Rubber material processing production line

Abstract

The invention relates to the field of rubber material processing production lines, in particular to a rubber material processing production line which comprises a cleaning device, a drying / pumping device, a rubber extrusion device, a cooling device, a conveying belt device and a bagging / bag sealing device, the cleaning device is connected with the drying / pumping device, the drying / pumping device is connected with the rubber extrusion device, and the conveying belt device is connected with the bagging / bag sealing device. The rubber extrusion device is connected with the cooling device, the cooling device is connected with the conveying device, the conveying device is connected with the bagging / bag sealing device, all the raw devices are connected in a transmission mode, the cleaning device conveys materials to the drying / material pumping device after feeding and cleaning, and the materials are sequentially connected to the next device for rubber process treatment. And the rubber is more convenient to store, transport, load and unload until the bagging / bag sealing device finishes packing and packaging.

Description

Technical Field

[0001] The present invention relates to the field of rubber material processing production lines, in particular to a rubber material processing production line. Background Art

[0002] Rubber is a highly elastic polymer material with the ability of reversible deformation. It is widely used in all aspects of industry and life. Rubber processing requires multiple steps, different steps need to be carried out separately, and each step requires a site, which makes rubber material processing inefficient, difficult to coordinate, inflexible, discontinuous processes, inconsistent standards, and high labor costs. Summary of the invention

[0003] The purpose of this application is to provide a technical solution to solve the problems raised in the above background technology.

[0004] To achieve the above objectives, this application provides the following technical solutions:

[0005] A rubber material processing production line comprises a cleaning device, a drying / extracting device, a rubber extruding device, a cooling device, a conveyor belt device, and a bagging / sealing device, wherein the cleaning device is connected to the drying / extracting device, the drying / extracting device is connected to the rubber extruding device, the rubber extruding device is connected to the cooling device, the cooling device is connected to the conveyor device, and the conveyor device is connected to the bagging / sealing device; the cleaning device cleans and dehydrates the rubber; the drying / extracting device dries the rubber with hot air in the first step, and transmits the dried rubber in the second step; the rubber extruding device extrude and mold the rubber, and cuts it into uniform lengths; the cooling device transmits the rubber to a cooling fan for air cooling; the conveyor belt device gathers scattered rubber and transmits it to the next production process; the bagging / sealing device bags, weighs, and packages the rubber.

[0006] Preferably, the cleaning device includes a cleaning box, a filter box, an agitator, a water inlet, a water outlet, and a conveying rack, the cleaning box is a rectangular cavity structure with an upper opening, the cleaning box includes a rotating lifting platform, the rotating lifting platform is connected to the bottom of the cleaning box, a cleaning box connecting part is extended from the upper part of the cleaning box, a material receiving rack is also provided on the outer wall of the cleaning box, a box wall of the filter box is provided with a plurality of through holes and an opening and closing door, the filter box is placed inside the cleaning box, the bottom of the filter box is connected to the rotating lifting platform, the agitator includes a motor, an agitator rack, and an agitator housing, a stirring housing connecting part matching the cleaning box connecting part is extended from the side of the agitator housing, the motor is connected to the agitator housing, the agitator rack is connected to the motor, the cleaning box connecting part is connected to the agitator housing connecting part, the water inlet is connected to the bottom of the cleaning box, the water outlet is connected to the bottom of the cleaning box; the conveying rack is connected below the material receiving rack.

[0007] Preferably, the drying / extraction device includes an extraction barrel, a material barrel, a material delivery pipeline, an extraction pipeline, a dryer, an extraction machine, an extraction barrel bracket, and a material barrel bracket. The extraction machine is connected to one end of the extraction pipeline, and the other end of the extraction pipeline is connected to the top of the extraction barrel, and the bottom of the extraction barrel is connected to the dryer. The extraction barrel includes a ventilation net, and the ventilation net is installed on the bottom of the extraction barrel. The extraction barrel bracket is fixedly installed on the outside of the bottom of the extraction barrel. The extraction barrel wall is connected to one end of the delivery pipeline, and the other end of the delivery pipeline is connected to the bottom of the material barrel. The material barrel bracket is fixedly installed on the outside of the bottom of the material barrel, and the extraction barrel is connected to the material barrel via the delivery pipeline.

[0008] Preferably, the rubber extrusion device includes an electric control box, a frame, a casing, a hopper, an extrusion barrel, a screw motor, a main screw, a secondary screw, a main rod gear box, a secondary rod gear box, and a rubber cutter. The electric control box is electrically connected to the screw motor and the rubber cutter; the hopper is connected to the upper end of the casing, and the lower end of the casing is connected to the middle part of the upper surface of the frame; the wall of the extrusion barrel includes a cooling water inlet and a cooling water outlet, and a channel is provided inside the wall of the extrusion barrel, and the channel connects the cooling water inlet and the cooling water outlet; the main rod gear The wheel box includes a main box cooling port, and the main box cooling port is connected to one end of the main rod gear box; the auxiliary rod gear box includes an auxiliary box cooling port, and the auxiliary box cooling port is connected to one end of the auxiliary rod gear box; the main gear box is fixedly connected to one end of the frame, and the main gear box is connected to the screw motor on one side and the main screw on the other side. The main screw includes a main rod gear, and the main screw is connected to the auxiliary rod gear box, and the main rod gear is connected in the auxiliary rod gear box. The auxiliary screw includes a gear matching the main rod gear. Auxiliary rod gear, one end of the auxiliary screw is connected to the auxiliary rod gear box, and the auxiliary rod gear is connected in the auxiliary rod gear box, the main rod gear is connected to the auxiliary rod gear, one end of the auxiliary rod gear box is connected to one end of the casing, the other end of the casing is connected to the extrusion barrel, the other end of the auxiliary screw passes through the inside of the casing to connect to the extrusion barrel, the other end of the main screw passes through the inside of the casing to connect to one end of the extrusion barrel, and passes from the inside of the extrusion barrel to the other end of the extrusion barrel, and the rear end of the extrusion barrel also includes an extrusion port , the extrusion port is connected to the rear end of the extrusion barrel; the rubber cutting machine includes a rubber cutting motor, a rubber cutting motor gear, a transmission chain, a rubber cutting shaft, a rubber cutting shaft gear, and a rubber cutting knife. The rubber cutting motor is fixedly connected to the other end of the frame, the rubber cutting motor is connected to the rubber cutting motor gear, this wheel of the rubber cutting motor is connected to the transmission chain, one end of the rubber cutting shaft is connected to the rubber cutting shaft gear, the other end of the rubber cutting shaft is connected to the rubber cutting knife, the transmission chain is connected to the rubber cutting shaft gear, and the rubber cutting knife cuts the rubber extruded from the extrusion port.

[0009] Preferably, the cooling device includes a feed rack, a feed rack conveyor belt, a feed rack motor, an electric control switch, and at least one cooling fan. The cooling fan is installed on the feed rack, the feed rack conveyor belt is connected to the feed rack, the feed rack motor is connected to one side of the feed rack, and the electric control switch is connected to the bottom of the other side of the feed rack. The electric control switch electrically connects the cooling fan and the feed rack motor.

[0010] Preferably, the conveyor belt device includes a conveyor belt frame, a conveyor belt, at least two conveyor belt pulleys, two mounting beams, two adjusting members, and two guide plates, one end of the guide plate is bent in an arc, the conveyor belt pulleys are installed at both ends of the conveyor belt frame, the conveyor belt is sleeved outside the conveyor belt pulleys, the mounting beam connects both sides of the conveyor belt frame, the mounting beam includes a groove, the adjusting member is connected to the mounting beam via the groove, and the guide plate is connected to the adjusting member and is placed on both sides above the conveyor belt.

[0011] Preferably, the bagging / sealing device includes a material receiving port, a discharge port, a material baffle plate, a bagging rack, a load-bearing scale, a conveyor, a closing shell, and a bag sealing machine. The material baffle plate includes a stepper motor, and the stepper motor is connected to one end of the material baffle plate. The stepper motor is fixedly installed on one side of the discharge port. The material receiving port is connected to the discharge port below, the material baffle plate is placed above the inside of the discharge port, one end of the material baffle plate is connected to the other side of the discharge port, the bagging rack is connected below the discharge port, the discharge port is connected above one end of the closing shell, the load-bearing scale is arranged vertically below the discharge port, the load-bearing scale is connected to one end of the conveyor, the conveyor is connected below the closing shell, and the bag sealing machine is connected above the other end of the closing shell.

[0012] In summary, the technical effects and advantages of the present invention are as follows:

[0013] A rubber material processing production line of the present invention comprises a cleaning device, a drying / extracting device, a rubber extruding device, a cooling device, a conveyor belt device, and a bagging / sealing device. The above devices are connected in sequence to pass the rubber through different devices for different processes, and the rubber material production is concentrated in one site. The rubber material is sent to the next process by automatic transmission between processes, so that the rubber material is processed continuously and uninterruptedly. Each processing device realizes automatic operation and production through programming control. The automated production line can realize continuous operation, so that the rubber material processing efficiency is high, coordination is easy, flexibility is high, process-based, standardized, and automated, manual operation is reduced, and cost is reduced. The production is processed in a continuous assembly line manner, and material waste and pollutant emissions are reduced by accurately controlling production parameters and operation processes, thereby promoting the development of green production models. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.

[0015] Figure 1A three-dimensional schematic diagram of a cleaning device for a rubber material processing production line provided by the present invention;

[0016] Figure 2 A schematic diagram of a cleaning box for a rubber material processing production line provided by the present invention;

[0017] Figure 3 This is a schematic diagram of an explosion of a cleaning device for a rubber material processing production line provided by the present invention;

[0018] Figure 4 A three-dimensional schematic diagram of a drying / extracting device for a rubber material processing production line provided by the present invention;

[0019] Figure 5 A cross-sectional schematic diagram of a drying / extracting device of a rubber material processing production line provided by the present invention;

[0020] Figure 6 This is a front schematic diagram of a rubber extrusion device of a rubber material processing production line provided by the present invention;

[0021] Figure 7 This is a schematic diagram of the back of a rubber extrusion device of a rubber material processing production line provided by the present invention;

[0022] Figure 8 A schematic top view of a rubber extrusion device of a rubber material processing production line provided by the present invention;

[0023] Fig. 9 A schematic side view of a rubber extrusion device of a rubber material processing production line provided by the present invention;

[0024] Fig.10 A three-dimensional schematic diagram of a rubber extrusion device of a rubber material processing production line provided by the present invention;

[0025] Fig.11 A Y-shaped schematic diagram of the main screw and auxiliary screw of the rubber extrusion device of the rubber material processing production line provided by the present invention;

[0026] Fig.12 A three-dimensional schematic diagram of a cooling device for a rubber material processing production line provided by the present invention;

[0027] Fig.13 An explosion diagram of a cooling device for a rubber material processing production line provided by the present invention;

[0028] Fig.14 A three-dimensional schematic diagram of the transmission device of the rubber material processing production line provided by the present invention

[0029] Fig.15 An exploded schematic diagram of a transmission device for a rubber material processing production line provided by the present invention;

[0030] Fig.16A schematic diagram of a transmission device and adjustment member of a rubber material processing production line provided by the present invention;

[0031] Fig.17 A three-dimensional schematic diagram of a bagging / sealing device for a rubber material processing production line provided by the present invention;

[0032] Fig.18 An explosion diagram of a bagging / sealing device for a rubber material processing production line provided by the present invention;

[0033] Fig.19 This is a schematic diagram of the material outlet and baffle plate of the bagging / sealing device of the rubber material processing production line provided by the present invention.

[0034] In the figure: 1, cleaning device, 10, cleaning box, 100, cleaning box connection part, 101, material receiving rack, 11, filter box, 110, through hole, 111, opening and closing door, 12, agitator, 120, motor, 121, agitator rack, 122, agitator housing, 123, agitator housing connection part, 13, water inlet, 14, water outlet, 15, conveyor rack, 2, drying / extraction device, 20, extraction barrel, 200, ventilation net, 21, material barrel , 22, feed pipeline, 23, extraction pipeline, 24, dryer, 25, extraction machine, 26, extraction barrel bracket, 27, material barrel bracket, 3, rubber extrusion device, 301, frame, 302, casing, 303, receiving hopper, 304, extrusion barrel, 3040, cooling water inlet, 3041, cooling water outlet, 3042, extrusion port, 305, screw motor, 306, main screw, 3060, main rod gear, 307, auxiliary screw , 3070, auxiliary rod gear, 308, main rod gear box, 3080, main box cooling port, 309, auxiliary rod gear box, 3090, auxiliary box cooling port, 310, rubber cutting machine, 3101, rubber cutting motor, 3102, rubber cutting motor gear, 3103, transmission chain, 3104, rubber cutting shaft, 3105, rubber cutting shaft gear, 3106, rubber cutting knife, 4, cooling device, 40, feed rack, 41, feed rack transmission belt, 42, feed rack electric Machine, 43. Electric switch, 44. Cooling fan, 5. Conveyor belt device, 50. Conveyor rack, 51. Conveyor belt, 52. Conveyor pulley, 53. Mounting beam, 530. Groove, 54. Adjustment member, 55. Guide plate, 6. Bagging / bag sealing device, 60. Material receiving port, 61. Discharge port, 62. Material baffle plate, 620. Stepper motor, 63. Bagging rack, 64. Load scale, 65. Conveyor, 66. Closing shell, 67. Bag sealing machine. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] like Figure 1-Figure 19 shown.

[0037] A rubber material processing production line, comprising a cleaning device 1, a drying / extracting device 2, a rubber extruding device 3, a cooling device 4, a conveyor belt device 5, and a bagging / sealing device 6, wherein the cleaning device 1 is connected to the drying / extracting device 2, the drying / extracting device 2 is connected to the rubber extruding device 3, the rubber extruding device 3 is connected to the cooling device 4, the cooling device 4 is connected to the conveyor belt device 5, and the conveyor belt device 5 is connected to the bagging / sealing device 6; the cleaning device 1 cleans and dehydrates the rubber; the drying / extracting device 2 performs hot air drying on the rubber in the first step, and performs drying on the rubber in the second step The rubber is transmitted; the rubber extrusion device 3 extrude the rubber and cut it into uniform specifications and lengths; the cooling device 4 transmits the rubber to the cooling fan for air cooling; the conveyor belt device 5 gathers the scattered rubber and transmits it to the next production process; the bagging / sealing device 6 bags, weighs and packages the rubber; the various production devices are connected by transmission, the cleaning device 1 feeds and cleans the rubber and then transfers it to the drying / extracting device 2, and is sequentially connected to the next device to process the rubber until the bagging / sealing device 6 completes the packaging, and the rubber is more convenient to store, transport, load and unload.

[0038] Furthermore, the cleaning device 1 includes a cleaning box 10, a filter box 11, an agitator 12, a water inlet 13, a water outlet 14, and a conveying frame 15. The cleaning box 10 is a rectangular cavity structure with an upper opening. The cleaning box 10 includes a rotating lifting platform, which can drive an object connected to the rotating part, and can also push and pull the connected object up / down. The rotating lifting platform 102 is connected to the bottom of the cleaning box 10. A cleaning box connecting part 100 is extended from the upper part of the cleaning box 10. The cleaning box connecting part 100 is connected to the agitator 12. The outer wall of the cleaning box 10 is also provided with a material receiving rack 101. The box wall of the filter box 11 is provided with a plurality of The through hole 110 and an opening and closing door 111, the filter box 11 is placed inside the rectangular cavity of the cleaning box 10, the bottom of the filter box 11 is connected to the rotating lifting platform 102, the rotating lifting platform 102 drives the filter box 11 to rotate, the agitator 12 includes a motor 120, a stirring frame 121, and an agitator housing 122, the side of the agitator housing 122 is extended with an agitator housing connection part 123 matching the cleaning box connection part 100, the agitator housing connection part 123 is connected to the cleaning box connection part 100, the motor 120 is connected to the agitator housing 122, the stirring frame 121 is connected to the motor 120, and the agitator 1 2 is movably connected with the cleaning box 10 through the cleaning box connecting part 100 and the stirring housing connecting part 123, the stirring machine 12 connected with the cleaning box 10 can be turned up, the water inlet 13 is connected to the bottom of the cleaning box 10, the water outlet 14 is connected to the bottom of the cleaning box 10, the stirring machine 12 is turned up, the unwashed rubber is put into the filter box 11, the water inlet 13 is put into a proper amount of water, the stirring machine 12 is closed, the stirring machine 12 is powered on, the motor 120 drives the stirring frame 121 to stir the rubber in the filter box 11, so that the debris inside the rubber is dissolved in the water in the cleaning box 10, and the debris contained in the water passes through The through hole 110 discharges water from the cleaning box 10, and the water outlet 14 extracts water and dissolved impurities in the cleaning box 10. The rotating lifting platform 102 drives the filter box 11 to rotate, and throws out the water absorbed by the rubber in the filter box 11 to reduce the water content in the rubber. After turning on the agitator 12, the rotating lifting platform 102 lifts the filter box 11, and faces the opening and closing door 111 to the receiving rack 101. The opening and closing door 111 is opened to discharge the cleaned rubber on the receiving rack 101. The conveying rack 15 is connected to the bottom of the receiving rack 101, and the transmission rack 15 conveys the rubber to the drying / extraction device 2.

[0039] Furthermore, the drying / extraction device 2 includes an extraction barrel 20, a material barrel 21, a material conveying pipeline 22, an extraction pipeline 23, a dryer 24, an extraction machine 25, an extraction barrel bracket 26, and a material barrel bracket 27. The extraction machine 25 is connected to one end of the extraction pipeline 23, and the other end of the extraction pipeline 23 is connected to the top of the extraction barrel 20. The bottom of the extraction barrel 20 is connected to the dryer 24. The extraction barrel 20 includes a ventilation net 200, and the ventilation net 200 is installed at the bottom of the extraction barrel 20. The hot air blown out of the dryer 24 can be blown upward through the ventilation net 200. The ventilation net 200 separates the rubber from the dryer 24 by a space. The hot air blown out of the dryer 24 can be blown upward in the separated space, so that the rubber on the ventilation net 200 can be evenly dried by the hot air. The extraction barrel bracket 26 is fixedly installed on the outside of the bottom of the extraction barrel 20, and the extraction barrel bracket 26 supports the extraction barrel 20. The material barrel 21 is vertically connected to the material barrel 21 through the material conveying pipe 22. The material barrel bracket 27 is fixedly installed on the outside of the bottom of the material barrel 21. The material barrel bracket 27 supports the material barrel 21 to stand vertically on the ground. The material barrel 20 is connected to the material barrel 21 through the material conveying pipe 22. The cleaning device 1 transfers the cleaned rubber to the material barrel 21. The extractor 25 extracts the air in the material barrel 20 to form a low pressure in the material barrel 20. The low-pressure material barrel 20 absorbs the rubber in the material barrel 21 through the material conveying pipe 22. The rubber enters the ventilation net 200 in the material barrel 20. The dryer 24 is powered on to convey dry hot air to the material barrel 20. The dry hot air dries the rubber on the ventilation net 200. The extractor 25 extracts the dried rubber and transfers it to the rubber extrusion device 3.

[0040] Furthermore, the rubber extrusion device 3 includes an electric control box, a frame 301, a casing 302, a hopper 303, an extrusion barrel 304, a screw motor 305, a main screw 306, a secondary screw 307, a main rod gear box 308, a secondary rod gear box 309, and a rubber cutter 310. The electric control box 300 is electrically connected to the screw motor 305 and the rubber cutter 310, and the electric control box 300 controls the screw motor 305 and the rubber cutter 3101 by setting a program; the hopper 303 is connected to the upper end of the casing 302, and the lower end of the casing 302 is connected to the middle part of the upper part of the frame 301; the wall of the extrusion barrel 304 includes a cooling water inlet 3040 and a cooling water outlet 3041, and the extrusion barrel 3 04 wall is provided with a channel, the channel connects the cooling water inlet 3040 and the cooling water outlet 3041, cold water enters from the cooling water inlet 3040, passes through the channel inside the wall of the extrusion barrel 304, and cools the extrusion barrel 304, and the water that absorbs heat is discharged from the cooling water outlet 3041; the main rod gearbox 308 includes a main box cooling port 3080, the main box cooling port 3080 is connected to one end of the main rod gearbox 308, and the main box cooling port 3080 cools the main rod gearbox 308; the auxiliary rod gearbox 309 includes an auxiliary box cooling port 3090, the auxiliary box cooling port 3090 is connected to one end of the auxiliary rod gearbox 309, and the auxiliary box cooling port 3091 is connected to one end of the auxiliary rod gearbox 309. 090 cools the secondary rod gearbox 309; the main gearbox 308 is fixedly connected to one end of the frame 301, and the main gearbox 308 is connected to the screw motor 305 on one side and the main screw 306 on the other side. The screw motor 305 drives the main screw 306 through the main gearbox 308, and the main screw 306 includes a main rod gear 3060, and the main screw 306 is connected to the secondary rod gearbox 309, and the main rod gear 3060 is connected in the secondary rod gearbox 309, and the secondary screw 307 includes a secondary rod gear 3070 matching the main rod gear 3060, and one end of the secondary screw 307 is connected to the secondary rod gearbox 309, and the secondary rod gearbox 30 9 is connected to the auxiliary rod gear 3070, the main rod gear 3060 is connected to the auxiliary rod gear 3070, the main screw 306 drives the main rod gear 3060, the main rod gear 3060 drives the auxiliary rod gear 3070, the auxiliary rod gear 3070 drives the auxiliary screw 307, one end of the auxiliary rod gear box 309 is connected to one end of the casing 302, the other end of the casing 302 is connected to the extrusion barrel 304, the other end of the auxiliary screw 307 passes through the inside of the casing 302 to connect to the extrusion barrel 304, the other end of the main screw 306 passes through the inside of the casing 302 to connect to one end of the extrusion barrel 304, and passes from the inside of the extrusion barrel 304 to the other end of the extrusion barrel 304, as shown in FIG. Fig.11As shown, the main screw 306 and the auxiliary screw 307 are installed in the housing 302 in a Y shape. The main screw 306 and the auxiliary screw 307 installed in a Y shape can more effectively guide the rubber inside the housing 302 to the extrusion barrel 304, avoiding the accumulation and blockage of rubber material in the housing 302. The rear end of the extrusion barrel 304 also includes an extrusion port 3042, and the extrusion port 3042 is connected to the rear end of the extrusion barrel 304. After passing through the extrusion barrel 304, the rubber is extruded from the extrusion port 3042. The extrusion port 3042 unifies the specifications of the extruded rubber; the rubber cutting machine 310 includes a rubber cutting motor 3101, a rubber cutting motor gear 3102, a transmission chain 3103, a rubber cutting shaft 3104, and a rubber cutting shaft gear The rubber cutting motor 3101 is fixedly connected to the other end of the frame 301, the rubber cutting motor 3101 is connected to the rubber cutting motor gear 3102, the rubber cutting motor gear 3102 is connected to the transmission chain 3103, one end of the rubber cutting shaft 3104 is connected to the rubber cutting shaft gear 3105, the other end of the rubber cutting shaft 3104 is connected to the rubber cutting knife 3106, the transmission chain 3103 is connected to the rubber cutting shaft gear 3105, and the rubber cutting knife 3106 cuts the rubber at the extrusion port 3042; the drying / extracting device 2 transfers the rubber to the hopper 303, the rubber in the hopper 303 enters the housing 302 connected thereto, and the electric control box 300 is powered on to start the rubber cutting shaft gear 3105. The screw motor 305 drives the main screw 306 through the main rod gear box 308, and the main screw 306 drives the secondary screw 307 through the main rod gear 3060 and the secondary rod gear 3070 in the secondary rod gear box 309. The main screw 306 and the secondary screw 307 stir the rubber entering the housing 302 from the receiving hopper 303, and transfer the rubber to the extrusion barrel 304. The rubber is squeezed, rubbed and mixed inside the main screw 306 and the extrusion barrel 304 to generate heat, which is transferred to the extrusion barrel 304. Cooling water is injected into the pipe inside the extrusion barrel 304 through the cooling water inlet 3040, and the cooling water absorbs the heat of the extrusion barrel 304. The cooling water outlet 3041 discharges the cooling water, and the temperature of the extrusion barrel 304 drops, so that the temperature of the extrusion barrel 304 can be controlled to work continuously for a longer time, thereby improving work efficiency. The mixed rubber is extruded through the specifications set by the extrusion port 3042. The rubber cutting motor 3101 drives the transmission chain 3103 through the rubber cutting motor gear 3102 connected thereto, and the transmission chain 3103 drives the rubber cutting shaft gear 3105 connected thereto, and the rubber cutting shaft gear 3105 drives the rubber cutting shaft 3104, and the rubber cutting shaft 3104 drives the rubber cutting knife 3106 connected to the other end, and the rubber cutting knife 3106 cuts the rubber extruded from the extrusion port 3042 into uniform specifications and transmits it to the cooling device 4.

[0041] Furthermore, the cooling device 4 includes a feed rack 40, a feed rack conveyor belt 41, a feed rack motor 42, an electric control switch 43, and at least one cooling fan 44. The cooling fan 44 is installed on the feed rack 40. In order to achieve a better cooling effect, multiple cooling fans 44 can be installed on the feed rack 40. The feed rack conveyor belt 41 is connected to the feed rack 40, the feed rack motor 42 is connected to one side of the feed rack 40, the feed rack motor 42 drives the feed rack conveyor belt 41, and the electric control switch 43 is connected to the bottom of the other side of the feed rack 40. The electric control switch 43 electrically connects the cooling fan 44 and the feed rack motor 42. The electric control switch 43 controls the feed rack motor 42 to be powered on. The electric control switch controls the cooling fan 44 motor to be powered on, and And adjust the speed of the cooling fan 44 so that the cooling fan 44 can change the air volume by adjusting the speed; the rubber extrusion device 3 conveys the rubber of uniform specifications to the feed rack conveyor belt 41, and controls the feed rack conveyor belt 41 and the cooling fan 44 to be powered on by the electric control switch 43, and the feed rack conveyor belt 41 conveys the rubber material to the cooling fan 44, and the cooling fan 44 blows air to cool the rubber on the feed rack conveyor belt 41. The air volume of the cooling fan 44 can be adjusted by the electric control switch 43 according to the rubber temperature, so that the rubber is cooled by the cooling fan 44 and then cooled. The cooled rubber will not stick together when touching each other, which is convenient for the subsequent rubber to be further processed and used. The feed rack conveyor belt 41 conveys the cooled rubber to the conveyor belt device 5.

[0042] Furthermore, the conveyor belt device 5 includes a conveyor belt frame 50, a conveyor belt 51, at least two conveyor belt pulleys 52, two mounting beams 53, two adjusting members 54, and two guide plates 55. One end of the guide plate 55 is bent in an arc, and the curved portion of the guide plate 55 can gather the rubber when the conveyor belt 51 transmits the rubber. The conveyor belt pulleys 52 are installed at both ends of the conveyor belt frame 50. According to user needs, in addition to the conveyor belt pulleys 52 connected at both ends of the conveyor belt frame 50, multiple conveyor belt pulleys 52 can be set in the middle of the conveyor belt frame 50. The conveyor belt 51 is sleeved on the conveyor belt pulleys 52. The conveyor belt 51 is rotated by the conveyor belt pulleys 52. The mounting beams 53 are connected to both sides of the conveyor belt frame 50. The mounting beams 53 include grooves 530. The adjusting members 54 pass through the grooves 5 30 is connected to the mounting beam 53, the guide plate 55 is connected to the adjusting member 54 and is placed on both sides above the conveyor belt 51, the adjusting member can adjust the position of the guide plate longitudinally, and the adjusting member 54 can adjust the position of the guide plate 55 laterally in the groove 530, so that the guide plate 55 is placed above the conveyor belt 51 and does not touch the conveyor belt 51 to avoid contact and friction damage between the two. In order for the guide plate 55 to work more stably, a plurality of adjusting members 54 can be provided to connect the mounting beam 53 and the guide plate 55; the cooling device 4 transmits the rubber to the conveyor belt 51, and when the conveyor belt 51 transmits the rubber, the guide plate 55 whose position is adjusted by each component gathers the rubber together, so that the rubber will not fall from the side during the transmission process, and the rubber is transmitted to the bagging / sealing device 6 in a concentrated manner.

[0043] Furthermore, the bagging / sealing device 6 includes a material receiving port 60, a discharge port 61, a material blocking plate 62, a bagging frame 63, a load-bearing scale 64, a conveyor 65, a closing shell 66, and a bag sealing machine 67. The material blocking plate 62 includes a stepping motor 620, and the stepping motor 620 is connected to one end of the material blocking plate 62. The stepping motor 620 is fixedly installed on one side of the discharge port 61. The lower part of the material receiving port 60 is connected to the discharge port 60. The material blocking plate 62 is placed above the inside of the discharge port 61. One end of the material blocking plate 62 is connected to the other end of the discharge port 61. On one side, the bagging rack 63 is connected to the lower part of the discharge port 61, and the bagging rack 63 is used to fix the bag for packaging rubber. The stepping motor 620 rotates the baffle plate 62 at an angle through a point pulse signal, so that the baffle plate 62 performs a discharge or baffle action at the discharge port 61. The upper part of the closing shell 66 is connected to the discharge port 61, and the load-bearing scale 64 is arranged vertically below the discharge port 61. The load-bearing scale 64 weighs the rubber unloaded from the discharge port 61, and the load-bearing scale 64 is connected to one end of the conveyor 65. The lower end of the shell 66 is connected to the conveyor 65, and the upper end of the other end of the closing shell 66 is connected to the bag sealing machine 67. When the conveyor 65 conveys the bag filled with rubber, the closing shell 66 closes the bag mouth, and the closed bag mouth facilitates the bag sealing machine 67 to seal the bag mouth; the conveyor belt device 5 conveys the rubber to the receiving port 60, and the rubber enters the discharge port 61 through the receiving port 60, and the stepping motor 620 opens the baffle plate 62, and the rubber enters the bag fixed by the bagging frame 63 through the discharge port 61. The load-bearing scale 64 weighs the rubber entering the bag. When the weight reaches the set value, the load-bearing scale 64 transmits a closing command to the stepper motor 620, so that the stepper motor 620 controls the baffle plate 62 to close the discharge port 61, preventing the rubber from continuing to be discharged from the discharge port 61. When the conveyor 65 conveys the bag containing rubber to the bag sealing machine 67, the closing shell 66 closes the bag mouth and seals the bag mouth through the bag sealing machine 67. The rubber of uniform specifications in bags is more convenient to store and the measurement and transportation are more efficient.

[0044] In summary, a rubber material processing production line of the present invention integrates the cleaning device 1, the drying / extracting device 2, the rubber extruding device 3, the cooling device 4, the conveyor belt device 5, and the bagging / sealing device 6. In the first step, the cleaning device 1 cleans the rubber material to wash away the pollutants on the surface of the rubber material. The pollutants are dissolved in water. The pollutants are separated from the rubber by discharging the cleaning water containing the pollutants. Because the rubber material absorbs the water used for cleaning the rubber material in the cleaning device during the cleaning process, the cleaning device 1 separates the rubber material from the water by a physical method, and performs the same method on the rubber material for multiple times. The rubber material is cleaned to achieve high standards of removing pollutants; in the second step, the drying / extracting device 2 extracts the cleaned and dehydrated rubber material into the drying / extracting device 2 to further dry the rubber material. The dried rubber material is conducive to further processing, and the dried rubber material is lighter in weight, saving transportation energy and storing for a longer time. The rubber will not mold during storage due to the moisture in the rubber material. The drying / extracting device 2 transfers the dried rubber material to the rubber extrusion device 3; in the third step, the rubber extrusion device 3 extrude and fuse the dried rubber material to shape it into a rubber material of uniform shape and size; in the fourth step, the cooling device 4 can cool the rubber material The rubber material generates heat during the extrusion, friction, fusion and extrusion of the rubber extrusion device 3. The rubber materials will stick together when they collide with each other in the hot state. The sticking rubber materials affect the amount used during transportation and further processing. After the rubber materials are cooled by the cooling device 4, the rubber materials will not stick together; in the fifth step, the conveyor belt device 5 gathers the scattered rubber and transmits it to the next production process; in the sixth step, the bagging / sealing device 6 bags, weighs and packages the rubber. The bagging / sealing device 6 packages the rubber materials into a uniform weight; a rubber material processing production line of the present invention is subjected to six devices to collect the rubber The materials are processed and produced, and the processes are automatically conveyed to the next process to realize continuous and uninterrupted processing of rubber materials. Each processing device realizes automatic operation and production through programming control. The automated production line can realize continuous operation, which greatly improves production efficiency. The stability and efficiency of the automated device reduce the demand for labor, reduce material waste and rework costs, reduce the chances of workers contacting dangerous machinery or harmful environments, and improve the safety of the production process. The automated device is programmed to ensure that the quality of each product meets the standards. By modifying the control program, the rubber material processing production line can quickly adapt to the production of rubber materials of different specifications.

[0045] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A rubber material processing production line, characterized by: It includes a cleaning device, a drying / extracting device, a rubber extruding device, a cooling device, a conveyor belt device, and a bagging / sealing device. The cleaning device is connected to the drying / extracting device, the drying / extracting device is connected to the rubber extruding device, the rubber extruding device is connected to the cooling device, the cooling device is connected to the conveyor device, and the conveyor device is connected to the bagging / sealing device; the cleaning device cleans and dehydrates the rubber; the drying / extracting device dries the rubber with hot air in the first step, and transmits the dried rubber in the second step; the rubber extruding device extrude and shape the rubber, and cuts it into uniform lengths; the cooling device transmits the rubber to the cooling fan for air cooling; The conveyor belt device gathers the scattered rubber and transmits it to the next production process; the bagging / sealing device bags, weighs and packages the rubber.

2. A rubber material processing production line according to claim 1, characterized in that: The cleaning device comprises a cleaning box, a filter box, an agitator, a water inlet, a water outlet, and a conveying rack. The cleaning box is a rectangular cavity structure with an upper opening. The cleaning box comprises a rotating lifting platform, the rotating lifting platform is connected to the bottom of the cleaning box, a cleaning box connecting part is extended from the upper part of the cleaning box, a material receiving rack is also provided on the outer wall of the cleaning box, a box wall of the filter box is provided with a plurality of through holes and an opening and closing door, the filter box is placed inside the cleaning box, the bottom of the filter box is connected to the rotating lifting platform, the agitator comprises a motor, an agitator rack, and an agitator housing, a agitator housing connecting part is extended from the side of the agitator housing to match the cleaning box connecting part, the motor is connected to the agitator housing, the agitator rack is connected to the motor, the cleaning box connecting part is connected to the agitator housing connecting part, the water inlet is connected to the bottom of the cleaning box, the water outlet is connected to the bottom of the cleaning box; the conveying rack is connected below the material receiving rack.

3. The rubber material processing production line according to claim 1, characterized in that: The drying / extraction device includes an extraction barrel, a material barrel, a material delivery pipeline, an extraction pipeline, a dryer, an extraction machine, an extraction barrel bracket, and a material barrel bracket. The extraction machine is connected to one end of the extraction pipeline, and the other end of the extraction pipeline is connected to the top of the extraction barrel. The bottom of the extraction barrel is connected to the dryer. The extraction barrel includes a ventilation net, and the ventilation net is installed at the bottom of the extraction barrel. The extraction barrel bracket is fixedly installed outside the bottom of the extraction barrel. The extraction barrel wall is connected to one end of the delivery pipeline, and the other end of the delivery pipeline is connected to the bottom of the material barrel. The material barrel bracket is fixedly installed outside the bottom of the material barrel, and the extraction barrel is connected to the material barrel via the delivery pipeline.

4. The rubber material processing production line according to claim 1, characterized in that: The rubber extrusion device includes an electric control box, a frame, a casing, a hopper, an extrusion barrel, a screw motor, a main screw, a secondary screw, a main rod gear box, a secondary rod gear box, and a rubber cutter. The electric control box is electrically connected to the screw motor and the rubber cutter; the hopper is connected to the upper end of the casing, and the lower end of the casing is connected to the middle part of the frame; the wall of the extrusion barrel includes a cooling water inlet and a cooling water outlet, and a channel is provided inside the wall of the extrusion barrel, and the channel connects the cooling water inlet and the cooling water outlet; the main rod gear box includes a cooling water inlet and a cooling water outlet. The main gearbox includes a main box cooling port, which is connected to one end of the main rod gearbox; the auxiliary rod gearbox includes an auxiliary box cooling port, which is connected to one end of the auxiliary rod gearbox; the main gearbox is fixedly connected to one end of the frame, the main gearbox is connected to the screw motor on one side and the main screw on the other side, the main screw includes a main rod gear, the main screw is connected to the auxiliary rod gearbox, and the main rod gear is connected in the auxiliary rod gearbox, and the auxiliary screw includes an auxiliary rod matching the main rod gear. gear, one end of the auxiliary screw is connected to the auxiliary rod gear box, and the auxiliary rod gear is connected in the auxiliary rod gear box, the main rod gear is connected to the auxiliary rod gear, one end of the auxiliary rod gear box is connected to one end of the casing, the other end of the casing is connected to the extrusion barrel, the other end of the auxiliary screw passes through the inside of the casing to connect to the extrusion barrel, the other end of the main screw passes through the inside of the casing to connect to one end of the extrusion barrel, and passes from the inside of the extrusion barrel to the other end of the extrusion barrel, and the rear end of the extrusion barrel also includes an extrusion port, The extrusion port is connected to the rear end of the extrusion barrel; the rubber cutting machine includes a rubber cutting motor, a rubber cutting motor gear, a transmission chain, a rubber cutting shaft, a rubber cutting shaft gear, and a rubber cutting knife. The rubber cutting motor is fixedly connected to the other end of the frame, the rubber cutting motor is connected to the rubber cutting motor gear, this wheel of the rubber cutting motor is connected to the transmission chain, one end of the rubber cutting shaft is connected to the rubber cutting shaft gear, the other end of the rubber cutting shaft is connected to the rubber cutting knife, the transmission chain is connected to the rubber cutting shaft gear, and the rubber cutting knife cuts the rubber extruded from the extrusion port.

5. The rubber material processing production line according to claim 1, characterized in that: The cooling device includes a feed rack, a feed rack conveyor belt, a feed rack motor, an electric control switch, and at least one cooling fan. The cooling fan is installed on the feed rack, the feed rack conveyor belt is connected to the feed rack, the feed rack motor is connected to one side of the feed rack, the electric control switch is connected to the bottom of the other side of the feed rack, and the electric control switch electrically connects the cooling fan and the feed rack motor.

6. The rubber material processing production line according to claim 1, characterized in that: The conveyor belt device includes a conveyor belt frame, a conveyor belt, at least two conveyor belt pulleys, two mounting beams, two adjusting members, and two guide plates. One end of the guide plate is bent in an arc. The conveyor belt pulleys are installed at both ends of the conveyor belt frame. The conveyor belt is sleeved outside the conveyor belt pulleys. The mounting beam connects the two sides of the conveyor belt frame. The mounting beam includes a groove. The adjusting member is connected to the mounting beam through the groove. The guide plate connects the adjusting member and is placed on both sides above the conveyor belt.

7. The rubber material processing production line according to claim 1, characterized in that: The bagging / sealing device includes a material receiving port, a discharge port, a material baffle plate, a bagging rack, a load-bearing scale, a conveyor, a closing shell, and a bag sealing machine. The material baffle plate includes a stepper motor, the stepper motor is connected to one end of the material baffle plate, the stepper motor is fixedly installed on one side of the discharge port, the material receiving port is connected to the discharge port below, the material baffle plate is placed above the inside of the discharge port, one end of the material baffle plate is connected to the other side of the discharge port, the bagging rack is connected below the discharge port, the discharge port is connected above one end of the closing shell, the load-bearing scale is arranged vertically below the discharge port, the load-bearing scale is connected to one end of the conveyor, the conveyor is connected below the closing shell, and the bag sealing machine is connected above the other end of the closing shell.

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