Double-sided coating device and method for photovoltaic glass
Through the design of the rotating mechanism and the clamping mechanism, the efficient and seamless operation of the double-sided coating of photovoltaic glass is achieved, solving the problem of inefficiency in the existing technology, and improving the coating efficiency and uniformity.
Patent Information
- Application Number
- CN202411888924.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2044-12-20
AI Technical Summary
The existing photovoltaic glass double-sided coating is inefficient and requires fixed and spraying in batches, which is time-consuming and labor-intensive and inefficient.
A double-sided coating device for photovoltaic glass is designed, using a rotating mechanism and a clamping mechanism. The rotating mechanism controls the rotation of the two rotating discs simultaneously. The size of the clamping cavity of the clamping mechanism is intermittently changed, so that the double-sided coating of photovoltaic glass does not need to be disassembled and reinstalled, and the contact surface position between the clamping plate and the glass surface changes to cover the original spraying position.
The efficiency and uniformity of photovoltaic glass double-sided coating is improved, the disassembly and installation steps are reduced, and the coating effect is improved.
Smart Images

Figure CN119371113B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of photovoltaic glass coating, and more specifically, to a double-sided coating device and method for photovoltaic glass. Background Art
[0002] Photovoltaic glass, as an important solar cell component material, is widely used in the field of solar power generation, especially in solar photovoltaic panels. It not only needs to have good light transmittance to ensure that sunlight can effectively penetrate and reach the solar cell, but also requires certain mechanical strength and weather resistance to adapt to the complex and changeable outdoor environmental conditions. In order to improve the photoelectric conversion efficiency and service life of photovoltaic glass, it is usually coated on its surface. Coating can not only improve the light transmittance of photovoltaic glass and reduce reflection loss, but also enhance its anti-fouling ability and corrosion resistance.
[0003] The existing coating of photovoltaic glass mainly includes melt-gel method, roller coating method, spraying method and the like. The existing photovoltaic glass spraying device needs to fix the photovoltaic glass on a fixing mechanism. Since the contact part between the fixing mechanism and the photovoltaic glass cannot be coated, in order to ensure the coating effect of the photovoltaic glass and the stability of the photovoltaic glass during coating, the double-sided coating of photovoltaic glass currently mostly uses a spraying mechanism to spray one side of the photovoltaic glass first, then takes out the photovoltaic glass and fixes the unsprayed side on the fixing mechanism facing the spraying mechanism, and then uses the spraying mechanism to spray the other side of the photovoltaic glass. This is time-consuming and labor-intensive, and the efficiency of double-sided spray coating is low. In view of this, we propose a double-sided coating device and method for photovoltaic glass. Summary of the invention
[0004] The object of the present invention is to provide a double-sided coating device and method for photovoltaic glass, so as to solve the technical problem of low double-sided coating efficiency of photovoltaic glass.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: a double-sided coating device and method for photovoltaic glass, comprising a coating body, coating mechanisms are provided on both sides of the coating cavity of the coating body, and a fixing structure is provided in the gap between the two coating mechanisms;
[0006] The fixed structure includes two mounting seats A and a mounting seat B arranged in an upper and lower structure, two clamping mechanisms and a rotating mechanism; the mounting seat A and the mounting seat B are respectively fixedly connected to the two ends of the coating cavity of the coating machine body, and the mounting seat A and the mounting seat B are each provided with two groups of movable arc grooves at the proximal ends, and each group of the movable arc grooves includes two arranged in a symmetrical structure, and the arc centers of the two movable arc grooves coincide; the clamping mechanism includes two clamping plates and a rotating disk, and the two clamping plates are staggered in an upper and lower structure, and the proximal ends of the two clamping plates are fixed with friction pads, and the clamping A swivel seat is fixedly provided in the middle of both ends of the tightening plate, and a movable shaft is rotatably connected to the swivel seat, and the movable shaft is movably connected to the corresponding movable arc groove. The rotating disk is arranged in the mounting seat B, and the rotating disk is rotatably connected to the mounting seat B through the rotating shaft A, and the rotating shaft A coincides with the arc center of the corresponding movable arc groove. The two movable shafts located below are both inserted into the mounting seat B and are rotatably connected to the rotating disk; the rotating mechanism is arranged in the swivel seat located below, and the rotating mechanism has two rotating ends, and the two rotating ends are respectively fixedly connected to the two rotating disks. The present invention arranges the structure of the fixed structure so that the two output ends of the rotating mechanism control the two rotating disks to rotate simultaneously, and the sizes of the clamping cavities of the two clamping mechanisms change simultaneously, which is used for the disassembly and fixation of the double-sided coating of the photovoltaic glass. The two output ends of the rotating mechanism control the intermittent rotation of the two rotating disks, so that the sizes of the clamping cavities of the two clamping mechanisms change intermittently, and there is always a clamping mechanism to clamp the photovoltaic glass, so that the photovoltaic glass does not need to be disassembled and reinstalled when double-sided coating is performed, thereby improving the efficiency of double-sided coating of the photovoltaic glass. In the process of clamping, opening and re-clamping the two clamping plates on the clamping mechanism, the contact surface position of the clamping plate and the surface of the photovoltaic glass changes, so that the coating mechanism can spray the original clamping part of the photovoltaic glass, thereby improving the effect of double-sided coating of the photovoltaic glass.
[0007] Preferably, in an initial state, the gap distance between the two clamping plates located in the same plane, the width of the clamping plates, and the gap lengths at both ends of the movable arc groove are equal.
[0008] Preferably, a bearing plate is fixedly provided at the middle part of the top of the mounting seat B, a mounting cavity A connected to the four movable arc grooves located below is opened in the mounting seat B, the rotating disk is arranged in the mounting cavity A, a mounting cavity B is provided below the mounting cavity A, a mounting cavity C is opened in the mounting cavity A, and slide rails are fixedly provided at both ends of the mounting seat A and the mounting seat B.
[0009] Preferably, at least one telescopic rod is fixedly disposed at both ends of the clamping plate, and a slider X is fixedly disposed at one end of the telescopic rod away from the clamping plate, and the slider X is slidably connected to the corresponding slide rail.
[0010] Preferably, the rotating mechanism comprises an adjusting component, a motor A, a rotating shaft B, and two rotating shafts C. The motor A is fixedly arranged in the installation cavity B, and the rotating shaft B and the two rotating shafts C are rotatably arranged at the bottom end of the installation cavity A, wherein the bottom end of the rotating shaft B penetrates into the installation cavity B and is fixedly connected to the output shaft of the motor A, a driving disk is fixedly arranged on the top of the rotating shaft B, a limiting component is fixedly arranged at the center position of the top of the driving disk, a first fixed column is fixedly arranged on one side of the top of the driving disk, a movable column component is arranged on the driving disk, the two rotating shafts C coincide with the axes of the two rotating shafts A respectively, a connecting disk is fixedly arranged on the top of the rotating shaft C, the rotating end is composed of the connecting disk, the connecting disk is fixedly connected to the rotating disk, a plurality of centripetal guide grooves are provided in an annular equidistant structure on the connecting disk, the centripetal guide grooves are movably matched with the first fixed column, and a limiting arc groove is provided in the gap between any two of the centripetal guide grooves, the adjusting component is arranged in the installation cavity C, the adjusting end of the adjusting component passes through the installation cavity A and is movably matched with the adjusting end of the movable column component.
[0011] Preferably, a slide groove A is provided at the top of the driving disc, a movable cavity is provided on the slide groove A, slide grooves B are provided at both ends of the movable cavity, an annular groove is provided on the surface of the driving disc, and a rotating groove is provided on the annular groove.
[0012] Preferably, the limiting assembly includes a limiting disc, and the limiting disc has two arc notches in a symmetrical structure, one of the arc notches coincides with the axial center line of the first fixed column, and a missing block is provided on the arc notch away from the first fixed column, and the missing block is adapted in shape to the limiting disc, and the limiting disc and the missing block are both movably matched with the limiting arc groove, and the limiting disc and the bottom ends of the missing block relative to the slide groove A are provided with sliding cavities, and the movable cavity is adapted in shape to the missing block, and the missing block is movably connected to the movable cavity, and the missing block is slidably connected to the slide groove B via a slider B, and circular grooves are provided at both ends of the missing block, and the circular grooves are elastically connected to the movable cavity via a spring, wherein the trapezoidal guide block is movably matched with the missing block.
[0013] Preferably, the movable column assembly includes an opposing screw rod and an adjusting block, the opposing screw rod is rotatably arranged on the slide groove A, both ends of the opposing screw rod are threadedly connected with sliders A, the slider A is slidably connected to the slide groove A, a trapezoidal guide block is fixedly provided on the top of the slider A close to the first fixed column, and a second fixed column is fixedly provided on the top of the slider A away from the first fixed column, the adjusting block is rotatably arranged on the rotating groove, an arc space groove is opened on the adjusting block, the arc space groove is connected with the annular space groove to form a rotating cavity, and one end of the opposing screw rod close to the adjusting block penetrates into the rotating groove and is fixedly connected to the adjusting block.
[0014] Preferably, the adjustment component includes a motor B and an adjustment shaft, the motor B is fixed on the installation cavity C, the adjustment shaft is rotatably arranged on the installation cavity C, the adjustment shaft is fixedly connected to the output shaft of the motor B, and an adjustment protrusion is fixedly provided at one end of the adjustment shaft close to the arc space slot, and the adjustment protrusion is movably matched with the arc space slot.
[0015] A method for using a double-sided coating device for photovoltaic glass comprises the following steps:
[0016] S1: Adjust the position of the second fixed column;
[0017] The output shaft of motor B is controlled to rotate an integer number of circles by an external control mechanism, and the adjusting shaft drives the adjusting protrusion to rotate. When the adjusting protrusion is located in the arc space groove, the adjusting protrusion rotates to drive the adjusting block and the opposite screw rod to rotate, so that the second fixed column and the first fixed column form a symmetrical structure. At this time, the arc space groove and the annular space groove are still connected to form a rotating cavity.
[0018] S2: Fixing of photovoltaic glass;
[0019] The output shaft of motor A is controlled to rotate by an external control mechanism, so that the clamping cavities of the two clamping mechanisms are simultaneously enlarged, and the photovoltaic glass is placed on the carrier plate. The output shaft of motor A is controlled to rotate by an external control mechanism, so that the clamping cavities of the two clamping mechanisms are simultaneously reduced to clamp and fix the photovoltaic glass;
[0020] S3: Adjust the position of the second fixing column again;
[0021] The output shaft of the motor B is controlled to rotate by an external control mechanism so that the second fixed column is located in the sliding cavity;
[0022] S4: Double-sided coating of photovoltaic glass;
[0023] Two coating mechanisms are used to coat the photovoltaic glass on both sides. The output shaft of motor A is controlled to rotate by an external control mechanism, so that the sizes of the clamping cavities of the two clamping mechanisms are intermittently changed. There is always one clamping mechanism to clamp the photovoltaic glass, so that the photovoltaic glass does not need to be disassembled and reinstalled when double-sided coating is performed, thereby improving the efficiency of double-sided coating of the photovoltaic glass. When the movable shaft is at one end of the corresponding movable arc groove, the two clamping plates on the clamping mechanism clamp the photovoltaic glass. When the movable shaft moves to the other end of the corresponding movable arc groove, the two clamping plates on the clamping mechanism first move away from each other to enlarge the clamping cavity, and then move closer to each other to reduce the clamping cavity and clamp the photovoltaic glass again. The contact surface position between the clamping plate and the surface of the photovoltaic glass changes, and the clamping plate is separated from the original contact surface of the surface of the photovoltaic glass and moved to the position where the photovoltaic glass surface can be sprayed with coating, so that the clamping plate just covers the position where the photovoltaic glass surface is sprayed with coating, so that the surface of the photovoltaic glass is divided into several modules for alternating coating during coating, thereby improving the uniformity of double-sided coating of the photovoltaic glass and improving the effect of double-sided coating of the photovoltaic glass.
[0024] S5: Disassembly of photovoltaic glass;
[0025] After the double-sided coating of the photovoltaic glass is completed, the output shaft of motor B is controlled by an external control mechanism to rotate an integer number of circles, so that the second fixed column and the first fixed column form a symmetrical structure. The output shaft of motor A is controlled by an external control mechanism to rotate, so that the clamping cavities of the two clamping mechanisms become larger at the same time, and the photovoltaic glass is taken out.
[0026] The beneficial effects of the present invention are:
[0027] 1. The present invention arranges the structure of the fixed structure so that the two output ends of the rotating mechanism control the two rotating disks to rotate simultaneously, and the sizes of the clamping cavities of the two clamping mechanisms change simultaneously, which is used for the disassembly and fixation of the double-sided coating of the photovoltaic glass. The two output ends of the rotating mechanism control the two rotating disks to rotate intermittently, so that the sizes of the clamping cavities of the two clamping mechanisms change intermittently, and there is always a clamping mechanism to clamp the photovoltaic glass, so that the photovoltaic glass does not need to be disassembled and reinstalled when double-sided coating is performed, thereby improving the efficiency of double-sided coating of the photovoltaic glass. In the process of clamping, opening and re-clamping the two clamping plates on the clamping mechanism, the contact surface position of the clamping plate and the surface of the photovoltaic glass changes, so that the coating mechanism can spray the original clamping part of the photovoltaic glass, thereby improving the effect of double-sided coating of the photovoltaic glass.
[0028] 2. The present invention sets the gap distance between two clamping plates located in the same plane in the initial state, the width of the clamping plates and the gap length at both ends of the movable arc groove to be equal, so that when the movable axis moves from one end of the corresponding movable arc groove to the other end, the clamping plate is separated from the original contact surface with the photovoltaic glass surface, and moves to the position where the photovoltaic glass surface can be sprayed and coated, so that the clamping plate just covers the position where the photovoltaic glass surface was originally sprayed and coated, so that the photovoltaic glass surface is divided into several modules for alternating coating during coating, thereby improving the uniformity of double-sided coating of the photovoltaic glass and further improving the effect of double-sided coating of the photovoltaic glass.
[0029] 3. The present invention further designs the clamping plate so that when the movable shaft moves in the corresponding movable arc groove to change the position of the clamping plate, the telescopic rod retracts and drives the slider X to slide along the slide rail, so that the clamping plate cannot rotate, thereby preventing the clamping plate from scratching the surface of the photovoltaic glass when the photovoltaic glass is double-sided coated, thereby affecting the effect of the double-sided coating of the photovoltaic glass.
[0030] 4. The present invention uses the structural design of the rotating mechanism to achieve better synchronization in controlling the rotation of the two rotating disks, and the limiting effect of the limiting assembly can reduce the stability of the clamping mechanism in clamping the photovoltaic glass, without relying on motor A, thereby reducing the load of motor A and extending the use time. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0032] Figure 2 It is a structural schematic diagram of the fixing structure of the present invention in use state;
[0033] Figure 3 It is a schematic diagram of the split structure of the fixed structure of the present invention;
[0034] Figure 4 It is a schematic cross-sectional structure diagram of the mounting base B of the present invention;
[0035] Figure 5 It is a schematic diagram of the disassembled structure of the mounting base A and the clamping mechanism of the present invention;
[0036] Figure 6 It is a schematic diagram of the split structure of the rotating mechanism, the rotating disk and the rotating shaft A of the present invention;
[0037] Figure 7 It is a schematic diagram of the structure of the rotating mechanism in the spraying state of the present invention;
[0038] Figure 8 It is a schematic diagram of the structure of the rotating mechanism in the loading and unloading state of the present invention;
[0039] Fig. 9It is a partial structural cross-sectional schematic diagram of the rotating mechanism of the present invention;
[0040] Fig.10 It is a schematic diagram of the structure of the drive disk of the present invention;
[0041] Fig.11 It is a schematic diagram of the disassembled structure of the limit assembly of the present invention;
[0042] Fig.12 It is a schematic cross-sectional structure diagram of the adjustment assembly, the drive plate and the movable column assembly of the present invention;
[0043] Fig.13 for Fig.12 A-section structure enlarged schematic diagram.
[0044] Description of the numbers in the figure:
[0045] 1. Coating body; 2. Coating mechanism; 3. Fixed structure; 4. Mounting seat A; 5. Mounting seat B; 6. Clamping mechanism; 7. Rotating mechanism;
[0046] 41. Active arc slot;
[0047] 50. Installation cavity B; 51. Loading plate; 52. Installation cavity A; 53. Installation cavity C; 54. Slide rail;
[0048] 61. Clamping plate; 62. Friction pad; 63. Rotating seat; 64. Movable shaft; 65. Rotating plate; 66. Rotating shaft A; 67. Telescopic rod; 68. Sliding block X;
[0049] 70. Adjustment assembly; 71. Motor A; 72. Rotating shaft B; 73. Driving plate; 74. Limiting assembly; 75. First fixed column; 76. Movable column assembly; 77. Rotating shaft C; 78. Connecting plate; 79. Centripetal guide groove; 710. Limiting arc groove;
[0050] 701, motor B; 702, adjustment shaft; 703, adjustment protrusion;
[0051] 731, chute A; 732, movable cavity; 733, chute B; 734, annular groove; 735, rotating groove;
[0052] 741, limiting disc; 742, arc notch; 743, missing block; 744, sliding cavity; 745, slider B; 746, circular groove;
[0053] 761. Opposite screw rods; 762. Slider A; 763. Trapezoidal guide block; 764. Second fixed column; 765. Adjustment block; 766. Arc slot. DETAILED DESCRIPTION
[0054] like Figures 1 to 13As shown, the present invention relates to a double-sided coating device and method for photovoltaic glass, comprising a coating body 1, coating mechanisms 2 are provided on both sides of the coating cavity of the coating body 1, and a fixing structure 3 is provided in the gap between the two coating mechanisms 2;
[0055] The fixed structure 3 includes two mounting seats A4 and a mounting seat B5 arranged in an upper and lower structure, two clamping mechanisms 6 and a rotating mechanism 7; the mounting seat A4 and the mounting seat B5 are respectively fixedly connected to the two ends of the coating cavity of the coating machine body 1, and two groups of movable arc grooves 41 are opened at the proximal ends of the mounting seat A4 and the mounting seat B5, and each group of movable arc grooves 41 includes two arranged in a symmetrical structure, and the arc centers of the two movable arc grooves 41 coincide; the clamping mechanism 6 includes two clamping plates 61 and a rotating disk 65, and the two clamping plates 61 are staggered in an upper and lower structure, and the proximal ends of the two clamping plates 61 are fixed with friction pads 62, and the clamping plate 65 is fixed with a rotating disk 65. A swivel seat 63 is fixedly provided in the middle of both ends of the tightening plate 61, and a movable shaft 64 is rotatably connected to the swivel seat 63. The movable shaft 64 is movably connected to the corresponding movable arc groove 41. The rotating disk 65 is arranged in the mounting seat B5, and the rotating disk 65 is rotatably connected to the mounting seat B5 through the rotating shaft A66. The rotating shaft A66 coincides with the arc center of the corresponding movable arc groove 41. The two movable shafts 64 located below are both inserted into the mounting seat B5 and are rotatably connected to the rotating disk 65; the rotating mechanism 7 is arranged in the swivel seat 63 located below, and the rotating mechanism 7 has two rotating ends, and the two rotating ends are respectively fixedly connected to the two rotating disks 65. The present invention arranges the structure of the fixed structure 3 so that when the two output ends of the rotating mechanism 7 control the two rotating disks 65 to rotate simultaneously, the movable shaft 64 moves in the corresponding movable arc groove 41, so that the position of the clamping plate 61 changes, so that the size of the clamping cavity formed by the corresponding two clamping plates 61 changes simultaneously, which is used for the disassembly and fixation of the double-sided coating of the photovoltaic glass. The two output ends of the rotating mechanism 7 control the two rotating disks 65 to rotate intermittently, so that the size of the clamping cavity of the two clamping mechanisms 6 changes intermittently, and there is always a clamping mechanism 6 to clamp the photovoltaic glass, so that the photovoltaic glass does not need to be disassembled and reinstalled when double-sided coating is performed, thereby improving the efficiency of double-sided coating of the photovoltaic glass, and the movable shaft 64 moves in the corresponding movable arc groove 41. When the movable shaft 64 moves to one end of the movable arc groove 41, the two clamping plates 61 on the clamping mechanism 6 clamp the photovoltaic glass. When the movable shaft 64 moves to the other end of the corresponding movable arc groove 41, the two clamping plates 61 on the clamping mechanism 6 first move relatively far away to make the clamping cavity larger, and then move relatively close to make the clamping cavity smaller to re-clamp the photovoltaic glass. The contact surface position between the clamping plate 61 and the surface of the photovoltaic glass changes, so that the coating mechanism 2 can spray the original clamping part of the photovoltaic glass, thereby improving the double-sided coating effect of the photovoltaic glass. Among them, the friction pad 62 is provided to increase the friction between the clamping plate 61 and the surface of the photovoltaic glass, and reduce the damage that may be caused by the clamping plate 61 in the process of clamping the photovoltaic glass.
[0056] In the embodiment of the present invention, the gap distance between the two clamping plates 61 located in the same plane in the initial state, the width of the clamping plates 61 and the gap length at both ends of the active arc groove 41 are equal. Through the above arrangement, the present invention allows the clamping plate 61 to separate from the original contact surface of the photovoltaic glass surface when the active shaft 64 moves from one end of the corresponding active arc groove 41 to the other end, and move to the position where the photovoltaic glass surface can be sprayed and coated, and the width of the clamping plate 61 and the gap length at both ends of the active arc groove 41 are equal, so that the clamping plate 61 just covers the position where the photovoltaic glass surface was originally sprayed and coated, so that the photovoltaic glass surface is divided into several modules for alternating coating during coating, which improves the uniformity of double-sided coating of the photovoltaic glass and further improves the effect of double-sided coating of the photovoltaic glass.
[0057] In an embodiment of the present invention, a supporting plate 51 is fixedly provided in the middle of the top of the mounting seat B5, a mounting cavity A52 is opened in the mounting seat B5 and is connected to the four movable arc grooves 41 located below, a rotating disk 65 is arranged in the mounting cavity A52, a mounting cavity B50 is provided below the mounting cavity A52, a mounting cavity C53 is opened in the mounting cavity A52, and slide rails 54 are fixedly provided at both ends of the mounting seat A4 and the mounting seat B5.
[0058] In the embodiment of the present invention, at least one telescopic rod 67 is fixedly provided at both ends of the clamping plate 61, and a slider X68 is fixedly provided at one end of the telescopic rod 67 away from the clamping plate 61, and the slider X68 is slidably connected with the corresponding slide rail 54. The present invention further designs the clamping plate 61, so that when the movable shaft 64 moves in the corresponding movable arc groove 41 to change the position of the clamping plate 61, the telescopic rod 67 is extended and retracted and drives the slider X68 to slide along the slide rail 54, so that the clamping plate 61 cannot rotate, so as to prevent the clamping plate 61 from scratching the surface of the photovoltaic glass when the photovoltaic glass is double-sided coated, thereby affecting the effect of the double-sided coating of the photovoltaic glass.
[0059] In an embodiment of the present invention, the rotating mechanism 7 includes an adjusting component 70, a motor A71, a rotating shaft B72, and two rotating shafts C77. The motor A71 is fixed in the installation cavity B50. The rotating shaft B72 and the two rotating shafts C77 are rotatably arranged at the bottom end of the installation cavity A52. The bottom end of the rotating shaft B72 penetrates into the installation cavity B50 and is fixedly connected to the output shaft of the motor A71. A driving disk 73 is fixedly arranged at the top of the rotating shaft B72. A limiting component 74 is fixedly arranged at the center position of the top of the driving disk 73. A first fixed column 75 is fixedly arranged on one side of the top of the driving disk 73. A movable column assembly 74 is arranged on the driving disk 73. Part 76, the two rotating shafts C77 coincide with the axes of the two rotating shafts A66 respectively, a connecting disk 78 is fixedly arranged on the top of the rotating shaft C77, and the rotating end is composed of the connecting disk 78, the connecting disk 78 is fixedly connected to the rotating disk 65, and a plurality of centripetal guide grooves 79 are provided in an annular equidistant structure on the connecting disk 78, the centripetal guide grooves 79 are movably matched with the first fixed column 75, and a limiting arc groove 710 is provided in the gap between any two centripetal guide grooves 79, the adjusting component 70 is arranged in the installation cavity C53, and the adjusting end of the adjusting component 70 passes through the installation cavity A52 and movably cooperates with the adjusting end of the movable column component 76. Through the above-mentioned arrangement, the present invention can control the rotation of the output shaft of the motor A71 through an external control mechanism, so that the rotating shaft B72 can drive the driving disk 73 to rotate, and the first fixed column 75 rotates accordingly. When the first fixed column 75 moves in the centripetal guide groove 79, it will drive the connecting disk 78 to rotate, thereby causing the rotating disk 65 to rotate. The rotation of the rotating disk 65 during the process from the first fixed column 75 entering the centripetal guide groove 79 to the process of disengaging from the centripetal guide groove 79 can just enable the rotating disk 65 to drive the movable shaft 64 to move from one end of the corresponding movable arc groove 41 to the other end.
[0060] In an embodiment of the present invention, a slide groove A731 is provided at the top of the driving disk 73, a movable cavity 732 is provided on the slide groove A731, slide grooves B733 are provided at both ends of the movable cavity 732, an annular groove 734 is provided on the surface of the driving disk 73, and a rotating groove 735 is provided on the annular groove 734.
[0061] In the embodiment of the present invention, the limiting assembly 74 includes a limiting disc 741, and the limiting disc 741 is symmetrically provided with two arc notches 742, one of which coincides with the axis of the first fixing column 75, and a missing block 743 is provided on the arc notch 742 away from the first fixing column 75, and the missing block 743 is adapted to the shape of the limiting disc 741, and the limiting disc 741 and the missing block 743 are both movably matched with the limiting arc groove 710, and the limiting disc 7 41 and the bottom end of the missing block 743 are both provided with a sliding cavity 744 relative to the slide groove A731, the movable cavity 732 is adapted to the shape of the missing block 743, the missing block 743 is movably connected with the movable cavity 732, the missing block 743 is slidably connected with the slide groove B733 through a slider B745, circular grooves 746 are both provided at both ends of the missing block 743, the circular groove 746 and the movable cavity 732 are elastically connected through a spring 747, wherein the trapezoidal guide block 763 is movably matched with the missing block 743.
[0062] In an embodiment of the present invention, the movable column assembly 76 includes an opposing screw rod 761 and an adjusting block 765. The opposing screw rod 761 is rotatably arranged on the slide groove A731. Both ends of the opposing screw rod 761 are threadedly connected with sliders A762. The slider A762 is slidably connected to the slide groove A731. A trapezoidal guide block 763 is fixed to the top of the slider A762 close to the first fixed column 75, and a second fixed column 764 is fixed to the top of the slider A762 away from the first fixed column 75. The adjusting block 765 is rotatably arranged on the rotating groove 735. An arc space groove 766 is opened on the adjusting block 765. The arc space groove 766 is connected with the annular space groove 734 to form a rotating cavity. The end of the opposing screw rod 761 close to the adjusting block 765 penetrates into the rotating groove 735 and is fixedly connected to the adjusting block 765. It is worth mentioning that the two thread grooves on the opposing screw rod 761 are not the same, and the stepping distance of the thread groove on the side close to the trapezoidal guide block 763 is smaller than the stepping distance of the thread groove on the side away from the trapezoidal guide block 763. Through the above arrangement, the present invention enables the two sliders A762 to move in opposite directions in the slide groove A731 when the opposing screw rod 761 rotates, so that the second fixed column 764 and the trapezoidal guide block 763 move in opposite directions, wherein, as Fig. 9 As shown, when the second fixed column 764 and the trapezoidal guide block 763 are relatively close to each other and move, the inclined surface of the trapezoidal guide block 763 contacts the missing block 743 first, so that the missing block 743 moves upward in the movable cavity 732, and the slider B745 slides upward in the slide groove B733 until the second fixed column 764 is released from the movable cavity 732. Figure 8 The status shown is active until Figure 7 It is worth noting that when in the state Figure 7When the second fixing post 764 is in the sliding cavity 744, the driving disc 73 rotates to drive the first fixing post 75 to rotate, and the first fixing post 75 first enters the centripetal guide groove 79 on one of the connecting discs 78 to move, so that the connecting disc 78 rotates, and the arc notch 742 provides a gap for the rotation of the connecting disc 78. When the first fixing post 75 is disengaged from the centripetal guide groove 79, during this process, the surface of the limiting unit formed by the limiting disc 741 and the missing block 743 contacts and limits the upper limiting arc groove 710 of the other connecting disc 78, and then the first fixing post 75 first enters the centripetal guide groove 79 on the other connecting disc 78 to move and cause the connecting disc 78 to rotate. Figure 8 In the state shown, the second fixed column 764 and the first fixed column 75 form a symmetrical structure, and the rotation of the driving disk 73 drives the second fixed column 764 and the first fixed column 75 to rotate simultaneously. The second fixed column 764 and the first fixed column 75 respectively enter the centripetal guide groove 79 on the two connecting disks 78 and move, so that the two connecting disks 78 rotate synchronously.
[0063] In an embodiment of the present invention, the adjustment assembly 70 includes a motor B701 and an adjustment shaft 702, the motor B701 is fixedly mounted on the mounting cavity C53, the adjustment shaft 702 is rotatably mounted on the mounting cavity C53, the adjustment shaft 702 is fixedly connected to the output shaft of the motor B701, an adjustment protrusion 703 is fixedly mounted on one end of the adjustment shaft 702 close to the arc-space groove 766, and the adjustment protrusion 703 is movably matched with the arc-space groove 766. Through the above arrangement, the present invention enables the output shaft of the motor B701 to rotate by controlling the rotation of the adjustment shaft 702 through an external control mechanism, and the adjustment shaft 702 drives the adjustment protrusion 703 to rotate. When the adjustment protrusion 703 is located in the arc-space groove 766, the rotation of the adjustment protrusion 703 drives the adjustment block 765 and the opposing screw 761 to rotate. The present invention achieves better synchronization in controlling the rotation of the two rotating disks 65 through the structural design of the rotating mechanism 7, and the limiting function of the limiting assembly 74 can reduce the stability of the clamping mechanism 6 in clamping the photovoltaic glass, without relying on the motor A71, thereby reducing the load of the motor A71 and extending the service life.
[0064] A method for using a double-sided coating device for photovoltaic glass comprises the following steps:
[0065] S1: Adjust the position of the second fixing column 764;
[0066] The output shaft of the motor B701 is controlled by an external control mechanism to rotate an integer number of circles, and the adjusting shaft 702 drives the adjusting protrusion 703 to rotate. When the adjusting protrusion 703 is located in the arc space groove 766, the adjusting protrusion 703 rotates to drive the adjusting block 765 and the opposite screw rod 761 to rotate, so that the second fixing column 764 and the first fixing column 75 form a symmetrical structure. At this time, the arc space groove 766 and the annular space groove 734 are still connected to form a rotating cavity.
[0067] S2: Fixing of photovoltaic glass;
[0068] The output shaft of the motor A71 is controlled to rotate by an external control mechanism, so that the clamping cavities of the two clamping mechanisms 6 are simultaneously enlarged, and the photovoltaic glass is placed on the carrier plate 51. The output shaft of the motor A71 is controlled to rotate by an external control mechanism, so that the clamping cavities of the two clamping mechanisms 6 are simultaneously reduced to clamp and fix the photovoltaic glass;
[0069] S3: Adjust the position of the second fixing column 764 again;
[0070] The output shaft of the motor B701 is controlled to rotate by an external control mechanism so that the second fixing column 764 is located in the sliding cavity 744;
[0071] S4: Double-sided coating of photovoltaic glass;
[0072] The photovoltaic glass is double-sidedly coated by two coating mechanisms 2, and the output shaft of the motor A71 is controlled to rotate by an external control mechanism, so that the size of the clamping cavity of the two clamping mechanisms 6 is intermittently changed, and there is always a clamping mechanism 6 to clamp the photovoltaic glass, so that the photovoltaic glass does not need to be disassembled and reinstalled when double-sided coating is performed, thereby improving the efficiency of double-sided coating of the photovoltaic glass, and when the movable shaft 64 is at one end of the corresponding movable arc groove 41, the two clamping plates 61 on the clamping mechanism 6 clamp the photovoltaic glass, and when the movable shaft 64 moves to the other end of the corresponding movable arc groove 41, the clamping mechanism 6 The two clamping plates 61 on the photovoltaic glass are first moved away from each other to enlarge the clamping cavity, and then moved closer to each other to reduce the clamping cavity to clamp the photovoltaic glass again. The contact surface position between the clamping plate 61 and the photovoltaic glass surface is changed. The clamping plate 61 is separated from the original contact surface with the photovoltaic glass surface and moved to the position where the photovoltaic glass surface was originally sprayed with coating, so that the clamping plate 61 just covers the position where the photovoltaic glass surface was originally sprayed with coating, so that the photovoltaic glass surface is divided into several modules for alternating coating during coating, thereby improving the uniformity of double-sided coating of the photovoltaic glass and improving the effect of double-sided coating of the photovoltaic glass.
[0073] S5: Disassembly of photovoltaic glass;
[0074] After the double-sided coating of the photovoltaic glass is completed, the output shaft of the motor B701 is controlled by an external control mechanism to rotate an integer number of circles, so that the second fixed column 764 and the first fixed column 75 form a symmetrical structure. The output shaft of the motor A71 is controlled by an external control mechanism to rotate, so that the clamping cavities of the two clamping mechanisms 6 become larger at the same time, and the photovoltaic glass is taken out.
[0075] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.
Claims
1. A double-sided coating device for photovoltaic glass, characterized in that: It comprises a coating machine body (1), coating mechanisms (2) are provided on both sides of a coating cavity of the coating machine body (1), and a fixing structure (3) is provided in the gap between the two coating mechanisms (2); The fixing structure (3) comprises a mounting seat A (4) and a mounting seat B (5) arranged in an upper and lower mechanism, two clamping mechanisms (6) and a rotating mechanism (7); The mounting seat A (4) and the mounting seat B (5) are respectively fixedly connected to two ends of the coating chamber of the coating machine body (1); two groups of movable arc grooves (41) are provided at the proximal ends of the mounting seat A (4) and the mounting seat B (5); each group of the movable arc grooves (41) includes two arranged in a symmetrical structure, and the arc centers of the two movable arc grooves (41) coincide with each other; The clamping mechanism (6) comprises two clamping plates (61) and a rotating disk (65), the two clamping plates (61) are arranged in an upper and lower structure in an alternating manner, friction pads (62) are fixedly provided at the proximal ends of the two clamping plates (61), a rotating seat (63) is fixedly provided at the middle of both ends of the clamping plates (61), a movable shaft (64) is rotatably connected to the rotating seat (63), the movable shaft (64) is movably connected to the corresponding movable arc groove (41), the rotating disk (65) is arranged in the mounting seat B (5), the rotating disk (65) is rotatably connected to the mounting seat B (5) via a rotating shaft A (66), the rotating shaft A (66) coincides with the arc center of the corresponding movable arc groove (41), and the two movable shafts (64) located at the bottom are both inserted into the mounting seat B (5) and are rotatably connected to the rotating disk (65); The rotating mechanism (7) is arranged in the mounting seat B (5), and the rotating mechanism (7) has two rotating ends, the two rotating ends are respectively fixedly connected to the two rotating disks (65), and the two output ends of the rotating mechanism (7) control the intermittent rotation of the two rotating disks (65).
2. The double-sided coating device for photovoltaic glass according to claim 1, characterized in that: In an initial state, the gap distance between the two clamping plates (61) located in the same plane, the width of the clamping plates (61) and the gap lengths at both ends of the movable arc groove (41) are equal.
3. The double-sided coating device for photovoltaic glass according to claim 2, characterized in that: A bearing plate (51) is fixedly provided at the middle of the top of the mounting seat B (5), a mounting cavity A (52) is provided in the mounting seat B (5) and is connected to the four movable arc grooves (41) located below, the rotating disk (65) is arranged in the mounting cavity A (52), a mounting cavity B (50) is provided below the mounting cavity A (52), a mounting cavity C (53) is provided in the mounting cavity A (52), and slide rails (54) are fixedly provided at both ends of the mounting seat A (4) and the mounting seat B (5).
4. The double-sided coating device for photovoltaic glass according to claim 3, characterized in that: At least one telescopic rod (67) is fixedly provided at both ends of the clamping plate (61); a sliding block X (68) is fixedly provided at one end of the telescopic rod (67) away from the clamping plate (61); and the sliding block X (68) is slidably connected to the corresponding sliding rail (54).
5. The double-sided coating device for photovoltaic glass according to claim 4, characterized in that: The rotating mechanism (7) comprises an adjusting assembly (70), a motor A (71), a rotating shaft B (72), and two rotating shafts C (77), wherein the motor A (71) is fixedly arranged in the mounting cavity B (50), the rotating shaft B (72) and the two rotating shafts C (77) are rotatably arranged at the bottom end of the mounting cavity A (52), wherein the bottom end of the rotating shaft B (72) penetrates into the mounting cavity B (50) and is fixedly connected to the output shaft of the motor A (71), a driving disk (73) is fixedly arranged at the top end of the rotating shaft B (72), a limiting assembly (74) is fixedly arranged at the center position of the top end of the driving disk (73), a first fixed column (75) is fixedly arranged at one side of the top end of the driving disk (73), a movable column assembly (76) is arranged on the driving disk (73), and the two rotating shafts C (77) are fixedly arranged at the bottom end of the mounting cavity A (52). The rotating shafts C (77) respectively coincide with the axes of the two rotating shafts A (66); a connecting disk (78) is fixedly provided at the top of the rotating shaft C (77); the rotating end is constituted by the connecting disk (78); the connecting disk (78) is fixedly connected to the rotating disk (65); a plurality of centripetal guide grooves (79) are provided in an annular structure with equal spacing; the centripetal guide grooves (79) are movably matched with the first fixed column (75); a limiting arc groove (710) is provided in the gap between any two of the centripetal guide grooves (79); the adjusting component (70) is arranged in the mounting cavity C (53); the adjusting end of the adjusting component (70) passes through the mounting cavity A (52) and is movably matched with the adjusting end of the movable column component (76).
6. The double-sided coating device for photovoltaic glass according to claim 5, characterized in that: A slide groove A (731) is provided at the top of the driving disc (73), a movable cavity (732) is provided on the slide groove A (731), slide grooves B (733) are provided at both ends of the movable cavity (732), an annular groove (734) is provided on the surface of the driving disc (73), and a rotating groove (735) is provided on the annular groove (734).
7. The double-sided coating device for photovoltaic glass according to claim 6, characterized in that: The limiting assembly (74) comprises a limiting disk (741), and the limiting disk (741) is provided with two arc notches (742) in a symmetrical structure, wherein one of the arc notches (742) coincides with the axis of the first fixing column (75), and a missing block (743) is provided on the arc notch (742) away from the first fixing column (75), and the missing block (743) is adapted in shape to the limiting disk (741), and the limiting disk (741) and the missing block (743) are both movably matched with the limiting arc groove (710), and the limiting disk (741) and the missing block A sliding cavity (744) is provided at the bottom end of the block (743) relative to the slide groove A (731); the movable cavity (732) is adapted in shape to the missing block (743); the missing block (743) is movably connected to the movable cavity (732); the missing block (743) is slidably connected to the slide groove B (733) via a slider B (745); circular grooves (746) are provided at both ends of the missing block (743); the circular grooves (746) are elastically connected to the movable cavity (732) via a spring (747); wherein a trapezoidal guide block (763) is movably matched with the missing block (743).
8. The double-sided coating device for photovoltaic glass according to claim 7, characterized in that: The movable column assembly (76) comprises an opposing screw rod (761) and an adjusting block (765), wherein the opposing screw rod (761) is rotatably arranged on the slide groove A (731), and both ends of the opposing screw rod (761) are threadedly connected with a slider A (762), and the slider A (762) is slidably connected to the slide groove A (731), and a trapezoidal guide block (763) is fixedly arranged at the top of the slider A (762) close to the first fixed column (75), and a trapezoidal guide block (763) is fixedly arranged at the top of the slider A (762) away from the first fixed column ( A second fixed column (764) is fixedly disposed at the top of the slider A (762) of the adjusting block (75); the adjusting block (765) is rotatably disposed on the rotating groove (735); an arc space groove (766) is provided on the adjusting block (765); the arc space groove (766) is connected to the annular groove (734) to form a rotating cavity; one end of the opposing screw rod (761) close to the adjusting block (765) penetrates into the rotating groove (735) and is fixedly connected to the adjusting block (765).
9. The double-sided coating device for photovoltaic glass according to claim 8, characterized in that: The adjustment assembly (70) comprises a motor B (701) and an adjustment shaft (702); the motor B (701) is fixedly mounted on the mounting cavity C (53); the adjustment shaft (702) is rotatably mounted on the mounting cavity C (53); the adjustment shaft (702) is fixedly connected to an output shaft of the motor B (701); an adjustment protrusion (703) is fixedly mounted on one end of the adjustment shaft (702) close to the arc space slot (766); and the adjustment protrusion (703) is movably engaged with the arc space slot (766).
10. The method for using the double-sided coating device for photovoltaic glass according to claim 9, characterized in that: The following steps are involved: S1: adjusting the position of the second fixing column (764); The output shaft of the motor B (701) is controlled by an external control mechanism to rotate an integer number of circles, and the adjusting shaft (702) drives the adjusting protrusion (703) to rotate. When the adjusting protrusion (703) is located in the arc space groove (766), the adjusting protrusion (703) rotates to drive the adjusting block (765) and the opposing screw rod (761) to rotate, so that the second fixed column (764) and the first fixed column (75) form a symmetrical structure. At this time, the arc space groove (766) and the annular space groove (734) are still connected to form a rotating cavity; S2: Fixing of photovoltaic glass; The output shaft of the motor A (71) is controlled to rotate by an external control mechanism, so that the clamping cavities of the two clamping mechanisms (6) are simultaneously enlarged, and the photovoltaic glass is placed on the carrier plate (51); the output shaft of the motor A (71) is controlled to rotate by an external control mechanism, so that the clamping cavities of the two clamping mechanisms (6) are simultaneously reduced, and the photovoltaic glass is clamped and fixed; S3: adjusting the position of the second fixing column (764) again; Controlling the output shaft of the motor B (701) to rotate by an external control mechanism so that the second fixed column (764) is located in the sliding cavity (744); S4: Double-sided coating of photovoltaic glass; The photovoltaic glass is double-sidedly coated by using two coating mechanisms (2), and the output shaft of the motor A (71) is controlled to rotate by an external control mechanism, so that the size of the clamping cavity of the two clamping mechanisms (6) is intermittently changed, and there is always one clamping mechanism (6) clamping the photovoltaic glass, so that the photovoltaic glass does not need to be disassembled and reinstalled when double-sided coating is performed, thereby improving the efficiency of double-sided coating of the photovoltaic glass, and when the movable shaft (64) is at one end of the corresponding movable arc groove (41), the two clamping plates (61) on the clamping mechanism (6) clamp the photovoltaic glass, and when the movable shaft (64) moves to the other end of the corresponding movable arc groove (41), The two clamping plates (61) on the clamping mechanism (6) are first relatively separated so that the clamping cavity becomes larger, and then relatively approached so that the clamping cavity becomes smaller to clamp the photovoltaic glass again, and the contact surface position of the clamping plate (61) and the photovoltaic glass surface changes. The clamping plate (61) is separated from the original contact surface of the photovoltaic glass surface and moved to the position of the photovoltaic glass surface where the coating can be sprayed, so that the clamping plate (61) just covers the position of the photovoltaic glass surface where the coating is originally sprayed, so that the photovoltaic glass surface is divided into several modules for alternating coating during coating, thereby improving the uniformity of double-sided coating of the photovoltaic glass and improving the effect of double-sided coating of the photovoltaic glass; S5: Disassembly of photovoltaic glass; After the double-sided coating of the photovoltaic glass is completed, the output shaft of the motor B (701) is controlled by an external control mechanism to rotate an integer number of circles, so that the second fixed column (764) and the first fixed column (75) form a symmetrical structure. The output shaft of the motor A (71) is controlled by an external control mechanism to rotate, so that the clamping cavities of the two clamping mechanisms (6) are simultaneously enlarged, and the photovoltaic glass is taken out.
Citation Information
Patent Citations
Finish machining process for low-radiation double-sided coated glass after molding
CN112142336A
Photovoltaic glass double-sided coating device
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