468) is fixedly installed at the bottom of the hand-tightened screw (8467); a ball (8469) is rotatably connected to the inner side of the round seat (8468); the top of the ball (8465) is fitted and connected to the bottom of the lamp body (86); the bottom of the ball (8469) is fitted and connected to the top of the lamp body (86); and the inner side of the transmission roller (8463) is fitted and connected to the outer side of the lamp body (86).
7. The accurate positioning punching device for lamp processing according to claim 1 is characterized in that: The transverse movement mechanism (7) comprises a side rail (71), the side rail (71) being fixedly mounted on a side of the mounting frame (4) close to the clamping fixture (8), a fifth motor (72) being fixedly mounted on one end of the side rail (71), an output end of the fifth motor (72) passing through the side rail (71) being fixedly mounted with a lead screw (73), the lead screw (73) being rotatably connected to the inside of the side rail (71), a slider (74) being threadedly connected to the outer surface of the lead screw (73), and the slider (74) being fixedly connected to the fixing block (81) close to the inner side of the mounting frame (4).
Citation Information
Patent Citations
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