Cable laying ship safety monitoring and integrated alarm system and working method thereof

By integrated multiple alarm systems of cable trucks, centralized management and real -time monitoring are realized, the problem of complex management and slow response speed of traditional system management has been solved, and emergency response efficiency is improved.

CN119380506APending Publication Date: 2025-01-28CHINA MERCHANTS HEAVY IND JIANGSU +2

Patent Information

Application Number
CN202411332961.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-01-28

AI Technical Summary

Technical Problem

Traditional ship alarm systems are complex in management and slow in response, making it difficult to quickly detect and respond to emergencies, especially in multi-system environments of cable laying ships.

Method used

Design a cable shop safety monitoring and integrated alarm system, integrate the four independent systems of the cable compartment alarm, personnel safety alarm, high -voltage alarm and tension alarm to a unified platform to achieve centralized management and real -time monitoring.

Benefits of technology

Through the integrated design, the operator can view and process all the alarm information on one interface, simplify the operation process, reduce the possibility of errors, and improve the speed and decision -making efficiency.

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Abstract

The invention relates to the technical field of ship safety, and discloses a cable laying ship safety monitoring and integrated alarm system which comprises a safety monitoring module, a data processing module, an integrated alarm module and a control center. The data processing module is used for processing and identifying data or signals collected by the safety monitoring module and storing, sending and issuing instructions, and the integrated alarm module is used for executing the instructions issued by the data processing module. Starting the system; the safety monitoring module collects data; data processing and fault classification; s31, sensor fault processing; s32, non-sensor fault data processing is carried out; alarming fault information; s41, sensor fault alarm is carried out; s42, non-sensor fault alarm is carried out; e421, an emergency alarm is given; e422, conventional fault alarm is carried out; judging a system operation state; and ending. The safety and the emergency response capability of the optical fiber cable laying ship are obviously improved, and smooth operation is ensured.
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Description

Technical Field

[0001] The present invention relates to the field of ship safety technology, in particular to a cable-laying ship safety monitoring and integrated alarm system and a working method thereof. Background Art

[0002] Cable laying vessels are special vessels designed for laying and maintaining submarine cables or pipelines. They play a key role in laying submarine cables and pipelines, ensuring the reliable transmission of electricity, communications and resources. Cable laying vessels play an irreplaceable role in modern marine engineering. Their advanced technology and equipment ensure the safe and efficient laying and maintenance of submarine cables and pipelines, which is of great significance to global communication networks, energy supply and marine scientific research. In order to improve the working life and work efficiency of cable laying vessels and ensure the normal operation of cable laying vessels, it is essential to install an alarm system on board.

[0003] Traditional ship alarm systems are usually scattered in various areas and work independently, which leads to complex management and slow response. It is not easy to quickly find problems, especially in emergency situations. For fiber optic cable laying ships, there are four relatively independent systems: cable cabin alarm, personnel safety alarm, high voltage alarm and tension alarm. In traditional detection and alarm systems, these four systems are scattered in different monitoring and control areas. Such a layout not only increases the complexity of management, but also requires crew members to frequently switch multiple system interfaces during maintenance and operation, increasing the risk of errors and response time.

[0004] In the document CN 219831850 U, a truck maintenance intelligent identification and integrated alarm system is disclosed, including a ground central substation, a truck, a helmet, an RFID unit, an on-site control box and a PLC controller, the PLC controller includes an LED display screen, a on-site control box is provided at the bottom of the truck, the on-site control box includes a touch display screen, and the truck and the helmet are both provided with an RFID unit. This structure does not unify multiple components when in alarm mode, and cannot perform real-time monitoring.

[0005] Therefore, a new technical solution is needed to solve the above technical problems. Summary of the invention

[0006] In order to solve the above problems, the present invention discloses a cable-laying vessel safety monitoring and integrated alarm system and a working method thereof, aiming to improve the safety of the ship and the emergency response efficiency through centralized monitoring and management. The system integrates four independent systems, namely, cable cabin alarm, personnel safety alarm, high-voltage alarm and tension alarm, into a unified platform, thereby realizing centralized management and real-time monitoring of each alarm information. Through this integrated design, operators can view and process all alarm information on one interface, which greatly simplifies the operation process and reduces the possibility of errors. At the same time, the system can more quickly summarize and analyze data from various sensors, promptly detect abnormal situations and issue alarms, thereby improving response speed and decision-making efficiency.

[0007] The technical solution of the present invention is: a cable-laying vessel safety monitoring and integrated alarm system, including a safety monitoring module, a data processing module, an integrated alarm module and a control center, including a device sensor component, a camera component, a plurality of dry contacts and a communication network, the data processing module includes a PCB control board, an input and output interface, data or signal processing software and an interactive device, the alarm module includes an integrated control box, a selection board, an emergency button, an alarm lamp column, a status indicator board and a plurality of signal lines, the control center is arranged in the cable-laying vessel control room, and is equipped with a server, a sensor alarm and a human-computer interaction device; wherein, Safety monitoring module is used for cable cabin, high voltage, personnel safety, tension data or signal acquisition; The data processing module is used to process and identify the data or signals collected by the safety monitoring module, and store, send and issue instructions; The integrated alarm module is used to execute the instructions issued by the data processing module.

[0008] Preferably, the components in the safety monitoring module operate in a coordinated manner to collect cable cabin data from various operating equipment sensor components arranged in the cable cabin by communication, obtain high-voltage information by dry contact input, obtain personnel safety information by double detection using pyroelectric human infrared sensors and camera components, and obtain tension data directly from the operating equipment control system through the communication network.

[0009] Preferably, the data processing module includes a PCB control board, an input and output interface, data or signal processing software and an interactive device. The data or signal processing software includes analysis software and a database, and has data access, intelligent analysis and instruction generation functions. The data or signal processing software in the data processing module performs intelligent analysis and judgment on the data information transmitted from the safety monitoring module to the cable-laying vessel control center, and issues corresponding alarm instructions to the integrated alarm module according to different signal states and situations.

[0010] Preferably, the PCB control board includes an MCU1 chip module, an MCU2 chip module, a switching switch, a power module, an IO output module, an IO input module, a touch screen module, a 485 communication module, and an Ethernet communication module. The MCU1 chip module or the MCU2 chip module in the PCB control board is responsible for sensor fault processing and non-sensor fault processing.

[0011] Preferably, the MCU chip modules are symmetrically fixed on the PCB control board, the switching switch is fixedly installed between the two MCU chips, and the switching switch is composed of a watchdog IC for redundant and disturbance-free switching, so that when the MCU1 chip module fails, the MCU2 chip module participates in the control, and the power module uses a DCDC isolation device VRB2405 power module.

[0012] By adopting the above technical solution, the MCU2 chip module participates in the control to achieve high-reliability redundancy capability, so that the PCB control board has a safe redundant design. The power module uses the DCDC isolation device VRB2405 power module to convert the DC24V voltage into DC5V and DC3.3V for powering the microcontroller system, etc.

[0013] Preferably, the IO output module uses Hongfa small power relay HF46, the IO input module uses EL354 bidirectional optocoupler for isolation and is connected to the microcontroller IO, the touch screen module uses a serial port display screen and is connected to the serial port of the microcontroller, the 485 communication module uses Jinshengyang TDA51S485HC, the input end is connected to the serial port of the microcontroller, and the output end is connected to the TVS protection module, and the Ethernet communication module uses CH90 Ethernet protocol conversion chip, and CH90 is connected to the network port transformer and the serial port of the microcontroller.

[0014] Preferably, the integrated control box is connected to the selection board, emergency button, alarm light column and status indicator board through signal lines respectively. The integrated control box includes an alarm main board, a cable cabin alarm component, a personnel safety alarm component, a high-voltage alarm component, a tension alarm component, an Ethernet output component, an isolated power supply module component, an audible and visual alarm component and an alarm touch screen component. Start and stop buttons A and B are provided on the front panel of the integrated control box.

[0015] Preferably, the alarm mainboard collects signals from the cable cabin alarm component, the personnel safety alarm component and the high-voltage alarm component through the IO communication method, the alarm mainboard reads the signal of the tension alarm component through the 485 communication method, and sends the collected data and alarm to the Ethernet output component through the SPI / TTL serial port. The isolated power supply module component is connected to the alarm mainboard, and the alarm mainboard outputs to the sound and light alarm component through the IO output method, and communicates with the alarm touch screen component through the TTL serial port, wherein the alarm mainboard is used to process the camera image and the pyroelectric human infrared sensor data, and when the pyroelectric is triggered, secondary detection is performed through the camera.

[0016] By adopting the above technical solution, after the pyroelectric trigger, a secondary detection is performed through the camera. The above method can effectively reduce the power consumption of the camera and improve the detection accuracy. When a person is detected, the control card outputs a high-level signal. When no one is detected, the controller outputs a low level according to the setting. The cable cabin alarm component and the high-voltage alarm component are dry contact inputs. When an alarm is generated, the dry contact is closed. The tension alarm component is connected to the third-party system in the form of RS485 to communicate with the third-party system. MODBUS RTU is used to coordinate and obtain real-time pressure signals. When the pressure is greater than the set value, an alarm is generated.

[0017] Preferably, the selection board has 2 positions, an emergency button, and the alarm lamp column is equipped with green, yellow and red lights, which can be observed in all working areas and cable laying consoles. "Green" indicates safe and normal operation, and "yellow" is a reminder of safe operation.

[0018] A working method of a cable-laying vessel safety monitoring and integrated alarm system comprises the following steps: Step 1: System startup Start the integrated control box and initialize it to work status; Step 2: Safety monitoring module collects data The safety monitoring module works to collect data in real time at regular intervals. After the equipment sensor components, camera components, and multiple dry contacts collect the corresponding information, they are sent to the cable-laying ship control center located in the mother ship's bridge in real time through the communication network. The information includes the operating status of the cable cabin operating equipment, the high-voltage signal input by the dry contact, the operating tension of the optical cable, and the safety information of personnel. Step 3: Data processing and fault classification The data transmitted to the cable-laying ship control center by the safety monitoring module is intelligently analyzed and judged by the data or signal processing software in the data processing module, including correction and learning of the data by differential calculation and exponential smoothing method, and data access and alarm instruction generation. The interactive device provides parameter settings and data information display; S31: Sensor fault handling The MCU1 chip module or the MCU2 chip module judges the detected sensor data, and if no updated data is obtained by comparing with the previous stored data within the defined time length, the system will generate an alarm prompt, and warn the alarm module that the sensor is faulty, and execute S41; S32: Non-sensor fault data processing The MCU1 chip module or the MCU2 chip module performs differential calculation on the collected data in real time, and stores the calculated data change rate in the FLASH. The MCU chip module uses the exponential smoothing method to analyze and calculate the accumulated data, corrects the data, and then learns until the data change rate is within the normal range. The system determines the type of fault based on the abnormal change in the data. If the amplitude of the abnormal change is within the range of equipment failure, personnel safety, and fire failure, it is defined as an emergency alarm, otherwise it is a regular fault alarm; Step 4: Fault information alarm The alarm module receives the data processing results of the data processing module in real time, and executes corresponding alarm tasks according to different fault categories; S41: Sensor failure alarm The sensor alarm in the control center sounds an alarm, and the yellow light on the status indicator board of the corresponding fault area turns on, reminding the staff to perform sensor maintenance; S42: Non-sensor fault alarm For emergency alarms such as equipment / machine failure, personal safety, fire, etc., execute step E421; for abnormal data changes in the cable cabin, high-voltage box, and tow cable tension, execute step E422; E421: Emergency alarm Manually operate the emergency button, and check and handle faults; E422: General fault alarm (1) In case of cable cabin failure, the operation panel rotates to +45°, prompting fault handling. After the fault handling is completed, the operation panel rotates to -45°; (2) High-voltage box alarm High voltage is a dry contact input. When an alarm is generated, the dry contact closes to remind you to handle the fault. (3) If the towline tension fails, the fault information will be displayed and the fault will be handled; Step 5: Determine the system operation status If the system is powered off, proceed to step 6. If the system is in operation, repeat steps 2 to 4. Step 6: End.

[0019] Benefits of the present invention: 1. Centralized monitoring and management: The data acquisition module is connected to the equipment on the ship by wireless or wired means, and the central processing module uses artificial intelligence algorithms to perform data analysis and anomaly detection. The central monitoring system centrally monitors and manages emergency situations in various areas of the ship, thereby improving the efficiency of emergency response.

[0020] 2. Intelligent analysis and judgment of the present invention: The system has the ability of intelligent analysis and judgment, and can issue corresponding alarms and instructions according to different emergency signals and situations to reduce false alarms and missed alarms. It has strong scalability: The system can be easily expanded to more sensors and detectors to meet the needs of ships of different sizes. It has high reliability: The system is equipped with a redundant CPU architecture and a fault self-detection mechanism to ensure stable operation even under extreme conditions.

[0021] 3. The alarm module of the present invention supports multiple alarm modes, including but not limited to sound and light alarms, SMS notifications and email notifications; the storage module has the ability to remotely write to the database; the display module adopts touch screen technology and supports multi-language interface; reduces system power consumption: the use of pyroelectric human infrared sensor plus camera secondary detection function can effectively reduce camera power consumption and improve detection accuracy.

[0022] 4. The integrated alarm system of the present invention is not only more efficient in monitoring and management, but also more convenient in maintenance. The centralized design makes the maintenance of the system simpler, and maintenance personnel can more easily inspect and repair the system, reducing the downtime and maintenance costs of the system. In addition, the system is highly scalable and compatible, and new alarm functions or equipment can be added as needed to further enhance the safety and operating efficiency of the ship. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a composition diagram of the cable-laying vessel safety monitoring and integrated alarm system of the present invention; Figure 2 This is a diagram of an integrated alarm system for a cable-laying vessel of the present invention; Figure 3 This is a PCB board architecture diagram of the present invention; Figure 4 This is a diagram of the system peripheral architecture of the present invention; Figure 5 It is a system logic processing diagram of the present invention; Figure 6 It is a system working flow diagram of the present invention.

[0024] Among them: 01-safety monitoring module, 11-sense assembly, 12-camera assembly, 13-dry contact, 14-communication network; 02-data processing module, 20-PCB control board, 201-MCU1 chip module, 202-switch, 203-power module, 204-IO output module, 205-IO input module, 206-touch screen module, 207-485 communication module, 208-Ethernet communication module, 209-MCU2 chip module; 21-input and output interface, 22-data or signal processing software, 23-interactive device; 03-integrated alarm module, 30-integrated control box, 301-alarm mainboard, 302-cable cabin alarm component, 303-personnel safety alarm component, 304-high voltage alarm component, 305-tension alarm component, 306-Ethernet output component, 307-isolated power module component, 308-sound and light alarm component, 309-alarm touch screen component, 31-selection board, 32-emergency button, 33-alarm lamp column, 34-status indicator board, 35-signal line; 04-control center, 41-server, 42-sensor alarm, 43-human-computer interaction equipment. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0026] like Figure 1-2 As shown, a cable-laying vessel safety monitoring and integrated alarm system includes a safety monitoring module 01, a data processing module 02, an integrated alarm module 03 and a control center 04, including a device sensor component 11, a camera component 12, a plurality of dry contacts 13 and a communication network 14, the data processing module 02 includes a PCB control board 20, an input and output interface 21, data or signal processing software 22 and an interactive device 23, the alarm module 03 includes an integrated control box 30, a selection board 31, an emergency button 32, an alarm lamp column 33, a status indicator board 34 and a plurality of signal lines 35, the control center 04 is arranged in the cable-laying vessel control room, and is equipped with a server 41, a sensor alarm 42 and a human-computer interaction device 43; wherein, Safety monitoring module 01 is used for cable cabin, high voltage, personnel safety, tension data or signal acquisition; The data processing module 02 is used to process and identify the data or signals collected by the safety monitoring module 01, and store, send and issue instructions; The integrated alarm module 03 is used to execute the instructions issued by the data processing module 02.

[0027] The components in the safety monitoring module 01 work in coordination, collect cable cabin data from various operating equipment sensor components 11 arranged in the cable cabin by means of communication, obtain high voltage information by means of dry contact 13 input, obtain personnel safety information by means of two detection methods of pyroelectric human infrared sensor and camera component 12, and obtain tension data directly from the operating equipment control system through the communication network 14; The data processing module 02 includes a PCB control board 20, an input and output interface 21, a data or signal processing software 22 and an interactive device 23. The data or signal processing software 22 includes analysis software and a database, and has data access, intelligent analysis and instruction generation functions. The data or signal processing software 22 in the data processing module 02 performs intelligent analysis and judgment on the data information transmitted from the safety monitoring module 01 to the cable-laying vessel control center 04, and issues corresponding alarm instructions to the integrated alarm module 03 according to different signal states and situations.

[0028] The PCB control board 20 includes an MCU1 chip module 201, an MCU2 chip module 209, a switching switch 202, a power module 203, an IO output module 204, an IO input module 205, a touch screen module 206, a 485 communication module 207, and an Ethernet communication module 208. The MCU1 chip module 201 or the MCU2 chip module 209 in the PCB control board 20 is responsible for sensor fault processing and non-sensor fault processing.

[0029] The MCU chip module 201 is symmetrically fixed on the PCB control board 3, the switching switch 202 is fixed in the middle of the two MCU chips, and the switching switch is composed of a watchdog IC for redundant and disturbance-free switching, so that when the MCU1 chip module 201 fails, the MCU2 chip module 209 participates in the control, and the power module 203 uses a DCDC isolation device VRB2405 power module.

[0030] The MCU2 chip module 209 participates in the control to achieve high-reliability redundancy capability, so that the PCB control board 20 has a safe redundant design. The power module 203 uses a DCDC isolation device VRB2405 power module to convert the DC24V voltage into DC5V and DC3.3V for powering the single-chip microcomputer system, etc.

[0031] The IO output module 204 uses the Hongfa small power relay HF46, the IO input module 205 uses the EL354 bidirectional optocoupler for isolation and is connected to the microcontroller IO, the touch screen module 206 uses a serial port display screen and is connected to the serial port of the microcontroller, the 485 communication module 207 uses the Jinshengyang TDA51S485HC, the input end is connected to the serial port of the microcontroller, and the output end is connected to the TVS protection module, the Ethernet communication module 208 uses the CH9120 Ethernet protocol conversion chip, and CH9120 is connected to the network port transformer and the serial port of the microcontroller.

[0032] like Figure 3-4 As shown, the integrated control box 30 is connected to the selection board 31, the emergency button 32, the alarm lamp column 33, and the status indicator board 34 through signal lines. The integrated control box 30 includes an alarm main board 301, a cable cabin alarm component 302, a personnel safety alarm component 303, a high-voltage alarm component 304, a tension alarm component 305, an Ethernet output component 306, an isolated power supply module component 307, an audible and visual alarm component 308, and an alarm touch screen component 309. The front panel of the integrated control box 30 is provided with start and stop buttons A and B.

[0033] The alarm mainboard 301 collects signals from the cable cabin alarm component 302, the personnel safety alarm component 303 and the high-voltage alarm component 304 through the IO communication method. The alarm mainboard 301 reads the signal of the tension alarm component 305 through the 485 communication method, and sends the collected data and alarm to the Ethernet output component 306 through the SPI / TTL serial port. The isolated power supply module component 307 is connected to the alarm mainboard 301. The alarm mainboard 301 outputs to the sound and light alarm component 308 through the IO output method, and communicates with the alarm touch screen component 309 through the TTL serial port. The alarm mainboard 301 is used to process the camera image and the pyroelectric human infrared sensor data. When the pyroelectric is triggered, secondary detection is performed through the camera.

[0034] After the pyroelectric trigger, secondary detection is performed through the camera. The above method can effectively reduce the power consumption of the camera and improve the detection accuracy. When a person is detected, the control card outputs a high-level signal. When no one is detected, the controller outputs a low-level signal according to the setting.

[0035] The cable cabin alarm component 302 and the high-pressure alarm component 304 are dry contact inputs. When an alarm is generated, the dry contact is closed, and the tension alarm component 305 is connected to the third-party system in the form of RS485 to communicate with the third-party system. MODBUSRTU is used to coordinate and obtain real-time pressure signals. An alarm is generated when the pressure is greater than the set value.

[0036] The selection board 31 has two positions, an emergency button 32, and the warning light column 33 is equipped with green, yellow and red lights, which can be observed in all working areas and cable laying consoles. "Green" means safe and normal operation, and "yellow" is a reminder of safe operation.

[0037] If a worker is tripped by a cable, an inspection is required; "red" indicates personal safety (such as electric shock) or machine failure, and the equipment needs to be stopped immediately; there are multiple status indicator panels 34, which are installed in the cab cable laying console, trenching plow control station, cable machine control room, hangar area, test room and other areas, respectively, to display the fault status of the corresponding area; When the start button of the integrated control box 30 is pressed, the operation indicator light is on and the system starts, and the indicator light goes out when the button is pressed; when the signal of the selection board 31 or the emergency button 32 is input, the red light of the alarm lamp column 33 of the corresponding cable cabin is on, the buzzer sounds, and the red indicator lights of the corresponding areas of all status indicator boards 34 are on; When the selection plate 31 is rotated to +45°, it indicates that the cable cabin may be abnormal, the yellow light of the alarm lamp column 33 of the corresponding cable cabin is on, the buzzer does not sound, and the yellow lights of the corresponding areas of all status indicator panels 34 are on; when the selection plate 31 is rotated to -45°, it indicates that the cable cabin is normal, the green light of the alarm lamp column 33 of the corresponding cable cabin is on, the buzzer does not sound, and the green lights of the corresponding areas of all status indicator panels 34 are on; like Figure 5 As shown, in the system logic processing, the self-learning method is used to process the data. When the data mutates but does not reach the threshold, the system will generate a pre-alarm. The MCU chip module 201 has a built-in large-capacity storage unit, which can record fault information and status information in real time. The system can transmit the data to the local or cloud database through the Ethernet output component 306; the method of data processing by self-learning includes sensor fault processing and non-sensor fault data processing (including cable cabin, high-voltage box, personnel safety, and towing cable tension); Whether the sensor is faulty is determined by judging the detected sensor data based on the MCU1 chip module 201 or the MCU2 chip module 209. If no updated data is obtained within a defined period of time (compared with the previous stored data), it indicates that the sensor itself is faulty. At this time, the system will generate an alarm prompt to warn that the sensor is faulty. Abnormal conditions caused by equipment failures such as cable cabins, high-voltage boxes, personnel safety, and towing cable tension, or endangering operational safety, are attributed to non-sensor fault data processing; the MCU1 chip module 201 or the MCU2 chip module 209 performs differential calculations on the collected non-sensor data in real time, and stores the calculated data change rate in the FLASH. The MCU chip module uses the exponential smoothing method to analyze and calculate the accumulated data, corrects the data, and then learns until the data change rate is within the normal value range. The system determines whether it has reached an alarm state based on the abnormal change in the data, and reminds the user.

[0038] A working method of a cable-laying vessel safety monitoring and integrated alarm system, characterized in that it comprises the following steps: Step 1: System startup Start the integrated control box 30 and initialize it to be in working state; Step 2: Safety monitoring module collects data The safety monitoring module 01 works to collect data in real time at a fixed time. After the equipment sensor component 11, the camera component 12, and the multiple dry contacts 13 collect the corresponding information, the information is sent to the cable-laying ship control center 04 set in the bridge of the mother ship in real time through the communication network 14, including the operation status information of the cable cabin operation equipment, the high-voltage signal input by the dry contact, the operation tension of the optical cable, and the safety information of the personnel; Step 3: Data processing and fault classification The data transmitted by the safety monitoring module 01 to the cable-laying vessel control center 04 is intelligently analyzed and judged by the data or signal processing software 22 in the data processing module 02, including correction and learning of the data by differential calculation and exponential smoothing method, and data access and alarm instruction generation. The interactive device 23 provides parameter settings and data information display; S31: Sensor fault handling The MCU1 chip module 201 or the MCU2 chip module 209 judges the detected sensor data, and if no updated data is obtained by comparing with the previous stored data within the defined time length, the system will generate an alarm prompt, and warn the alarm module 03 that the sensor is faulty, and execute S41; S32: Non-sensor fault data processing The MCU1 chip module 201 or the MCU2 chip module 209 performs differential calculation on the collected data in real time, and stores the calculated data change rate in the FLASH. The MCU chip module uses the exponential smoothing method to analyze and calculate the accumulated data, and then learns after correcting the data until the data change rate is within the normal range. The system determines the type of fault based on the abnormal change amount of the data. If the amplitude of the abnormal change amount is within the range of equipment failure, personnel safety and fire failure, it is defined as an emergency alarm, otherwise it is a regular fault alarm; Step 4: Fault information alarm The alarm module 03 receives the data processing results of the data processing module 02 in real time, and executes corresponding alarm tasks according to different fault categories; S41: Sensor failure alarm The sensor alarm 42 of the control center 04 sounds an alarm, and the yellow light of the corresponding fault area status indicator panel 34 turns on, reminding the staff to perform sensor maintenance; S42: Non-sensor fault alarm For emergency alarms such as equipment / machine failure, personal safety, fire, etc., execute step E421; for abnormal data changes in the cable cabin, high-voltage box, and tow cable tension, execute step E422; E421: Emergency alarm Manually operate the emergency button 32, and check and handle the fault; E422: General fault alarm (1) In case of cable cabin failure, the operation selection panel 31 is rotated to +45°, prompting fault handling. After the fault handling is completed, the operation selection panel 31 is rotated to -45°; (2) High-voltage box alarm High voltage is a dry contact input. When an alarm is generated, the dry contact closes to remind you to handle the fault. (3) If the towline tension fails, the fault information will be displayed and the fault will be handled; Step 5: Determine the system operation status If the system is powered off, proceed to step 6. If the system is in operation, repeat steps 2 to 4. Step 6: End.

[0039] It should be understood by those skilled in the art that the embodiments of the present invention described above and shown in the accompanying drawings are only examples and do not limit the present invention, and the purpose of the present invention has been fully and effectively achieved. The functional and structural principles of the present invention have been demonstrated and explained in the embodiments, and the embodiments of the present invention may be deformed or modified in any way without departing from the principles.

Claims

1. A cable-laying vessel safety monitoring and integrated alarm system, comprising a safety monitoring module, a data processing module, an integrated alarm module and a control center, characterized in that: The device includes a sensor component, a camera component, multiple dry contacts and a communication network. The data processing module includes a PCB control board, an input and output interface, data or signal processing software and an interactive device. The alarm module includes an integrated control box, a selection board, an emergency button, an alarm lamp column, a status indicator board and a number of signal lines. The control center is set in the cable-laying ship's control room and is equipped with a server, a sensor alarm and a human-computer interaction device; wherein, Safety monitoring module is used for cable cabin, high voltage, personnel safety, tension data or signal acquisition; The data processing module is used to process and identify the data or signals collected by the safety monitoring module, and store, send and issue instructions; The integrated alarm module is used to execute the instructions issued by the data processing module.

2. A cable-laying vessel safety monitoring and integrated alarm system according to claim 1, characterized in that: The components in the safety monitoring module work in coordination to collect cable cabin data from various operating equipment sensor components arranged in the cable cabin by means of communication, high voltage information is obtained by dry contact input, personnel safety information is obtained by double detection by pyroelectric human infrared sensor and camera component, and tension data is directly obtained from the operating equipment control system through the communication network.

3. A cable-laying vessel safety monitoring and integrated alarm system according to claim 1, characterized in that: The data processing module includes a PCB control board, an input and output interface, data or signal processing software and an interactive device. The data or signal processing software includes analysis software and a database, and has data access, intelligent analysis and instruction generation functions. The data or signal processing software in the data processing module performs intelligent analysis and judgment on the data information transmitted from the safety monitoring module to the cable-laying vessel control center, and issues corresponding alarm instructions to the integrated alarm module according to different signal states and situations.

4. A cable-laying vessel safety monitoring and integrated alarm system according to claim 3, characterized in that: The PCB control board includes an MCU1 chip module, an MCU2 chip module, a switch, a power module, an IO output module, an IO input module, a touch screen module, a 485 communication module, and an Ethernet communication module. The MCU1 chip module or the MCU2 chip module in the PCB control board is responsible for sensor fault processing and non-sensor fault processing.

5. A cable-laying vessel safety monitoring and integrated alarm system according to claim 4, characterized in that: The MCU chip module is symmetrically fixed on the PCB control board, the switching switch is fixedly installed between the two MCU chips, and the switching switch is composed of a watchdog IC for redundant and disturbance-free switching, so that when the MCU1 chip module fails, the MCU2 chip module participates in the control, and the power module uses a DCDC isolation device VRB2405 power module.

6. A cable-laying vessel safety monitoring and integrated alarm system according to claim 4, characterized in that: The IO output module uses Hongfa small power relay HF46, the IO input module uses EL354 bidirectional optocoupler for isolation and is connected to the single-chip microcomputer IO, the touch screen module uses a serial port display screen and is connected to the serial port of the single-chip microcomputer, the 485 communication module uses Jinshengyang TDA51S485HC, the input end is connected to the serial port of the single-chip microcomputer, and the output end is connected to the TVS protection module, and the Ethernet communication module uses CH90 Ethernet protocol conversion chip, and CH90 is connected to the network port transformer and the serial port of the single-chip microcomputer.

7. A cable-laying vessel safety monitoring and integrated alarm system according to claim 1, characterized in that: The integrated control box is connected to the selection board, emergency button, alarm lamp column and status indicator board through signal lines. The integrated control box includes an alarm main board, a cable cabin alarm component, a personnel safety alarm component, a high-voltage alarm component, a tension alarm component, an Ethernet output component, an isolated power supply module component, an audible and visual alarm component and an alarm touch screen component. Start and stop buttons A and B are provided on the front panel of the integrated control box.

8. A cable-laying vessel safety monitoring and integrated alarm system according to claim 7, characterized in that: The alarm mainboard collects signals from the cable cabin alarm component, the personnel safety alarm component and the high-voltage alarm component through the IO communication method. The alarm mainboard reads the signal of the tension alarm component through the 485 communication method, and sends the collected data and alarm to the Ethernet output component through the SPI / TTL serial port. The isolated power supply module component is connected to the alarm mainboard. The alarm mainboard outputs to the sound and light alarm component through the IO output method, and communicates with the alarm touch screen component through the TTL serial port. The alarm mainboard is used to process the camera image and the pyroelectric human infrared sensor data. When the pyroelectric is triggered, secondary detection is performed through the camera.

9. A cable-laying vessel safety monitoring and integrated alarm system according to claim 1, characterized in that: The selection board has 2 positions, an emergency button, and the alarm lamp column is equipped with green, yellow and red lights, which can be observed in all working areas and cable laying consoles. "Green" means safe and normal operation, and "yellow" is a reminder of safe operation.

10. A working method of a cable-laying vessel safety monitoring and integrated alarm system as claimed in claim 1, characterized in that: The following steps are involved: Step 1: System startup Start the integrated control box and initialize it to work status; Step 2: Safety monitoring module collects data The safety monitoring module works to collect data in real time at regular intervals. After the equipment sensor components, camera components, and multiple dry contacts collect the corresponding information, they are sent to the cable-laying ship control center located in the mother ship's bridge in real time through the communication network. The information includes the operating status of the cable cabin operating equipment, the high-voltage signal input by the dry contact, the operating tension of the optical cable, and the safety information of personnel. Step 3: Data processing and fault classification The data transmitted to the cable-laying ship control center by the safety monitoring module is intelligently analyzed and judged by the data or signal processing software in the data processing module, including correction and learning of the data by differential calculation and exponential smoothing method, and data access and alarm instruction generation. The interactive device provides parameter settings and data information display; S31: Sensor fault handling The MCU1 chip module or the MCU2 chip module judges the detected sensor data, and if no updated data is obtained by comparing with the previous stored data within the defined time length, the system will generate an alarm prompt, and warn the alarm module that the sensor is faulty, and execute S41; S32: Non-sensor fault data processing The MCU1 chip module or the MCU2 chip module performs differential calculation on the collected data in real time, and stores the calculated data change rate in the FLASH. The MCU chip module uses the exponential smoothing method to analyze and calculate the accumulated data, corrects the data, and then learns until the data change rate is within the normal range. The system determines the type of fault based on the abnormal change in the data. If the amplitude of the abnormal change is within the range of equipment failure, personnel safety, and fire failure, it is defined as an emergency alarm, otherwise it is a regular fault alarm; Step 4: Fault information alarm The alarm module receives the data processing results of the data processing module in real time, and executes corresponding alarm tasks according to different fault categories; S41: Sensor failure alarm The sensor alarm in the control center sounds an alarm, and the yellow light on the status indicator board of the corresponding fault area turns on, reminding the staff to perform sensor maintenance; S42: Non-sensor fault alarm For emergency alarms such as equipment / machine failure, personal safety, fire, etc., execute step E421; for abnormal data changes in the cable cabin, high-voltage box, and tow cable tension, execute step E422; E421: Emergency alarm Manually operate the emergency button, and check and handle faults; E422: General fault alarm (1) In case of cable cabin failure, the operation panel rotates to +45°, prompting fault handling. After the fault handling is completed, the operation panel rotates to -45°; (2) High-voltage box alarm High voltage is a dry contact input. When an alarm is generated, the dry contact closes to remind you to handle the fault. (3) If the towline tension fails, the fault information will be displayed and the fault will be handled; Step 5: Determine the system operation status If the system is powered off, proceed to step 6. If the system is in operation, repeat steps 2 to 4. Step 6: End.

Citation Information

Patent Citations

  • Intelligent identification and integrated alarm system for truck maintenance

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