A welding tool for steel structure production based on a boiler lifting platform
By designing a welding tool for steel structure production based on boiler lifting platform, and adjusting the clamping spacing and length using clamping components and tensile frames, the stability and safety issues in the welding process of steel structures are solved and the welding quality is improved.
Patent Information
- Application Number
- CN202411950265.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2044-12-27
AI Technical Summary
During the welding process of steel structures, the welding quality is difficult to ensure, especially when welding frame steel structures, the steel bars need to be manually aligned and hand-held, resulting in welding deformation and human health hazards.
A welding tool for steel structure production based on boiler lifting platform is designed, using clamping components and tensile frames, adjusting the clamping spacing and length through clamping blocks and threaded rods to stabilize the center of gravity of the steel bar and ensure welding stability.
It realizes stable clamping and positioning of steel bars during welding, avoids welding deformation and human damage, and improves welding quality and safety.
Smart Images

Figure CN119369019B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of welding, and specifically to a welding tool for steel structure production based on a boiler lifting platform. Background Art
[0002] In the construction of building steel structure projects, welding technology is a very important connection method in steel structure projects. With the continuous development of engineering technology, people's requirements for the quality of construction projects are also getting higher and higher. In steel structure projects where welding connection is the main connection method, welding quality is an important indicator for evaluating the quality of steel structure projects. The welding process of steel structures is a process of uneven heating and cooling. During welding, the temperature of the weld and its vicinity is very high, while most of the metal in the distance is not heated. The expansion and contraction of the main body metal are uneven. After cooling, the weld produces different degrees of shrinkage and internal stress (longitudinal and transverse), resulting in various deformations of the welded structure.
[0003] When welding steel materials, especially for the welding of steel structures of the frame type, since the frame is composed of multiple steel bars, it is necessary for workers to manually align each steel bar to the welding position during welding, and then weld it by machine. And if the length of the steel bar is too long during welding, it is necessary for workers to hold it by hand during welding. Therefore, doing so for a long time is likely to cause harm to the eyes and skin, endangering human health.
[0004] In view of this, the present invention proposes a welding tool for steel structure production based on a boiler lifting platform to solve the above technical problems. Summary of the Invention
[0005] In view of the deficiencies in the above background art, the present invention provides a technical solution for a welding tool for steel structure production based on a boiler lifting platform, solving the problems raised in the above background art.
[0006] The present invention provides the following technical solution: A welding tool for steel structure production based on a boiler lifting platform, including a steel body, steel bars are welded on the surface of the steel body, and a clamping assembly is provided on the surface of the steel body; the clamping assembly includes a clamping block I, the clamping block I clamps on the surface of the steel body, a push block is fixed on one side of the clamping block I, a fixing rod I is slidably connected inside the push block, a clamping frame is slidably connected to the end of the fixing rod I, a threaded rod is rotatably provided inside the clamping frame, a slider II is slidably connected inside the clamping frame, the slider II is fixed to the end of the fixing rod I, the threaded rod passes through the middle of the slider II and is threadedly connected thereto, a vertical block is slidably connected to the middle position of the clamping block I, a fixing rod III is fixed to the bottom of the vertical block, a stretching frame is hinged to the end of the fixing rod III, a base is hinged to the end of the stretching frame, two clamping blocks II are slidably connected to the top of the base, the bottom of the clamping block II passes through the inside of the adjusting rod through a fixing block, and a rotating block is fixed to the end of the adjusting rod;
[0007] The steel bar is clamped on the top of the base by the clamping block II. The pushing block and the fixing rod I are respectively connected to the upper and lower sides of the clamping block I and the clamping frame. The bottom of the pushing block is fixed to the pushing block on the lower surface of the clamping block I through the connecting rod II. A set of oppositely arranged threaded grooves are provided on the surface of the adjusting rod.
[0008] As a preferred technical solution of the present invention, a sliding rod is slidably connected inside the threaded rod. A sleeve handle is slidably connected to the upper surface of the sliding rod. Two symmetrically arranged U-shaped rods are fixed on the surface of the sleeve handle. A rotating ring is rotatably connected to the surface of the fixing rod I.
[0009] As a preferred technical solution of the present invention, sliding grooves of different lengths are provided on the upper end surface of the sliding rod. A U-shaped rod is fixed to the bottom of the sleeve handle. An insertion block is elastically connected to the bottom of the U-shaped rod. A slot I corresponding to the insertion block is provided inside the shorter sliding groove.
[0010] As a preferred technical solution of the present invention, a plum blossom-shaped card slot is provided at the bottom of the threaded rod. The bottom of the sliding rod is designed as a plum blossom-shaped card block. The plum blossom-shaped card block on the upper part of the sliding rod is engaged with the plum blossom-shaped card slot.
[0011] As a preferred technical solution of the present invention, a slider I is slidably connected to the top of the fixing rod I through a chute. A push rod is fixed to the surface of the slider I. The end of the push rod is fixed to the top of the pushing block. A fixing rod II is fixed to the top of the rotating ring. The fixing position of the fixing rod II corresponds to the U-shaped rod and is stuck inside it.
[0012] As a preferred technical solution of the present invention, a moving rod is slidably connected inside the fixing rod III. A moving plate is slidably connected to the end of the moving rod. A spring is fixed to one side of the moving plate and is fixed to the bottom of one of the vertical blocks. The moving plate is of a special-shaped structure.
[0013] As a preferred technical solution of the present invention, a roller is in contact with the inclined surface on the other side of the moving plate. The bottom of the sliding rod is fixed to the roller through the connecting rod I.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1. When clamping, the clamping block I can adapt to the thickness of the steel body; at the same time, the stretching frame is stretched to push the base forward to the middle position at the bottom of the steel bar. Through the setting of the stretching frame, its stretching length can be adjusted and adjusted according to the length of the steel bar, so that when supporting the bottom of the steel bar, the center of gravity of the steel bar can be stabilized and kept stable during welding.
[0016] 2. Rotate the adjusting rod through the rotating block. Since the fixing block at the bottom of the second clamping block is located inside the adjusting rod, the rotation of the adjusting rod causes the two second clamping blocks to move on the top of the base, clamping the steel bar to ensure the stability of the steel bar during welding.
[0017] 3. The position of the convex block on the surface of the rotating ring contacts the first slider and pushes the first slider to move towards the pusher block. The pusher rod pushes the pusher block and the first clamping block to move simultaneously, which can be adjusted according to the width of the steel bar, avoiding obstacles due to the too narrow distance between the two first clamping blocks when bottom-clamping the steel bar. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a schematic structural diagram of the present invention;
[0019] Figure 2 for the present invention Figure 1 is a structural diagram of the first clamping block clamping on the surface of 1 in the present invention;
[0020] Figure 3 for the present invention Figure 2 is an enlarged structural diagram of A1 in the present invention;
[0021] Figure 4 for the present invention Figure 2 is a structural diagram of the clamping assembly in the present invention;
[0022] Figure 5 for the present invention Figure 4 is a bottom view of the clamping assembly in the present invention;
[0023] Figure 6 for the present invention Figure 5 is a partial structural diagram of the clamping assembly in the present invention;
[0024] Figure 7 for the present invention Figure 6 is an isometric view of the present invention;
[0025] Figure 8 for the present invention Figure 3 is a structural diagram of the threaded rod in the present invention;
[0026] Figure 9 for the present invention Figure 8 is a structural diagram of the internal sliding rod in the present invention.
[0027] In the figure: 1. Steel body; 101. Steel bar; 201. Clamping block I; 2011. Vertical block; 202. Clamping frame; 203. Base; 204. Clamping block II; 205. Tensile frame; 206. Connecting rod II; 207. Pushing block; 2071. Fixed rod I; 208. Sleeve handle; 2081. U-shaped rod; 209. Rotating ring; 2091. Fixed rod II; 210. Slide bar; 2101. Push rod; 2102. Slide block I; 2103. Threaded rod; 211. Adjusting rod; 212. Fixed rod III; 213. Moving plate; 2131. Roller; 2132. Moving rod. Detailed implementation manner
[0028] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0029] Please refer to Figure 1-2 and Figure 4-5 As shown, a welding tool for steel structure production based on a boiler lifting platform includes a steel body 1. A steel bar 101 is welded on the surface of the steel body 1, and a clamping assembly is provided on the surface of the steel body 1. The clamping assembly includes a clamping block I 201. The clamping block I 201 clamps on the surface of the steel body 1. A pushing block 207 is fixed on one side of the clamping block I 201. A fixed rod I 2071 is slidably connected inside the pushing block 207. The end of the fixed rod I 2071 is slidably connected with a clamping frame 202. A threaded rod 2103 is rotatably provided inside the clamping frame 202. A slide block II is slidably connected inside the clamping frame 202. The slide block II is fixed to the end of the fixed rod I 2071. The threaded rod 2103 passes through the middle of the slide block II and is threadedly connected thereto. A vertical block 2011 is slidably connected at the middle position of the clamping block I 201. A fixed rod III 212 is fixed to the bottom of the vertical block 2011. The end of the fixed rod III 212 is hinged with a tensile frame 205. The end of the tensile frame 205 is hinged with a base 203. Two clamping blocks II 204 are slidably connected to the top of the base 203. The bottom of the clamping block II 204 passes through the adjusting rod 211 inside through a fixed block, and a rotating block is fixed to the end of the adjusting rod 211.
[0030] The steel bar 101 is clamped at the top of the base 203 by the clamping block II 204. The pushing block 207 and the fixing rod I 2071 are respectively connected to the upper and lower sides of the clamping block I 201 and the clamping frame 202. The bottom of the pushing block 207 is fixed to the pushing block 207 on the lower surface of the clamping block I 201 through the connecting rod II 206. A set of oppositely arranged thread grooves are provided on the surface of the adjusting rod 211; a sliding rod 210 is slidably connected inside the threaded rod 2103. A sleeve handle 208 is slidably connected to the upper surface of the sliding rod 210. Two symmetrically arranged U-shaped rods 2081 are fixed on the surface of the sleeve handle 208. A rotating ring 209 is rotatably connected to the surface of the fixing rod I 2071; the upper end surface of the sliding rod 210 is provided with sliding grooves 2106 of different lengths. The bottom of the sleeve handle 208 is fixed with a U-shaped rod 2081. The bottom of the U-shaped rod 2081 is elastically connected with a plug block. A plug slot I corresponding to the plug block is provided inside the shorter sliding groove 2106; a plum blossom-shaped clamping slot is provided at the bottom of the threaded rod 2103. The bottom of the sliding rod 210 is designed with a plum blossom-shaped clamping block. The plum blossom-shaped clamping block on the upper sliding part of the sliding rod 210 is engaged with the plum blossom-shaped clamping slot.
[0031] When welding the steel bar 101, the sleeve handle 208 slides upward on the top of the sliding rod 210. When sliding to the short slot position of the sliding groove 2106, then rotate the sleeve handle 208 so that the U-shaped rod 2081 is inserted into the short slot. Then continue to slide upward and at the same time lift the sliding rod 210 upward. When the sliding rod 210 moves upward, the plum blossom-shaped clamping block at the bottom is engaged with the plum blossom-shaped clamping slot at the bottom of the threaded rod 2103. Then rotate the sleeve handle 208 and drive the threaded rod 2103 to rotate at the same time. The threaded rod 2103 rotates to adjust the distance between the two clamping blocks I 201 through the slider II. Adjust the clamping distance between the clamping blocks I 201 according to the thickness of the steel body 1, so that the clamping blocks I 201 can adapt to the thickness of the steel body 1 when clamping; at the same time, stretch the stretching frame 205 to push the base 203 forward to the middle position at the bottom of the steel bar 101. The stretching length of the stretching frame 205 can be adjusted through the setting of the stretching frame 205, and it is adjusted according to the length of the steel bar 101, so that the center of gravity of the steel bar 101 can be stabilized when supporting the bottom of the steel bar 101 and it can be kept stable during welding; then rotate the adjusting rod 211 through the rotating block. The fixing block at the bottom of the clamping block II 204 is located inside the adjusting rod 211. The adjusting rod 211 rotates to make the two clamping blocks II 204 move on the top of the base 203, clamp the steel bar 101 to ensure the stability of the steel bar 101 during welding, and slide on the surface of the steel body 1 through the clamping block I 201 to adjust the welding position of the steel bar 101.
[0032] Embodiment 2, on the basis of Embodiment 1,
[0033] As a specific implementation manner of the present invention, please refer to Figure 3 and Figure 6-8As shown in the figure, a slider I 2102 is slidably connected to the top of the fixed rod I 2071 through a chute. A push rod 2101 is fixed on the surface of the slider I 2102. The end of the push rod 2101 is fixed to the top of the push block 207. A fixed rod II 2091 is fixed to the top of the rotating ring 209. The fixing position of the fixed rod II 2091 corresponds to the U-shaped rod 2081 and is stuck inside it. A moving rod 2132 is slidably connected inside the fixed rod III 212. The end of the moving rod 2132 is slidably connected to a moving plate 213. A spring is fixed on one side of the moving plate 213, and the spring is fixed to the bottom of one of the vertical blocks 2011. The moving plate 213 is of a special-shaped structure. The other inclined surface of the moving plate 213 contacts a roller 2131. The bottom of the sliding rod 210 is fixed to the roller 2131 through a connecting rod I.
[0034] By sliding the sleeve handle 208 down at the top of the sliding rod 210, when it slides to the bottom of the long slot of the sliding slot 2106 and continues to slide down, the sliding rod 210 slides inside the threaded rod 2103 to separate the plum blossom-shaped clamping block from the plum blossom-shaped clamping slot. Then the U-shaped rod 2081 penetrates through the fixed rod II 2091, making the fixed rod II 2091 located in the middle of the U-shaped rod 2081. Then rotate the sleeve handle 208, and at the same time, the fixed rod II 2091 and the rotating ring 209 rotate simultaneously. The position of the convex block on the surface of the rotating ring 209 contacts the slider I 2102 and pushes the slider I 2102 to move towards the position of the push block 207. The push block 207 and the clamping block I 201 are pushed to move simultaneously through the push rod 2101, which can be adjusted according to the width of the steel bar 101, avoiding the narrow spacing between the two groups of clamping blocks I 201 causing obstacles when the steel bar 101 is supported and clamped at the bottom. Through the setting of the long and short slots of the sliding slot 2106, when the spacing of the clamping blocks I 201 is adjusted, then move the sleeve handle 208 upwards to the position of the short slot and rotate it so that the U-shaped rod 2081 is located in the short slot. Then continue to move the sleeve handle 208 upwards and drive the sliding rod 210 to move upwards at the same time so that the plum blossom-shaped clamping block engages with the plum blossom-shaped clamping slot, making the U-shaped rod 2081 withdraw from the fixed rod II 2091. Then rotate the sleeve handle 208 and drive the sliding rod 210 and the threaded rod 2103 to rotate simultaneously to adjust the height of the clamping block I 201, so as to avoid rotating the rotating ring 209 at the same time when adjusting the height of the clamping block I 201, which affects the spacing of the clamping blocks I 201. Through the setting of the U-shaped rod 2081 and the insertion block at the bottom of the U-shaped rod 2081, when the U-shaped rod 2081 is located inside the short slot, the insertion block can be inserted into the slot I at the bottom of the short slot, which can fix the sleeve handle 208 when it moves upwards and prevent it from sliding down when released.
[0035] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. At the same time, in the drawings of the present invention, the filling patterns are only for distinguishing the layers and are not subject to any other limitations.
[0036] Although the embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A welding tooling for steel structure production based on a boiler lifting platform, comprising: A steel body (1), on the surface of which steel bars (101) are welded, and a clamping assembly is provided on the surface of the steel body (1); It is characterized in that: the clamping assembly includes a clamping block I (201), the clamping block I (201) clamps on the surface of the steel body (1), a push block (207) is fixed on one side surface of the clamping block I (201), a fixing rod I (2071) is slidably connected inside the push block (207), the end of the fixing rod I (2071) is slidably connected with a clamping frame (202), a threaded rod (2103) is rotatably provided inside the clamping frame (202), a slider II is slidably connected inside the clamping frame (202), the slider II is fixed to the end of the fixing rod I (2071), the threaded rod (2103) penetrates through the middle of the slider II and is threadedly connected therewith, a vertical block (2011) is slidably connected at the middle position of the clamping block I (201), a fixing rod III (212) is fixed to the bottom of the vertical block (2011), the end of the fixing rod III (212) is hinged with a stretching frame (205), the end of the stretching frame (205) is hinged with a base (203), two clamping blocks II (204) are slidably connected to the top of the base (203), the bottom of the clamping block II (204) passes through the inside of an adjusting rod (211) through a fixing block, and a rotating block is fixed to the end of the adjusting rod (211); The steel bar (101) is clamped on the top of the base (203) by the clamping block II (204), the push block (207) and the fixing rod I (2071) are respectively connected to the upper and lower sides of the clamping block I (201) and the clamping frame (202), the bottom of the push block (207) is fixed to the push block (207) on the lower surface of the clamping block I (201) through a connecting rod II (206), and a set of oppositely arranged threaded grooves are provided on the surface of the adjusting rod (211); A sliding rod (210) is slidably connected inside the threaded rod (2103), a sleeve handle (208) is slidably connected to the upper surface of the sliding rod (210), two symmetrically arranged U-shaped rods (2081) are fixed to the surface of the sleeve handle (208), and a rotating ring (209) is rotatably connected to the surface of the fixing rod I (2071); The upper end surface of the sliding rod (210) is provided with sliding grooves (2106) of different lengths, a U-shaped rod (2081) is fixed to the bottom of the sleeve handle (208), the bottom of the U-shaped rod (2081) is elastically connected with an insertion block, and a slot I corresponding to the insertion block is provided inside the shorter sliding groove (2106); A plum blossom-shaped clamping groove is provided at the bottom of the threaded rod (2103), the bottom of the sliding rod (210) is designed as a plum blossom-shaped clamping block, and the plum blossom-shaped clamping block on the sliding rod (210) is engaged with the plum blossom-shaped clamping groove; The top of the fixing rod I (2071) is slidably connected with a slider I (2102) through a chute. A push rod (2101) is fixed on the surface of the slider I (2102). The end of the push rod (2101) is fixedly connected to the top of the push block (207). A fixing rod II (2091) is fixed on the top of the rotating ring (209). The fixing position of the fixing rod II (2091) corresponds to the U-shaped rod (2081) and is stuck inside it. A moving rod (2132) is slidably connected inside the fixing rod III (212). The end of the moving rod (2132) is slidably connected with a moving plate (213). A spring is fixed on one side of the moving plate (213), and the spring is fixedly connected to the bottom of one of the vertical blocks (2011). The moving plate (213) has a special-shaped structure. The other inclined surface of the moving plate (213) is in contact with a roller (2131). The bottom of the sliding rod (210) is fixedly connected to the roller (2131) through a connecting rod I.
Citation Information
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