Concrete hollow block processing equipment and method

Abstract

The invention belongs to the technical field of hollow block processing, and provides concrete hollow block processing equipment and method. A step-by-step feeding assembly; an elevator; and a conveyor belt 2. A plurality of brick supporting plates move upwards step by step through a step-by-step feeding assembly in a feeding box, then the uppermost brick supporting plate is pushed to a supporting plate through a material pushing plate, then forming operation of hollow building blocks is carried out on the brick supporting plates through a forming mechanism, the formed hollow building blocks are located on the brick supporting plates, the brick supporting plates are moved to a lifting machine, and then the hollow building blocks are placed on the lifting machine. The hollow building blocks are pushed to the first conveying belt through the second material pushing assembly, at the moment, the elevator drives the brick supporting plates to move downwards, the brick supporting plates are matched with the second conveying belt to move to the second conveying belt, and finally the brick supporting plates enter the feeding box, so that recycling of the brick supporting plates is achieved, and continuous machining work can be achieved through the multiple brick supporting plates in the feeding box all the time; manual intervention is not needed, and the machining efficiency is improved.

Description

Technical Field

[0001] The invention belongs to the technical field of hollow block processing, and in particular relates to a concrete hollow block processing device and method. Background Art

[0002] Concrete hollow blocks are made of ordinary concrete materials such as cement, sand, and stone. Their hollow ratio is 25%-50%. They are suitable for various building walls in areas with a design earthquake intensity of 8 degrees or less.

[0003] Existing hollow concrete blocks are generally made by using a forming mold. During processing, a brick support plate is placed on the bottom of the forming mold so that the formed hollow blocks are placed on the brick support plate. The brick support plate is then transferred to stack the hollow blocks. When making bricks again, another brick support plate needs to be placed manually. This operation is more troublesome and reduces processing efficiency.

[0004] In response to the above-mentioned technical problems, the applicant has retrieved some prior arts to solve the above-mentioned technical problems, such as the patent publication number CN114833920B, whose main technical means is that the concrete brick pressing and forming device can realize the stacking and placement of the brick support plate through the setting of the feeding component and the mutual cooperation with the storage component, and through the push of the cylinder in the feeding component, the brick support plate can be pushed, thereby realizing the loading of the brick support plate, and through the one-way abutment setting of the baffle, the reverse recovery of the baffle can be realized, thereby facilitating the reciprocating loading of the brick support plate, and then the component can effectively replace manual placement of the brick support plate, reduce manual labor intensity, and at the same time greatly improve the smoothness of the device operation. After analysis by the applicant, the disadvantages of this technical solution are: the brick supporting plates in the above solution cannot be recycled, and after use, the brick supporting plates will enter the stacking process along with the bricks, making the brick supporting plates in the storage assembly less and less, and finally it is still necessary to manually add additional brick supporting plates to the storage assembly; although the above solution can enable the storage assembly to replace manual placement of brick supporting plates, it is not continuous and still requires manual intermittent operation, with a low degree of automation, thereby reducing processing efficiency. Summary of the invention

[0005] The purpose of the present invention is to provide a concrete hollow block processing device and method, aiming to solve the technical problem that although the existing technology can use the storage component to replace manual placement of the brick support plate, it is not continuous and still requires manual intermittent operation and has a low degree of automation.

[0006] The purpose of the present invention can be achieved through the following technical solutions:

[0007] A concrete hollow block processing device, comprising a base, a brick supporting plate, a support plate, a forming mechanism and a conveyor belt, the device also comprising:

[0008] Loading box, the loading box is installed on one side of the support plate, so that the support plate is located between the loading box and conveyor belt 1. A number of brick supporting plates are placed in the loading box, and the loading box is in an inclined state;

[0009] Step-by-step feeding component, a step-by-step feeding component is installed in the loading box, and the brick supporting plates are placed on the step-by-step feeding component;

[0010] Lift, a lift is installed between the support plate and conveyor belt 1. A pushing component 1 is installed on the support plate, and the pushing component 1 pushes the brick supporting plates on the support plate to transfer them to the lift;

[0011] Conveyor belt 2, a feeding port is opened on the loading box, conveyor belt 2 is installed on the base, the output end of conveyor belt 2 faces the feeding port, and conveyor belt 2 is located below the support plate.

[0012] As a preference of the above technical solution, the step-by-step feeding component includes fixed rods. A number of fixed rods are arranged on two opposite sides in the loading box. A number of supporting blocks are rotatably installed around the fixed rods. A number of baffle plates are also arranged on the inner wall of the loading box. The baffle plates are used to limit the supporting blocks. A number of elastic components 1 are arranged at the bottom of the baffle plates. The supporting blocks are abutted against the elastic components 1. A telescopic component 1 is arranged at the bottom of the inner cavity of the loading box. The output end of the telescopic component 1 is provided with an upward pushing plate. The upward pushing plate is used to push a number of brick supporting plates to move up step by step. A transmission belt is installed on the loading box. A number of pushing plates are arranged on the surface of the transmission belt. The pushing plates are used to push the brick supporting plates to move onto the support plate.

[0013] As a preference of the above technical solution, a number of vibrating blocks are arranged on the top of the brick supporting plates, and the positions of the vibrating blocks are close to the edges of the brick supporting plates.

[0014] As a preference of the above technical solution, a number of limiting components are installed on one side of the loading box close to conveyor belt 2, and a sealing component is installed on the side of the loading box away from conveyor belt 2. A number of pressing plates are elastically installed in the sealing component. The pressing plates are located inside the loading box. The limiting components and the pressing plates limit the two sides of a number of brick supporting plates.

[0015] As a preference of the above technical solution, the limiting component includes:

[0016] U-shaped plate, movable grooves are symmetrically opened in the loading box, a U-shaped plate is movably installed in the movable grooves, and one end of the U-shaped plate is located in the movable groove;

[0017] Wedge-shaped block and limiting plate, a wedge-shaped block and a limiting plate are respectively arranged at both ends of the U-shaped plate. The wedge-shaped block is located at the feeding port, and the limiting plate abuts against a number of brick supporting plates;

[0018] The first movable rod, the first movable rod is fixed on the outside of the U-shaped plate, the first movable rod penetrates through the side of the feeding box, and an elastic member II is sleeved outside the first movable rod, and the elastic member II is located between the feeding box and the U-shaped plate.

[0019] As a preference of the above technical solution, the sealing assembly includes:

[0020] A sealing box, the sealing box is fixed on the outside of the feeding box;

[0021] A sealing plate, the sealing plate is movably installed in the sealing box;

[0022] An extrusion plate, a plurality of second movable rods are fixed on the sealing plate, the second movable rods penetrate through the feeding box, the other ends of the plurality of second movable rods on the same side are fixed to one of the extrusion plates, and an elastic member III is sleeved outside the second movable rods, and the elastic member III is located between the feeding box and the extrusion plate;

[0023] A connecting pipe, both sides of the sealing box are penetrated and connected with a connecting pipe, the other end of the connecting pipe penetrates through the feeding box, and the connecting pipe is located at the top of the brick supporting plate placed on the upward pushing plate at one end of the feeding box.

[0024] As a preference of the above technical solution, a plurality of cleaning brushes are installed at the bottom of the supporting plate, the cleaning brushes are perpendicular to the second conveyor belt, the cleaning brushes are connected with a connecting rod, one side of the connecting rod is fixed to a third telescopic member, the third telescopic member is installed at the bottom of the supporting plate, and two groups of limiting frames are arranged on the surface of the second conveyor belt, and the two groups of limiting frames limit both sides of the brick supporting plate.

[0025] As a preference of the above technical solution, a dryer is installed on the base, the dryer is located outside the elevator, and a second pushing component for pushing the hollow concrete block onto the first conveyor belt is installed on the dryer.

[0026] A using method of a concrete hollow block processing device, the method is applied to the concrete hollow block processing device as described above, and the method includes the following steps:

[0027] Step S1: First, the first brick support plate is transported to the loading box through the conveyor belt 2, and then the upper push plate is used to push the first brick support plate to move up through the telescopic member 1. When the first brick support plate moves up, the support blocks of the lowest layer will slowly flip upwards. When the first brick support plate passes over all the support blocks of the lowest layer, the upper push plate is moved down through the telescopic member 1. At this time, the first brick support plate will also move down and be supported by all the support blocks of the lowest layer. The second brick support plate is then transported to the loading box through the conveyor belt 2, and the upper push plate is used to push the second brick support plate to move up through the telescopic member 1. When the second brick support plate moves up, it will slowly flip upwards. Slowly flip the support blocks of the bottom layer upwards, and at the same time, the support blocks of the bottom layer will also push the first brick supporting plate upwards. After the first brick supporting plate moves up, the support blocks of the second-to-last layer will flip upwards. When the second brick supporting plate passes over all the support blocks of the bottom layer, the push plate is moved down through the telescopic member. At this time, the second brick supporting plate will also move down and be supported by all the support blocks of the bottom layer. At the same time, the first brick supporting plate will also pass over all the support blocks of the second-to-last layer and be supported by all the support blocks of the second-to-last layer, and so on, until the support blocks of the top layer are supported by a brick supporting plate, and the preparation work is completed;

[0028] Step S2: Continue to convey the last brick support plate into the loading box through the conveyor belt 2, so that there is another brick support plate on the brick support plate supported by the uppermost support block. At this time, the transmission belt rotates to make the push plate push the uppermost brick support plate onto the support plate and move it to the bottom of the forming mechanism;

[0029] Step S3: forming a hollow block by a forming mechanism, so that the hollow block is located on a brick supporting plate;

[0030] Step S4: Push the brick support plate onto the elevator through the pusher assembly 1, dry the hollow blocks through the dryer, push the hollow blocks onto the conveyor belt 1 through the pusher assembly 2 after the hollow blocks are dried, and transport the hollow blocks to the hollow block stacking place through the conveyor belt 1;

[0031] Step S5: The brick supporting plate is moved down to the second conveyor belt by descending the elevator, and then moved onto the second conveyor belt, and the surface of the brick supporting plate is cleaned by a plurality of cleaning brushes;

[0032] Step S6: The cleaned brick support plate is transported to the loading box through the conveyor belt 2, and then the lower brick support plate is moved up one layer according to the steps in step S1. During the movement, the vibration blocks on the brick support plates are started to vibrate the brick support plates, and the residue on the surface of the brick support plates is vibrated off. Since the loading box is in an inclined state, the residue falls from the brick support plates along the inclined direction;

[0033] Step S7: The above steps S1-S6 are cycled to continuously process the hollow blocks.

[0034] Compared with the prior art, the present invention has the following beneficial effects:

[0035] 1. In the present invention, a plurality of brick supporting plates are moved up step by step through the step-by-step loading assembly in the loading box, and then the transmission belt is rotated to make the pushing plate push the uppermost brick supporting plate to the support plate and move it to the bottom of the forming mechanism, and then the forming mechanism performs the forming operation of the hollow building blocks on the brick supporting plate, and the formed hollow building blocks are located on the brick supporting plate, so that the brick supporting plate is moved to the elevator, and the hollow building blocks are pushed to the conveyor belt 1 by the pushing assembly 2, and the hollow building blocks are transported to the hollow building block stacking position by the conveyor belt 1, at this time, the elevator drives the brick supporting plate to move down, and cooperates with the conveyor belt 2 to move the brick supporting plate to the conveyor belt 2, and finally enters the loading box, so as to realize the recovery of the brick supporting plate, so that the continuous processing work can be realized by relying on the plurality of brick supporting plates in the loading box, without manual intervention, thereby improving the processing efficiency;

[0036] 2. In the present invention, by reciprocating the expansion and contraction of the plurality of telescopic parts, the plurality of connecting rods drive the plurality of cleaning brushes to reciprocate, so as to clean the residue on the surface of the brick supporting plate, thereby effectively avoiding the roughness of the surface of the brick supporting plate, avoiding the presence of pits at the bottom of the hollow building blocks during the subsequent hollow building block forming operation, and avoiding the reduction of the quality of the hollow building blocks;

[0037] 3. In the present invention, the concrete residue on the surface of the brick supporting plate can be shaken off by the vibration and shaking generated by the brick supporting plate in the process of moving upward, in combination with the intermittent vibration of a number of vibration blocks on the brick supporting plate, so that the rough surface of the brick supporting plate can be effectively avoided, and pits at the bottom of the hollow building blocks can be avoided during the subsequent hollow building block forming operation, thereby avoiding the reduction of the quality of the hollow building blocks, so that the surface of the recovered brick supporting plate is flat, and there is no need to manually remove it for cleaning, so that the entire processing process is smoother and the processing efficiency is improved;

[0038] 4. In the present invention, one side of a plurality of brick supporting plates is restricted by two limiting plates and cannot move. When the brick supporting plates vibrate and shake, the brick supporting plates will squeeze a plurality of extrusion plates, so that the extrusion plates squeeze the sealing plates through the second movable rod, and the sealing plates will squeeze air into the sealing box, so that the squeezed air blows the top of the brick supporting plates placed on the upper push plate through the connecting pipe, and the concrete residues on the surface of the brick supporting plates are further vibrated off in coordination with the vibration and shaking of the brick supporting plates, thereby effectively avoiding the roughness of the surface of the brick supporting plates, avoiding the presence of pits at the bottom of the hollow blocks during the subsequent hollow block forming operation, and avoiding reduction in the quality of the hollow blocks. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0040] Figure 2 It is a structural schematic diagram of another viewing angle of the present invention;

[0041] Figure 3 Schematic diagram of the cleaning brush structure;

[0042] Figure 4 This is a schematic diagram of the internal structure of the loading box;

[0043] Figure 5 It is a schematic diagram of the structure of the step-by-step feeding assembly and the sealing assembly;

[0044] Figure 6 It is a schematic diagram of the structure of the step-by-step loading assembly;

[0045] Figure 7 is a schematic diagram of the sealing component structure;

[0046] Figure 8 It is a schematic diagram of the structure of the limit component;

[0047] Fig. 9 for Figure 8 Enlarged structural diagram at A in the middle.

[0048] In the figure:

[0049] 1. Base; 2. Loading box; 21. Feeding port; 22. Telescopic component 1; 23. Upper push plate; 24. Movable slot; 3. Brick support plate; 31. Vibrating block; 4. Support plate; 41. Telescopic component 2; 411. Block; 42. Cleaning brush; 421. Telescopic component 3; 422. Connecting rod; 43. Pushing component 1; 5. Forming mechanism; 6. Elevator; 7. Dryer; 71. Pushing component 2; 8. Conveyor belt 1; 9. Conveyor belt 2; 91. Limiting frame; 10. Conveyor belt 3; 11. Level feeding assembly; 111, fixed rod; 112, support block; 113, baffle; 114, elastic part one; 12, transmission belt; 121, push plate; 13, limit assembly; 131, U-shaped plate; 132, wedge block; 133, limit plate; 134, movable rod one; 135, elastic part two; 14, sealing assembly; 141, sealing box; 142, sealing plate; 143, movable rod two; 144, extrusion plate; 145, elastic part three; 146, connecting pipe; 15, collecting box. DETAILED DESCRIPTION

[0050] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0051] The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.

[0052] like Figure 1-Figure 6As shown, a concrete hollow block processing equipment includes a base 1, a brick supporting plate 3, a support plate 4, a forming mechanism 5 and a conveyor belt 8, and the equipment also includes:

[0053] A loading box 2 is mounted on one side of a support plate 4 so that the support plate 4 is located between the loading box 2 and a conveyor belt 8. A plurality of brick support plates 3 are placed in the loading box 2, and the loading box 2 is in an inclined state;

[0054] A step-by-step feeding assembly 11 is installed in the feeding box 2, and the brick supporting plate 3 is placed on the step-by-step feeding assembly 11;

[0055] The lift 6 is installed between the support plate 4 and the conveyor belt 8, and a pusher assembly 43 is installed on the support plate 4. The pusher assembly 43 pushes the brick support plate 3 on the support plate 4 to the lift 6;

[0056] Conveyor belt 2 9 , a feed port 21 is provided on the loading box 2 , a conveyor belt 2 9 is installed on the base 1 , an output end of the conveyor belt 2 9 faces the feed port 21 , and the conveyor belt 2 9 is located below the support plate 4 .

[0057] Furthermore, the step-by-step feeding assembly 11 includes a fixed rod 111, and a plurality of fixed rods 111 are arranged on two opposite sides of the feeding box 2. A plurality of support blocks 112 are rotatably installed on the periphery of the fixed rod 111. A plurality of baffles 113 are also arranged on the inner wall of the feeding box 2. The baffles 113 are used to limit the support blocks 112. A plurality of elastic members 114 are arranged at the bottom of the baffles 113. The support blocks 112 and the elastic members 114 are abutted against each other. A telescopic member 22 is arranged at the bottom of the inner cavity of the feeding box 2. An upper push plate 23 is arranged at the output end of the telescopic member 22. The upper push plate 23 is used to push a plurality of brick supporting plates 3 to move upward step by step. A transmission belt 12 is installed on the feeding box 2. A plurality of push plates 121 are arranged on the surface of the transmission belt 12. The push plates 121 are used to push the brick supporting plates 3 to move onto the support plates 4.

[0058] Furthermore, a plurality of vibration blocks 31 are arranged on the top of the brick supporting plate 3 , and the positions of the vibration blocks 31 are close to the edges of the brick supporting plate 3 .

[0059] In one case of the present embodiment, the molding mechanism 5 and the elevator 6 are both prior art and will not be described in detail here; since the loading box 2 is in an inclined state, its internal structure is also inclined with the inclination of the loading box 2, and the inclination direction is toward the side away from the conveyor belt 2 9; the elastic member 114 can be a spring, or other elastically retractable components; the retractable member 22 can be a cylinder, or other components that can drive the upper push plate 23 to move up and down; the vibration block 31 can be a vibration motor, or other components that can achieve vibration, wherein the vibration motor is provided with a shell to protect the vibration motor, the vibration motor has its own power supply and a signal transmitter connected to an external control unit, and the external control unit can be a mobile phone APP, or The computer control terminal controls the start and stop of the vibration motor through an external control unit; in addition, a block 411 is installed through the support plate 4, and the block 411 is used to block the brick supporting plate 3 on the support plate 4. A telescopic member 41 is installed at the bottom of the support plate 4. The output end of the telescopic member 41 is connected to the block 411 to realize the up and down movement of the block 411, thereby blocking the brick supporting plate 3 or removing the restriction on the brick supporting plate 3. The telescopic member 41 can be a cylinder; a conveyor belt 3 10 is installed between the support plate 4 and the elevator 6, and the conveyor belt 3 10 facilitates the movement of the brick supporting plate 3 to the elevator 6; a pushing component 2 71 for pushing the hollow building blocks to the conveyor belt 8 is installed at the elevator 6, and a collecting box 15 is installed at the bottom of the loading box 2.

[0060] In actual application of this embodiment, the step-by-step loading assembly 11 in the loading box 2 is used to move the plurality of brick supporting plates 3 up step by step, and then the transmission belt 12 is rotated to make the pushing plate 121 push the topmost brick supporting plate 3 onto the support plate 4 and move it to the bottom of the forming mechanism 5. At the same time, the telescopic member 2 41 is extended to make the block 411 block the brick supporting plate 3, and then the forming mechanism 5 performs the forming operation of the hollow building block on the brick supporting plate 3. The formed hollow building block is located on the brick supporting plate 3, and the block 411 is moved down and cooperates with the conveyor belt 3 1 0, move the brick support plate 3 to the elevator 6, push the hollow building blocks to the conveyor belt 1 8 through the push assembly 2 71, and transport the hollow building blocks to the hollow building block stacking position through the conveyor belt 1 8. At this time, the elevator 6 drives the brick support plate 3 to move downward, cooperates with the conveyor belt 2 9 to move the brick support plate 3 to the conveyor belt 2 9, and finally enters the loading box 2, so as to realize the recycling of the brick support plate 3. In this way, the continuous processing work can be realized by relying on the several brick support plates 3 in the loading box 2, without manual intervention, thereby improving the processing efficiency;

[0061] When loading materials step by step, the first brick supporting plate 3 is transported to the loading box 2 through the conveyor belt 29, and then the upper push plate 23 pushes the first brick supporting plate 3 to move upward through the telescopic member 22. When the first brick supporting plate 3 moves upward, the support blocks 112 of the lowest layer will slowly flip upward. When the first brick supporting plate 3 passes over all the support blocks 112 of the lowest layer, the upper push plate 23 is moved downward through the telescopic member 22. At this time, the first brick supporting plate 3 will also move downward and be supported by all the support blocks 112 of the lowest layer, and continue to pass through the conveyor belt 29. The second brick supporting plate 3 is transported into the loading box 2, and the upper push plate 23 is used to push the second brick supporting plate 3 upward through the telescopic member 22. When the second brick supporting plate 3 moves upward, the support blocks 112 of the lowest layer will slowly flip upward. At the same time, the support blocks 112 of the lowest layer will also push the first brick supporting plate 3 upward. After the first brick supporting plate 3 moves upward, the support blocks 112 of the second to last layer will flip upward. When the second brick supporting plate 3 passes over all the support blocks 112 of the lowest layer, the upper push plate 23 is moved downward through the telescopic member 22. The second brick supporting plate 3 will also move down and be supported by all the support blocks 112 of the bottom layer. At the same time, the first brick supporting plate 3 will also pass over all the support blocks 112 of the second to last layer and be supported by all the support blocks 112 of the second to last layer, and so on, until the top support block 112 supports the brick supporting plate 3. When the brick supporting plate 3 passes over several support blocks 112 of the same layer and moves down, the other end of the support block 112 will contact the elastic member 114, so that the support block 112 will vibrate and shake when it returns to the original position. The brick supporting plate 3 is moved, so that the brick supporting plate 3 can be vibrated and shaken. Since the loading box 2 is in an inclined state, the step-by-step loading assembly 11 is also in an inclined state, so that the brick supporting plate 3 is also in an inclined state. At this time, the brick supporting plate 3 vibrates and shakes, and the concrete residues on the surface of the brick supporting plate 3 can be shaken off and fall to the bottom of the inner cavity of the loading box 2, so that they enter the collection box 15 for centralized collection. In this way, the rough surface of the brick supporting plate 3 can be effectively avoided, and pits at the bottom of the hollow block can be avoided during the subsequent hollow block forming operation, thereby avoiding reducing the quality of the hollow block;

[0062] Since a plurality of vibration blocks 31 are arranged on the top of the brick supporting plate 3, the vibration blocks 31 facilitate the rapid upward movement of a plurality of brick supporting plates 3 by one layer when loading materials step by step, thereby improving the loading efficiency; on the other hand, when loading materials step by step on the brick supporting plate 3, the plurality of vibration blocks 31 on each brick supporting plate 3 are intermittently started and stopped by an external control unit, so that the brick supporting plate 3 vibrates intermittently, and the vibration and shaking of the brick supporting plate 3 after moving upward can further vibrate the concrete residue on the surface of the brick supporting plate 3, thereby improving the cleaning effect of the residue on the surface of the brick supporting plate 3, effectively avoiding the presence of pits at the bottom of the hollow blocks when the brick supporting plate 3 is used again, and further avoiding the reduction of the quality of the hollow blocks;

[0063] During the hollow block forming operation, a number of vibration blocks 31 on each brick supporting plate 3 can be turned on through an external control unit to make the brick supporting plate 3 vibrate. On the one hand, the concrete can be made tighter after pouring, thereby improving the overall strength of the hollow block after forming; on the other hand, when the forming mechanism 5 completes the pouring and the hollow block is formed, the vibration of the brick supporting plate 3 can make the hollow block easily separated from the forming mold, thereby effectively avoiding the concrete from sticking to the inner wall of the forming mold and avoiding pits or deformation on the surface of the hollow block.

[0064] like Figure 4-Figure 9 As shown, a plurality of limit assemblies 13 are installed on the side of the loading box 2 close to the conveyor belt 2 9, and a sealing assembly 14 is installed on the side of the loading box 2 away from the conveyor belt 2 9. A plurality of extrusion plates 144 are elastically installed in the sealing assembly 14. The extrusion plates 144 are located in the loading box 2. The limit assemblies 13 and the extrusion plates 144 limit the two sides of a plurality of brick support plates 3.

[0065] Furthermore, the limiting component 13 includes:

[0066] The shaped plate 131, the loading box 2 is symmetrically provided with a movable groove 24, the shaped plate 131 is movably installed in the movable groove 24, and one end of the shaped plate 131 is located in the movable groove 24;

[0067] Wedge-shaped block 132 and limit plate 133, wedge-shaped block 132 and limit plate 133 are respectively provided at both ends of the U-shaped plate 131, the wedge-shaped block 132 is located at the feed port 21, and the limit plate 133 is against a plurality of brick supporting plates 3;

[0068] A movable rod 134 is fixed to the outer side of the shaped plate 131 , and the movable rod 134 passes through the side of the loading box 2 . An elastic member 135 is sleeved on the outer periphery of the movable rod 134 , and the elastic member 135 is located between the loading box 2 and the shaped plate 131 .

[0069] Further, the sealing assembly 14 includes:

[0070] A sealing box 141, the sealing box 141 is fixed on the outside of the feeding box 2;

[0071] A sealing plate 142 is movably installed in the sealing box 141;

[0072] The extrusion plate 144 and the sealing plate 142 are fixed with a plurality of movable rods 143, which penetrate the feeding box 2. The other ends of the plurality of movable rods 143 on the same side are fixed to one of the extrusion plates 144. The outer periphery of the movable rods 143 is covered with an elastic member 145, which is located between the feeding box 2 and the extrusion plate 144.

[0073] The connecting pipe 146 is connected to both sides of the sealing box 141, and the other end of the connecting pipe 146 passes through the loading box 2, and the connecting pipe 146 is located at one end of the loading box 2 facing the top of the brick supporting plate 3 placed on the upper push plate 23.

[0074] In one case of this embodiment, the second elastic member 135 and the third elastic member 145 can both be springs, or other elastically expandable and contractible components.

[0075] In actual application of this embodiment, when the brick supporting plate 3 is about to enter the loading box 2, the brick supporting plate 3 first contacts the wedge blocks 132 on both sides of the feeding port 21, and slowly squeezes the two wedge blocks 132 to make the two wedge blocks 132 move back to back, thereby making the two U-shaped plates 131 move back to back, so that the elastic member 135 is compressed. When the brick supporting plate 3 passes through the two wedge blocks 132 and enters the loading box 2, the two limiting plates 133 are held by the two sides of the brick supporting plate 3, and the brick supporting plate 3 continues to move due to inertia until it passes through the two limiting plates 133. At this time, the two limiting plates 133 are pressed against the two sides of the brick supporting plate 3. The plate 133 is released from restriction. Due to the rebound ability of the second elastic member 135, the two U-shaped plates 131 drive the two limiting plates 133 back to their original positions. After the two limiting plates 133 return to their original positions, they abut against one side of the brick supporting plate 3 to restrict this side of the brick supporting plate 3. The other side of the brick supporting plate 3 abuts against the plurality of extrusion plates 144. The plurality of extrusion plates 144 restrict this side of the brick supporting plate 3, so that the plurality of brick supporting plates 3 are neatly arranged up and down, effectively avoiding the displacement of the brick supporting plate 3, thereby facilitating the subsequent orderly movement of the brick supporting plate 3 to the supporting plate 4 to assist in the forming operation.

[0076] Since one side of the brick supporting plate 3 is restricted and cannot move by the two limit plates 133, when the brick supporting plate 3 vibrates and shakes, the brick supporting plate 3 will squeeze the several extrusion plates 144, so that the extrusion plates 144 squeeze the sealing plates 142 through the movable rod 143, and the sealing plates 142 will squeeze air into the sealing box 141, so that the squeezed air blows the top of the brick supporting plate 3 placed on the upper push plate 23 through the connecting pipe 146, and the concrete residue on the surface of the brick supporting plate 3 is further vibrated off in coordination with the vibration and shaking of the brick supporting plate 3, so as to effectively avoid the roughness of the surface of the brick supporting plate 3, and avoid the presence of pits at the bottom of the hollow blocks during the subsequent hollow block forming operation, so as to avoid reducing the quality of the hollow blocks.

[0077] like Figure 1-Figure 3 As shown, a plurality of cleaning brushes 42 are installed at the bottom of the support plate 4, the cleaning brushes 42 are perpendicular to the conveyor belt 2 9, the cleaning brushes 42 are connected to a connecting rod 422, one side of the connecting rod 422 is fixed to a telescopic member 3 421, the telescopic member 3 421 is installed at the bottom of the support plate 4, and two groups of limit frames 91 are provided on the surface of the conveyor belt 2 9, and the two groups of limit frames 91 limit the two sides of the brick support plate 3.

[0078] In one case of this embodiment, the telescopic member 421 may be a cylinder, or a member capable of driving the connecting rod 422 to telescopically move.

[0079] In actual application of this embodiment, when the brick supporting plate 3 moves onto the conveyor belt 2 9, the telescopic parts 3 421 are started to reciprocate and retract, so that the connecting rods 422 drive the cleaning brushes 42 to move back and forth, and the residues on the surface of the brick supporting plate 3 are cleaned off, thereby effectively avoiding the rough surface of the brick supporting plate 3 and avoiding the presence of pits at the bottom of the hollow blocks during the subsequent hollow block forming operation, thereby avoiding reducing the quality of the hollow blocks; the two sets of limit frames 91 limit the two sides of the brick supporting plate 3 to prevent the brick supporting plate 3 from moving along the moving direction of the cleaning brush 42, so that the brick supporting plate 3 can enter the loading box 2 normally.

[0080] like Figure 1 and Figure 2 As shown, a dryer 7 is installed on the base 1 and is located outside the lift 6 .

[0081] It should be noted that the surface of the hollow block is very fragile after molding. If it is touched directly, it is easy to cause the surface of the hollow block to be damaged, thereby reducing the quality of the air block.

[0082] In one case of this embodiment, the dryer 7 is prior art and will not be described in detail herein.

[0083] In actual application of this embodiment, when the brick supporting plate 3 and a number of formed air blocks are moved onto the elevator 6, the dryer 7 is turned on to quickly dry the surface of the hollow blocks, so that when the pushing component 2 71 pushes the hollow blocks on the brick supporting plate 3, the surface of the hollow blocks is not easily damaged, and after drying, the pushing component 2 71 pushes the hollow blocks more smoothly; after the hollow blocks are dried, the bottoms of the hollow blocks are not easy to stick to the surface of the brick supporting plate 3, on the one hand, the hollow blocks are kept intact as a whole, and on the other hand, the residue on the surface of the brick supporting plate 3 is reduced, which effectively avoids the roughness of the surface of the brick supporting plate 3, avoids the presence of pits at the bottom of the hollow blocks during the subsequent hollow block forming operation, and avoids reducing the quality of the hollow blocks.

[0084] A method for using a hollow concrete block processing device, the method is applied to the hollow concrete block processing device as described above, and the method comprises the following steps:

[0085] Step S1: First, the first brick supporting plate 3 is transported into the loading box 2 through the conveyor belt 2 9, and then the upper push plate 23 is used to push the first brick supporting plate 3 upward through the telescopic member 22. When the first brick supporting plate 3 moves upward, the support blocks 112 of the lowest layer will slowly flip upward. When the first brick supporting plate 3 passes over all the support blocks 112 of the lowest layer, the upper push plate 23 is moved downward through the telescopic member 22. At this time, the first brick supporting plate 3 will also move downward and be supported by all the support blocks 112 of the lowest layer. The second brick supporting plate 3 is continued to be transported into the loading box 2 through the conveyor belt 2 9, and the upper push plate 23 is used to push the second brick supporting plate 3 upward through the telescopic member 22. When the second brick supporting plate 3 moves upward, The support blocks 112 of the bottom layer are turned upward, and the support blocks 112 of the bottom layer will also push the first brick supporting plate 3 to move upward. After the first brick supporting plate 3 moves upward, the support blocks 112 of the second-to-last layer are turned upward. When the second brick supporting plate 3 passes over all the support blocks 112 of the bottom layer, the upper push plate 23 is moved downward by the telescopic member 1 22. At this time, the second brick supporting plate 3 will also move downward and be supported by all the support blocks 112 of the bottom layer. At the same time, the first brick supporting plate 3 will also pass over all the support blocks 112 of the second-to-last layer and be supported by all the support blocks 112 of the second-to-last layer, and so on, until the support blocks 112 of the top layer are supported by the brick supporting plate 3, and the preparation work is completed;

[0086] Step S2: Continue to convey the last brick support plate 3 into the loading box 2 through the conveyor belt 2 9, so that there is another brick support plate 3 on the brick support plate 3 supported by the uppermost support block 112. At this time, the transmission belt 12 rotates to make the push plate 121 push the uppermost brick support plate 3 onto the support plate 4 and move it to the bottom of the forming mechanism 5;

[0087] Step S3: forming a hollow block by the forming mechanism 5 so that the hollow block is located on the brick supporting plate 3;

[0088] Step S4: Push the brick support plate 3 onto the elevator 6 through the pusher assembly 43, dry the hollow blocks through the dryer 7, push the hollow blocks onto the conveyor belt 8 through the pusher assembly 2 71 after the hollow blocks are dried, and transport the hollow blocks to the hollow block stacking place through the conveyor belt 8;

[0089] Step S5: The brick supporting plate 3 is moved down to the conveyor belt 2 9 by the elevator 6, and then moved onto the conveyor belt 2 9, and the surface of the brick supporting plate 3 is cleaned by a plurality of cleaning brushes 42;

[0090] Step S6: The surface-cleaned brick support plate 3 is transported to the loading box 2 by the conveyor belt 2 9, and then the lower brick support plate 3 is moved up one layer according to the steps in step S1. During the movement, the vibration blocks 31 on the brick support plates 3 are started to vibrate the brick support plates 3, and the residue on the surface of the brick support plates 3 is vibrated off. Since the loading box 2 is in an inclined state, the residue falls from the brick support plates 3 along the inclined direction;

[0091] Step S7: The above steps S1-S6 are cycled to continuously process the hollow blocks.

[0092] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.

Claims

1. A concrete hollow block processing device, comprising a base (1), a brick supporting plate (3), a support plate (4), a forming mechanism (5) and a conveyor belt (8), characterized in that: The device further includes: A loading bin (2), which is installed on one side of the support plate (4), such that the support plate (4) is located between the loading bin (2) and the first conveyor belt (8). A number of brick supporting plates (3) are placed in the loading bin (2), and the loading bin (2) is in an inclined state; A step-by-step feeding assembly (11), which is installed in the loading bin (2), and the brick supporting plates (3) are placed on the step-by-step feeding assembly (11); A lift (6), which is installed between the support plate (4) and the first conveyor belt (8). A first pusher assembly (43) is installed on the support plate (4), and the first pusher assembly (43) pushes the brick supporting plates (3) on the support plate (4) to be transferred onto the lift (6); A second conveyor belt (9), an inlet (21) is opened on the loading bin (2), and the second conveyor belt (9) is installed on the base (1). The output end of the second conveyor belt (9) faces the inlet (21), and the second conveyor belt (9) is located below the support plate (4).

2. The hollow concrete block processing equipment according to claim 1, characterized in that: The step-by-step feeding assembly (11) includes a fixed rod (111). A number of fixed rods (111) are provided on two opposite sides inside the loading bin (2). A number of support blocks (112) are rotatably installed around the fixed rod (111). A number of baffle plates (113) are further provided on the inner wall of the loading bin (2). The baffle plates (113) are used to limit the support blocks (112). A number of first elastic members (114) are provided at the bottom of the baffle plates (113). The support blocks (112) are abutted against the first elastic members (114). A first telescopic member (22) is provided at the bottom of the inner cavity of the loading bin (2). The output end of the first telescopic member (22) is provided with an upward pushing plate (23), and the upward pushing plate (23) is used to push a number of brick supporting plates (3) to move up step by step. A conveyor belt (12) is installed on the loading bin (2). A number of pushing plates (121) are provided on the surface of the conveyor belt (12), and the pushing plates (121) are used to push the brick supporting plates (3) to move onto the support plate (4).

3. The hollow concrete block processing equipment according to claim 2, characterized in that: A number of vibrating blocks (31) are provided at the top of the brick supporting plate (3), and the positions of the vibrating blocks (31) are close to the edges of the brick supporting plate (3).

4. The hollow concrete block processing equipment according to claim 3 is characterized in that: A number of limiting assemblies (13) are installed on one side of the loading bin (2) close to the second conveyor belt (9). A sealing assembly (14) is installed on the side of the loading bin (2) away from the second conveyor belt (9). A number of pressing plates (144) are elastically installed in the sealing assembly (14). The pressing plates (144) are located inside the loading bin (2). The limiting assemblies (13) and the pressing plates (144) limit the two sides of a number of brick supporting plates (3).

5. The hollow concrete block processing equipment according to claim 4, characterized in that: The limiting assembly (13) includes: A U-shaped plate (131), activity grooves (24) are symmetrically opened inside the loading bin (2). The U-shaped plate (131) is movably installed in the activity grooves (24), and one end of the U-shaped plate (131) is located inside the activity grooves (24); A wedge block (132) and a limit plate (133), wherein the two ends of the shaped plate (131) are respectively provided with a wedge block (132) and a limit plate (133), wherein the wedge block (132) is located at the feed port (21), and the limit plate (133) abuts against a plurality of brick supporting plates (3); A movable rod (134) is fixed on the outer side of the shaped plate (131), the movable rod (134) passes through the side of the loading box (2), and an elastic member (135) is sleeved on the outer periphery of the movable rod (134), and the elastic member (135) is located between the loading box (2) and the shaped plate (131).

6. The hollow concrete block processing equipment according to claim 4, characterized in that: The sealing assembly (14) comprises: A sealing box (141), wherein the sealing box (141) is fixed on the outside of the loading box (2); A sealing plate (142), wherein the sealing box (141) is movably provided with a sealing plate (142); An extrusion plate (144), a plurality of movable rods (143) are fixed on the sealing plate (142), the movable rods (143) penetrate the feeding box (2), the other ends of the plurality of movable rods (143) on the same side are fixed to one of the extrusion plates (144), the outer periphery of the movable rods (143) is covered with an elastic member (145), and the elastic member (145) is located between the feeding box (2) and the extrusion plate (144); A connecting pipe (146), both sides of the sealing box (141) are penetrated by a connecting pipe (146), the other end of the connecting pipe (146) penetrates the loading box (2), and the connecting pipe (146) is located at one end of the loading box (2) facing the top of the brick supporting plate (3) placed on the upper push plate (23).

7. The hollow concrete block processing equipment according to claim 1, characterized in that: A plurality of cleaning brushes (42) are installed at the bottom of the support plate (4), the cleaning brushes (42) are perpendicular to the conveyor belt 2 (9), the cleaning brushes (42) are connected to a connecting rod (422), one side of the connecting rod (422) is fixed to a telescopic member 3 (421), the telescopic member 3 (421) is installed at the bottom of the support plate (4), and two groups of limit frames (91) are arranged on the surface of the conveyor belt 2 (9), and the two groups of limit frames (91) limit the two sides of the brick supporting plate (3).

8. The hollow concrete block processing equipment according to claim 1, characterized in that: A dryer (7) is installed on the base (1), and the dryer (7) is located outside the elevator (6). A pusher assembly (71) for pushing the hollow blocks to move onto the conveyor belt (8) is installed on the dryer (7).

9. A method for using a hollow concrete block processing device, characterized in that: The method is applied to the hollow concrete block processing equipment as described in any one of claims 1 to 8 above, and the method comprises the following steps: Step S1: First, the first brick supporting plate (3) is transported into the loading box (2) through the conveyor belt 2 (9), and then the upper push plate (23) is used to push the first brick supporting plate (3) upward through the telescopic member 1 (22). When the first brick supporting plate (3) moves upward, the support blocks (112) of the lowest layer are slowly turned upward. When the first brick supporting plate (3) passes over all the support blocks (112) of the lowest layer, the upper push plate (23) is moved downward through the telescopic member 1 (22). At this time, the first brick supporting plate (3) will also move downward and be supported by all the support blocks (112) of the lowest layer. The second brick supporting plate (3) is continuously transported into the loading box (2) through the conveyor belt 2 (9), and the upper push plate (23) is used to push the second brick supporting plate (3) upward through the telescopic member 1 (22). When the support blocks (112) of the bottom layer are moved, the support blocks (112) of the bottom layer will slowly flip upwards. At the same time, the support blocks (112) of the bottom layer will also push the first brick supporting plate (3) to move upwards. After the first brick supporting plate (3) moves upwards, the support blocks (112) of the second to last layer will flip upwards. When the second brick supporting plate (3) passes over all the support blocks (112) of the bottom layer, the push plate (23) is moved downwards by the telescopic member 1 (22). At this time, the second brick supporting plate (3) will also move downwards and be supported by all the support blocks (112) of the bottom layer. At the same time, the first brick supporting plate (3) will also pass over all the support blocks (112) of the second to last layer and be supported by all the support blocks (112) of the second to last layer. This process is repeated by analogy until the support blocks (112) of the top layer are supported by the brick supporting plate (3), and the preparation work is completed. Step S2: Continue to convey the last brick support plate (3) into the loading box (2) through the conveyor belt 2 (9), so that there is another brick support plate (3) on the brick support plate (3) supported by the uppermost support block (112). At this time, the driving belt (12) rotates, so that the push plate (121) pushes the uppermost brick support plate (3) onto the support plate (4) and moves it to the bottom of the forming mechanism (5); Step S3: forming a hollow building block by means of a forming mechanism (5), so that the hollow building block is located on the brick supporting plate (3); Step S4: Push the brick support plate (3) onto the elevator (6) through the pusher assembly (43), dry the hollow blocks through the dryer (7), push the hollow blocks onto the conveyor belt (8) through the pusher assembly (71) after the hollow blocks are dried, and transport the hollow blocks to the hollow block stacking area through the conveyor belt (8); Step S5: The brick supporting plate (3) is moved down to the second conveyor belt (9) by lowering the elevator (6), and then moved onto the second conveyor belt (9), and the surface of the brick supporting plate (3) is cleaned by a plurality of cleaning brushes (42); Step S6: The brick support plate (3) after the surface cleaning is transported to the loading box (2) through the conveyor belt 2 (9), and then the lower brick support plate (3) is moved up one layer according to the steps in step S1. During the movement, the vibration blocks (31) on the brick support plates (3) are started to vibrate the brick support plates (3) and vibrate the residue on the surface of the brick support plates (3). Since the loading box (2) is in an inclined state, the residue falls from the brick support plates (3) along the inclined direction. Step S7: The above steps S1-S6 are cycled to continuously process the hollow blocks.

Images