Integrated sludge high-drying and dehydration device capable of synchronously detecting pore size and moisture content online
By designing an integrated sludge high-dry dehydration device combining high-pressure mechanical dehydration and microwave drying, real-time detection of pore size and moisture content during sludge dehydration is achieved, and the problems of difficult optimization of dehydration effect and high energy consumption in the existing technology are solved, and the dehydration efficiency and equipment intelligence level are improved.
Patent Information
- Application Number
- CN202411952491.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2044-12-27
AI Technical Summary
The existing sludge dewatering technology cannot detect the pore size and moisture content of the sludge in real time, resulting in difficulty in optimizing the dehydration effect, high energy consumption and low thermal energy utilization efficiency.
A sludge high-dry dehydration integrated device that can synchronize the detection of pore size and moisture content on the Internet is designed. Combined with high-pressure mechanical dehydration and microwave drying technology, the dehydration process is controlled through a centralized console, and sludge sampling device, moisture content online detection device and pore size detection device are equipped to achieve real-time detection and precise control.
Real-time detection of pore size and moisture content during the sludge dehydration process, precise control of dehydration equipment, improve dehydration efficiency and energy utilization efficiency, reduce energy consumption, and improve the automation and intelligence level of the equipment.
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Figure CN119371070B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of sludge dewatering, and specifically to an integrated sludge high-dry dewatering device capable of synchronously online detection of pore size and moisture content. Sludge dewatering technology is an indispensable part of the sewage treatment process, which aims to effectively remove moisture from sludge and increase the solid content of sludge, thereby reducing the difficulty of subsequent treatment and disposal. With the increasingly stringent environmental protection regulations and the enhancement of resource recycling awareness, the innovation and optimization of sludge dewatering technology and equipment are particularly important. Background Art
[0002] Sludge dewatering is an important technology in the environmental field. Its main purpose is to remove water from the sludge generated during sewage treatment, making the sludge denser and easier to handle and dispose of. Effective sludge dewatering can not only reduce the volume of sludge, reduce transportation and disposal costs, but also facilitate subsequent resource recovery. Therefore, improving sludge dewatering efficiency and reducing energy consumption are important directions for current technological development. This technology is also of great significance to environmental protection and social sustainable development.
[0003] The sludge dewatering technology in the prior art usually uses the filtration effect of a filter press to perform dewatering work, but the existing filter press has the following defects in actual use:
[0004] 1. During the in-situ synergistic dehydration of sludge, the existing technology is not equipped with a sample sampling device, and cannot detect the changes in the pore size and moisture content of the sludge in real time. This defect makes it impossible for operators to obtain information on changes in sludge characteristics in a timely manner, thus affecting the optimization of the dehydration effect;
[0005] 2. In the process of microwave and mechanical synergistic dehydration, the moisture content and porosity of the sludge cannot be observed in real time, resulting in a lack of necessary data guidance for the entire dehydration system. This lack of information affects the accuracy of the operation, thereby reducing the operating accuracy and dehydration efficiency of the equipment;
[0006] 3. The current microwave drying technology consumes a lot of energy. The main reason is that it is impossible to monitor the pore size and moisture content in real time, which leads to unreasonable energy distribution and inability to effectively reduce energy consumption. In addition, the utilization efficiency of thermal energy has not been fully utilized, which further affects the dehydration efficiency. Summary of the invention
[0007] The present invention aims to solve the problems that the bound water in the extracellular polymers of the current municipal sludge is difficult to discharge, and the pores are clogged during the filtration process, resulting in pore channels being blocked. In addition, the moisture content and the internal pore size cannot be detected in real time during the dehydration process, and the progress of the dehydration process cannot be accurately regulated. The purpose of the present invention is to provide an integrated sludge high-drying dehydration device that can synchronously detect the pore size and moisture content online, so as to solve the above-mentioned problems.
[0008] To achieve the above object, the present invention provides the following technical solutions:
[0009] The invention discloses an integrated sludge high-drying dehydration device capable of synchronously detecting pore size and moisture content online, comprising a high-pressure mechanical dehydration device having a plurality of filter plates arranged side by side and a centralized control console for controlling the operation of the high-pressure mechanical dehydration device. During dehydration, the centralized control console controls the high-pressure mechanical dehydration device to filter press and dehydrate the sludge. The high-pressure mechanical dehydration device is provided with a sludge sampling device, which is electrically connected to the centralized control console, and the operation of the sludge sampling device is controlled by the centralized control console. The device also comprises an online moisture content detection device and an pore size detection device, which are both electrically connected to the centralized control console. After the high-pressure mechanical dehydration device completes the initial dehydration, the sludge sampling device samples the sludge after the initial dehydration, and sends the samples to the online moisture content detection device and the pore size detection device for detection, respectively. The detection results are sent to the centralized control console for processing and storage, and the centralized control console determines whether the sludge needs further dehydration based on the detection results.
[0010] Furthermore, it also includes a microwave drying device arranged in the high-pressure mechanical dehydration device. When the high-pressure mechanical dehydration device performs filter pressing and dehydration, the microwave drying device dehydrates the sludge synchronously.
[0011] Furthermore, the microwave drying device includes a microwave generator, a microwave control module, a ceramic material plate, a plastic buffer pad and a plastic lining plate; the microwave generator is embedded and fixed in the filter plate, the filter plate is attached with a ceramic material plate on the side wall located in the microwave emission direction of the microwave generator, and the ceramic material plate is sequentially provided with a plastic buffer pad and a plastic lining plate in the direction away from the filter plate, the plastic buffer pad is attached to the ceramic material plate, and the plastic lining plate is attached to the plastic buffer pad, the microwave generator is electrically connected to the microwave control module arranged at the centralized control console, and the microwave generator emits high-frequency and high-power microwaves to dry the sludge during dehydration.
[0012] Furthermore, the microwave power and frequency of the microwave generator can be adjusted by a microwave control module according to data feedback, thereby achieving precise control of drying energy consumption.
[0013] Furthermore, the filter plate is provided with a cable hole for connecting the microwave generator and the microwave control module by cable.
[0014] Furthermore, a mud sampling port is provided on the top of the filter plate, and a sludge sampling device can extend through the mud sampling port into between the filter plates for sampling.
[0015] Furthermore, a sealing bolt for sealing the mud intake port is threadedly connected at the mud intake port, and the sealing bolt can be taken out by rotating the sealing bolt to open the mud intake port.
[0016] Furthermore, the sludge sampling device is a cylindrical sampler that can be inserted between filter plates for sampling. The bottom of the cylindrical sampler is provided with two opposing clamps that can open or close the bottom opening of the cylindrical sampler. The cylindrical sampler is provided with a piston that can completely push out the sludge.
[0017] Furthermore, the cylindrical sampler is fixed to the movable end of a mechanical arm arranged on the high-pressure mechanical dehydration device, and the sampling and sample delivery of the cylindrical sampler are controlled by the mechanical arm.
[0018] The method for using the integrated sludge high-drying dehydration device capable of synchronously online detecting pore size and moisture content comprises the following steps:
[0019] Step 1: The sludge enters the device and is dehydrated by the high-pressure mechanical dehydration device and the microwave drying device at the same time;
[0020] Step 2: After the first dehydration, the sludge sampling device takes samples and sends them to the moisture content online detection device and the pore size detection device for detection;
[0021] Step 3: The test results are uniformly sent to the centralized control console for analysis and judgment. If the sludge dehydration test results meet the dehydration requirements, the dehydration is terminated. Otherwise, step 2 is repeated to perform dehydration until the test results meet the dehydration requirements.
[0022] Compared with the prior art, the present invention has the following beneficial effects:
[0023] (1) While achieving efficient and high-dryness dehydration of sludge, the present invention detects and feeds back the moisture content and pore size of the sludge, thereby accurately controlling the dehydration equipment, realizing online detection of the moisture content and pore size of the sludge during the dehydration process, and integrating the three functions into one; and the detected data is transmitted in real time to the online network and feedback control system for storage, thereby guiding and controlling the dehydration process;
[0024] (2) At the same time, the present invention can also realize precise operation of the dehydration device according to real-time monitoring of moisture content and pore size data, thereby ensuring efficient and dry dehydration of sludge while effectively reducing energy consumption and improving energy utilization efficiency; in the process of realizing efficient and energy-saving sludge dehydration, the automation and intelligence level of the equipment is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the structure of an integrated sludge high-drying dehydration device capable of synchronously detecting pore size and moisture content online.
[0026] Figure 2 This is a schematic diagram of the structure of a high-pressure mechanical dehydration device in an integrated sludge high-drying dehydration device that can simultaneously detect pore size and moisture content online.
[0027] Figure 3It is a schematic diagram of the structure of the microwave drying device in the integrated sludge high-drying and dehydration device which can simultaneously detect the pore size and moisture content online.
[0028] Figure 4 It is a schematic diagram of the structure of the sludge sampling device in the integrated sludge high-drying dehydration device which can simultaneously detect the pore size and moisture content online.
[0029] Figure 5 The schematic diagram of the structure of the moisture content online detection device in the sludge high-drying dehydration integrated device which can simultaneously detect the pore size and moisture content online.
[0030] Figure 6 The schematic diagram of the structure of the pore size detection device in the integrated sludge high-drying dehydration device which can simultaneously detect the pore size and moisture content online.
[0031] Figure 7 This is a module diagram of the centralized control console in the integrated sludge high-drying dehydration device that can simultaneously detect the pore size and moisture content online.
[0032] Figure 8 The present invention is a flowchart of the integrated sludge high-drying dehydration device capable of synchronously detecting the pore size and moisture content online.
[0033] Description of the numbers in the figure:
[0034] 1. High-pressure mechanical dehydration device
[0035] 1-1, drain hole; 1-2, drain pipe; 1-3, hydraulic cylinder; 1-4, hydraulic oil tank; 1-5, high-pressure oil pump; 1-6, oil inlet pipe; 1-7, oil return pipe; 1-8, filter plate; 1-9, filter tail plate; 1-10, mud inlet; 1-11, mud inlet pipe; 1-12, mud inlet pump;
[0036] 2. Microwave drying device
[0037] 2-1, microwave generator; 2-2, ceramic material plate; 2-3, plastic buffer pad; 2-4, plastic lining plate; 2-5, cable hole; 2-6, mud intake port; 2-7, microwave control module;
[0038] 3. Automatic sludge sampling device
[0039] 3-1, first drive motor; 3-2, second drive motor; 3-3, large connecting rod; 3-4, third drive motor; 3-5, small connecting rod; 3-6, piston rod; 3-7, clamping claw drive rod; 3-8, fourth drive motor; 3-9, piston; 3-10, clamping claw;
[0040] 4. Moisture content online detection device
[0041] 4-1, microwave receiver; 4-2, ceramic plate; 4-3, microwave transmitting antenna; 4-4, microwave sensor;
[0042] 5. Aperture detection device
[0043] 5-1, tuned radio frequency circuit; 5-2, vacuum chamber; 5-3, radio frequency tube; 5-4, liquid nitrogen; 5-5, anti-fouling cover; 5-6, user interface; 5-7, data acquisition and processing system;
[0044] 6. Centralized console
[0045] 6-1. Feedback control system. DETAILED DESCRIPTION
[0046] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0047] See also Figure 1 In an embodiment of the present invention, an integrated sludge high-drying dehydration device capable of synchronously online detection of pore size and moisture content comprises a high-pressure mechanical dehydration device 1 having a plurality of filter plates 18 arranged side by side and a centralized control console 6 for controlling the operation of the high-pressure mechanical dehydration device 1. During dehydration, the centralized control console 6 controls the high-pressure mechanical dehydration device 1 to perform filter pressing and dehydration on the sludge. The high-pressure mechanical dehydration device 1 is provided with a sludge sampling device 3, which is electrically connected to the centralized control console 6, and the operation of the sludge sampling device 3 is controlled by the centralized control console 6; it also comprises an online moisture content detection device 4 and an pore size detection device 5, which are both electrically connected to the centralized control console 6; after the high-pressure mechanical dehydration device 1 completes the initial dehydration, the sludge sampling device 3 samples the sludge after the initial dehydration, and sends the samples to the online moisture content detection device 4 and the pore size detection device 5 for detection, respectively, and the detection results are sent to the centralized control console 6 for processing and storage, and the centralized control console 6 determines whether the sludge needs further dehydration according to the detection results.
[0048] See also Figure 2The high-pressure mechanical dehydration device 1 includes a drain hole 1-1, a drain pipe 1-2, a hydraulic cylinder 1-3, a hydraulic oil tank 1-4, a high-pressure oil pump 1-5, an oil inlet pipe 1-6, an oil return pipe 1-7, a filter plate 1-8, a filter press tail plate 1-9, a mud inlet 1-10, a mud inlet pipe 1-11 and a mud inlet pump 1-12. The mud inlet 1-10 of the mud inlet pipe 1-11 is provided with a mud inlet pump 1-12. The mud inlet pump 1-12 is started to send the sludge into the filter press chamber through the mud inlet 1-10 and the mud inlet pipe 1-11. The high-pressure oil pump 1-5 is connected to the filter press head plate of the high-pressure mechanical dehydration device 1; The filter press tail plate 1-9 of the high-pressure mechanical dehydration device 1 is connected to the mud inlet pipe 1-11. When the filter press work starts, the high-pressure oil pump 1-5 starts to provide thrust to the filter press first plate, and then the filter press first plate slowly pushes each filter press plate 1-8 close to the filter press tail plate 1-9 to form a closed cavity to perform high-pressure filtration on the sludge. The lower end of the high-pressure mechanical dehydration device 1 is provided with a filtrate drain pipe 1-2, and the drain pipe 1-2 is connected to the drain hole 1-1 in the high-pressure mechanical dehydration device 1 through a metal hose. The filtered water after the sludge is squeezed by each filter press plate 1-8 flows out of the high-pressure mechanical dehydration device 1 through the drain hole 1-1.
[0049] See also Figure 3 The integrated device also includes a microwave drying device 2 arranged in the high-pressure mechanical dehydration device 1. When the high-pressure mechanical dehydration device 1 performs filter pressing and dehydration, the microwave drying device 2 simultaneously dehydrates the sludge.
[0050] The microwave drying device 2 includes a microwave generator 2-1, a microwave control module 2-7, a ceramic material plate 2-2, a plastic buffer pad 2-3 and a plastic lining plate 2-4; the microwave generator 2-1 is embedded and fixed in the filter plate 1-8, the filter plate 1-8 is attached with a ceramic material plate 2-2 on the side wall located in the microwave emission direction of the microwave generator 2-1, the ceramic material plate 2-2 is sequentially provided with a plastic buffer pad 2-3 and a plastic lining plate 2-4 in the direction away from the filter plate 1-8, the plastic buffer pad 2-3 is attached to the ceramic material plate 2-2, and the plastic lining plate 2-4 is attached to the plastic buffer pad 2-3, the microwave generator 2-1 is electrically connected to the microwave control module 2-7 arranged at the centralized control console 6, and the microwave generator 2-1 emits high-frequency and high-power microwaves to dry the sludge during dehydration.
[0051] The microwave power and frequency of the microwave generator 2-1 can be adjusted by the microwave control module 2-7 according to data feedback to achieve precise control of energy consumption during the drying process.
[0052] The filter plate 1-8 is provided with a cable hole 2-5 for connecting the microwave generator 2-1 and the microwave control module 2-7 via a cable.
[0053] The top of the filter plate 1-8 is provided with a mud sampling port 2-6, and the sludge sampling device 3 can extend through the mud sampling port 2-6 into between the filter plates 1-8 for sampling.
[0054] The mud intake port 2-6 is threadedly connected with a sealing bolt for sealing the mud intake port 2-6. The sealing bolt can be taken out by rotating the sealing bolt to open the mud intake port 2-6.
[0055] See also Figure 4 The sludge sampling device 3 is a cylindrical sampler that can be inserted between the filter plates 1-8 for sampling. The bottom of the cylindrical sampler is provided with two opposite clamping jaws 3-10 that can open or close the bottom opening of the cylindrical sampler. The cylindrical sampler is provided with a piston 3-9 that can completely push out the sludge.
[0056] The cylindrical sampler is fixed to the movable end of a mechanical arm arranged on the high-pressure mechanical dehydration device 1, and the sampling and sample delivery of the cylindrical sampler are controlled by the mechanical arm.
[0057] Specifically, the sludge automatic sampling device 3 includes a first drive motor 3-1, a second drive motor 3-2, a large connecting rod 3-3, a third drive motor 3-4, a small connecting rod 3-5, a piston rod 3-6, a clamping claw driving rod 3-7, a fourth drive motor 3-8, a piston 3-9 and a clamping claw 3-10. The sludge sampling device 3 is fixed on the high-pressure mechanical dehydration device 1. When the sludge sampling is performed, the bolts of the mud sampling port 2-6 above the filter press chamber are unscrewed. The sludge sampling device 3 can be rotated 360° by the first drive motor 3-1, and the second drive motor 3-2 provides power to drive the large connecting rod 3-3. The large connecting rod 3-3 is driven by the third The driving motor 3-4 is connected to the small connecting rod 3-5 and rotates up and down. The clamp driving rod 3-7 controls the clamp 3-10 to extend into the filter press chamber through the mud taking port 2-6 under the action of the fourth driving motor 3-8, and completely samples the sludge after filter pressing and microwave drying. The piston 3-9 is connected through the piston rod 3-6, which plays a thrust role when placing the sludge sample, ensures the integrity of the sludge structure, facilitates the detection of small sludge pore diameters, and improves accuracy; among them, the first driving motor 3-1, the second driving motor 3-2, the large connecting rod 3-3, the third driving motor 3-4, the small connecting rod 3-5 and the clamp 3-10 constitute an integral mechanical arm.
[0058] See also Figure 5The moisture content online detection device 4 includes a microwave receiver 4-1, a microwave transmitting antenna 4-3, a microwave sensor 4-4 and a ceramic plate 4-2. When the moisture content online detection device 4 needs to detect the moisture content of the sludge, the sludge sampling device 3 sends the sludge sample to the ceramic plate 4-2, and the microwave transmitting antenna 4-3 connected to the microwave sensor 4-4 sends a low-frequency microwave signal (frequency is 2.45GHz), which is received by the microwave receiver 4-1 through the sludge sample and transmitted to the microwave sensor 4-4. The microwave sensor 4-4 converts the received signal and calculates the moisture content of the sludge sample through the model. The data acquisition system stores the moisture content data and sends it to the feedback control system.
[0059] Furthermore, the moisture content online detection device 4 uses a microwave transmission method to perform moisture content online detection; basic principle: microwaves are high-frequency electromagnetic waves with wave-particle duality. When microwaves are irradiated on non-metallic materials, they can penetrate the interior of the material and the microwaves will attenuate. There is a correlation between microwave attenuation and dielectric constant, and there is a correlation between dielectric constant and moisture content. It can be obtained that there is a correlation between microwave attenuation and moisture content. , the measurement formula is obtained by fitting the microwave attenuation of microwave penetrating sludge and the sludge moisture content, and then the sludge moisture content is calculated.
[0060] See also Figure 6 The aperture detection device 5 is a low-field nuclear magnetic resonance aperture detection device, including a tuned radio frequency circuit 5-1, a vacuum chamber 5-2, a radio frequency tube 5-3, liquid nitrogen 5-4, an anti-fouling cover 5-5, a user interface 5-6, a data acquisition and processing system 5-7 and a feedback control system 6-1; the aperture detection device 5 adopts the nuclear magnetic resonance material structure online detection technology to perform online detection of the sludge aperture; basic principle: using the nuclear magnetic resonance phenomenon to infer the sludge aperture distribution by measuring the relaxation time of water molecules in the sludge. The low-field nuclear magnetic resonance device detects H protons in the sample. After the sample is placed in the magnetic field, the H protons are resonated by emitting radio frequency pulses of a certain frequency. The H protons absorb the radio frequency pulse energy and release it. The coil detects the energy release process, thereby obtaining the nuclear magnetic resonance signal; the relaxation time of sludge water molecules with different apertures is different, and the sludge aperture can be inferred by analyzing these signals.
[0061] It should be noted that the above-mentioned robotic arm, online moisture content detection device 4 and aperture detection device 5 can all adopt mature equipment in the prior art, and the connection method of the specific internal structure can be obtained by technicians in this field based on common knowledge, which will not be described in detail here.
[0062] See also Figure 7The integrated device includes a high-drying dehydration system, an online detection control system, a data acquisition and processing system, a feedback control system, a user interface, a microwave control module, a power supply and an online network; the microwave control module is used to control the microwave power and frequency of the microwave drying device 2; the sludge high-drying dehydration system is a microwave drying device 2 and a high-pressure mechanical dehydration device 1, which are used to perform mechanical filtration and drying on the sludge; the online detection control system is an online moisture content detection device 4 and an aperture detection device 5, which are used to measure the moisture content and aperture size data of the sludge during the mechanical filtration and drying process; the measured data is transmitted to the data acquisition and processing system through the data acquisition and processing system The online network data is sent to the feedback control system, and the staff can view the data information of the pore size and moisture content in real time through the user interface. The feedback control system in the centralized console is connected with the high-pressure mechanical dehydration device 1, the sludge automatic sampling device 3, the microwave drying device 2, the moisture content online detection device 4 and the pore size detection device 5 through the control line. The detected data information is used to judge whether the pore size is within the range of 1-10um and whether the moisture content is below 40%, and then the working equipment is feedback controlled online until the sludge dehydration and drying results meet the pore size range of 1-10um and the moisture content is below 40%.
[0063] See also Figure 8 The working process of this system is as follows: before the device starts to work and feeds mud, the high-pressure mechanical dehydration device 1 is in a dehumidifying state; the mud feed pump 1-12 works to allow the sludge to enter the high-pressure mechanical dehydration device 1 through the mud feed pipe 1-11, the mechanical pressure range is between 0.1-8Mpa and is adjustable, the high-pressure oil pump 1-5 pushes the filter plate 1-8 to perform filter pressing operation on the sludge, and the microwave drying device 2 performs microwave drying on the sludge. After the first filter pressing and drying operations are completed, the sludge sampling device 3 quickly samples the sludge sample, and the moisture content and pore size are detected by the moisture content online detection device 4 and the pore size detection device 5. The data acquisition and processing system collects, stores and sends the detected data to the feedback control system to judge the sludge. Whether the pore size and moisture content need further filtration and re-drying, and the feedback control system and microwave control module in the centralized control console 6 of the device are used to adjust the size of mechanical filtration and the power and frequency of microwave drying respectively, so that the dehydration process is more accurate, the dehydration efficiency is better, and energy is fully utilized to reduce energy consumption; when the monitored pore size is within the range of 1-10um and the moisture content is below 40%, the dehydration effect is achieved and the dehydration process is completed; when the situation does not meet the above standards, the next step of mechanical filtration and microwave drying is performed to reduce the sludge moisture content and pore size again, and then the above detection and judgment operations are repeated. If the standards are met, the dehydration is completed, otherwise the mechanical filtration and microwave drying are continued until the set standards are reached and the work is completed.
[0064] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention, and the contents not described in detail in this specification shall belong to the prior art known to professional and technical personnel in the field.
Claims
1. An integrated sludge high-pressure dehydration device capable of synchronously online detection of pore size and moisture content, comprising a high-pressure mechanical dehydration device (1) having a plurality of filter plates (1-8) arranged side by side and a centralized control console (6) for controlling the operation of the high-pressure mechanical dehydration device (1); during dehydration, the centralized control console (6) controls the high-pressure mechanical dehydration device (1) to perform filter pressing and dehydration on the sludge, characterized in that: The high-pressure mechanical dehydration device (1) is provided with a sludge sampling device (3), which is electrically connected to a centralized control console (6), and the centralized control console (6) controls the operation of the sludge sampling device (3); it also includes an online moisture content detection device (4) and an aperture detection device (5), which are both electrically connected to the centralized control console (6); after the high-pressure mechanical dehydration device (1) completes initial dehydration, the sludge sampling device (3) samples the sludge after initial dehydration, and sends the samples to the online moisture content detection device (4) and the aperture detection device (5) for detection, respectively; the detection results are sent to the centralized control console (6) for processing and storage, and the centralized control console (6) determines whether the sludge needs further dehydration based on the detection results; The mechanical pressure range of the high-pressure mechanical dehydration device (1) is between 0.1-8 MPa and is adjustable. The centralized control console (6) determines whether the pore size and moisture content of the sludge require further filtration and re-drying based on the information fed back by the moisture content online detection device (4) and the pore size detection device (5), and adjusts the size of the mechanical filtration and the power and frequency of the microwave drying respectively. It also includes a microwave drying device (2) arranged in the high-pressure mechanical dehydration device (1), and when the high-pressure mechanical dehydration device (1) is filtering and dehydrating, the microwave drying device (2) simultaneously dehydrates the sludge; The microwave drying device (2) comprises a microwave generator (2-1), a microwave control module (2-7), a ceramic material plate (2-2), a plastic buffer pad (2-3) and a plastic lining plate (2-4); the microwave generator (2-1) is embedded and fixed in a filter plate (1-8); the filter plate (1-8) is attached with a ceramic material plate (2-2) on a side wall located in a microwave emission direction of the microwave generator (2-1); a plastic buffer pad (2-3) and a plastic lining plate (2-4) are sequentially provided on the ceramic material plate (2-2) in a direction away from the filter plate (1-8); the plastic buffer pad (2-3) is attached to the ceramic material plate (2-2); the plastic lining plate (2-4) is attached to the plastic buffer pad (2-3); the microwave generator (2-1) is electrically connected to a microwave control module (2-7) arranged at a centralized control console (6); and during dehydration, the microwave generator (2-1) emits high-frequency and high-power microwaves to dry the sludge; The microwave power and frequency of the microwave generator (2-1) can be adjusted in magnitude according to data feedback through the microwave control module (2-7), thereby achieving precise control of drying energy consumption.
2. The integrated sludge high-drying and dehydration device capable of synchronously online detection of pore size and moisture content according to claim 1 is characterized in that: The filter plate (1-8) is provided with a cable hole (2-5) for connecting the microwave generator (2-1) and the microwave control module (2-7) via a cable.
3. The integrated sludge high-speed drying and dehydration device capable of synchronously online detection of pore size and moisture content according to claim 1 is characterized in that: The filter plates (1-8) are provided with mud sampling ports (2-6) on the tops thereof, and the mud sampling device (3) can extend through the mud sampling ports (2-6) into between the filter plates (1-8) to perform sampling.
4. The integrated sludge high-drying and dehydration device capable of synchronously online detection of pore size and moisture content according to claim 3 is characterized in that: A sealing bolt is threadedly connected to the mud intake port (2-6) for sealing the mud intake port (2-6); the sealing bolt can be removed by rotating the sealing bolt to open the mud intake port (2-6).
5. The integrated sludge high-speed drying and dehydration device capable of synchronously online detection of pore size and moisture content according to claim 1 is characterized in that: The sludge sampling device (3) is a cylindrical sampler that can be inserted between filter plates (1-8) for sampling. The bottom of the cylindrical sampler is provided with two opposing clamping claws (3-10) that can open or close the bottom opening of the cylindrical sampler. The cylindrical sampler is provided with a piston (3-9) that can completely push out the sludge.
6. The integrated sludge high-speed drying and dehydration device capable of synchronously online detection of pore size and moisture content according to claim 5 is characterized in that: The cylindrical sampler is fixed on the movable end of a mechanical arm arranged on the high-pressure mechanical dehydration device, and the sampling and sample delivery of the cylindrical sampler are controlled by the mechanical arm.
7. The integrated sludge high-speed drying and dehydration device capable of synchronously online detection of pore size and moisture content according to any one of claims 1 to 6, characterized in that: The method of use includes the following steps: Step 1: The sludge enters the device, and is dehydrated by the high-pressure mechanical dehydration device (1) and the microwave drying device (2) at the same time. The mechanical pressure range of the high-pressure mechanical dehydration device (1) is between 0.1-8Mpa and is adjustable; Step 2: After the first dehydration, the sludge is sampled by the sludge sampling device (3) and sent to the moisture content online detection device (4) and the pore size detection device (5) for detection; Step 3: The test results are uniformly sent to the centralized control console (6) for analysis and judgment. When the test result of sludge dehydration is that the sludge pore size is within the range of 1-10um and the moisture content is below 40%, dehydration is terminated. Otherwise, step 2 is repeated to perform dehydration until the test result meets the dehydration requirement.
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