Aerated concrete block forming machine for building
By using a sawing-type cutting mechanism and a rotating interactive feeding system, the problems of single cutting specifications and easy cracking of aerated concrete blocks in the existing technology have been solved, and efficient cutting of multi-specification blocks and external discharge of slag have been achieved.
Patent Information
- Application Number
- CN202411568782.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2044-11-05
AI Technical Summary
Existing aerated concrete block forming machines have limited cutting specifications, and the cutting method is difficult and prone to causing block cracking.
The first and second cutting mechanisms, which adopt a sawing form, can cut blocks of various specifications by adjusting the relative distance of multiple rope blades and cooperating with a rotating interactive feeding system. They are also equipped with an electromagnet support structure to enhance stability and slag discharge.
It enables efficient cutting of multi-specification aerated concrete blocks, reduces block cracking, and facilitates the discharge of slag and dust control.
Smart Images

Figure CN119369515B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of aerated concrete block forming, in particular to a building aerated concrete block forming machine. BACKGROUND
[0002] It is known that with the wide application of building aerated concrete blocks, more and more aerated concrete blocks are produced. In order to facilitate the use of aerated concrete blocks, different types of aerated concrete blocks are formed and cut according to market demand in the production link. In order to facilitate the forming operation of aerated concrete blocks in this cutting link, a building aerated concrete block forming machine is proposed.
[0003] After searching, the patent application No. CN202410369004.0 discloses a building aerated concrete block forming machine and its use method, which is roughly described as follows: it includes a left-low right-high inclined guide plate, an L-shaped tray, and a first cutting mechanism. The L-shaped tray includes a horizontal plate and a vertical plate, and the vertical plate is fixedly connected to the left side of the horizontal plate. The horizontal plate is used to support the blank. In use, the L-shaped tray moves to the left along the inclined guide plate and stops at the cutting position under the block of the barrier. At the same time, the second cutting mechanism cuts the blank. Then, the first cutting mechanism on the next L-shaped tray rushes to the cutting position to cut the blank and makes the slide plate push the rope to move into the sliding cavity after the cutting is completed. The baffle is retracted into the storage cavity. The cut blank continues to move forward along the inclined guide plate. During the continuous conveying of multiple blanks, the cutting in the left-right direction and the cutting in the vertical direction are completed.
[0004] The above-mentioned prior art can realize auxiliary cutting of the blank, but the cutting specification of the aerated concrete block is relatively single due to the limitation of the fixed structure of the L-shaped tray, and the practicality needs to be further improved. In addition, considering the structural characteristics of the aerated concrete block and the fact that the cutting of the aerated concrete block is mostly after solidification, the sawing method not only has a certain cutting difficulty but also is easy to cause the cracking of the cut aerated concrete block. SUMMARY
[0005] (I) Technical problems solved
[0006] In view of the shortcomings of the prior art, the present application provides a building aerated concrete block forming machine, which realizes the cutting and forming of aerated concrete blocks in the form of sawing, and the relative distance of the multiple rope knives formed by sawing can be adjusted, which can be applied to the cutting production of aerated concrete blocks of various specifications, and is more practical.
[0007] (II) Technical solutions
[0008] In order to achieve the above object, the present application provides the following technical scheme: the building aerated concrete block forming machine, including first cutting mechanism, still including second cutting mechanism and forming machine workstation, three-legged cantilever support is fixedly connected on the forming machine workstation, and the electric telescopic rod is installed on the three-legged cantileaver support, the first cutting mechanism and the second cutting mechanism include first mounting bracket and second mounting bracket respectively, four triangular connecting rods are fixedly connected with the first mounting bracket, four triangular connecting rods are fixedly connected with the second mounting bracket, the first mounting bracket is slidably connected with the three-legged cantilever support, and the bottom end of the telescopic rod of the electric telescopic rod is fixedly connected with the first mounting bracket, a plurality of first carriages are arranged on the first mounting bracket, four first steering wheels are rotatably connected in the first carriage, the first cutting rope is rotatably connected on the four first steering wheels in the same first carriage, a first variable frequency motor is installed on the plurality of first carriages, the plurality of first variable frequency motors are used for driving the plurality of first cutting ropes respectively, a first screw is rotatably connected in the first mounting bracket, the first carriage at the most front side is rotatably connected with the first screw, the first carriage at the most rear side is threadedly connected with the first screw, the first through hole for the first screw is formed in the other first carriages except the two first carriages at the front and rear sides, a plurality of second carriages are arranged on the second mounting bracket, four second steering wheels are rotatably connected in the second carriage, the second cutting rope is rotatably connected on the four second steering wheels in the same second carriage, a second variable frequency motor is installed on the plurality of second carriages, the plurality of second variable frequency motors are used for driving the plurality of second cutting ropes respectively, a second screw is rotatably connected in the second mounting bracket, the second carriage at the most right side is rotatably connected with the second screw, the second carriage at the most left side is threadedly connected with the second screw, the second through hole for the second screw is formed in the other second carriages except the two second carriages at the left and right sides, the elastic spring is arranged between the two first carriages and the two second carriages, the first servo motor is installed on the first mounting bracket and the second mounting bracket, the two first servo motors are used for driving the first screw and the second screw to rotate respectively, and the rotary interactive feeding system is installed on the forming machine workstation.
[0009] Preferably, the rotary interaction feeding system comprises a rotary frame rotatably connected to the forming machine workbench, and a control motor is installed in the forming machine workbench for rotary driving and control of the rotary frame, two mounting ports are arranged on the rotary frame, and a block feeding mechanism is installed in each of the two mounting ports.
[0010] Preferably, an electromagnet is installed in each of the plurality of support frames except the two first sliding frames on the left and right sides and in each of the plurality of first sliding frames except the two first sliding frames on the left and right sides, a groove is formed in each of the plurality of sliding frames, the first mounting frame, and the second mounting frame, and an iron strip block matched with the electromagnet is arranged in each of the three grooves.
[0011] Preferably, a support flat plate is fixedly connected to the top end of each of the plurality of driving frames and the top end of each of the plurality of support frames, and the plurality of support flat plates form a support platform for aerated concrete blocks.
[0012] Preferably, each of the plurality of first variable frequency motors and the plurality of second variable frequency motors is drivingly connected with a driving wheel, each of the plurality of driving wheels is rotatably connected in each of the plurality of first sliding frames and the plurality of second sliding frames, each of the plurality of driving wheels is provided with a winding ring groove, and each of the plurality of first cutting ropes and the plurality of second cutting ropes is wound and matched in each of the plurality of winding ring grooves.
[0013] Preferably, each of the plurality of first steering wheels is provided with a first V-shaped groove matched with the first cutting rope, and each of the plurality of second steering wheels is provided with a second V-shaped groove matched with the second cutting rope.
[0014] Preferably, the output shafts of the two first servo motors are fixedly connected with driving pulleys, the first and second lead screws are fixedly connected with driven pulleys, the two driven pulleys are drivingly connected with synchronous belt bodies, and the two synchronous belt bodies are drivingly connected with the two driving pulleys respectively.
[0015] Preferably, four support plates located at four corners of the plurality of support plates are fixedly connected with inclined angle cylinders, the four inclined angle cylinders are slidingly matched with inclined angle rods, the four inclined angle rods are fixedly connected with double-fork limiting hooks, and four threaded pressing rods are threadedly connected with the four inclined angle cylinders and matched with the four inclined angle rods respectively.
[0016] Preferably, the top end of the forming machine workbench is provided with a slag collecting port, the slag collecting port is communicated with an external discharge pipe, and the slag external discharge pipe is communicated with a cutting air suction pipe.
[0017] (Three) beneficial effects
[0018] Compared with the prior art, the aerated concrete block forming machine for building has the following beneficial effects:
[0019] 1. In the present application, the first and second cutting mechanisms cooperate to form a cutting structure suitable for aerated concrete, and the sawing is realized by cutting the aerated concrete block into shape, and the relative distance of the multiple rope knives formed by the cooperation of the first and second cutting ropes can be adjusted, which can be suitable for cutting production of aerated concrete blocks of various specifications.
[0020] 2. In the present application, the rotary interactive feeding system is equipped to form a cutting support positioning structure suitable for aerated concrete blocks, which can realize the relative position adjustment of the sawing of the aerated concrete block while being adapted to the first and second cutting mechanisms, and can be suitable for aerated concrete blocks of various specifications, and also facilitates the external discharge of slag in the sawing gap of the sawed aerated concrete block, which is more practical. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present application;
[0022] Figure 2 It is a schematic diagram of the overall three-dimensional structure of the present application; Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present application;
[0023] Figure 3 It is a schematic diagram of the overall three-dimensional structure of the present application; Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present application;
[0024] Figure 4 It is a schematic diagram of the overall three-dimensional structure of the present application;
[0025] Figure 5 For the invention Figure 4 The local enlarged structure schematic view at C in the invention
[0026] Figure 6 For the invention Figure 4 The local enlarged structure schematic view at D in the invention
[0027] Figure 7 The cross-section structure schematic view of the cooperation of the rotating frame, the threaded sleeve and the driving screw etc. in the invention
[0028] Figure 8 The cross-section structure schematic view of the cooperation of the second mounting frame, the second sliding frame and the driving wheel etc. in the invention
[0029] Figure 9 The structure schematic view of the cooperation of the first mounting frame, the second mounting frame and the second sliding frame etc. in the invention
[0030] Figure 10 The structure schematic view of the cooperation of the first mounting frame, the second mounting frame and the triangular connecting rod etc. in the invention
[0031] Figure 11 The structure schematic view of the cooperation of the forming machine workbench, the three-leg cantilever support and the outer discharge pipe etc. in the invention
[0032] Figure 12 The overall bottom view structure schematic view of the invention
[0033] Figure 13 The bottom view structure schematic view of the cooperation of the first mounting frame, the second mounting frame and the first screw etc. in the invention
[0034] Figure 14 The overall back test structure schematic view of the invention
[0035] Figure 15 The structure schematic view of the cooperation of the second sliding frame, the second steering wheel and the electromagnet etc. in the invention
[0036] In the figure: 1, forming machine workbench; 2, three-legged cantilever support; 3, electric telescopic rod; 4, first mounting bracket; 5, second mounting bracket; 6, triangular connecting rod; 7, first sliding frame; 8, first steering wheel; 9, first cutting rope; 10, first variable frequency motor; 11, first lead screw; 12, first through hole; 13, second sliding frame; 14, second steering wheel; 15, second cutting rope; 16, second variable frequency motor; 17, second lead screw; 18, second through hole; 19, elastic spring; 20, first servo motor; 21, rotating frame; 22, control motor; 23, mounting port; 24, sliding frame; 25, threaded sleeve; 26, drive lead screw; 27, second servo motor; 28, drive screw; 29, third servo motor; 30, support frame; 31, drive frame; 32, follow-up spring; 33, limit ring; 34, electromagnet; 35, iron strip block; 36, support flat plate; 37, drive wheel; 38, winding ring groove; 39, first V-shaped groove; 40, second V-shaped groove; 41, drive pulley; 42, driven pulley; 43, synchronous belt body; 44, bevel angle cylinder; 45, bevel angle rod; 46, double fork limit hook; 47, threaded compression rod; 48, slag collecting port; 49, outer discharge pipe; 50, cutting into air suction pipe. DETAILED DESCRIPTION
[0037] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present application.
[0038] EMBODIMENT
[0039] Please refer to Figures 1-15The utility model relates to an aerated concrete block forming machine for building, which comprises a first cutting mechanism, a second cutting mechanism and a forming machine workbench 1, the forming machine workbench 1 is fixedly connected with a three-legged cantilever support 2, the three-legged cantilever support 2 is installed with an electric telescopic rod 3, the first cutting mechanism and the second cutting mechanism comprise a first mounting frame 4 and a second mounting frame 5 respectively, the first mounting frame 4 is fixedly connected with four triangular connecting rods 6, the four triangular connecting rods 6 are fixedly connected with the second mounting frame 5, the first mounting frame 4 is slidably connected with the three-legged cantilever support 2, and the first mounting frame 4 is fixedly connected with the bottom end of the telescopic rod of the electric telescopic rod 3, a plurality of first sliding frames 7 are arranged on the first mounting frame 4, four first steering wheels 8 are rotatably connected in the plurality of first sliding frames 7, the four first steering wheels 8 located in the same first sliding frame 7 are drivingly connected with a first cutting rope 9, and a first variable frequency motor 10 is installed on each of the plurality of first sliding frames 7, the plurality of first variable frequency motors 10 are used for driving the plurality of first cutting ropes 9 respectively, a first lead screw 11 is rotatably connected in the first mounting frame 4, the foremost first sliding frame 7 is rotatably connected with the first lead screw 11, the rearmost first sliding frame 7 is threadedly connected with the first lead screw 11, first through holes 12 for the first lead screw 11 to pass through are formed in the other first sliding frames 7 except the two first sliding frames 7 at the front and back sides, a plurality of second sliding frames 13 are arranged on the second mounting frame 5, four second steering wheels 14 are rotatably connected in the plurality of second sliding frames 13, the four second steering wheels 14 located on the same second sliding frame 13 are drivingly connected with a second cutting rope 15, and a second variable frequency motor 16 is installed on each of the plurality of second sliding frames 13, the plurality of second variable frequency motors 16 are used for driving the plurality of second cutting ropes 15 respectively, a second lead screw 17 is rotatably connected in the second mounting frame 5, the rightmost second sliding frame 13 is rotatably connected with the second lead screw 17, the leftmost second sliding frame 13 is threadedly connected with the second lead screw 17, second through holes 18 for the second lead screw 17 to pass through are formed in the other second sliding frames 13 except the two second sliding frames 13 at the left and right sides, elastic springs 19 are arranged between the adjacent two first sliding frames 7 and the adjacent two second sliding frames 13, the first mounting frame 4 and the second mounting frame 5 are both installed with a first servo motor 20, drive pulleys 41 are fixedly connected with the output shafts of the two first servo motors 20, driven pulleys 42 are fixedly connected with the first lead screw 11 and the second lead screw 17, synchronous belt bodies 43 are drivingly connected with the two driven pulleys 42, the two synchronous belt bodies 43 are drivingly connected with the two drive pulleys 41 respectively, the two first servo motors 20 are used for driving the rotation of the first lead screw 11 and the second lead screw 17 respectively, through the cooperation of the first cutting mechanism and the second cutting mechanism, a cutting structure suitable for aerated concrete is formed, the cutting and forming of the aerated concrete block are realized in the form of sawing, the relative distance of the multiple rope knives formed by the cooperation of the first cutting rope 9 and the second cutting rope 15 can be adjusted, and the cutting production of aerated concrete blocks of multiple specifications can be realized.The plurality of first variable frequency motors 10 and the plurality of second variable frequency motors 16 are drivingly connected with a plurality of drive wheels 37, the plurality of drive wheels 37 are respectively rotatably connected in the plurality of first sliding frames 7 and the plurality of second sliding frames 13, the plurality of drive wheels 37 are all provided with winding ring grooves 38, the plurality of first cutting ropes 9 and the plurality of second cutting ropes 15 are respectively wound and matched in the plurality of winding ring grooves 38, the plurality of first steering wheels 8 are all provided with first V-shaped grooves 39 matched with the first cutting ropes 9, the relative guiding stability of the first steering wheels 8 and the first cutting ropes 9 is improved, the plurality of second steering wheels 14 are all provided with second V-shaped grooves 40 matched with the second cutting ropes 15, the relative guiding stability of the second steering wheels 14 and the second cutting ropes 15 is improved.
[0040] It also needs to be further explained that the forming machine workbench 1 is provided with a rotating interactive feeding system, the rotating interactive feeding system comprises a rotating frame 21, the rotating frame 21 is rotatably connected on the forming machine workbench 1, and a control motor 22 for driving and controlling the rotation of the rotating frame 21 is installed in the forming machine workbench 1, the rotating frame 21 is provided with two installation ports 23, and the two installation ports 23 are all installed with a block feeding mechanism, the block feeding mechanism comprises a plurality of sliding frames 24, the plurality of sliding frames 24 are all slidably connected in the installation port 23, a drive screw 26 is threadedly connected to the plurality of sliding frames 24, the plurality of drive screws 26 are all rotatably connected in the installation port 23, a plurality of second servo motors 27 are installed in the installation port 23, the plurality of second servo motors 27 are respectively drivingly connected with the plurality of drive screws 26, a drive screw 28 is rotatably connected in the plurality of sliding frames 24, a third servo motor 29 is installed on the plurality of sliding frames 24, and the plurality of third servo motors 29 are respectively used for driving the rotation of the plurality of drive screws 28, one drive frame 31 and a plurality of support frames 30 are slidably connected to each sliding frame 24, a threaded sleeve 25 is fixedly connected to the plurality of drive frames 31, the plurality of threaded sleeves 25 are respectively threadedly connected with the plurality of drive screws 28, a follow-up spring 32 is connected between every adjacent two support frames 30 in the same sliding frame 24 and between the leftmost support frame 30 and its adjacent drive frame 31, a limit ring 33 is fixedly connected to the plurality of drive screws 28, the rightmost support frame 30 in the plurality of support frames 30 in the same sliding frame 24 is in rotational cooperation with the limit ring 33 in the sliding frame 24, through the provision of the rotating interactive feeding system, a cutting support positioning structure adapted to the aerated concrete block is formed, the first cutting mechanism and the second cutting mechanism are adapted to realize the relative position adjustment of the sawing aerated concrete block, which can be suitable for aerated concrete blocks of various specifications, and also facilitates the external discharge of the slag in the cutting gap of the sawed aerated concrete block, which is more practical, the top ends of the plurality of drive frames 31 and the top ends of the plurality of support frames 30 are all fixedly connected with support plates 36, and the plurality of support plates 36 form a support platform for the aerated concrete block.
[0041] It should be further pointed out that the plurality of support frames 30, in addition to the two first carriages 7 on the left and right sides, and the other first carriages 7, in addition to the two first carriages 7 on the left and right sides, are provided with electromagnets 34, and the sliding frame 24, the first mounting frame 4 and the second mounting frame 5 are provided with a groove, and the three grooves are provided with iron strip blocks 35 matched with the electromagnets 34. By energizing the electromagnets 34, the electromagnets 34 generate a magnetic field, which magnetically attracts the iron strip blocks 35, thereby increasing the relative pressure of the support frames 30, the first carriages 7 and the second carriages 13 relative to the corresponding iron strip blocks 35, thereby increasing the relative friction between the support frames 30, the first carriages 7 and the second carriages 13 relative to the corresponding iron strip blocks 35, ensuring the stability of the relative position of the support frames 30, the first carriages 7 and the second carriages 13 relative to the corresponding iron strip blocks 35. Four of the plurality of support plates 36 located at the corners are fixedly connected with inclined angle cylinders 44, four inclined angle cylinders 44 are slidingly matched with inclined angle rods 45, four inclined angle rods 45 are fixedly connected with double-fork limiting hooks 46, four inclined angle cylinders 44 are threadedly connected with threaded compression rods 47, four threaded compression rods 47 are matched with four inclined angle rods 45, the top end of the molding machine workbench 1 is provided with a slag collecting port 48, the slag collecting port 48 is communicated with an external discharge pipe 49, the slag discharge pipe 49 is communicated with a cutting air suction pipe 50. In actual use, the slag discharge pipe 49 is communicated with the external slag storage tank, and the cutting air suction pipe 50 is communicated with the external fan. Since the slag storage tank has a certain air tightness, the slag collecting port 48 and the surrounding area are in a negative pressure state under the action of the external fan, so the dust adsorption effect during the cutting of aerated concrete blocks can be improved, and the scattering and overflow of dust during cutting can be reduced.
[0042] The electric telescopic rod 3, the first variable frequency motor 10, the second variable frequency motor 16, the first servo motor 20, the control motor 22, the second servo motor 27, the third servo motor 29 and the electromagnet 34 in this embodiment are conventional devices known to those skilled in the art and can be selected according to actual needs or customized. In this application, we only use them and do not improve their structure and function. The setting method, installation method and electrical connection method can be used by those skilled in the art as long as they are debugged according to the requirements of the instruction manual. Here, we will not repeat it.
[0043] In summary, the working process of the building aerated concrete block forming machine is as follows: in use, first, the building aerated concrete block forming machine is installed at the desired location, the installation process includes overall placement installation, communication installation of the external residue storage tank and the fan, and electrical installation of the electric telescopic rod 3, the first variable frequency motor 10, the second variable frequency motor 16, the first servo motor 20, the control motor 22, the second servo motor 27, the third servo motor 29, and the electromagnet 34. During the electrical installation process, the overall control circuit installation needs to be completed, and the control circuit is matched with a control terminal. Through the control terminal, the writing, storage, and calling of commands can be realized, and the running of the corresponding commands realizes the power-on and running control of the electric telescopic rod 3, the first variable frequency motor 10, the second variable frequency motor 16, the first servo motor 20, the control motor 22, the second servo motor 27, the third servo motor 29, and the electromagnet 34. The work of the electric telescopic rod 3 can control the synchronous height change of the first mounting frame 4 and the second mounting frame 5 relative to the three-legged cantilever support 2, and then realize the synchronous height change of the plurality of first carriages 7 and the plurality of second carriages 13 relative to the three-legged cantilever support 2, and finally realize the synchronous adjustment and control of the height of the plurality of first cutting ropes 9 and the plurality of second cutting ropes 15, to facilitate the cutting and operation of the aerated concrete block. The power-on running of the first variable frequency motor 10 realizes the movement drive of the first cutting rope 9 wound on the driving wheel 37 through the driving of the driving wheel 37. The power-on running of the second variable frequency motor 16 realizes the movement drive of the second cutting rope 15 wound on the driving wheel 37 through the driving of the driving wheel 37. The movement of the control motor 22 realizes the rotary drive and control of the rotating frame 21 relative to the forming machine workbench 1. The power-on running of the two first servo motors 20 respectively realizes the rotary drive of the first lead screw 11 and the second lead screw 17 driven by transmission. The rotation of the first lead screw 11 realizes the relative position adjustment of the plurality of last side first carriages 7. Since the adjacent two first carriages 7 are both provided with elastic springs 19, the plurality of first carriages 7 can be adjusted at equal distances under the action of the elastic springs 19. Similarly, the rotation of the second lead screw 17 realizes the equal distance adjustment of the plurality of second carriages 13, and then realizes the adjustment of the relative distance between the adjacent first cutting ropes 9 and the adjustment of the relative distance between the adjacent second cutting ropes 15. The power-on running of the third servo motor 29 realizes the rotary drive of the driving screw 28, thereby achieving the equal distance adjustment of the plurality of support frames 30 and the driving frame 31 located in the same sliding frame 24. The power-on running of the plurality of second servo motors 27 realizes the rotary drive of the plurality of driving lead screws 26. The rotary driving lead screw 26 realizes the adjustment of the relative position of the sliding frame 24 in the mounting port 23, and finally realizes the adjustment of the relative position of the plurality of support plates 36. After the adjustment is completed, the plurality of electromagnets 34 are controlled to be connected to the power supply, thereby stabilizing the relative position of the plurality of first cutting ropes 9 and the plurality of second cutting ropes 15 after the adjustment is completed.And the stability of the relative position between the plurality of support plates 36.
[0044] Further, when actually cutting aerated concrete blocks, first, the second servo motor 27 and the third servo motor 29 are operated in combination to adjust the relative positions of the plurality of support plates 36 in the same mounting port 23, so as to adjust the overall support surface formed by the plurality of support plates 36 in the same mounting port 23. Then, the aerated concrete block to be cut is placed on the plurality of support plates 36 in the mounting port 23 on the front side. During the placement process, the corners of the aerated concrete block can be positioned relative to the auxiliary limit formed by the four double fork limiting hooks 46. In the case of low cutting quality requirements for aerated concrete blocks, one or two of the four double fork limiting hooks 46 can be used for auxiliary positioning. After the aerated concrete block is placed, the motor 22 is controlled to rotate the rotating frame 21, so that the aerated concrete block is positioned relative to the first cutting rope 9 and the second cutting rope 15. Then, the first variable frequency motor 10 and the second variable frequency motor 16 are operated to drive the movement of the plurality of first cutting ropes 9 and the plurality of second cutting ropes 15. After the plurality of first cutting ropes 9 and the plurality of second cutting ropes 15 are stably driven, the electric telescopic rod 3 is operated to synchronously lower the height of the plurality of first cutting ropes 9 and the plurality of second cutting ropes 15, so as to cut the aerated concrete block. Since there is a gap between the plurality of support plates 36, the first cutting rope 9 and the second cutting rope 15 can completely cut the aerated concrete block. After cutting, the first cutting rope 9 and the second cutting rope 15 are first moved upward to reset, and then the second servo motor 27 and the third servo motor 29 are operated in combination to separate the plurality of blocks cut from the aerated concrete block, so as to clean the free residues between the plurality of blocks. Then, the second servo motor 27 and the third servo motor 29 are operated in combination to reset the relative positions of the plurality of blocks after separation. Then, the motor 22 is controlled to rotate the rotating frame 21 again. During the cutting process of the aerated concrete block, the operator can load another aerated concrete block. Therefore, after the current aerated concrete block is cut, the rotating frame 21 is rotated again, so that another aerated concrete block enters the working position of the first cutting rope 9 and the second cutting rope 15, which facilitates the unloading of the cut aerated concrete block. After unloading, the aerated concrete block is installed again at the unloading position, so as to continuously cut the aerated concrete block.
[0045] While embodiments of the application have been shown and described, it is to be understood that the embodiments described are merely exemplary of the principles and application of the present application. Numerous modifications and adaptions can be effected without departing from the spirit and scope of the present application, which is not limited to the exact construction and arrangement described. It is intended, therefore, to cover all modifications and adaptions that fall within the scope of the claims and their equivalents.
Claims
1. An aerated concrete block forming machine for building, comprising a first cutting mechanism, characterized in that, Also include the second cutting mechanism and the forming machine workbench (1), the forming machine workbench (1) is fixedly connected with three suspension bracket (2), and three suspension bracket (2) is installed with electric telescopic rod (3), the first cutting mechanism and the second cutting mechanism respectively include first mounting bracket (4) and second mounting bracket (5), the first mounting bracket (4) is fixedly connected with four triangular connecting rod (6), four triangular connecting rod (6) are all fixedly connected with second mounting bracket (5), first mounting bracket (4) and three suspension bracket (2) are slidably connected, and first mounting bracket (4) is fixedly connected with the bottom end of the telescopic rod of electric telescopic rod (3), a plurality of first slide (7) are provided on first mounting bracket (4), four first steering wheel (8) are rotatably connected in a plurality of first slide (7), four first steering wheel (8) on the same first slide (7) are driven to be connected with first cutting rope (9), and a plurality of first variable frequency motor (10) are installed on a plurality of first slide (7), a plurality of first variable frequency motor (10) are used for the drive of a plurality of first cutting rope (9) respectively, first screw (11) is rotatably connected in first mounting bracket (4), the first slide (7) of the most front side is rotatably connected with first screw (11), the first slide (7) of the last side is threadedly connected with first screw (11), except the first slide (7) of the two sides of front and back, first slide (7) is all set with first through hole (12) for the first screw (11) to pass through, a plurality of second slide (13) are provided on second mounting bracket (5), four second steering wheel (14) are rotatably connected in a plurality of second slide (13), four second steering wheel (14) on the same second slide (13) are driven to be connected with second cutting rope (15), and a plurality of second variable frequency motor (16) are installed on a plurality of second slide (13), a plurality of second variable frequency motor (16) are used for the drive of a plurality of second cutting rope (15) respectively, second screw (17) is rotatably connected in second mounting bracket (5), the second slide (13) of the most right side is rotatably connected with second screw (17), the second slide (13) of the most left side is threadedly connected with second screw (17), except the second slide (13) of the two sides of left and right, second slide (13) is all set with second through hole (18) for the second screw (17) to pass through, the elastic spring (19) is arranged between the two first slide (7) and the two second slide (13) between adjacent, first mounting bracket (4) and second mounting bracket (5) are all installed with first servo motor (20), two first servo motor (20) are used for the rotational drive of first screw (11) and the rotational drive of second screw (17) respectively, the forming machine workbench (1) is installed with rotation interactive feeding system; The first cutting mechanism and the second cutting mechanism realize the cutting of left-right direction and front-back direction respectively.
2. The architectural autoclaved aerated concrete block forming machine according to claim 1, characterized in that, The rotating interaction feeding system comprises a rotating frame (21), which is rotationally connected to the forming machine workbench (1), and a control motor (22) is installed in the forming machine workbench (1) for driving and controlling the rotation of the rotating frame (21); two mounting ports (23) are arranged on the rotating frame (21), and a block feeding mechanism is installed in each of the two mounting ports (23); the block feeding mechanism comprises a plurality of sliding frames (24), each of which is slidingly connected to the mounting port (23); a driving screw (26) is threadedly connected to each of the plurality of sliding frames (24); the plurality of driving screws (26) are rotationally connected to the mounting port (23); a plurality of second servo motors (27) are installed in the mounting port (23); the plurality of second servo motors (27) are in transmission connection with the plurality of driving screws (26) respectively; a driving screw (28) is rotationally connected to each of the plurality of sliding frames (24); a third servo motor (29) is installed on each of the plurality of sliding frames (24); the plurality of third servo motors (29) are used for rotationally driving the plurality of driving screws (28) respectively; each of the plurality of sliding frames (24) is slidingly connected with a driving frame (31) and a plurality of support frames (30); a threaded sleeve (25) is fixedly connected to each of the plurality of driving frames (31); the plurality of threaded sleeves (25) are in threaded connection with the plurality of driving screws (28) respectively; a follower spring (32) is connected between each of the adjacent two support frames (30) in the same sliding frame (24) and between the leftmost support frame (30) and its adjacent driving frame (31); a limiting ring (33) is fixedly connected to each of the plurality of driving screws (28); the rightmost support frame (30) in the plurality of support frames (30) in the same sliding frame (24) is in rotational cooperation with the limiting ring (33) in the sliding frame (24).
3. The architectural autoclaved aerated concrete block forming machine of claim 2, wherein, An electromagnet (34) is installed in each of the plurality of support frames (30) except the two first sliding frames (7) on the left and right sides and in each of the plurality of first sliding frames (7) except the two first sliding frames (7) on the left and right sides; a groove is formed in each of the sliding frame (24), the first mounting frame (4) and the second mounting frame (5); an iron bar block (35) matched with the electromagnet (34) is arranged in each of the three grooves.
4. The architectural autoclaved aerated concrete block forming machine of claim 3, wherein, The top end of each of the plurality of driving frames (31) and the top end of each of the plurality of support frames (30) are fixedly connected with a support flat plate (36), and the plurality of support flat plates (36) form a support platform for aerated concrete blocks.
5. The architectural autoclaved aerated concrete block forming machine of claim 4, wherein, Each of the plurality of first variable frequency motors (10) and the plurality of second variable frequency motors (16) is in transmission connection with a driving wheel (37), and each of the plurality of driving wheels (37) is rotationally connected to each of the plurality of first sliding frames (7) and the plurality of second sliding frames (13); each of the plurality of driving wheels (37) is provided with a winding ring groove (38), and each of the plurality of first cutting ropes (9) and the plurality of second cutting ropes (15) is wound in each of the plurality of winding ring grooves (38).
6. The architectural autoclaved aerated concrete block forming machine of claim 5, wherein, A first V-shaped groove (39) matched with the first cutting rope (9) is arranged on each of the plurality of first steering wheels (8), and a second V-shaped groove (40) matched with the second cutting rope (15) is arranged on each of the plurality of second steering wheels (14).
7. The architectural autoclaved aerated concrete block forming machine of claim 6, wherein, The output shafts of the two first servo motors (20) are fixedly connected with driving pulleys (41), the first lead screw (11) and the second lead screw (17) are fixedly connected with driven pulleys (42), the two driven pulleys (42) are drivingly connected with synchronous belt bodies (43), and the two synchronous belt bodies (43) are drivingly connected with the two driving pulleys (41) respectively.
8. The architectural autoclaved aerated concrete block forming machine of claim 7, wherein, Four support flat plates (36) located at four corner positions among the plurality of support flat plates (36) are fixedly connected with inclined angle cylinders (44), the four inclined angle cylinders (44) are slidingly matched with inclined angle rods (45), the four inclined angle rods (45) are fixedly connected with double-fork limiting hooks (46), the four inclined angle cylinders (44) are threadedly connected with threaded pressing rods (47), and the four threaded pressing rods (47) are matched with the four inclined angle rods (45) respectively.
9. The architectural autoclaved aerated concrete block forming machine of claim 8, wherein, The top end of the forming machine workbench (1) is provided with a slag collecting port (48), the slag collecting port (48) is communicated with an external discharge pipe (49), and the external discharge pipe (49) is communicated with a cutting suction pipe (50).
Citation Information
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