Assembling and cleaning sleeve all-in-one machine and production process thereof

Abstract

The invention relates to an assembling and cleaning sleeve all-in-one machine and a production process thereof. The all-in-one machine comprises a rack, and a battery cell feeding device, a first indexing disc, a battery cell lead guiding device, a second indexing disc, a rubber plug feeding device, a third indexing disc, an aluminum shell feeding device, a girdling and sealing device, a turnover carrying device, a fourth indexing disc, an ultrasonic cleaning device, a fifth indexing disc and a sleeve feeding device which are mounted on the rack, the battery core lead guiding device guides a battery core lead to be inserted into a rubber plug, the rubber plug feeding device drives the rubber plug to be fed to a second index plate, the aluminum shell feeding device drives an aluminum shell to be fed to a third index plate, the turnover carrying device drives a semi-finished product to turn over by 180 degrees to enable the lead to face downwards, and the ultrasonic cleaning device cleans the semi-finished product; the casing pipe feeding device drives the casing pipe to sleeve a semi-finished product, the thermal shrinkage device drives the casing pipe to shrink, automatic assembly of the battery cell, the rubber plug, the aluminum shell and the casing pipe is integrated, cleaning is carried out, and the functions are diversified and complete.

Description

Technical Field

[0001] The invention relates to the field of assembly machines, and in particular to an assembly and cleaning sleeve integrated machine and a production process thereof. Background Art

[0002] In the prior art, the equipment used to produce lithium batteries, aluminum electrolytic lithium batteries, super lithium batteries and other lithium batteries is an assembly machine. For example, the Chinese utility model patent: Patent No. ZL201920221009.3, named A lithium battery automatic assembly machine, discloses an assembly machine that can automatically produce and assemble lithium batteries. The existing assembly machines have incomplete functions, such as no integrated cleaning and casing installation functions. Summary of the invention

[0003] In order to solve the above-mentioned defects of the prior art, the present invention provides an integrated casing cleaning machine and a production process thereof, and the specific technical scheme is as follows:

[0004] An assembled sleeve cleaning integrated machine comprises a frame and a cell feeding device installed on the frame, a first indexing disc, a cell lead guide device, a second indexing disc, a plug feeding device, a third indexing disc, an aluminum shell feeding device, a waist sealing device, a flipping and transporting device, a fourth indexing disc, an ultrasonic cleaning device, a fifth indexing disc, a sleeve feeding device, a heat shrinking device and a feeding device. The cell feeding device is close to the first indexing disc, the cell feeding device drives the cell to be fed to the first indexing disc, the cell lead guide device is located between the first indexing disc and the second indexing disc, the cell lead guide device guides the cell lead to be inserted into the plug, the plug feeding device is close to the second indexing disc, the plug feeding device drives the plug to be fed to the second indexing disc, and the aluminum shell feeding device Close to the third indexing disk, the aluminum shell feeding device drives the aluminum shell to be loaded onto the third indexing disk, and the rubber plug and the battery cell are pressed into the aluminum shell of the third indexing disk to become semi-finished products. The waist sealing device is close to the third indexing disk, and the waist sealing device performs waist sealing on the semi-finished product. The flipping and conveying device is close to the third indexing disk, and the flipping and conveying device drives the semi-finished product to flip 180 degrees so that the lead is facing downward, and the semi-finished product is transferred to the fourth indexing disk. The fourth indexing disk drives the semi-finished product to pass through the ultrasonic cleaning device, and the ultrasonic cleaning device cleans the semi-finished product. The cleaned semi-finished product enters the fifth indexing disk. The sleeve feeding device, the heat shrinking device, and the unloading device are close to the fifth indexing disk. The sleeve feeding device drives the sleeve to put the semi-finished product, the heat shrinking device drives the sleeve to shrink, and the unloading device drives the finished product to be unloaded.

[0005] As a preferred scheme of the present invention, the battery lead guiding device comprises a main seat body, a guide rod, an upper lifting block, a lower lifting block, a left clamping plate, a right clamping plate, a tension spring, a left guide mold, a right guide mold, a rotating shaft and a support block. The guide rods are slidably installed on both sides of the main seat body, the upper lifting block is installed on the upper end of the guide rod and the lower lifting block is installed on the lower end. The left clamping plate and the right clamping plate are slidably installed above the upper lifting block, and the left clamping plate is separated from the right clamping plate. The left guide mold is installed in front of the left clamping plate, and the right guide mold is installed in front of the right clamping plate. The tension spring drives the left clamping plate and the right clamping plate to move closer together, thereby closing the left guide mold and the right guide mold. The rotating shaft passes through the middle of the main seat body, and the support block is installed above the rotating shaft. The support block is located between the left clamping plate and the right clamping plate. The rotating shaft drives the support block to rotate to make the left clamping plate and the right clamping plate move away from each other, thereby separating the left guide mold and the right guide mold.

[0006] As a preferred solution of the present invention, a first connecting rod is installed on the upper rear portion of the left splint, and a second connecting rod is installed on the upper rear portion of the right splint, one end of the tension spring hooks the first connecting rod and the other end hooks the second connecting rod, the left guide mold is provided with a left inclined surface, the left inclined surface is provided with a guiding conical groove, and the right guide mold is provided with a right inclined surface matching the left inclined surface, a left bearing is installed at the bottom of the left splint, and a right bearing is installed at the bottom of the right splint, and the shape of the support block is large in the middle and small at both ends, and the support block is in contact with the left bearing and the right bearing.

[0007] As a preferred embodiment of the present invention, the aluminum shell feeding device includes a vibration plate, a straight vibration track, a straight vibrator, a swing plate, an aluminum shell moving block, a limit plate, a lower pressure rod, a mounting seat and a pressure rod driving mechanism. The vibration plate drives the aluminum shell to enter the straight vibration track in an orderly manner. The straight vibration track is installed above the straight vibrator. The aluminum shell moving block is installed at the end of the swing plate. The aluminum shell moving block is provided with an aluminum shell moving groove for a single aluminum shell to enter. The front port of the straight vibration track is docked with the aluminum shell moving groove. The limit plate is provided with a feeding hole. The swing plate swings to make the aluminum shell moving block drive the aluminum shell to transfer from the front end of the straight vibration track to the feeding hole. The limit plate is installed on the side of the mounting seat. The pressure rod driving mechanism drives the lower pressure rod to descend to make the aluminum shell pass through the feeding hole.

[0008] As a preferred solution of the present invention, the flipping and transporting device includes a rotating disk, a mounting seat, a flipping clamp mechanism, a fixed shaft and a fixed bevel gear disk. A plurality of mounting seats are installed above the rotating disk, and the mounting seats are arranged circumferentially around the central axis of the rotating disk. A flipping clamp mechanism is installed in a mounting seat. The rotating disk is a hollow structure, and a fixed shaft is installed inside the rotating disk. The upper end of the fixed shaft passes through the rotating disk and is connected to the fixed bevel gear disk. A bevel pinion is installed at the rear end of each flipping clamp mechanism. When the rotating disk rotates, the bevel pinion engages with the fixed bevel gear disk to flip the flipping clamp mechanism.

[0009] As a preferred solution of the present invention, the flip clamp mechanism includes a flip seat and a clamp assembly, the clamp assembly is installed in front of the flip seat, a flip shaft is provided at the rear of the flip seat, the flip shaft is rotatably installed on the mounting seat, a conical pinion is fixedly installed on the rear end of the flip shaft, and two thrust ball bearings are mounted on the outside of the flip shaft, one thrust ball bearing is located between the flip seat and the mounting seat, and the other thrust ball bearing is located between the mounting seat and the locking sleeve.

[0010] As a preferred solution of the present invention, the clamp assembly includes a left clamp and a right clamp, and the left clamp and the right clamp are respectively hinged to a flip seat, and a first spring for driving the left clamp and the right clamp to close is installed above the flip seat, and an opening clamp push rod is movably mounted inside the flip shaft, and the rear end of the opening clamp push rod extends from a conical pinion, and the front end of the opening clamp push rod drives the left clamp and the right clamp to open, and the center of the fixed shaft is movably mounted on a central rotating shaft, and an opening clamp turntable is installed on the upper end of the central rotating shaft, and an opening clamp protrusion is installed on the outer side of the opening clamp turntable, and the opening clamp protrusion pushes the opening clamp push rod forward to drive the left clamp and the right clamp to open.

[0011] As a preferred solution of the present invention, the sleeve feeding device includes a fixed seat, a base plate, a motor seat, a motor, a first transmission gear set, a first feeding wheel, a second feeding wheel, a second transmission gear set, an articulated seat, a movable block and a second spring. The base plate is installed in front of the fixed seat, the motor seat is installed below the base plate, and the motor is installed behind the motor seat. The motor drives the first feeding wheel to rotate through the first transmission gear set, and the first feeding wheel drives the second feeding wheel to rotate synchronously through the second transmission gear set. The sleeve passes between the first feeding wheel and the second feeding wheel, and the second feeding wheel is rotatably installed on the movable block. An articulated seat is installed below the base plate, and the movable block is rotatably connected to the articulated seat through a pivot. One end of the second spring presses the movable block and the other end presses the articulated seat. The second spring drives the second feeding wheel to approach the first feeding wheel and contact the sleeve.

[0012] A production process, using the above-mentioned integrated cleaning casing machine, includes the following steps:

[0013] ① The battery cell feeding device drives the battery cell to be fed to the first indexing disc, and the first indexing disc rotates to the battery cell assembly plug station;

[0014] ② The rubber plug feeding device drives the rubber plug to be fed to the second indexing disc, and the second indexing disc rotates to the battery cell assembly rubber plug station;

[0015] ③ The battery cell is moved upward through the rubber plug, and the battery cell lead guide device guides the battery cell lead to insert into the rubber plug;

[0016] ④After the battery lead is inserted into the rubber plug, the second indexing disc rotates to the aluminum shell installation position;

[0017] ⑤ The aluminum shell feeding device drives the aluminum shell to be loaded onto the third indexing disc, and the third indexing disc rotates to the aluminum shell loading station;

[0018] ⑥ The rubber plug and the battery core are pressed into the aluminum shell of the third indexing disc to become semi-finished products;

[0019] ⑦ The waist-binding and sealing device performs waist-binding and sealing on the semi-finished product;

[0020] ⑧The semi-finished product is transferred from the third indexing disc to the turning and handling device;

[0021] ⑨ The turning and handling device drives the semi-finished product to turn 180 degrees so that the lead wire faces downward, and the semi-finished product is transferred to the fourth indexing disc;

[0022] ⑩The fourth indexing disc drives the semi-finished product through the ultrasonic cleaning device, which cleans the semi-finished product. The cleaned semi-finished product enters the fifth indexing disc;

[0023] The fifth indexing disc drives the product to pass through the sleeve loading device, the heat shrinking device and the unloading device. The sleeve loading device drives the sleeve to put the semi-finished product, the heat shrinking device drives the sleeve to shrink, and the unloading device drives the finished product to be unloaded.

[0024] The beneficial effects of the present invention include: a battery cell feeding device, a first dividing disc, a battery cell lead guide device, a second dividing disc, a rubber plug feeding device, a third dividing disc, an aluminum shell feeding device, a waist sealing device, a flipping and transporting device, a fourth dividing disc, an ultrasonic cleaning device, a fifth dividing disc, a sleeve feeding device, a heat shrinking device and a feeding device cooperate with each other, integrate the automated assembly of battery cells, rubber plugs, aluminum shells and sleeves, and perform cleaning, with diverse and complete functions. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 is a stereogram of the present invention;

[0026] Figure 2 is a top view of the present invention;

[0027] Figure 3 is a three-dimensional diagram of the battery core lead guide device of the present invention;

[0028] Figure 4 is an exploded view of the battery core lead guide device of the present invention;

[0029] Figure 5 It is a three-dimensional diagram of the cooperation of the left clamping plate, the right clamping plate, the tension spring, the left guide die and the right guide die of the battery lead guide device of the present invention;

[0030] Figure 6 It is a three-dimensional diagram of the cooperation between the support block of the battery lead guide device of the present invention and the left bearing and the right bearing;

[0031] Figure 7The present invention is a stereoscopic diagram of the cooperation between the left guide die and the right guide die of the battery core lead guide device.

[0032] Figure 8 is a perspective view of the aluminum shell feeding device of the present invention;

[0033] Fig. 9 It is a three-dimensional diagram of the aluminum shell feeding device of the present invention with the vibration plate hidden;

[0034] Fig.10 It is a three-dimensional diagram of the cooperation between the lower pressing rod, the limiting plate and the aluminum shell moving block of the aluminum shell feeding device of the present invention;

[0035] Fig.11 It is a three-dimensional diagram of the matching between the limit plate and the aluminum shell moving block of the aluminum shell feeding device of the present invention;

[0036] Fig.12 is a three-dimensional diagram of the limiting plate of the aluminum shell feeding device of the present invention as viewed from the bottom;

[0037] Fig.13 is a three-dimensional diagram of a pressure rod driving mechanism of an aluminum shell feeding device of the present invention;

[0038] Fig.14 is a perspective view of the flipping and transporting device of the present invention;

[0039] Fig.15 is an exploded view of the turning and transporting device of the present invention;

[0040] Fig.16 is a three-dimensional diagram of a flip clamp mechanism of a flip transport device of the present invention;

[0041] Fig.17 is an exploded view of the turning clamp mechanism of the turning and transporting device of the present invention;

[0042] Fig.18 It is a three-dimensional diagram of the cooperation between the clamping ejector rod and the clamp assembly of the turning and transporting device of the present invention;

[0043] Fig.19 It is a three-dimensional diagram of the cooperation between the turning clamp mechanism and the clamp opening turntable of the turning and transporting device of the present invention;

[0044] Fig. 20 is a three-dimensional diagram of the casing feeding device of the present invention;

[0045] Fig.21 It is a stereoscopic view of the casing feeding device of the present invention from another perspective;

[0046] Fig. 22 It is an exploded view of the casing feeding device of the present invention. DETAILED DESCRIPTION

[0047] The specific implementation of the present invention will be further described below in conjunction with the accompanying drawings:

[0048] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the positions or elements referred to must have specific directions, be constructed and operated in specific directions. Therefore, they should not be understood as limitations on the present invention.

[0049] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0050] like Figure 1 and 2As shown, an assembled cleaning sleeve integrated machine includes a frame 1 and a battery cell feeding device 3 installed on the frame 1, a first dividing disc 4, a battery cell lead guide device 5, a second dividing disc 6, a rubber plug feeding device 7, a third dividing disc 8, an aluminum shell feeding device 9, a waist sealing device 10, a flipping and transporting device 11, a fourth dividing disc 12, an ultrasonic cleaning device 13, a fifth dividing disc 14, a sleeve feeding device 15, a heat shrinking device 16 and a feeding device 17. The battery cell feeding device 3 is close to the first dividing disc 4, and the battery cell feeding device 3 drives the battery cell to be fed to the first dividing disc 4. The battery cell lead guide device 5 is located between the first dividing disc 4 and the second dividing disc 6. The battery cell lead guide device 5 guides the battery cell lead to be inserted into the rubber plug. The rubber plug feeding device is close to the second dividing disc, and the rubber plug feeding device drives the rubber plug to be fed to the second dividing disc. The aluminum shell feeding device 9 is close to the first dividing disc 4. Near the third indexing disk 8, the aluminum shell feeding device 9 drives the aluminum shell to be loaded onto the third indexing disk 8, the rubber plug and the battery core are pressed into the aluminum shell of the third indexing disk 8 to become a semi-finished product, the waist sealing device 10 is close to the third indexing disk 8, the waist sealing device 10 performs waist sealing on the semi-finished product, the flipping and conveying device 11 is close to the third indexing disk 8, the flipping and conveying device 11 drives the semi-finished product to flip 180 degrees so that the lead is facing downward, and the semi-finished product is transferred to the fourth indexing disk 12, the fourth indexing disk 12 drives the semi-finished product to pass through the ultrasonic cleaning device 13, the ultrasonic cleaning device 13 cleans the semi-finished product, and the cleaned semi-finished product enters the fifth indexing disk 14, the sleeve feeding device 15, the heat shrinking device 16, and the unloading device 17 are close to the fifth indexing disk 14, the sleeve feeding device 15 drives the sleeve to cover the semi-finished product, the heat shrinking device 16 drives the sleeve to shrink, and the unloading device 17 drives the finished product to be unloaded.

[0051] like Figure 3 and 4 As shown, the cell lead guide device 5 includes a main seat body 51, a guide rod 52, an upper lifting block 53, a lower lifting block 54, a left clamping plate 55, a right clamping plate 56, a tension spring 57, a left guide mold 58, a right guide mold 59, a rotating shaft 510 and a propping block 511. The guide rods 52 are slidably installed on both sides of the main seat body 51, the upper end of the guide rod 52 is installed with the upper lifting block 53 and the lower end is installed with the lower lifting block 54, the left clamping plate 55 and the right clamping plate 56 are slidably installed above the upper lifting block 53, the left clamping plate 55 is separated from the right clamping plate 56, and the left clamping plate 55 is separated from the right clamping plate 56. A left guide mold 58 is installed in front of the plate 55, and a right guide mold 59 is installed in front of the right clamping plate 56. The tension spring 57 drives the left clamping plate 54 and the right clamping plate 56 to move closer together, so that the left guide mold 58 and the right guide mold 59 are closed. The rotating shaft 510 passes through the middle of the main base body 51, and a support block 511 is installed above the rotating shaft 10. The support block 511 is located between the left clamping plate 55 and the right clamping plate 56. The rotating shaft 510 drives the support block 511 to rotate to move the left clamping plate 55 and the right clamping plate 56 away from each other, so that the left guide mold 58 and the right guide mold 59 are separated.

[0052] Specifically, a guide sleeve 512 is installed inside the main seat body 51, and the guide rod 52 is vertically inserted into the guide sleeve 512. There are four guide rods 52 located at the four corners of the main seat body 51 respectively, and the guide rods 52 move up and down precisely.

[0053] like Figure 5 and 6 As shown, a slide rail 513 is fixedly installed above the upper lifting block 53, and a plurality of sliders 514 are slidably connected above the slide rail 513. A left clamping plate 55 is installed above the left slider 514, and a right clamping plate 56 is installed above the right slider 514. A first connecting rod 515 is installed above the rear of the left clamping plate 55, and a second connecting rod 516 is installed above the rear of the right clamping plate 56. One end of the tension spring 57 is hooked on the first connecting rod 515 and the other end is hooked on the second connecting rod 516. A left clamping plate 55 is installed at the bottom. Bearing 517, a right bearing 518 is installed at the bottom of the right clamping plate 56, and the shape of the expansion block 511 is large in the middle and small at both ends. The expansion block 511 is in contact with the left bearing 517 and the right bearing 518. When the rotating shaft 510 drives the expansion block 511 to rotate to expand the left bearing 517 and the right bearing 518 at both ends, the left and right clamping plates are also opened, and a limit plate 519 is installed at the rear of the upper lifting block 53. A limit head 520 is installed at the end of the limit plate 519. The limit head 520 limits the left clamping plate 55 from moving too far.

[0054] like Figure 7 As shown, the left guide die 58 is provided with a left inclined surface, and the left inclined surface is provided with a guide tapered groove 581, and the right guide die is provided with a right inclined surface 59 that matches the left inclined surface. The inner diameter of the lower end of the guide tapered groove 581 is large, and the inner diameter of the upper end is small, which is convenient for the lead wire to be inserted. The lower lifting block 54 is connected to the lifting power mechanism through the first connecting rod 521 on the side. The lifting power mechanism can be a cylinder or a cam driving mechanism or other mechanisms as long as the first connecting rod 521 is driven to move upward. The bottom of the rotating shaft 510 passes through the lower lifting block 54 and then the rotating block 522 is installed. The rotating block 522 is connected to the rotating power mechanism through the second connecting rod 522. The rotating power mechanism can be a cylinder or a cam driving mechanism or other mechanisms as long as the second connecting rod 522 is driven to move forward and backward, and the second connecting rod 522 can swing the rotating block 522.

[0055] like Figure 8-13As shown, the aluminum shell feeding device 9 includes a vibration plate 91, a straight vibration track 92, a straight vibrator 93, a swing plate 94, an aluminum shell moving block 95, a limit plate 96, a lower pressure rod 97, a mounting seat 98 and a pressure rod driving mechanism 99. The vibration plate 91 drives the aluminum shell A to enter the straight vibration track 92 in an orderly manner. The straight vibration track 92 is installed above the straight vibrator 93. The aluminum shell moving block 95 is installed at the end of the swing plate 94. The aluminum shell moving block 95 is provided with an aluminum shell moving slot 910 for a single aluminum shell to enter. The straight vibrator 93 and the mounting seat 98 are installed on the workbench 11. The front end of the track 92 is docked with the aluminum shell slot 910, and the limit plate 96 is provided with a feeding hole 911. The swing plate 94 swings to make the aluminum shell block 95 drive the aluminum shell A to transfer from the front end of the straight vibration track 92 to the feeding hole 911. Specifically, the aluminum shell at the front end of the straight vibration track enters the aluminum shell slot 910. When the swing plate 94 swings, the aluminum shell block 95 swings with the aluminum shell A to the top of the feeding hole 911. The limit plate 96 is installed on the side of the mounting seat 98, and the pressure rod driving mechanism 99 drives the lower pressure rod 97 to descend to make the aluminum shell A pass through the feeding hole 911.

[0056] The limit plate 96 is located below the front end of the aluminum shell moving block 95 and the straight vibration track 92, and the feed hole 911 is set on a side away from the front end of the straight vibration track 92. The bottom of the limit plate 96 is rotated to install the baffle plate 912 through the pin shaft. The spring 913 drives one end of the baffle plate 912 to partially cover the feed hole 911, which is conducive to preventing the aluminum shell from falling out directly when it reaches the feed port. The upper end of the baffle block 912 is an inclined surface. When the lower pressure rod 97 presses the aluminum shell to feed, the baffle block 912 is opened. The pressure rod driving mechanism 99 includes a pressure rod mounting plate 991, a lifting seat 992, a connecting rod 993 and a power mechanism. The lower pressure rod 97 is installed at one end of the pressure rod mounting plate 991, and the lifting seat 992 is installed at the other end of the pressure rod mounting plate 991. The lifting seat 992 is connected to the mounting seat 98 through the cooperation of the slider and the slide rail. The power mechanism drives the lifting seat 992 to move up and down through the connecting rod 993. The power mechanism can adopt a cylinder or an oil cylinder or a motor cam mechanism, etc. Specifically, the lower pressure rod 7 descends to press the aluminum shell A out of the discharge hole and then enters the assembly fixture of the dividing disc below. The dividing disc rotates to change the position of the aluminum shell, which is convenient for processing other processes such as installing battery cells and rubber plugs. In addition, the center of the third dividing disc is movably equipped with a rotating shaft 915, and a shaft sleeve is installed between the rotating shaft 915 and the dividing disc, so that the two can rotate independently without affecting each other. The rotating shaft 915 is connected to one end of the swing plate 94, and a reducer or a cam mechanism is used to make the rotating shaft 915 rotate at a small angle.

[0057] like Figure 14-19As shown, the flipping and transporting device 11 includes a rotating disk 111, a mounting seat 112, a flipping clamp mechanism 113, a fixed shaft 114 and a fixed bevel gear disk 115. A plurality of mounting seats 112 are installed above the rotating disk 111. The mounting seats 112 are arranged circumferentially around the central axis of the rotating disk 111. One flipping clamp mechanism 113 is installed in one mounting seat 112. There are 6 mounting seats 112 and 6 corresponding flipping clamp mechanisms 113. The rotating disk 111 is a hollow structure. A fixed shaft 114 is mounted inside the rotating disk 11. The outer diameter of the fixed shaft 14 is smaller than the inner diameter of the rotating disk 11. When the rotating disk 111 rotates, the fixed shaft 114 will not be affected. The rotating disk 111 can be driven to rotate by the divider. The upper end of the fixed shaft 114 passes through the rotating disk 111 and is connected to the fixed bevel gear disk 115. A bevel pinion 116 is installed at the rear end of each flipping clamp mechanism 113. When the rotating disk 111 rotates, the bevel pinion 116 meshes with the fixed bevel gear disk 115 to flip the flipping clamp mechanism 113.

[0058] The flipping clamp mechanism 113 includes a flipping seat 1131 and a clamp assembly 1132. The clamp assembly 1132 is installed in front of the flipping seat 1131, and a flipping shaft 1133 is provided at the rear of the flipping seat 1131. The flipping shaft 1133 is rotatably installed on the mounting seat 112, and a conical pinion 116 is fixedly installed on the rear end of the flipping shaft 1133. In addition, two thrust ball bearings 1134 are set on the outer side of the flipping shaft 112, one thrust ball bearing 1134 is located between the flipping seat 1131 and the mounting seat 112, and the other thrust ball bearing 1134 is located between the mounting seat 112 and the locking sleeve 1135, which is conducive to the stable installation of the flipping shaft 1133. When the flipping clamp mechanism 113 rotates 180 degrees around the central axis of the rotating disk 111, since the fixed conical gear disk 115 does not move, the conical pinion 116 will flip 180 degrees during the rotation process, and the conical pinion 116 drives the flipping shaft 1133 and the flipping seat 1131 to flip so that the product A is flipped and changed position.

[0059] The clamp assembly 32 includes a left clamp and a right clamp, and the left clamp and the right clamp are respectively hinged to a flip seat, and a spring 1136 for driving the left clamp and the right clamp to close is installed above the flip seat 1133. An opening clamp push rod 1137 is movably mounted inside the flip shaft 1133, and the rear end of the opening clamp push rod 1137 extends out from the conical pinion gear. The rear end of the opening clamp push rod 1137 is in the shape of a mushroom head, and the front end of the opening clamp push rod 1137 moves to drive the left clamp and the right clamp to open. The center of the fixed shaft 114 is movably mounted on a center shaft 117, and the outer diameter of the center shaft 117 is smaller than the inner diameter of the fixed shaft 114. The rotation of the center shaft 117 will not affect the fixed shaft 114. The upper end of the center shaft 117 passes through the fixed bevel gear plate 115 and is then installed with an opening clamp turntable 118. Two opening clamp protrusions 119 are installed on the outer side of the opening clamp turntable 118. When the opening clamp turntable 118 is rotated to the product clamping position, the opening clamp protrusions 119 push the opening clamp push rod 1137 forward to drive the left clamp and the right clamp to open.

[0060] like Figures 20-22 As shown, the sleeve feeding device 15 includes a fixed seat 151, a bottom plate 152, a motor seat 153, a motor 154, a first transmission gear set, a first feeding wheel 156, a second feeding wheel 157, a second transmission gear set, an articulated seat 159, a movable block 1510 and a spring 1511. The bottom plate 152 is installed in front of the fixed seat 151, the motor seat 153 is installed below the bottom plate 152, and the motor 154 is installed behind the motor seat 153. The motor 154 drives the first feeding wheel to rotate through the first transmission gear set, and the first feeding wheel 156 drives the second feeding wheel 157 to rotate synchronously through the second transmission gear set. The sleeve 1512 Passing between the first feeding wheel 156 and the second feeding wheel 157, the second feeding wheel 157 is rotatably installed on the movable block 1510, and a hinge seat 159 is installed under the bottom plate 152. The movable block 1510 is rotatably connected to the hinge seat 159 through the pivot 12. One end of the spring 1511 presses against the movable block 1510 and the other end presses against the hinge seat 159. The spring 1511 drives the movable block 1510 to rotate counterclockwise to make the second feeding wheel 157 approach the first feeding wheel 156, and then the second feeding wheel 157 contacts the sleeve 1512. When the first feeding wheel 156 and the second feeding wheel 157 rotate, they will frictionally drive the sleeve 12 to move.

[0061] Specifically, the first transmission gear set includes a first bevel gear 1551 and a second bevel gear 1552. The motor output shaft is mounted with the first bevel gear 1551, the first bevel gear 1551 meshes with the second bevel gear 1552, and the second bevel gear is mounted at the rear end of the first feeding wheel 156. The second transmission gear set includes a first circular gear 1581 and a second circular gear 1582. The first circular gear 1581 is mounted at the front end of the first feeding wheel 156, and the second circular gear 1582 is mounted at the front end of the second feeding wheel 157. When the second feeding wheel 157 approaches the first feeding wheel 156, the second circular gear 1582 meshes with the first circular gear 1581 under the elastic action of the spring. When the old sleeve is fed and needs to be replaced with a new sleeve, the movable block 1510 can be rotated clockwise to move the two feeding wheels away to facilitate the entry of the tube. The sleeve feeding mechanism also includes a needle mouth sleeve 1513 and a needle mouth 1514. The needle mouth sleeve 1513 is installed in the bottom plate 152, and the needle mouth 1514 is installed in the needle mouth sleeve 1513. The needle mouth 1514 is located above the first feeding wheel 156 and the second feeding wheel 157. The lower end of the needle mouth 1514 is a cone-shaped sleeve that is convenient for opening the sleeve, which is conducive to the later sleeve of the shell. The sleeve feeding mechanism also includes a left guide plate 1515 and a right guide plate 1516 installed in front of the motor seat 153. The left guide plate 1515 and the right guide plate 1516 are located below the first feeding wheel 156 and the second feeding wheel 157, and guide the sleeve to the upper feeding wheel and needle mouth.

[0062] A production process, using the above-mentioned integrated cleaning casing machine, includes the following steps:

[0063] ① The battery cell feeding device drives the battery cell to be fed to the first indexing disc, and the first indexing disc rotates to the battery cell assembly plug station;

[0064] ② The rubber plug feeding device drives the rubber plug to be fed to the second indexing disc, and the second indexing disc rotates to the battery cell assembly rubber plug station;

[0065] ③ The battery cell is moved upward through the rubber plug, and the battery cell lead guide device guides the battery cell lead to insert into the rubber plug;

[0066] ④After the battery lead is inserted into the rubber plug, the second indexing disc rotates to the aluminum shell installation position;

[0067] ⑤ The aluminum shell feeding device drives the aluminum shell to be loaded onto the third indexing disc, and the third indexing disc rotates to the aluminum shell loading station;

[0068] ⑥ The rubber plug and the battery core are pressed into the aluminum shell of the third indexing disc to become semi-finished products;

[0069] ⑦ The waist-binding and sealing device performs waist-binding and sealing on the semi-finished product;

[0070] ⑧The semi-finished product is transferred from the third indexing disc to the turning and handling device;

[0071] ⑨ The turning and handling device drives the semi-finished product to turn 180 degrees so that the lead wire faces downward, and the semi-finished product is transferred to the fourth indexing disc;

[0072] ⑩The fourth indexing disc drives the semi-finished product through the ultrasonic cleaning device, which cleans the semi-finished product. The cleaned semi-finished product enters the fifth indexing disc;

[0073] The fifth indexing disc drives the product to pass through the sleeve loading device, the heat shrinking device and the unloading device. The sleeve loading device drives the sleeve to put the semi-finished product, the heat shrinking device drives the sleeve to shrink, and the unloading device drives the finished product to be unloaded.

[0074] The above content is a further detailed description of the present invention in combination with specific preferred implementation modes. It cannot be determined that the specific implementation of the present invention is limited to these descriptions. For ordinary technicians in the technical field to which the present invention belongs, several simple deductions or substitutions can be made without departing from the concept of the present invention, which should be regarded as belonging to the protection scope of the present invention.

Claims

1. An integrated casing cleaning machine, characterized in that: The invention comprises a frame and a battery cell feeding device installed on the frame, a first dividing disc, a battery cell lead guide device, a second dividing disc, a rubber plug feeding device, a third dividing disc, an aluminum shell feeding device, a waist sealing device, a flipping and handling device, a fourth dividing disc, an ultrasonic cleaning device, a fifth dividing disc, a sleeve feeding device, a heat shrinking device and a feeding device. The battery cell feeding device is close to the first dividing disc, the battery cell feeding device drives the battery cell to be fed to the first dividing disc, the battery cell lead guide device is located between the first dividing disc and the second dividing disc, the battery cell lead guide device guides the battery cell lead to be inserted into the rubber plug, the rubber plug feeding device is close to the second dividing disc, the rubber plug feeding device drives the rubber plug to be fed to the second dividing disc, and the aluminum shell feeding device is close to the third dividing disc. The aluminum shell feeding device drives the aluminum shell to be loaded onto the third indexing disk, the rubber plug and the battery cell are pressed into the aluminum shell of the third indexing disk to become semi-finished products, the waist sealing device is close to the third indexing disk, the waist sealing device performs waist sealing on the semi-finished products, the flipping and conveying device is close to the third indexing disk, the flipping and conveying device drives the semi-finished products to flip 180 degrees so that the leads face downward, the semi-finished products are transferred to the fourth indexing disk, the fourth indexing disk drives the semi-finished products to pass through the ultrasonic cleaning device, the ultrasonic cleaning device cleans the semi-finished products, and the semi-finished products after cleaning enter the fifth indexing disk, the sleeve feeding device, the heat shrinking device and the unloading device are close to the fifth indexing disk, the sleeve feeding device drives the sleeve to put the semi-finished products, the heat shrinking device drives the sleeve to shrink, and the unloading device drives the finished products to be unloaded.

2. The integrated casing cleaning machine according to claim 1, characterized in that: The battery cell lead guide device comprises a main seat body, a guide rod, an upper lifting block, a lower lifting block, a left clamping plate, a right clamping plate, a tension spring, a left guide mold, a right guide mold, a rotating shaft and a support block. Guide rods are slidably installed on both sides of the main seat body, an upper lifting block is installed on the upper end of the guide rod and a lower lifting block is installed on the lower end. A left clamping plate and a right clamping plate are slidably installed above the upper lifting block, and the left clamping plate is separated from the right clamping plate. A left guide mold is installed in front of the left clamping plate, and a right guide mold is installed in front of the right clamping plate. The tension spring drives the left clamping plate and the right clamping plate to move closer together, thereby closing the left guide mold and the right guide mold. The rotating shaft passes through the middle of the main seat body, and a support block is installed above the rotating shaft. The support block is located between the left clamping plate and the right clamping plate. The rotating shaft drives the support block to rotate to move the left clamping plate and the right clamping plate away, thereby separating the left guide mold and the right guide mold.

3. The integrated casing cleaning machine according to claim 2, characterized in that: A first connecting rod is installed on the upper rear part of the left splint, and a second connecting rod is installed on the upper rear part of the right splint. One end of the tension spring hooks the first connecting rod and the other end hooks the second connecting rod. The left guide mold is provided with a left inclined surface, and the left inclined surface is provided with a guiding conical groove. The right guide mold is provided with a right inclined surface matching the left inclined surface. A left bearing is installed at the bottom of the left splint, and a right bearing is installed at the bottom of the right splint. The shape of the support block is large in the middle and small at both ends. The support block is in contact with the left bearing and the right bearing.

4. The integrated casing cleaning machine according to claim 1, characterized in that: The aluminum shell feeding device comprises a vibration plate, a straight vibration track, a straight vibrator, a swing plate, an aluminum shell moving block, a limit plate, a lower pressure rod, a mounting seat and a pressure rod driving mechanism. The vibration plate drives the aluminum shell to enter the straight vibration track in an orderly manner. The straight vibration track is installed above the straight vibrator. The aluminum shell moving block is installed at the end of the swing plate. The aluminum shell moving block is provided with an aluminum shell moving groove for a single aluminum shell to enter. The front end of the straight vibration track is docked with the aluminum shell moving groove. The limit plate is provided with a feeding hole. The swing plate swings to make the aluminum shell moving block drive the aluminum shell to transfer from the front end of the straight vibration track to the feeding hole. The limit plate is installed on the side of the mounting seat. The pressure rod driving mechanism drives the lower pressure rod to descend to make the aluminum shell pass through the feeding hole.

5. The integrated casing cleaning machine according to claim 1, characterized in that: The flipping and transporting device comprises a rotating disk, a mounting seat, a flipping clamp mechanism, a fixed shaft and a fixed bevel gear disk. A plurality of mounting seats are mounted above the rotating disk, and the mounting seats are arranged in a circle around the central axis of the rotating disk. A flipping clamp mechanism is installed in a mounting seat. The rotating disk is a hollow structure, and a fixed shaft is installed inside the rotating disk. The upper end of the fixed shaft passes through the rotating disk and is connected to the fixed bevel gear disk. A bevel pinion is installed at the rear end of each flipping clamp mechanism. When the rotating disk rotates, the bevel pinion meshes with the fixed bevel gear disk to flip the flipping clamp mechanism.

6. The integrated casing cleaning machine according to claim 5, characterized in that: The flip clamp mechanism includes a flip seat and a clamp assembly, wherein the clamp assembly is installed in front of the flip seat, and a flip shaft is provided at the rear of the flip seat. The flip shaft is rotatably installed on the mounting seat, and a conical pinion is fixedly installed on the rear end of the flip shaft. Two thrust ball bearings are set on the outer side of the flip shaft, one thrust ball bearing is located between the flip seat and the mounting seat, and the other thrust ball bearing is located between the mounting seat and the locking sleeve.

7. The integrated casing cleaning machine according to claim 5, characterized in that: The clamp assembly includes a left clamp and a right clamp, and the left clamp and the right clamp are respectively hinged to a flip seat, and a first spring for driving the left clamp and the right clamp to close is installed above the flip seat, and an opening clamp push rod is movably mounted inside the flip shaft, and the rear end of the opening clamp push rod extends from a conical pinion, and the front end of the opening clamp push rod drives the left clamp and the right clamp to open, and the center of the fixed shaft is movably mounted on a central rotating shaft, and an opening clamp turntable is installed on the upper end of the central rotating shaft, and an opening clamp protrusion is installed on the outer side of the opening clamp turntable, and the opening clamp protrusion pushes the opening clamp push rod forward to drive the left clamp and the right clamp to open.

8. The integrated casing cleaning machine according to claim 1, characterized in that: The sleeve feeding device includes a fixed seat, a base plate, a motor seat, a motor, a first transmission gear set, a first feeding wheel, a second feeding wheel, a second transmission gear set, an articulated seat, a movable block and a second spring. The base plate is installed in front of the fixed seat, the motor seat is installed below the base plate, and the motor is installed behind the motor seat. The motor drives the first feeding wheel to rotate through the first transmission gear set, and the first feeding wheel drives the second feeding wheel to rotate synchronously through the second transmission gear set. The sleeve passes between the first feeding wheel and the second feeding wheel, and the second feeding wheel is rotatably installed on the movable block. An articulated seat is installed below the base plate, and the movable block is rotatably connected to the articulated seat through a pivot. One end of the second spring presses the movable block and the other end presses the articulated seat. The second spring drives the second feeding wheel to approach the first feeding wheel and contact the sleeve.

9. A production process, characterized in that: The method is completed by using the assembled cleaning casing integrated machine as described in any one of claims 1 to 8, comprising the following steps: ① The battery cell feeding device drives the battery cell to be fed to the first indexing disc, and the first indexing disc rotates to the battery cell assembly plug station; ② The rubber plug feeding device drives the rubber plug to be fed to the second indexing disc, and the second indexing disc rotates to the battery cell assembly rubber plug station; ③ The battery cell is moved upward through the rubber plug, and the battery cell lead guide device guides the battery cell lead to insert into the rubber plug; ④After the battery lead is inserted into the rubber plug, the second indexing disc rotates to the aluminum shell installation position; ⑤ The aluminum shell feeding device drives the aluminum shell to be loaded onto the third indexing disc, and the third indexing disc rotates to the aluminum shell loading station; ⑥ The rubber plug and the battery core are pressed into the aluminum shell of the third indexing disc to become semi-finished products; ⑦ The waist-binding and sealing device performs waist-binding and sealing on the semi-finished product; ⑧The semi-finished product is transferred from the third indexing disc to the turning and handling device; ⑨ The turning and handling device drives the semi-finished product to turn 180 degrees so that the lead wire faces downward, and the semi-finished product is transferred to the fourth indexing disc; ⑩The fourth indexing disc drives the semi-finished product through the ultrasonic cleaning device, which cleans the semi-finished product. The cleaned semi-finished product enters the fifth indexing disc; The fifth indexing disc drives the product to pass through the sleeve loading device, the heat shrinking device and the unloading device. The sleeve loading device drives the sleeve to put the semi-finished product, the heat shrinking device drives the sleeve to shrink, and the unloading device drives the finished product to be unloaded.

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