Water-based two-component polyurethane coating, rubber sealing material and preparation method of water-based two-component polyurethane coating and rubber sealing material

By applying water -based dual -component polyurethane coatings on the surface of the rubber sealing material to form anti -adhesion and reduced coating coating, the problem of wear and adhesion of rubber sealing materials at loads significantly improves the sealing performance and wear resistance.

CN119371884AActive Publication Date: 2025-01-28LANZHOU INSTITUTE OF CHEMICAL PHYSICS CHINESE ACADEMY OF SCIENCES

Patent Information

Application Number
CN202411495591.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-01-28
Estimated Expiration
2044-10-25

AI Technical Summary

Technical Problem

Rubber sealing materials undergo relative slippage when they come into contact with the contact surface under load, resulting in wear, and aging and metal adhesion under the influence of contact materials such as metal and media, resulting in difficulty in starting and seal failure.

Method used

Provides a hydrophilic dual component polyurethane coating, including component A and component B, component A contains lubricating pulp, water -based resin, polytefluoroethylene lotion, and glass micro beads. Component B contains isocyanate solidifiers, formation, formation Membrane auxiliary and water, by mixing and applying on the surface of the rubber to form elastic anti -adhesion, reduced abrasion and abrasion and lubricating coating.

Benefits of technology

The protruding anti -abrasion lubrication and anti -adhesion effect of the rubber surface is achieved, the abrasion resistance and anti -adhesion performance of the rubber sealing material is improved, and the problem of launching difficulties and sealing failure is avoided.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119371884A_ABST
    Figure CN119371884A_ABST
Patent Text Reader

Abstract

The invention provides a water-based two-component polyurethane coating, a rubber sealing material and a preparation method of the water-based two-component polyurethane coating and the rubber sealing material, and relates to the technical field of protective coatings. The waterborne two-component polyurethane coating comprises a component A and a component B. The component A comprises lubricating slurry, waterborne resin, polytetrafluoroethylene emulsion and glass beads, and the lubricating slurry comprises solid lubricating filler, a wetting dispersant, a defoaming agent, a thickening agent and water. The component B comprises an isocyanate curing agent, a coalescing agent and water. The water-based double-component polyurethane is used as a continuous phase, so that the adhesion resistance is guaranteed, and the elastic property equivalent to that of base rubber is guaranteed; solid lubricating filler is used as a lubricating agent to obtain an outstanding lubricating effect; the polytetrafluoroethylene emulsion and the glass beads are added, so that the anti-adhesion effect is achieved. The polyurethane coating provided by the invention can form an elastic anti-adhesion, antifriction and antiwear lubricating coating, has double effects of adhesion resistance and lubrication, and has outstanding application value in the field of rubber sealing.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of protective coatings, and in particular to a water-based two-component polyurethane coating and a rubber sealing material and a preparation method thereof. Background Art

[0002] Rubber is a highly elastic polymer material with reversible deformation properties. As a sealing material, it is widely used in the fields of automobiles, engineering machinery, electronic equipment, household products, etc. In the dynamic sealing application environment, the rubber material contacts the contact surface under load and relatively slides, causing friction with the contact surface, resulting in wear of the rubber material; at the same time, the rubber material ages and metals adhere under the influence of contact materials and media such as metals. The above situations will eventually lead to difficulties in starting, sealing failure, etc., resulting in serious consequences such as accidents and irreparable losses. Summary of the invention

[0003] In view of this, the object of the present invention is to provide a two-component polyurethane coating and a rubber sealing material and a preparation method thereof. The two-component polyurethane coating provided by the present invention is used for rubber surface modification and has outstanding friction reduction, anti-wear, lubrication and anti-adhesion effects.

[0004] In order to achieve the above-mentioned object of the invention, the present invention provides the following technical solutions:

[0005] The present invention provides a water-based two-component polyurethane coating, comprising component A and component B;

[0006] The component A comprises a lubricating slurry, an aqueous resin, a polytetrafluoroethylene emulsion and glass microspheres, the aqueous resin comprises an aqueous polyurethane and / or an aqueous hydroxyl-functional polyacrylic acid, the lubricating slurry comprises a solid lubricating filler, a wetting dispersant, a defoamer, a thickener and water; the mass ratio of the lubricating slurry, the aqueous resin, the polytetrafluoroethylene emulsion and the glass microspheres is (2-10): (1-10): (0-2): (0-0.2), and the mass ratio of the solid lubricating filler, the wetting dispersant, the defoamer, the thickener and the water is (5-20): (0.1-4.0): (0.1-2.0): (0-1.0): (40-100);

[0007] The component B comprises an isocyanate curing agent, a film-forming aid and water, wherein the mass ratio of the isocyanate curing agent, the film-forming aid and the water is (5-15): (0-5): (10-30);

[0008] The mass ratio of component A to component B is 1:(0.2-1.5).

[0009] Preferably, the lubricating filler includes one or more of graphite, graphite fluoride, silicon nitride, boron nitride and molybdenum disulfide.

[0010] Preferably, the thickener comprises one or more of hydroxyethyl cellulose, hydroxypropyl methyl cellulose, carboxymethyl cellulose, ethyl hydroxyethyl cellulose and polyurethane thickener.

[0011] Preferably, the aqueous resin is a resin emulsion or a resin dispersion.

[0012] Preferably, the film-forming aid includes one or more of ethylene glycol butyl ether, propylene glycol methyl ether, propylene glycol ethyl ether, propylene glycol butyl ether, dipropylene glycol monomethyl ether, dipropylene glycol monopropyl ether, dipropylene glycol monobutyl ether, tripropylene glycol n-butyl ether, propylene glycol phenyl ether, ethylene glycol butyl ether acetate, ethyl 3-ethoxypropionate and dodecyl alcohol ester.

[0013] The present invention provides a method for preparing the water-based two-component polyurethane coating described in the above technical solution, comprising the following steps:

[0014] The solid lubricating filler, the wetting and dispersing agent, the defoaming agent, the thickening agent and the water are mixed and ball-milled to obtain a lubricating slurry;

[0015] The lubricating slurry, the water-based resin, the polytetrafluoroethylene emulsion and the glass microspheres are mixed to obtain component A;

[0016] The isocyanate curing agent, the film-forming aid and water are mixed to obtain component B.

[0017] Preferably, the ball milling time is 5 to 12 hours.

[0018] The present invention provides the use of the water-based two-component polyurethane coating described in the above technical solution or the water-based two-component polyurethane coating prepared by the preparation method described in the above technical solution in the preparation of rubber sealing materials.

[0019] The present invention also provides a rubber sealing material, comprising a rubber base and a lubricating coating applied to the surface of the rubber base, wherein the lubricating coating is formed by the water-based two-component polyurethane coating described in the above technical solution or the water-based two-component polyurethane coating prepared by the preparation method described in the above technical solution.

[0020] The present invention provides a method for preparing the rubber sealing material described in the above technical solution, comprising the following steps:

[0021] The component A is mixed with the component B, and the obtained water-based two-component polyurethane coating is applied to the surface of the rubber substrate. After curing, the rubber sealing material is obtained.

[0022] The invention provides a water-based two-component polyurethane coating, comprising component A and component B, wherein component A comprises lubricating slurry, water-based resin, polytetrafluoroethylene emulsion and glass microspheres, the water-based resin comprises water-based polyurethane and / or water-based hydroxyl functional polyacrylic acid, the lubricating slurry comprises solid lubricating filler, wetting dispersant, defoamer, thickener and water; the mass ratio of the lubricating slurry, water-based resin, polytetrafluoroethylene emulsion and glass microspheres is (2-10): (1-10): (0-2): (0 ~0.2), the mass ratio of the lubricating filler, wetting dispersant, defoamer, thickener and water is (5~20):(0.1~4.0):(0.1~2.0):(0~1.0):(40~100); the component B includes an isocyanate curing agent, a film-forming aid and water, and the mass ratio of the isocyanate curing agent, the film-forming aid and water is (5~15):(0~5):(10~30); the mass ratio of the component A to the component B is 1:(0.2~1.5). Compared with the prior art, the present invention has the following beneficial effects:

[0023] The present invention uses an elastic two-component waterborne polyurethane (WPU) as a base material, which ensures the anti-adhesion effect while ensuring the elastic properties equivalent to the base rubber, and can adapt well to the elastic deformation of the rubber; solid lubricating fillers are used as lubricants to obtain outstanding lubrication effects; and polytetrafluoroethylene emulsion and glass microbeads that are chemically stable at high temperatures and have outstanding anti-adhesion effects are added to achieve the anti-adhesion effect. The waterborne two-component polyurethane coating provided by the present invention can form an elastic anti-adhesion, anti-friction and anti-wear lubricating coating, has the dual effects of anti-adhesion and lubrication, and has more outstanding application value in the field of rubber sealing;

[0024] The two-component polyurethane coating provided by the present invention is a water-based system, which is environmentally friendly and safe;

[0025] The two-component polyurethane coating provided by the present invention can be used for surface modification of rubber by dipping, spraying, etc., is not limited by shape and size, and has low requirements for equipment; and has a low curing temperature (can be cured by air drying at room temperature or by baking), and has a wider applicability.

[0026] The results of the embodiments show that when the rubber surface is modified by the water-based two-component polyurethane coating provided by the present invention, the friction coefficient of the modified rubber surface is reduced from 1.11 to 0.12; the adhesion to steel is reduced from 18.4N to 0N and the adhesion to copper is reduced from 32.4N to 0N at 100°C and 1MPa pressure for 24 hours, and the wear reduction and anti-adhesion properties are greatly improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1The following are optical microscopic photographs of the coating surface of the lubricating coating modified nitrile rubber obtained in Application Examples 1 to 5 and the nitrile rubber (blank) after stretching 50%. Figure 1 From left to right in the figure, they correspond to Application Example 1, Application Example 2, Application Example 3, Application Example 4, Application Example 5, and Nitrile Rubber (blank);

[0028] Figure 2 The test results of the anti-friction and anti-wear properties of the lubricating coating modified nitrile rubber and nitrile rubber (blank) in Application Example 7 are as follows: Figure 2 (a) is the friction coefficient and wear diagram of the lubricating coating and nitrile rubber (blank), and (b) is the long wear diagram of the lubricating coating. DETAILED DESCRIPTION

[0029] The present invention provides a water-based two-component polyurethane coating, comprising component A and component B;

[0030] The component A comprises a lubricating slurry, an aqueous resin, a polytetrafluoroethylene emulsion and glass microspheres, the aqueous resin comprises an aqueous polyurethane and / or an aqueous hydroxyl-functional polyacrylic acid, the lubricating slurry comprises a solid lubricating filler, a wetting dispersant, a defoamer, a thickener and water; the mass ratio of the lubricating slurry, the aqueous resin, the polytetrafluoroethylene emulsion and the glass microspheres is (2-10): (1-10): (0-2): (0-0.2), and the mass ratio of the solid lubricating filler, the wetting dispersant, the defoamer, the thickener and the water is (5-20): (0.1-4.0): (0.1-2.0): (0-1.0): (40-100);

[0031] The component B comprises an isocyanate curing agent, a film-forming aid and water, wherein the mass ratio of the isocyanate curing agent, the film-forming aid and the water is (5-15): (0-5): (10-30);

[0032] The mass ratio of component A to component B is 1:(0.2-1.5).

[0033] In the present invention, unless otherwise specified, the raw materials involved are commercially available products well known in the art.

[0034] The water-based two-component polyurethane coating provided by the present invention comprises component A. In the present invention, the component A comprises lubricating slurry, water-based resin, polytetrafluoroethylene emulsion and glass microspheres, and the mass ratio of the lubricating slurry, water-based resin, polytetrafluoroethylene emulsion and glass microspheres is (2-10): (1-10): (0-2): (0-0.2), preferably (3-4): (2-3): (0.6-1.5): (0-0.1). In an embodiment of the present invention, the mass ratio of the lubricating slurry, water-based resin, polytetrafluoroethylene emulsion and glass microspheres is 3:2:0:0, 4:2:0:0, 3:2:0.6:0, 3:2:0:0.04 or 3:2:0.6:0.04.

[0035] In the present invention, the lubricating slurry comprises a solid lubricating filler, a wetting and dispersing agent, a defoaming agent, a thickener and water, and the mass ratio of the solid lubricating filler, the wetting and dispersing agent, the defoaming agent, the thickener and the water is (5-20): (0.1-4.0): (0.1-2.0): (0-1.0): (40-100), preferably (10-15): (1.0-2.0): (0.5-1.5): (0.01-0.5): (40-60), more preferably (10-12): (1.0-1.5): (0.5-1.0): (0.01-0.05): (40-50), and further preferably 10:1.2:1.0:0.04:40. In the present invention, the solid lubricating filler preferably includes one or more of graphite, graphite fluoride, silicon nitride, boron nitride and molybdenum disulfide, more preferably graphite, silicon nitride and molybdenum disulfide, and the mass ratio of graphite, silicon nitride and molybdenum disulfide is preferably 6:3:1, 3:6:1, 6:1:3 or 3:1:6. In the present invention, the particle size of the solid lubricating filler is preferably 0.5 to 5.0 μm. In the present invention, the wetting and dispersing agent preferably includes one or more of TEGO Dispers 655, TEGO Dispers 735W, TEGO Dispers 740W, TEGO Dispers 750W, TEGO Dispers 755W, TEGO Dispers 760W, ZetaSperse 2500, ZetaSperse 3100, ZetaSperse 3400, ZetaSperse 3600, B 6090, DisperBYK-180, DisperBYK-190, DisperBYK-191, DisperBYK-23160, DisperBYK-2010, Triton CF-10, Triton X-405, Triton OT-75, Triton X-100, OROTAN 731A, SN5040, AdditolVXW 6208 / 60 and LCN 407. In the present invention, the defoaming agent preferably includes one or more of BYK-019, BYK-023, BYK-024, BYK-034, BYK 1780, TEGO FOAMEX 810, Tego Foamex 825, TEGOFOAMEX 920, TEGO FOAMEX 1488, TEGO Airex 904W, FoamStar 2410AC, FoamStar SI 2250 and Foamaster 328.In the present invention, the thickener preferably includes one or more of hydroxyethyl cellulose (HEC), hydroxypropyl methyl cellulose (HPMC), carboxymethyl cellulose (CMC), ethyl hydroxyethyl cellulose (EHEC) and polyurethane thickener.

[0036] In the present invention, the waterborne resin includes waterborne polyurethane and / or waterborne hydroxyl-functional polyacrylic acid, wherein the waterborne hydroxyl-functional polyacrylic acid reacts with an isocyanate curing agent to form polyurethane; the waterborne resin is preferably a resin emulsion or a resin dispersion. In the present invention, the waterborne polyurethane preferably includes one or more of NeoRez R-600, NeoRez R-605, NeoRez R-961, NeoRez R-970, NeoRez R-974, NeoRez R-987, AlberdingkU2101, AlberdingkU6300 and Bayhydrol UH 2648 / 1, and the waterborne hydroxyl-functional polyacrylic acid preferably includes BayhydrolA 2695 and / or BayhydrolA 145.

[0037] In the present invention, the polytetrafluoroethylene emulsion is preferably one or more of DuPont TE 3859, DISP 30, DISP 33, and DISP40, and the solid content of the polytetrafluoroethylene emulsion is preferably 60 wt %.

[0038] In the present invention, the particle size of the glass microbeads is preferably one or more of S15, K15, IM30K, S60HS and IM16K of 3M Company, and the particle size of the glass microbeads is preferably 10 to 100 μm, more preferably 10 to 40 μm.

[0039] The water-based two-component polyurethane coating provided by the present invention includes component B. In the present invention, the component B includes an isocyanate curing agent, a film-forming aid and water, and the mass ratio of the isocyanate curing agent, the film-forming aid and water is (5-15):(0-5):(10-30), preferably (10-12):(2-3):(10-15), and more preferably (10-11):(2-2.5):(10-12.5). In the present invention, the isocyanate curing agent preferably includes one or more of Bayhydur 3100, Bayhydur 302, Bayhydur 304, Bayhydur 305, Bayhydur 307, Bayhydur 401-60, Bayhydur 401-70, Bayhydur XP 2451 / 1, Bayhydur XP 2487 / 1, Bayhydur XP 2547, Bayhydur XP 2655, Bayhydur XP 2700, HT-100, Aquolin 268 and Aquolin 270. In the present invention, the film-forming aid preferably includes one or more of ethylene glycol butyl ether (EB), propylene glycol methyl ether (PM), propylene glycol ethyl ether, propylene glycol butyl ether, dipropylene glycol monomethyl ether (DPM), dipropylene glycol monopropyl ether (DPnP), dipropylene glycol monobutyl ether (DPnB), tripropylene glycol n-butyl ether (TPnB), propylene glycol phenyl ether (PPH), ethylene glycol butyl ether acetate, ethyl 3-ethoxypropionate (EEP) and dodecanol ester (i.e., alcohol ester-12).

[0040] In the present invention, the mass ratio of component A to component B is 1:(0.2-1.5), preferably 1:(0.5-1), and more preferably 1:1.

[0041] The present invention uses water-based two-component polyurethane as a continuous phase, graphite, molybdenum disulfide, etc. as solid lubricating fillers, PTFE emulsion, glass microspheres as anti-adhesion fillers, and can obtain a polyurethane coating with outstanding wear-reducing, anti-wear and anti-adhesion effects. The formed coating also has good flexibility and can well adapt to the elastic deformation of rubber. In addition, the water-based two-component polyurethane coating provided by the present invention is a water-based system, which is environmentally friendly and safe.

[0042] The present invention provides a method for preparing the water-based two-component polyurethane coating described in the above technical solution, comprising the following steps:

[0043] The solid lubricating filler, the wetting and dispersing agent, the defoaming agent, the thickening agent and the water are mixed and ball-milled to obtain a lubricating slurry;

[0044] The lubricating slurry, the water-based resin, the polytetrafluoroethylene emulsion and the glass microspheres are mixed to obtain component A;

[0045] The isocyanate curing agent, the film-forming aid and water are mixed to obtain component B.

[0046] The present invention mixes a solid lubricating filler, a wetting dispersant, a defoamer, a thickener and water (referred to as the first mixing) and performs ball milling to obtain a lubricating slurry. In the present invention, the first mixing method is preferably: adding a thickener to water under stirring conditions, then adding a wetting dispersant and a defoamer thereto, stirring until uniform, adding a solid lubricating filler, and stirring at a speed of 1000 to 2000 r / min until uniform. In the present invention, when the amount of the thickener added is 0, the addition of the thickener is omitted. In the present invention, the ball milling time is preferably 5 to 12 hours, more preferably 6 to 10 hours, and further preferably 8 hours. After the ball milling, the obtained slurry is preferably allowed to stand and filter in sequence to obtain the lubricating slurry; the standing time is preferably 10 to 24 hours.

[0047] After obtaining the lubricating slurry, the present invention mixes the lubricating slurry, aqueous resin, polytetrafluoroethylene emulsion (PTFE emulsion) and glass microspheres (referred to as the second mixing) to obtain component A. In the present invention, the method of the second mixing is preferably: mixing the lubricating slurry with the aqueous resin, stirring evenly, and then adding PTFE emulsion and glass microspheres thereto, stirring evenly, to obtain component A. In the present invention, when the addition amount of the PTFE emulsion and the glass microspheres is 0, the addition of the PTFE emulsion and the glass microspheres is omitted.

[0048] In the present invention, an isocyanate curing agent, a film-forming aid and water are mixed (referred to as the third mixing) to obtain component B. In the present invention, the third mixing method is preferably: the isocyanate curing agent and the film-forming aid are mixed (i.e., the curing agent is diluted with the film-forming aid), stirred evenly, water is added thereto, and stirred at high speed to disperse evenly to obtain the component B.

[0049] The present invention provides the use of the water-based two-component polyurethane coating described in the above technical solution or the water-based two-component polyurethane coating prepared by the preparation method described in the above technical solution in the preparation of rubber sealing materials.

[0050] The present invention also provides a rubber sealing material, comprising a rubber base and a lubricating coating applied to the surface of the rubber base, wherein the lubricating coating is formed by the water-based two-component polyurethane coating described in the above technical solution or the water-based two-component polyurethane coating prepared by the preparation method described in the above technical solution.

[0051] In the present invention, the thickness of the lubricating coating is preferably 15 to 20 μm.

[0052] In the present invention, the water-based two-component polyurethane coating forms an elastic anti-adhesion, anti-friction and anti-wear lubricating coating on the rubber surface, which can simultaneously solve the problem of insufficient wear resistance and easy adhesion of rubber sealing materials. In addition, the polyurethane emulsion or dispersion used in the present invention has elasticity, and is matched with a curing system with appropriate strength to obtain a coating adapted to the rubber substrate, thereby ensuring the anti-adhesion effect while ensuring elastic properties equivalent to rubber.

[0053] The present invention provides a method for preparing the rubber sealing material described in the above technical solution, comprising the following steps:

[0054] The component A is mixed with the component B, and the obtained water-based two-component polyurethane coating is applied to the surface of the rubber substrate. After curing, the rubber sealing material is obtained.

[0055] In the present invention, the method of mixing the component A and the component B is preferably: adding the component B to the component A and stirring evenly. In the present invention, water is preferably added to the waterborne two-component polyurethane coating to adjust the viscosity or construction performance of the coating before applying; the mass ratio of the waterborne two-component polyurethane coating to water is preferably 2 to 5:1, more preferably 3 to 4:1.

[0056] In the present invention, the coating method is preferably spray coating or dipping. Before the coating, the rubber surface is preferably cleaned. The present invention has no special requirements for the surface cleaning method, and a method well known to those skilled in the art can be used. The present invention is not limited by the shape and size of the rubber, and has low requirements on equipment.

[0057] In the present invention, the curing is preferably air drying at room temperature, or heating and drying, or surface drying at room temperature followed by heating and drying; the heating and drying temperature is preferably 40-60° C., more preferably 50° C. The curing temperature in the present invention is low, and the adaptability is wider.

[0058] In order to further illustrate the present invention, the water-based two-component polyurethane coating and rubber sealing material and the preparation method thereof provided by the present invention are described in detail below in conjunction with examples, but they should not be construed as limiting the scope of protection of the present invention.

[0059] Examples 1 to 4 (Preparation of Lubricating Slurry)

[0060] The composition and dosage of the lubricating slurry are shown in Table 1, wherein the particle size of the solid lubricating filler is 0.5 to 5.0 μm.

[0061] The preparation method of the lubricating slurry is as follows:

[0062] The thickener is added to the water under stirring conditions, and then the wetting dispersant and the defoaming agent are added. After stirring until uniform, the solid lubricating filler is added, and after stirring at 1500r / min until uniform, the mixture is transferred to a ball mill, and after 8 hours of grinding, the mixture is allowed to stand overnight and filtered to obtain the lubricating slurry for later use.

[0063] Table 1 Lubricating slurry formulations of Examples 1 to 4 (unit: g)

[0064]

[0065] Examples 5 to 10 (Preparation of Component A)

[0066] The composition and dosage of component A are shown in Table 2, wherein the particle size of the glass microspheres is 10 to 40 μm.

[0067] The preparation method of component A is as follows:

[0068] The lubricating slurry (prepared in Examples 1-2) and the aqueous polyurethane are mixed and stirred evenly, and then the PTFE emulsion and the glass microbeads are added thereto and stirred evenly to obtain component A.

[0069] Table 2 Formula of Component A of Examples 5 to 10

[0070]

[0071] Examples 11-12 (Preparation of Component B, i.e., Curing Agent Emulsion)

[0072] The composition and dosage of component B are shown in Table 3. The preparation method of component B is as follows:

[0073] Dilute the curing agent with a film-forming aid, stir evenly, then add water and stir at high speed to disperse evenly to obtain component B.

[0074] Table 3 Example 11-12 Component B Formula

[0075]

[0076] Application Examples 1 to 6

[0077] Component A and component B were uniformly mixed under mechanical stirring according to the ratio in Table 4 to obtain a waterborne polyurethane coating.

[0078] Table 4 Waterborne polyurethane coating formula

[0079]

[0080] The coatings of application examples 1 to 6 were sprayed evenly onto the surface of nitrile rubber, and the dry film thickness of the coating was 15 to 20 μm. After drying at room temperature until the surface was dry, it was dried at 50°C for 24 hours. The adhesion, friction coefficient (dry grinding) and anti-adhesion properties of the coating were tested. The test results are shown in Table 5. In Table 5, the friction coefficient test conditions are: the friction pair is a φ6mm steel ball, the load is 5N, 200 cycles, the frequency is 1Hz, and the dry grinding; the adhesion strength test conditions are: GCr15 steel and copper with a surface finish of RA0.8 are in contact with rubber, and they are left to stand for 24 hours at 100°C and a pressure of 1MPa, and the tangential peel strength is measured after cooling to room temperature.

[0081] Table 5 Test results of coating adhesion, anti-adhesion and lubrication performance

[0082]

[0083] Figure 1 The following are optical microscopic photographs of the coating surface of the modified nitrile rubber obtained in Application Examples 1 to 5 and the nitrile rubber (blank) after stretching by 50%. Figure 1 From left to right in the figure, they correspond to Application Example 1, Application Example 2, Application Example 3, Application Example 4, Application Example 5, and Nitrile Rubber (blank). Figure 1 It can be seen that, except for Application Example 2, other anti-friction and anti-wear coatings can adapt to 50% deformation without cracking or peeling, and have good elastic properties; in Application Examples 4 and 5 where glass beads are added, the glass beads do not fall off after deformation, and the adhesion performance is good.

[0084] Application Example 7

[0085] Component A of Example 7 and component B of Example 12 were mixed evenly under mechanical stirring at a mass ratio of 1:1, and the obtained water-based polyurethane coating was sprayed evenly on the surface of the nitrile rubber, and the dry film thickness of the coating was 15-20 μm. After drying at room temperature until the surface was dry, it was dried at 50°C for 24 hours. The friction reduction and anti-wear properties of the coating were tested under the following test conditions: friction pair φ6mm steel ball, load 5N, frequency 1Hz, dry grinding. The test results are shown in the figure. Figure 2 As shown, Figure 2 The test results of the anti-friction and anti-wear properties of the lubricating coating modified nitrile rubber and nitrile rubber (blank) in Application Example 7 are as follows: Figure 2 (a) is the friction coefficient and wear diagram of the lubricating coating and nitrile rubber (blank), and (b) is the long wear diagram of the lubricating coating.

[0086] Figure 2The test results show that after 100 frictions, the surface of the blank nitrile rubber was obviously worn and a large amount of wear debris was generated, while the nitrile rubber modified by the polyurethane lubricating coating showed excellent anti-friction and anti-wear properties, with a friction coefficient (μ) of 0.24, and no obvious wear marks after 2000 dry grindings. The anti-friction and anti-wear properties of the coating were further investigated, and a friction test of 20,000 times was carried out. The average friction coefficient was 0.23. After 20,000 frictions, the coating still maintained a good anti-friction and anti-wear effect, with a friction coefficient of <0.25.

[0087] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A water-based two-component polyurethane coating, characterized in that: Comprising component A and component B; The component A comprises a lubricating slurry, an aqueous resin, a polytetrafluoroethylene emulsion and glass microspheres, the aqueous resin comprises an aqueous polyurethane and / or an aqueous hydroxyl-functional polyacrylic acid, the lubricating slurry comprises a solid lubricating filler, a wetting dispersant, a defoamer, a thickener and water; the mass ratio of the lubricating slurry, the aqueous resin, the polytetrafluoroethylene emulsion and the glass microspheres is (2-10): (1-10): (0-2): (0-0.2), and the mass ratio of the solid lubricating filler, the wetting dispersant, the defoamer, the thickener and the water is (5-20): (0.1-4.0): (0.1-2.0): (0-1.0): (40-100); The component B comprises an isocyanate curing agent, a film-forming aid and water, wherein the mass ratio of the isocyanate curing agent, the film-forming aid and the water is (5-15): (0-5): (10-30); The mass ratio of component A to component B is 1:(0.2-1.5).

2. The water-based two-component polyurethane coating according to claim 1, characterized in that: The solid lubricating filler includes one or more of graphite, graphite fluoride, silicon nitride, boron nitride and molybdenum disulfide.

3. The water-based two-component polyurethane coating according to claim 1, characterized in that: The thickener includes one or more of hydroxyethyl cellulose, hydroxypropyl methyl cellulose, carboxymethyl cellulose, ethyl hydroxyethyl cellulose and polyurethane thickener.

4. The water-based two-component polyurethane coating according to claim 1, characterized in that: The water-based resin is a resin emulsion or a resin dispersion.

5. The water-based two-component polyurethane coating according to claim 1, characterized in that: The film-forming aid includes one or more of ethylene glycol butyl ether, propylene glycol methyl ether, propylene glycol ethyl ether, propylene glycol butyl ether, dipropylene glycol monomethyl ether, dipropylene glycol monopropyl ether, dipropylene glycol monobutyl ether, tripropylene glycol n-butyl ether, propylene glycol phenyl ether, ethylene glycol butyl ether acetate, 3-ethoxyethyl propionate and dodecyl alcohol ester.

6. The method for preparing the water-based two-component polyurethane coating according to any one of claims 1 to 5, characterized in that: The following steps are involved: The solid lubricating filler, the wetting and dispersing agent, the defoaming agent, the thickening agent and the water are mixed and ball-milled to obtain a lubricating slurry; The lubricating slurry, the water-based resin, the polytetrafluoroethylene emulsion and the glass microspheres are mixed to obtain component A; The isocyanate curing agent, the film-forming aid and water are mixed to obtain component B.

7. The preparation method according to claim 6, characterized in that: The ball milling time is 5 to 12 hours.

8. Use of the waterborne two-component polyurethane coating according to any one of claims 1 to 5 or the waterborne two-component polyurethane coating prepared by the preparation method according to any one of claims 6 to 7 in the preparation of rubber sealing materials.

9. A rubber sealing material, characterized in that: It comprises a rubber substrate and a lubricating coating applied on the surface of the rubber substrate, wherein the lubricating coating is formed by the water-based two-component polyurethane coating according to any one of claims 1 to 5 or the water-based two-component polyurethane coating prepared by the preparation method according to any one of claims 6 to 7.

10. The method for preparing the rubber sealing material according to claim 9, characterized in that: The following steps are involved: The component A is mixed with the component B, and the obtained water-based two-component polyurethane coating is applied to the surface of the rubber substrate. After curing, the rubber sealing material is obtained.

Citation Information

Patent Citations

  • Aqueous bi-component coating of vehicle rubber and plastic sealing strip and preparation method thereof

    CN101824271A

  • Crosslinking coating for surface of rubber product, preparation method and application

    CN117285859A

  • Weatherstrip and coating composition for weatherstrip

    JP1997111179A

  • Coating composition for tumbler coating

    JP2018030916A

  • Aqueous surface-treating agent

    US20100222475A1

Cited By

  • Fireproof, moisture-proof and heat-insulation composite coating based on WPU / PTFE and preparation and application thereof

    CN122037750A