Heat treatment device and method for low-carbon steel pipe machining

By designing a low -carbon steel pipe heat treatment device including furnace body, heating mechanism, support mechanism, and driving mechanism, the problem of uneven heating of low -carbon steel pipes during the annealing process is solved, and the effect of uniform heating and annealing effect is achieved.

CN119372440APending Publication Date: 2025-01-28HUAIAN YICHEN PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202411577345.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-01-28

AI Technical Summary

Technical Problem

During the annealing process, the existing low-carbon steel pipe heat treatment devices have uneven heat dissipation of heating elements during the annealing process, which affects the annealing effect.

Method used

A low -carbon steel pipe processing device is designed, including furnace body, heating mechanism, support mechanism and driver mechanism. By driving the mechanism to rotate the supporting rod around the first ring rail, combine the design of the internal and external gear and clamp components, to achieve the uniform heating and rotation of the low -carbon steel pipe, ensuring that the heating is uniform.

Benefits of technology

Through the design of this device, the low -carbon steel pipe is uniformly heated during the annealing process, significantly improved the effect of annealing, and avoiding the problems of uneven heating in existing technologies.

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Abstract

The invention discloses a heat treatment device and method for low-carbon steel pipe machining, and relates to the technical field of heat treatment. The heat treatment device for low-carbon steel pipe machining comprises a furnace body, a heating mechanism, a supporting mechanism and a driving mechanism; the multiple supporting mechanisms are arranged in the furnace body, and each supporting mechanism comprises a supporting ring, an inner gear ring, a first annular rail, a first sliding block, a supporting rod and a clamping assembly. The multiple clamping assemblies are connected with the multiple supporting rods correspondingly. Each clamping assembly comprises a second sliding block, a second annular rail, a hanging ring, an outer gear ring, a fixed roller and a movable roller. The multiple supporting rods are driven by the driving mechanism to rotate around the axis of the first circular track, the supporting rods can drive the lifting rings to rotate around the axis of the first circular track, meanwhile, the inner gear ring can drive the outer gear ring to rotate, and the outer gear ring can drive the lifting rings to rotate; and then the low-carbon steel pipe is driven to rotate around the axis of the first circular track and rotate, so that the low-carbon steel pipe is uniformly heated.
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Description

Technical Field

[0001] The present invention relates to the field of heat treatment technology, and more specifically, to a heat treatment device and method for processing low-carbon steel pipes. Background Art

[0002] Low carbon steel is a carbon steel with a carbon content of less than 0.25%. It is also called soft steel because of its low strength, low hardness and softness. Low carbon steel pipe is a pipe made of this low carbon steel. Low carbon steel includes most ordinary carbon structural steel and some high-quality carbon structural steel. In addition to carbon, its composition generally contains a small amount of silicon, manganese, sulfur, phosphorus and other elements. The strength and hardness of low carbon steel are relatively low, but the plasticity and toughness are good. This makes the low carbon steel pipe have good deformation ability when under pressure and is not prone to brittle fracture. Low carbon steel pipe is easy to accept various processing such as forging, welding and cutting. These processing properties make low carbon steel pipe have greater flexibility and convenience in the manufacturing process. Low carbon steel pipe has good corrosion resistance under certain media and temperature conditions. This allows it to maintain a good service life in some corrosive environments. Low carbon steel pipes are widely used in various occasions that need to withstand low-pressure liquid, gas, and vapor transportation. For example, in the construction field, low carbon steel pipes are often used in water supply and drainage systems, heating systems, etc.; in the machinery field, low carbon steel pipes are often used to manufacture various mechanical parts and structural parts.

[0003] Annealing is an important step in the heat treatment of low carbon steel pipes. Annealing can effectively reduce the hardness of the material and improve the plasticity. When the existing equipment performs annealing on low carbon steel pipes, most of the low carbon steel pipes are fixed in the equipment, resulting in one side of the low carbon steel pipe being closer to the heating element and the other side being farther away from the heating element. This will cause the side of the low carbon steel pipe farther from the heating element to be heated later and at a lower temperature, seriously affecting the annealing effect.

[0004] For example, an ultra-low carbon steel pipe annealing process and device thereof with publication number CN110257600B, the above patent heats the low carbon steel pipe by multiple resistance heating wires, but the multiple resistance heating wires directly heat the lower side of the low carbon steel pipe, while the upper side of the low carbon steel pipe is heated later and at a lower temperature, which results in uneven heating on the upper and lower sides of the low carbon steel pipe, affecting the annealing effect. Summary of the invention

[0005] In view of the shortcomings of the prior art, the object of the present invention is to provide a heat treatment device and method for processing low carbon steel pipes.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: A heat treatment device for processing low-carbon steel pipes, comprising a furnace body, a heating mechanism, a supporting mechanism and a driving mechanism; The heating mechanism is arranged in the furnace body, and the heating mechanism is used to heat the low carbon steel pipe; The supporting mechanism is provided in plurality and all are arranged in the furnace body, and the plurality of supporting mechanisms are respectively used to support the two ends of the low-carbon steel pipe, and each of the supporting mechanisms comprises a supporting ring, an inner gear ring, a first ring rail, a first slider, a supporting rod and a clamping assembly, the supporting ring is fixedly connected to the inner wall of the furnace body, the supporting ring is fixedly connected to the inner gear ring, the supporting ring is fixedly connected to the first ring rail, the first ring rail is slidably connected to a plurality of first sliders, and the plurality of first sliders are respectively fixedly connected to the supporting rods; The clamping assembly is provided with a plurality of and is respectively connected with a plurality of support rods, each of the clamping assemblies comprises a second slider, a second ring rail, a lifting ring, an outer gear ring, a fixed roller and a movable roller, the second slider is fixedly connected with one end of the support rod, the second slider is slidably connected with the second ring rail, the second ring rail is fixedly connected with the lifting ring, the lifting ring is fixedly connected with an outer gear ring, the outer gear ring is meshed with the inner gear ring, a plurality of fixed rollers are rotatably connected with the lifting ring, and a movable roller is arranged on the lifting ring; The driving mechanism is arranged on the furnace body, and is used for driving a plurality of supporting rods to rotate around the axis of the first ring rail respectively.

[0007] A further technical solution of the present application is as follows: the heating mechanism comprises a base and an electric heating element, the base is fixedly connected to the inner wall of the furnace body, and a plurality of electric heating elements are mounted on the base.

[0008] A further technical solution of the present application is as follows: the heating mechanism further comprises a reflective cover, the reflective cover is fixedly connected to the base, and the reflective cover is located between the multiple electric heating elements.

[0009] A further technical solution of the present application is as follows: the driving mechanism includes a motor, a first vertical shaft, a first bevel gear, a second bevel gear and a driving ring, the motor is installed on the furnace body, the output shaft of the motor is connected to the first vertical shaft through a coupling, the first vertical shaft is fixedly connected to the first bevel gear, the first bevel gear is meshed with the second bevel gear, the second bevel gear is fixedly connected to the driving ring, and the plurality of support rods are fixedly connected to the driving ring.

[0010] A further technical solution of the present application: each of the clamping assemblies also includes a roller frame, a guide rod, a screw and a handle, the roller frame is rotatably connected to the movable roller, a plurality of guide rods are fixedly connected to the roller frame, the plurality of guide rods are slidably connected to the lifting ring, a screw is threadedly connected to the lifting ring, one end of the screw is rotatably connected to the roller frame, and the other end of the screw is fixedly connected to the handle.

[0011] A further technical solution of the present application: the heat treatment device for processing low-carbon steel pipes also includes a shifting mechanism, which is arranged on the furnace body and is used to drive the low-carbon steel pipe to reciprocate, and the shifting mechanism includes a cross bar, a ring seat, a third ring rail, a third slider, a rotating ring, a turntable, a magnetic steel and a transmission assembly, wherein a plurality of cross bars are provided and are all fixedly connected to the inner wall of the furnace body, a plurality of cross bars are slidably connected to ring seats, a third ring rail is fixedly connected to the ring seat, a plurality of third sliders are slidably connected to the third ring rail, a plurality of third sliders are all fixedly connected to the rotating ring, a plurality of turntables are rotatably connected to the rotating ring, and a plurality of turntables are respectively fixedly connected to magnetic steels; The transmission assembly is connected to the ring seat, and the transmission assembly is used to drive the ring seat to move back and forth along the cross bar.

[0012] A further technical solution of the present application is as follows: the transmission assembly includes a transmission rod, a disc, a second vertical shaft, a synchronous wheel and a synchronous belt, one end of the transmission rod is hinged to the ring seat, the other end of the transmission rod is hinged to the disc, the disc is fixedly connected to the second vertical shaft, the second vertical shaft is rotatably connected to the furnace body, the second vertical shaft and the first vertical shaft are respectively fixedly connected with synchronous wheels, and the two synchronous wheels are connected through a synchronous belt transmission.

[0013] The present application also provides a heat treatment method for processing a low-carbon steel pipe, which is applied to the heat treatment device for processing a low-carbon steel pipe as described above. The heat treatment method for processing a low-carbon steel pipe comprises the following steps: S1: Support the two ends of the mild steel pipe respectively through the clamping components on the two supporting mechanisms; S2: The driving mechanism simultaneously drives the multiple support rods on the two support mechanisms to rotate around the axis of the first ring rail, and the multiple support rods respectively drive the clamping components at one end thereof to rotate around the axis of the first ring rail, thereby driving the low-carbon steel pipe to rotate around the axis of the first ring rail; S3: The inner gear ring on the supporting mechanism drives the outer gear ring on the clamping assembly to rotate, and the outer gear ring drives the lifting ring to rotate, and the lifting ring drives the low-carbon steel pipe to rotate through the movable roller and multiple fixed rollers on it; S4: One end of the mild steel pipe contacts the magnetic steel, and the magnetic steel can absorb the mild steel pipe through magnetic force; S5: The ring seat is driven to reciprocate along the crossbar by the transmission assembly, and the ring seat drives the low-carbon steel pipe to reciprocate through the magnetic steel.

[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. The driving mechanism drives multiple support rods to rotate around the axis of the first ring rail respectively. The support rods can drive the hanging ring to rotate around the axis of the first ring rail, and at the same time, the inner gear ring will drive the outer gear ring to rotate. In combination with the second slider and the second ring rail, the outer gear ring can drive the hanging ring to rotate, and then drive the low-carbon steel pipe to rotate around the axis of the first ring rail and rotate, so that the low-carbon steel pipe is heated evenly and the annealing effect is guaranteed; 2. One end of the low-carbon steel pipe is in contact with the magnetic steel, which can absorb the low-carbon steel pipe through magnetic force, and then cooperate with the rotation of the swivel and the turntable, so as not to affect the rotation of the low-carbon steel pipe around the axis of the first ring rail and its rotation; the ring seat is driven to reciprocate along the cross bar by the transmission component, and the ring seat can drive the low-carbon steel pipe to reciprocate, thereby avoiding a certain part of the low-carbon steel pipe being blocked by the lifting ring for a long time, and further ensuring that the low-carbon steel pipe is heated evenly.

[0015] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the present invention in conjunction with the accompanying drawings. The specific implementation of the present invention is given in detail by the following embodiments and their accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings: Figure 1 It is a schematic diagram of the overall structure of a heat treatment device for processing a low-carbon steel pipe in an embodiment of the present invention; Figure 2 is a cross-sectional view of a furnace body in an embodiment of the present invention; Figure 3 It is a structural schematic diagram of a support mechanism in an embodiment of the present invention; Figure 4 This is a schematic diagram of the structure of a support ring in an embodiment of the present invention; Figure 5 It is a schematic diagram of the structure of the clamping assembly in an embodiment of the present invention; Figure 6 It is a schematic diagram of the structure of the movable roller in the embodiment of the present invention; Figure 7 It is a structural schematic diagram of a heating mechanism in an embodiment of the present invention; Figure 8 Schematic diagram of the structure of the shifting mechanism in an embodiment of the present invention.

[0017] In the figure: 1. furnace body; 2. support ring; 3. inner gear ring; 4. first ring rail; 5. first slider; 6. support rod; 7. second slider; 8. second ring rail; 9. lifting ring; 10. outer gear ring; 11. fixed roller; 12. movable roller; 13. base; 14. electric heating element; 15. reflector; 16. motor; 17. first vertical axis; 18. first bevel gear; 19. second bevel gear; 20. drive ring; 21. roller frame; 22. guide rod; 23. screw; 24. handle; 25. cross bar; 26. ring seat; 27. third ring rail; 28. third slider; 29. ​​swivel; 30. turntable; 31. magnet; 32. transmission rod; 33. disc; 34. second vertical axis; 35. synchronous wheel; 36. synchronous belt. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] In the description of the embodiments of the present invention, it should be noted that if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. appear, the directions or positional relationships indicated are based on the directions or positional relationships shown in the drawings, or are the directions or positional relationships in which the invented product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0020] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be connected, detachably connected, or integrated; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0021] Reference Figures 1 to 8 , In one embodiment of the present application, a heat treatment device for processing low carbon steel pipes includes a furnace body 1, a heating mechanism, a supporting mechanism and a driving mechanism; The heating mechanism is arranged in the furnace body 1, and the heating mechanism is used to heat the low carbon steel pipe; The supporting mechanisms are provided in plurality and are all arranged in the furnace body 1. The plurality of supporting mechanisms are respectively used to support the two ends of the low carbon steel pipe. Figure 2 and Figure 3 , two supporting mechanisms respectively support the two ends of a plurality of low-carbon steel pipes, each of the supporting mechanisms comprises a supporting ring 2, an inner gear ring 3, a first ring rail 4, a first slider 5, a supporting rod 6 and a clamping assembly, the supporting ring 2 is fixedly connected to the inner wall of the furnace body 1, the supporting ring 2 is fixedly connected to the inner gear ring 3, the supporting ring 2 is fixedly connected to the first ring rail 4, the first ring rail 4 is slidably connected to a plurality of first sliders 5, and the plurality of first sliders 5 are respectively fixedly connected to the supporting rods 6, such as Figure 4 , the first ring rail 4 supports the support rod 6 through the first slider 5, and the support rod 6 can slide along the first ring rail 4 with the help of the first slider 5, that is, the support rod 6 rotates around the axis of the first ring rail 4; The clamping assembly is provided with a plurality of and respectively connected to a plurality of support rods 6, and the clamping assembly is supported by the support rods 6. Each of the clamping assemblies includes a second slider 7, a second ring rail 8, a lifting ring 9, an outer gear ring 10, a fixed roller 11 and a movable roller 12. The second slider 7 is fixedly connected to one end of the support rod 6, the second slider 7 is slidably connected to the second ring rail 8, and the second ring rail 8 is fixedly connected to the lifting ring 9. Figure 5 The support rod 6 supports the lifting ring 9 through the second slider 7 and the second ring rail 8. The lifting ring 9 is fixedly connected with an outer gear ring 10, which is meshed with the inner gear ring 3. The lifting ring 9 is rotatably connected with a plurality of fixed rollers 11, and the lifting ring 9 is provided with a movable roller 12. Figure 6 The low carbon steel pipe passes through two fixed rollers 11 and one movable roller 12 and is clamped, so that the low carbon steel pipe is supported by the clamping assembly, such as Figure 3 , the two ends of the low-carbon steel pipe can be supported respectively by the clamping components on the two supporting mechanisms; The driving mechanism is arranged on the furnace body 1, and is used to drive the plurality of support rods 6 to rotate around the axis of the first ring rail 4 respectively. Figure 4 and Figure 5 , the support rod 6 can drive the lifting ring 9 to rotate around the axis of the first ring rail 4, and at the same time the inner gear ring 3 will drive the outer gear ring 10 to rotate, and then cooperate with the second slider 7 and the second ring rail 8, the outer gear ring 10 can drive the lifting ring 9 to rotate, and then drive the low-carbon steel pipe to rotate around the axis of the first ring rail 4 and rotate; like Figure 1 and Figure 2A plurality of clamping components are respectively arranged on the two supporting mechanisms, so that the two supporting mechanisms can support a plurality of low-carbon steel pipes at the same time. The plurality of low-carbon steel pipes rotate around the axis of the first ring rail 4 and rotate on their own, so that the plurality of low-carbon steel pipes are heated evenly, thereby solving the problem of uneven heating of the existing low-carbon steel pipes and ensuring the annealing effect.

[0022] As a preferred embodiment of the present application, the heating mechanism includes a base 13 and an electric heating element 14, the base 13 is fixedly connected to the inner wall of the furnace body 1, and a plurality of electric heating elements 14 are installed on the base 13, such as Figure 2 and Figure 7 The multiple electric heating elements 14 on the base 13 are all located in the middle of the multiple low-carbon steel pipes. The surrounding low-carbon steel pipes are heated by the multiple electric heating elements 14, and the electric heating elements 14 can be selected according to actual needs, such as electric heating tubes.

[0023] As a preferred embodiment of the present application, the heating mechanism further comprises a reflective cover 15, the reflective cover 15 is fixedly connected to the base 13, and the reflective cover 15 is located between the plurality of electric heating elements 14, such as Figure 7 The heat is reflected to the surroundings through the reflector 15 to improve the utilization rate.

[0024] As a preferred embodiment of the present application, the driving mechanism includes a motor 16, a first vertical shaft 17, a first bevel gear 18, a second bevel gear 19 and a driving ring 20, the motor 16 is mounted on the furnace body 1, the output shaft of the motor 16 is connected to the first vertical shaft 17 through a coupling, the first vertical shaft 17 is fixedly connected to the first bevel gear 18, the first bevel gear 18 is meshedly connected to the second bevel gear 19, the second bevel gear 19 is fixedly connected to the driving ring 20, and the plurality of support rods 6 are fixedly connected to the driving ring 20; like Figure 2 and Figure 3 The output shaft of the motor 16 can drive the first vertical shaft 17 to rotate, the first vertical shaft 17 drives the second bevel gear 19 to rotate through the first bevel gear 18, the second bevel gear 19 drives the driving ring 20 to rotate, and the driving ring 20 can drive multiple support rods 6 to rotate around the axis of the first ring rail 4 respectively.

[0025] As a preferred embodiment of the present application, each of the clamping assemblies further includes a roller frame 21, a guide rod 22, a screw 23 and a handle 24, the roller frame 21 is rotatably connected to the movable roller 12, a plurality of guide rods 22 are fixedly connected to the roller frame 21, and the plurality of guide rods 22 are slidably connected to the lifting ring 9, a screw 23 is threadedly connected to the lifting ring 9, one end of the screw 23 is rotatably connected to the roller frame 21, and the other end of the screw 23 is fixedly connected to the handle 24, such as Figure 6The handle 24 can drive the screw rod 23 to rotate, and the rotating screw rod 23 can drive the movable roller 12 to move through the roller frame 21, thereby adjusting the distance between the movable roller 12 and the two fixed rollers 11, and then adapting to low-carbon steel pipes of different sizes.

[0026] As a preferred embodiment of the present application, the heat treatment device for processing low carbon steel pipes also includes a shifting mechanism, which is arranged on the furnace body 1, and is used to drive the low carbon steel pipe to reciprocate. The shifting mechanism includes a cross bar 25, a ring seat 26, a third ring rail 27, a third slider 28, a swivel 29, a turntable 30, a magnetic steel 31 and a transmission assembly. The cross bar 25 is provided with multiple and all are fixedly connected to the inner wall of the furnace body 1, and multiple cross bars 25 are slidably connected to the ring seat 26, and the ring seat 26 is supported by multiple cross bars 25. The ring seat 26 is fixedly connected to the third ring rail 27, and the third ring rail 27 is slidably connected to multiple third sliders 28, and multiple third sliders 28 are fixedly connected to the swivel 29. Figure 8 The rotating ring 29 can rotate along the third ring track 27 with the help of a plurality of third sliders 28. The rotating ring 29 is rotatably connected to a plurality of turntables 30, and a plurality of the turntables 30 are respectively fixedly connected to a magnetic steel 31. Figure 8 , the plurality of turntables 30 can respectively drive the magnetic steels 31 thereon to rotate; like Figure 3 and Figure 8 One end of the low-carbon steel pipe contacts the magnetic steel 31, and the magnetic steel 31 can absorb the low-carbon steel pipe by magnetic force, and then cooperate with the rotation of the rotating ring 29 and the turntable 30, so as not to affect the rotation of the low-carbon steel pipe around the axis of the first ring rail 4 and the rotation; The transmission assembly is connected to the ring seat 26, and the transmission assembly is used to drive the ring seat 26 to move back and forth along the cross bar 25. Figure 3 and Figure 8 The reciprocating ring seat 26 can drive the low-carbon steel pipe to reciprocate, thereby preventing a certain part of the low-carbon steel pipe from being blocked by the hanging ring 9 for a long time, and further ensuring that the low-carbon steel pipe is heated evenly.

[0027] As a preferred embodiment of the present application, the transmission assembly includes a transmission rod 32, a disc 33, a second vertical shaft 34, a synchronous wheel 35 and a synchronous belt 36, one end of the transmission rod 32 is hinged to the ring seat 26, the other end of the transmission rod 32 is hinged to the disc 33, the disc 33 is fixedly connected to the second vertical shaft 34, the second vertical shaft 34 is rotatably connected to the furnace body 1, the second vertical shaft 34 and the first vertical shaft 17 are respectively fixedly connected with synchronous wheels 35, and the two synchronous wheels 35 are connected through a synchronous belt 36 for transmission; like Figure 3 and Figure 8The first vertical shaft 17 can drive the second vertical shaft 34 to rotate through the synchronous wheel 35 and the synchronous belt 36, and the second vertical shaft 34 drives the disc 33 to rotate, and the disc 33 can drive the ring seat 26 to reciprocate along the cross bar 25 through the transmission rod 32.

[0028] In another embodiment of the present application, a heat treatment method for processing a low carbon steel pipe is also proposed, comprising the following steps: S1: Support the two ends of the mild steel pipe respectively through the clamping components on the two supporting mechanisms; S2: The driving mechanism simultaneously drives the multiple support rods 6 on the two support mechanisms to rotate around the axis of the first ring rail 4, and the multiple support rods 6 respectively drive the clamping assembly at one end thereof to rotate around the axis of the first ring rail 4, thereby driving the low-carbon steel pipe to rotate around the axis of the first ring rail 4; S3: The inner gear ring 3 on the supporting mechanism drives the outer gear ring 10 on the clamping assembly to rotate, and the outer gear ring 10 drives the lifting ring 9 to rotate, and the lifting ring 9 drives the low-carbon steel pipe to rotate through the movable roller 12 and multiple fixed rollers 11 thereon; S4: One end of the mild steel pipe contacts the magnetic steel 31, and the magnetic steel 31 can absorb the mild steel pipe through magnetic force; S5: The ring seat 26 is driven to reciprocate along the cross bar 25 by the transmission assembly, and the ring seat 26 drives the low-carbon steel pipe to reciprocate through the magnetic steel 31.

[0029] It should be noted that the electrical components appearing in this application document are all electrically connected to the external main controller and the 220V AC power supply, and the main controller can be a processor, an alarm module, a drive module, etc., which play a role in controlling conventional known equipment. The standard parts used in this application document can all be purchased from the market, and the specific connection methods of each part are connected by conventional means such as mature bolts, rivets, welding, etc. in the prior art. In addition, the machinery, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, so no specific description will be made here.

[0030] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

[0031] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A heat treatment device for processing low carbon steel pipes, characterized in that: It comprises a furnace body (1), a heating mechanism, a supporting mechanism and a driving mechanism; The heating mechanism is arranged in the furnace body (1), and is used to heat the low-carbon steel pipe; The supporting mechanisms are provided in plurality and are all arranged in the furnace body (1). The plurality of supporting mechanisms are respectively used to support the two ends of the low-carbon steel pipe. Each of the supporting mechanisms comprises a supporting ring (2), an inner gear ring (3), a first ring rail (4), a first slider (5), a supporting rod (6) and a clamping assembly. The supporting ring (2) is fixedly connected to the inner wall of the furnace body (1). The supporting ring (2) is fixedly connected to the inner gear ring (3). The supporting ring (2) is fixedly connected to the first ring rail (4). The first ring rail (4) is slidably connected to a plurality of first sliders (5). The plurality of first sliders (5) are respectively fixedly connected to the supporting rods (6). The clamping assembly is provided with a plurality of and respectively connected to a plurality of support rods (6), each of the clamping assemblies comprising a second slider (7), a second ring rail (8), a lifting ring (9), an outer gear ring (10), a fixed roller (11) and a movable roller (12), the second slider (7) being fixedly connected to one end of the support rod (6), the second slider (7) being slidably connected to the second ring rail (8), the second ring rail (8) being fixedly connected to the lifting ring (9), the outer gear ring (10) being fixedly connected to the lifting ring (9), the outer gear ring (10) being meshingly connected to the inner gear ring (3), a plurality of fixed rollers (11) being rotatably connected to the lifting ring (9), and a movable roller (12) being provided on the lifting ring (9); The driving mechanism is arranged on the furnace body (1), and is used to drive a plurality of support rods (6) to rotate around the axis of the first ring rail (4).

2. A heat treatment device for processing low carbon steel pipe according to claim 1, characterized in that: The heating mechanism comprises a base (13) and an electric heating element (14); the base (13) is fixedly connected to the inner wall of the furnace body (1); and a plurality of electric heating elements (14) are mounted on the base (13).

3. A heat treatment device for processing low carbon steel pipe according to claim 2, characterized in that: The heating mechanism further comprises a reflective cover (15), wherein the reflective cover (15) is fixedly connected to the base (13), and the reflective cover (15) is located between the plurality of electric heating elements (14).

4. A heat treatment device for processing low carbon steel pipe according to claim 1, characterized in that: The driving mechanism comprises a motor (16), a first vertical shaft (17), a first bevel gear (18), a second bevel gear (19) and a driving ring (20); the motor (16) is mounted on the furnace body (1); the output shaft of the motor (16) is connected to the first vertical shaft (17) via a coupling; the first vertical shaft (17) is fixedly connected to the first bevel gear (18); the first bevel gear (18) is meshingly connected to the second bevel gear (19); the second bevel gear (19) is fixedly connected to the driving ring (20); and the plurality of support rods (6) are all fixedly connected to the driving ring (20).

5. A heat treatment device for processing low carbon steel pipe according to claim 1, characterized in that: Each of the clamping assemblies further comprises a roller frame (21), a guide rod (22), a screw rod (23) and a handle (24); the roller frame (21) is rotatably connected to the movable roller (12); a plurality of guide rods (22) are fixedly connected to the roller frame (21); the plurality of guide rods (22) are slidably connected to the lifting ring (9); a screw rod (23) is threadedly connected to the lifting ring (9); one end of the screw rod (23) is rotatably connected to the roller frame (21); and the other end of the screw rod (23) is fixedly connected to the handle (24).

6. A heat treatment device for processing low carbon steel pipe according to claim 4, characterized in that: The heat treatment device for processing low-carbon steel pipes further comprises a shifting mechanism, which is arranged on the furnace body (1) and is used to drive the low-carbon steel pipe to reciprocate, and comprises a cross bar (25), a ring seat (26), a third ring rail (27), a third slider (28), a rotating ring (29), a turntable (30), a magnetic steel (31) and a transmission assembly, wherein a plurality of the cross bars (25) are provided and are all fixedly connected to the inner wall of the furnace body (1), a plurality of the cross bars (25) are slidably connected to the ring seats (26), a third ring rail (27) is fixedly connected to the ring seats (26), a plurality of third sliders (28) are slidably connected to the third ring rail (27), a plurality of the third sliders (28) are all fixedly connected to the rotating ring (29), a plurality of turntables (30) are rotatably connected to the turntables (29), and a plurality of the turntables (30) are respectively fixedly connected to the magnetic steel (31); The transmission assembly is connected to the ring seat (26), and the transmission assembly is used to drive the ring seat (26) to reciprocate along the cross bar (25).

7. A heat treatment device for processing low carbon steel pipe according to claim 6, characterized in that: The transmission assembly comprises a transmission rod (32), a disc (33), a second vertical shaft (34), a synchronous wheel (35) and a synchronous belt (36); one end of the transmission rod (32) is hinged to the ring seat (26); the other end of the transmission rod (32) is hinged to the disc (33); the disc (33) is fixedly connected to the second vertical shaft (34); the second vertical shaft (34) is rotationally connected to the furnace body (1); the second vertical shaft (34) and the first vertical shaft (17) are respectively fixedly connected to synchronous wheels (35); the two synchronous wheels (35) are transmission-connected via a synchronous belt (36).

8. A heat treatment method for processing a low carbon steel pipe, applied to a heat treatment device for processing a low carbon steel pipe according to any one of claims 1 to 7, characterized in that: The heat treatment method for processing low carbon steel pipe comprises the following steps: S1: Support the two ends of the mild steel pipe respectively through the clamping components on the two supporting mechanisms; S2: The driving mechanism simultaneously drives the plurality of support rods (6) on the two support mechanisms to rotate around the axis of the first ring rail (4), and the plurality of support rods (6) respectively drive the clamping assembly at one end thereof to rotate around the axis of the first ring rail (4), thereby driving the low-carbon steel pipe to rotate around the axis of the first ring rail (4); S3: The inner gear ring (3) on the supporting mechanism drives the outer gear ring (10) on the clamping assembly to rotate, the outer gear ring (10) drives the lifting ring (9) to rotate, and the lifting ring (9) drives the low-carbon steel pipe to rotate through the movable roller (12) and multiple fixed rollers (11) thereon; S4: one end of the mild steel pipe contacts the magnetic steel (31), and the magnetic steel (31) can adsorb the mild steel pipe by magnetic force; S5: The ring seat (26) is driven to reciprocate along the cross bar (25) by the transmission assembly, and the ring seat (26) drives the low-carbon steel pipe to reciprocate through the magnetic steel (31).

Citation Information

Patent Citations

  • An annealing process and apparatus for ultra-low carbon steel pipes

    CN110257600B