Energy storage battery assembling device and assembling method
By designing energy storage battery assembly devices and using automatic transmission components and other technologies, the automated welding of rectangular discharge batteries and nickel tablets is realized, and the lack of welding safety and accuracy of existing devices will be solved. Cost benefits.
Patent Information
- Application Number
- CN202411924211.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-01-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When the existing welding devices weld the rectangularly arranged batteries and nickel sheets, it is difficult to achieve continuous movement, resulting in low welding safety and low accuracy, and cumbersome manual operation.
A energy storage battery assembly device is designed, including the main module and continuous rectangular welding module. It uses an automatic transmission component, displacement component, lifting component, and drive component to achieve automated welding of rectangular discharge batteries and nickel sheets.
Improve the safety and accuracy of welding, achieve automated welding, improve the welding efficiency, and reduce the cost of the device.
Smart Images

Figure CN119381502A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of energy storage battery assembly, and more specifically, to an energy storage battery assembly device and an assembly method. Background Art
[0002] A battery refers to a cup, trough or other container or part of a composite container that contains an electrolyte solution and metal electrodes to generate an electric current. It is a device that can convert chemical energy into electrical energy. It has a positive electrode and a negative electrode. With the advancement of technology, batteries generally refer to small devices that can generate electrical energy. Such as solar cells. The performance parameters of batteries mainly include electromotive force, capacity, specific energy and resistance. At present, batteries usually need to be assembled before use. First, the batteries are arranged inside the lower frame, and then the upper frame is put on. Later, the nickel sheets are welded to the battery pack through a welding device to connect the battery pack.
[0003] With regard to the above-mentioned related technologies, the current welding device usually requires manual assistance when assembling and connecting the nickel sheet and the battery pack. The nickel sheet is placed on top of the battery pack, and then manually moved step by step to continuously place the batteries under the welding head for welding. Although this method can complete welding, the safety of welding is not high. At the same time, the accuracy of manual welding is not high, and it is difficult to ensure the position of each welding. Since the battery pack is arranged in a rectangular shape, the existing welding device is difficult to achieve continuous movement to weld the rectangularly arranged batteries and nickel sheets, which makes the existing welding device inconvenient to use. For this reason, a storage battery assembly device and assembly method are proposed. Summary of the invention
[0004] In order to solve the above problems, the present invention provides an energy storage battery assembly device and assembly method, which adopts the following technical solutions: A storage battery assembly device comprises a main body module and a continuous rectangular welding module. The main body module comprises a main body frame, a convex groove is provided on the top of the main body frame, a welding frame is fixedly connected to the top of the main body frame, a moving slide is slidably connected inside the convex groove, and a fixed component is arranged on the top of the moving slide. The continuous rectangular welding module comprises two slide grooves respectively provided on both sides of the welding frame, a hollow block is slidably connected between the inner walls of the two slide grooves, two return springs are fixedly connected to the bottom of the hollow block, and the bottom ends of the two return springs are respectively fixedly connected to the bottoms of the inner walls of the two slide grooves, a displacement component is arranged inside the hollow block, a welding gun is connected to the displacement component, an automatic transmission component is arranged between the front end surface of the hollow block and the displacement component, a lifting component is arranged between one side of the main frame and one side of the hollow block, a driving component is installed on one side of the main frame, the driving component is connected to the lifting component, a moving component is arranged between the two sides of the inner wall of the convex groove, the moving component is connected to the moving slide, and a connecting component is arranged on one side of the main frame, and the connecting component is adapted to the moving component and the driving component.
[0005] Furthermore, the displacement assembly includes two long shafts rotatably connected to the top of the inner wall of the hollow block, the bottom ends of the inner walls of the two long shafts are fixedly connected to sprockets, a chain is transmission-connected between the outer surfaces of the two sprockets, the bottom of the hollow block is slidably connected to the displacement block, the welding gun is fixedly connected to the bottom of the displacement block, the top of the displacement block is fixedly connected to the hollow frame, the inside of the hollow frame is movably connected to a booster shaft, and the top of the booster shaft is fixedly connected to the bottom of the chain.
[0006] Furthermore, the automatic transmission component includes a transmission shaft rotatably connected to one side of the front end face of the hollow block, one end of the transmission shaft and the outer surface of one of the long shafts are fixedly connected with a bevel gear, the outer surfaces of the two bevel gears mesh with each other, the outer surface of the transmission shaft is fixedly connected to a fixed ratchet, the front end face of the hollow block is movably connected with a movable ratchet, one end of the movable ratchet is movably connected to the outer surface of the fixed ratchet, the other end of the transmission shaft is fixedly connected to an internal wheel, the outer surface of the internal wheel is rotatably connected to the hollow gear, the outer surface of the internal wheel is provided with a plurality of rectangular grooves, the interior of the plurality of rectangular grooves are movably connected with bevel blocks, telescopic springs are fixedly connected between one end of the plurality of bevel blocks and the inner walls of the plurality of rectangular grooves, the inner wall of the hollow gear is provided with unidirectional ratchet grooves, the other ends of the plurality of bevel blocks are movably connected to the interior of the unidirectional ratchet grooves.
[0007] Furthermore, the automatic transmission assembly also includes a mounting seat fixedly connected to the front end face of the hollow block, the mounting seat is movably connected to a movable rack inside, the top of the movable rack is fixedly connected to a top plate, a lifting spring is fixedly connected between the top plate and the top of the mounting seat, the movable rack is meshed with the outer surface of the hollow gear, and the top plate is in contact with the top of the inner wall of the welding frame.
[0008] Furthermore, the lifting assembly includes a rotating rod rotatably connected to one side of the main frame, one end of the rotating rod is fixedly connected to a rotating disk, the outer surface of the rotating rod is fixedly connected to a first connecting gear, one side of the rotating disk is movably connected to a connecting arm, and one end of the connecting arm is movably connected to one side of the hollow block.
[0009] Furthermore, a motor is fixedly connected to one side of the inner wall of the driving component, and the output shaft of the motor extends to the outside of the main frame and is fixedly connected to an incomplete gear, which meshes with the first connecting gear.
[0010] Furthermore, the moving component includes a bidirectional screw rod rotatably connected between the two sides of the inner wall of the convex groove, one end of the bidirectional screw rod extends to the outside of the main frame and is fixedly connected to a pinion gear, the outer surface of the bidirectional screw rod is threadedly connected to two U-shaped blocks, and the front end face of the moving skateboard is fixedly connected to a long plate, one end of the long plate is hinged to two push-pull rods, and one end of the two push-pull rods is respectively hinged to the two U-shaped blocks.
[0011] Furthermore, the connecting component includes two movable rods rotatably connected to one side of the main frame, the outer surfaces of the two movable rods are fixedly connected to transmission rollers, a transmission belt is transmission-connected between the outer surfaces of the two transmission rollers, the outer surface of the transmission belt is fixedly connected with a plurality of tooth blocks in a straight line and at equal distances, the plurality of tooth blocks are matched with small gears, and one end of one of the movable rods close to the incomplete gear is fixedly connected with a second connecting gear, and the second connecting gear is matched with the outer surface of the incomplete gear.
[0012] Furthermore, the fixing assembly includes two frames fixedly connected to the top of the movable skateboard, the two frames are each provided with a vertical groove, a pressure plate is slidably connected between the interiors of the two vertical grooves, a plurality of welding holes are provided inside the pressure plate, and the plurality of welding holes are distributed in a rectangular shape, an adjustment threaded rod is rotatably connected between the top and bottom of the inner wall of one of the vertical grooves, the top end of the adjustment threaded rod extends to the outside of one of the frames, and the pressure plate is threadedly connected to the outer surface of the adjustment threaded rod.
[0013] A method for assembling an energy storage battery comprises the following steps: S1, preparation step: placing the battery pack to be welded on the top of the moving slide and below the pressing plate, then placing the nickel sheet on the top of the battery pack, rotating and adjusting the threaded rod, and adjusting the threaded rod to drive the pressing plate down to press and fix the battery pack and the nickel sheet; S2, continuous steps: turn on the motor to drive the incomplete gear, the incomplete gear will first drive the first connecting gear to rotate one circle, the first connecting gear will drive the rotating rod and the rotating disk to rotate one circle, the rotating disk will drive the hollow block and the welding gun to perform a round of lifting and lowering operation through the connecting arm. When the hollow block descends, the lifting spring lifts the movable rack through the top plate, so that the movable rack drives the hollow gear, and the movable ratchet and the fixed ratchet limit the internal wheel to rotate in only one direction, so that the hollow gear can idle on the outer surface of the internal wheel and push the bevel block to move through the same direction ratchet groove. After the welding gun descends to the specified height, it will pass through the welding hole to connect one of the batteries with the nickel sheet. Later, when the hollow block is reset, the top plate will connect with the top of the inner wall of the welding frame. The movable rack will move and transmit the hollow gear, and the hollow gear will transmit the internal wheel through the bevel block. The internal wheel will transmit one of the long shafts and the sprocket through the transmission shaft and two bevel gears. The sprocket will transmit the chain to roll a certain distance, and push the hollow frame through the booster shaft. The hollow frame drives the displacement block and the welding gun to move. At this time, the welding gun is located above another battery. Subsequently, the incomplete gear disengages from the first connecting gear and transmits the second connecting gear. The second connecting gear drives the transmission roller to drive the transmission belt to roll, thereby driving multiple tooth blocks to move. Subsequently, the incomplete gear disengages from the second connecting gear again and transmits the first connecting gear, so that the welding gun welds the next battery again. Repeating the above operation can complete the welding of a row of batteries. S3, rectangular welding steps: After a row of batteries is welded, when the incomplete gear drives the second connecting gear, multiple tooth blocks will drive the small gear, and the small gear drives the two-way screw to rotate. The rotation of the two-way screw drives the two U-shaped blocks to move closer to each other. The push-pull rod pushes the long plate to drive the moving slide plate to move, so that another row of batteries moves to the bottom of the welding gun. The subsequent incomplete gear reciprocates the first connecting gear and the second connecting gear again to complete the connection of the rectangular arranged batteries and the nickel sheets.
[0014] In summary, the present invention includes the following beneficial technical effects: (1) The present invention arranges a displacement assembly, an automatic transmission assembly, a welding gun, a lifting assembly, a driving assembly, a moving assembly and a connecting assembly, so that the device can realize automatic welding of rectangularly arranged batteries and nickel sheets, thereby making the device easy to use, more accurate in welding position compared to manual welding, and safer during welding. Automated welding is faster and can improve welding efficiency; (2) The present invention arranges the motor, the incomplete gear, the second connecting gear, the pinion and the first connecting gear so that the incomplete gear can drive the first connecting gear and the second connecting gear, so that different components can cooperate with each other without setting up additional drive devices, which will reduce the cost of the device; (3) The present invention can fix the battery and the nickel sheet by arranging the vertical groove, the pressure plate, the adjusting threaded rod and the welding hole, thereby making it more stable during welding. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the internal structure of the welding frame of the present invention; Figure 3 It is a schematic diagram of the exploded structure of the driving assembly and the lifting assembly of the present invention; Figure 4 It is a schematic diagram of the position of the welding gun of the present invention; Figure 5 It is a schematic diagram of the structure of the displacement assembly and the automatic transmission assembly of the present invention; Figure 6 For the present invention Figure 5 The enlarged structural diagram at A in the middle; Figure 7 For the present invention Figure 5 The enlarged structural diagram at B in the middle; Figure 8 It is a schematic diagram of the structure of the mobile component and the fixed component of the present invention.
[0016] Description of the numbers in the figure: 100, main body module; 110, main body frame; 120, convex groove; 130, welding frame; 140, moving slide plate; 150, fixing assembly; 151, shelf plate; 152, vertical groove; 153, pressing plate; 154, adjusting threaded rod; 200, continuous rectangular welding module; 210, hollow block; 220, reset spring; 230, displacement assembly; 231, long shaft; 232, sprocket; 233, chain; 234, displacement block; 235, hollow frame; 236, booster shaft; 240, automatic transmission assembly; 241, transmission shaft; 242, bevel gear; 243, fixed ratchet; 244, movable ratchet; 245, inner wheel; 246, hollow gear; 247, rectangular groove; 248, bevel block; 249, telescopic spring; 2410, same direction ratchet groove; 2411, mounting seat; 2412, movable Rack; 2413, top plate; 2414, lifting spring; 250, welding gun; 260, lifting assembly; 261, rotating rod; 262, rotating disk; 263, first connecting gear; 264, connecting arm; 270, driving assembly; 271, motor; 272, incomplete gear; 280, moving assembly; 281, two-way screw rod; 282, U-shaped block; 283, small gear; 284, long board; 285, push-pull rod; 290, connecting assembly; 291, movable rod; 292, transmission roller; 293, transmission belt; 294, tooth block; 295, second connecting gear. DETAILED DESCRIPTION
[0017] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making creative work are within the scope of protection of the present invention.
[0018] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0019] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "mounted / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0020] The following is combined with Figure 1-8 The present invention is described in further detail.
[0021] See also Figure 1-8 A storage battery assembly device includes a main body module 100 and a continuous rectangular welding module 200. The main body module 100 includes a main frame 110. A convex groove 120 is provided on the top of the main frame 110. A welding frame 130 is fixedly connected to the top of the main frame 110. A moving slide 140 is slidably connected inside the convex groove 120. A fixing component 150 is provided on the top of the moving slide 140. The continuous rectangular welding module 200 includes two slide grooves respectively provided on both sides of the welding frame 130. A hollow block 210 is slidably connected between the inner walls of the two slide grooves. Two return springs 220 are fixedly connected to the bottom of the hollow block 210. The bottom ends of the two return springs 220 are respectively connected to the bottom of the inner walls of the two slide grooves. The hollow block 210 is fixedly connected, a displacement component 230 is arranged inside the hollow block 210, a welding gun 250 is connected to the displacement component 230, an automatic transmission component 240 is arranged between the front end face of the hollow block 210 and the displacement component 230, a lifting component 260 is arranged between one side of the main frame 110 and one side of the hollow block 210, a driving component 270 is installed on one side of the main frame 110, the driving component 270 is connected to the lifting component 260, a moving component 280 is arranged between the two sides of the inner wall of the convex groove 120, the moving component 280 is connected to the moving slide 140, and a connecting component 290 is arranged on one side of the main frame 110, and the connecting component 290 is adapted to the moving component 280 and the driving component 270.
[0022] When in use, the battery pack to be welded is placed on the top of the mobile slide 140 and inside the fixing assembly 150. After the nickel sheet is placed on the top of the battery pack, the battery pack and the nickel sheet are fixed using the fixing assembly 150. After the fixation is completed, the driving assembly 270 is turned on. The driving assembly 270 will transmit the lifting assembly 260. The lifting assembly 260 will drive the hollow block 210 to perform a round of lifting operation, thereby realizing the connection between one of the batteries and the nickel sheet. When the hollow block 210 is reset, the automatic transmission assembly 240 will contact the top of the inner wall of the welding frame 130, thereby transmitting the displacement assembly 230. The displacement assembly 230 drives the welding gun 250 to move. At this time, the welding gun 250 is located at the other battery. At the top, the subsequent driving component 270 disengages from the lifting component 260 and transmits the connecting component 290, and then the driving component 270 disengages from the connecting component 290 again to transmit the lifting component 260, so that the welding gun 250 welds the next battery again, and repeats the above operation. After a row of batteries is welded, when the driving component 270 transmits the connecting component 290, the connecting component 290 will transmit the moving component 280, and the moving component 280 drives the moving slide 140 to move, so that another row of batteries moves to the bottom of the welding gun 250, and the subsequent driving component 270 reciprocates to transmit the lifting component 260 and the connecting component 290 again to complete the connection between the rectangularly arranged batteries and the nickel sheets, and complete the assembly connection of the batteries and the nickel sheets.
[0023] The displacement assembly 230 includes two long shafts 231 that are both rotatably connected to the top of the inner wall of the hollow block 210, the bottom ends of the inner walls of the two long shafts 231 are fixedly connected to sprockets 232, and the outer surfaces of the two sprockets 232 are transmission-connected with a chain 233, the bottom of the hollow block 210 is slidably connected to a displacement block 234, the welding gun 250 is fixedly connected below the displacement block 234, the top of the displacement block 234 is fixedly connected to a hollow frame 235, the hollow frame 235 is movably connected to a booster shaft 236, and the top of the booster shaft 236 is fixedly connected to the bottom of the chain 233, and the automatic transmission assembly 240 includes a transmission shaft 241 that is rotatably connected to one side of the front end surface of the hollow block 210 One end of the transmission shaft 241 and the outer surface of one of the long shafts 231 are fixedly connected with a bevel gear 242, the outer surfaces of the two bevel gears 242 are meshed with each other, the outer surface of the transmission shaft 241 is fixedly connected with a fixed ratchet 243, the front end surface of the hollow block 210 is movably connected with a movable ratchet 244, one end of the movable ratchet 244 is movably connected to the outer surface of the fixed ratchet 243, the other end of the transmission shaft 241 is fixedly connected with an internal wheel 245, the outer surface of the internal wheel 245 is rotatably connected with a hollow gear 246, the outer surface of the internal wheel 245 is provided with a plurality of rectangular grooves 247, the interiors of the plurality of rectangular grooves 247 are movably connected with bevel blocks 248, and the plurality of bevels A telescopic spring 249 is fixedly connected between one end of the block 248 and the inner wall of the plurality of rectangular grooves 247, a same-direction ratchet groove 2410 is provided on the inner wall of the hollow gear 246, and the other ends of the plurality of beveled edge blocks 248 are movably connected to the inside of the same-direction ratchet groove 2410. The automatic transmission assembly 240 also includes a mounting seat 2411 fixedly connected to the front end surface of the hollow block 210, a movable rack 2412 is movably connected inside the mounting seat 2411, a top plate 2413 is fixedly connected to the top of the movable rack 2412, a lifting spring 2414 is fixedly connected between the top plate 2413 and the top of the mounting seat 2411, and the movable rack 2412 meshes with the outer surface of the hollow gear 246. The top plate 2413 contacts the top of the inner wall of the welding frame 130, and the lifting assembly 260 includes a rotating rod 261 rotatably connected to one side of the main frame 110, one end of the rotating rod 261 is fixedly connected to a rotating disk 262, and the outer surface of the rotating rod 261 is fixedly connected to a first connecting gear 263, one side of the rotating disk 262 is movably connected to a connecting arm 264, one end of the connecting arm 264 is movably connected to one side of the hollow block 210, and one side of the inner wall of the driving assembly 270 is fixedly connected to a motor 271, and the output shaft of the motor 271 extends to the outside of the main frame 110 and is fixedly connected to an incomplete gear 272, and the incomplete gear 272 is meshed with the first connecting gear 263.
[0024] The motor 271 is turned on to drive the incomplete gear 272. The incomplete gear 272 will first drive the first connecting gear 263 to rotate one circle. The first connecting gear 263 will drive the rotating rod 261 and the rotating disk 262 to rotate one circle. The rotating disk 262 will drive the hollow block 210 and the welding gun 250 to perform a round of lifting operation through the connecting arm 264. When the hollow block 210 descends, the lifting spring 2414 lifts the movable rack 2412 through the top plate 2413, so that the movable rack 2412 The hollow gear 246 is driven, and the movable ratchet 244 and the fixed ratchet 243 limit the internal wheel 245 to rotate in only one direction, so that the hollow gear 246 idles on the outer surface of the internal wheel 245 and pushes the bevel block 248 to move through the same-direction ratchet groove 2410. After the welding gun 250 is lowered to a specified height, it will pass through the welding hole to connect one of the batteries with the nickel sheet. Later, when the hollow block 210 is reset, the top plate 2413 will contact the top of the inner wall of the welding frame 130, so that The movable rack 2412 will movably transmit the hollow gear 246, and the hollow gear 246 will transmit the internal wheel 245 through the bevel block 248. The internal wheel 245 transmits one of the long shafts 231 and the sprocket 232 to rotate through the transmission shaft 241 and the two bevel gears 242. The sprocket 232 will transmit the chain 233 to roll a certain distance, and push the hollow frame 235 through the booster shaft 236. The hollow frame 235 drives the displacement block 234 and the welding gun 250 to move. At this time, the welding gun 250 is located above another battery. Subsequently, the incomplete gear 272 disengages from the first connecting gear 263 and transmits the second connecting gear 295. The second connecting gear 295 drives the transmission roller 292 to transmit the transmission belt 293 to roll, thereby driving multiple tooth blocks 294 to move. Subsequently, the incomplete gear 272 disengages from the second connecting gear 295 again to transmit the first connecting gear 263, so that the welding gun 250 welds the next battery again. Repeating the above operation can complete the welding of a row of batteries.
[0025] The moving assembly 280 includes a bidirectional screw rod 281 rotatably connected between the two sides of the inner wall of the convex groove 120, one end of the bidirectional screw rod 281 extends to the outside of the main frame 110 and is fixedly connected to a pinion 283, the outer surface of the bidirectional screw rod 281 is threadedly connected to two U-shaped blocks 282, the front end surface of the moving slide plate 140 is fixedly connected to a long plate 284, one end of the long plate 284 is hinged to two push-pull rods 285, one end of the two push-pull rods 285 is respectively hinged to the two U-shaped blocks 282, and the connecting assembly 290 includes a bidirectional screw rod 281 rotatably connected to the main frame 110. There are two movable rods 291 on one side of the frame 110, and the outer surfaces of the two movable rods 291 are fixedly connected with transmission rollers 292. A transmission belt 293 is transmission-connected between the outer surfaces of the two transmission rollers 292. The outer surface of the transmission belt 293 is fixedly connected with multiple tooth blocks 294 at equal distances in a straight line. The multiple tooth blocks 294 are adapted to the pinion 283. One end of one of the movable rods 291 close to the incomplete gear 272 is fixedly connected with a second connecting gear 295, and the second connecting gear 295 is adapted to the outer surface of the incomplete gear 272.
[0026] After a row of batteries is welded, when the incomplete gear 272 transmits the second connecting gear 295, the multiple tooth blocks 294 will transmit the pinion 283, and the pinion 283 drives the bidirectional screw 281 to rotate. The rotation of the bidirectional screw 281 drives the two U-shaped blocks 282 to approach each other. The push-pull rod 285 then pushes the long plate 284 to drive the moving slide 140 to move, so that another row of batteries can be moved to the bottom of the welding gun 250. Subsequently, the incomplete gear 272 reciprocates the first connecting gear 263 and the second connecting gear 295 again to complete the connection between the rectangularly arranged batteries and the nickel sheets.
[0027] The fixing assembly 150 includes two frames 151 fixedly connected to the top of the moving slide 140, and the two frames 151 are each provided with a vertical groove 152, and a pressure plate 153 is slidably connected between the two vertical grooves 152, and a plurality of welding holes are provided inside the pressure plate 153, and the plurality of welding holes are distributed in a rectangular shape. An adjusting threaded rod 154 is rotatably connected between the top and bottom of the inner wall of one of the vertical grooves 152, and the top end of the adjusting threaded rod 154 extends to the outside of one of the frames 151, and the pressure plate 153 is threadedly connected to the outer surface of the adjusting threaded rod 154.
[0028] The threaded rod 154 is rotated and adjusted to drive the pressing plate 153 to descend to press and fix the battery pack and the nickel sheet. A plurality of welding holes will correspond to each battery, thereby facilitating subsequent welding with the welding gun 250.
[0029] A method for assembling an energy storage battery comprises the following steps: S1, preparation step: placing the battery pack to be welded on the top of the movable slide 140 and below the pressing plate 153, then placing the nickel sheet on the top of the battery pack, rotating and adjusting the threaded rod 154, and adjusting the threaded rod 154 to drive the pressing plate 153 to descend to press and fix the battery pack and the nickel sheet; S2, continuous steps: turn on the motor 271 to drive the incomplete gear 272, the incomplete gear 272 will first drive the first connecting gear 263 to rotate one circle, the first connecting gear 263 will drive the rotating rod 261 and the rotating disk 262 to rotate one circle, the rotating disk 262 will drive the hollow block 210 and the welding gun 250 to perform a round of lifting operation through the connecting arm 264, when the hollow block 210 descends, the lifting spring 2414 lifts the movable rack 2412 through the top plate 2413, so that the movable rack 2412 is lifted. The rack 2412 drives the hollow gear 246, and the movable ratchet 244 and the fixed ratchet 243 limit the inner wheel 245 to rotate in one direction, so that the hollow gear 246 idles on the outer surface of the inner wheel 245 and pushes the bevel block 248 to move through the same-direction ratchet groove 2410. After the welding gun 250 is lowered to a specified height, it will pass through the welding hole to connect one of the batteries with the nickel sheet. Later, when the hollow block 210 is reset, the top plate 2413 will be connected to the top of the inner wall of the welding frame 130. The movable rack 2412 will move and transmit the hollow gear 246, and the hollow gear 246 will transmit the internal wheel 245 through the bevel block 248. The internal wheel 245 transmits one of the long shafts 231 and the sprocket 232 to rotate through the transmission shaft 241 and the two bevel gears 242. The sprocket 232 will transmit the chain 233 to roll a certain distance, and push the hollow frame 235 through the booster shaft 236. The hollow frame 235 drives the displacement block 234 and the welding gun 250 to move. At this time, the welding gun 250 is located above another battery. Subsequently, the incomplete gear 272 disengages from the first connecting gear 263 and transmits the second connecting gear 295. The second connecting gear 295 drives the transmission roller 292 to transmit the transmission belt 293 to roll, thereby driving multiple tooth blocks 294 to move. Subsequently, the incomplete gear 272 disengages from the second connecting gear 295 again to transmit the first connecting gear 263, so that the welding gun 250 welds the next battery again. Repeating the above operation can complete the welding of a row of batteries. S3, rectangular welding steps: After a row of batteries is welded, when the incomplete gear 272 transmits the second connecting gear 295, the multiple tooth blocks 294 will transmit the pinion 283, and the pinion 283 drives the bidirectional screw 281 to rotate. The rotation of the bidirectional screw 281 drives the two U-shaped blocks 282 to approach each other. The push-pull rod 285 then pushes the long plate 284 to drive the moving slide 140 to move, so that another row of batteries moves to the bottom of the welding gun 250. Subsequently, the incomplete gear 272 reciprocates the first connecting gear 263 and the second connecting gear 295 again to complete the connection between the rectangularly arranged batteries and the nickel sheets.
[0030] The implementation principle of the embodiment of the present invention is as follows: when in use, the battery pack to be welded is placed on the top of the movable slide 140 and below the pressing plate 153, and then the nickel sheet is placed on the top of the battery pack, and the threaded rod 154 is rotated and adjusted, and the threaded rod 154 is adjusted to drive the pressing plate 153 to descend to press and fix the battery pack and the nickel sheet. After the fixation is completed, the motor 271 is turned on to drive the incomplete gear 272, and the incomplete gear 272 will first drive the first connecting gear 263 to rotate one circle, and the first connecting gear 263 will drive the rotating rod 261 and the rotating disk 262 to rotate one circle, and the rotating disk 262 will drive the hollow block 210 and the welding gun 250 to perform a round of lifting operation through the connecting arm 264. When the hollow block 210 descends, , the lifting spring 2414 lifts the movable rack 2412 through the top plate 2413, so that the movable rack 2412 drives the hollow gear 246, and the movable ratchet 244 and the fixed ratchet 243 limit the internal wheel 245 to rotate in one direction, so that the hollow gear 246 idles on the outer surface of the internal wheel 245 and pushes the bevel block 248 to move through the same direction ratchet groove 2410. After the welding gun 250 is lowered to the specified height, it will pass through the welding hole to achieve the connection between one of the batteries and the nickel sheet. Later, when the hollow block 210 is reset, the top plate 2413 will contact the top of the inner wall of the welding frame 130, so that the movable rack 2412 will move to drive the hollow gear 246, and the hollow gear 246 will pass through the bevel block 24 8 drives the inner wheel 245, and the inner wheel 245 drives one of the long shafts 231 and the sprocket 232 to rotate through the transmission shaft 241 and the two bevel gears 242. The sprocket 232 will drive the chain 233 to roll a certain distance, and push the hollow frame 235 through the booster shaft 236. The hollow frame 235 drives the displacement block 234 and the welding gun 250 to move. At this time, the welding gun 250 is located above another battery. Subsequently, the incomplete gear 272 disengages from the first connecting gear 263 and drives the second connecting gear 295. The second connecting gear 295 drives the transmission roller 292 to drive the transmission belt 293 to roll, thereby driving multiple tooth blocks 294 to move. Subsequently, the incomplete gear 272 disengages from the second connecting gear 295 again The first connecting gear 263 is driven off, so that the welding gun 250 welds the next battery again, and the above operation is repeated to complete the welding of a row of batteries. After the last battery in a row is welded, the booster shaft 236 will flip from one side of the chain 233 to the other side, so as not to change the position of the welding gun 250. After the welding of a row of batteries is completed, when the incomplete gear 272 drives the second connecting gear 295, the multiple tooth blocks 294 will drive the pinion 283, and the pinion 283 drives the bidirectional screw rod 281 to rotate, and the rotation of the bidirectional screw rod 281 drives the two U-shaped blocks 282 to approach each other. At this time, the push-pull rod 285 pushes the long plate 284 to drive the moving slide plate 140 to move, so that another row of batteries moves to the bottom of the welding gun 250.The subsequent incomplete gear 272 reciprocates the first connecting gear 263 and the second connecting gear 295 again to complete the connection between the rectangular arrangement of batteries and nickel sheets, and complete the assembly connection of the batteries and nickel sheets, thereby improving welding safety, so that the device can realize automatic welding of rectangular arrangement of batteries and nickel sheets, with more accurate welding positions, higher automatic welding efficiency and greater convenience for use.
[0031] The above are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. An energy storage battery assembly device, comprising a main body module (100) and a continuous rectangular welding module (200), characterized in that: The main body module (100) comprises a main body frame (110), a convex groove (120) is provided on the top of the main body frame (110), a welding frame (130) is fixedly connected to the top of the main body frame (110), a moving slide plate (140) is slidably connected inside the convex groove (120), and a fixing component (150) is provided on the top of the moving slide plate (140); The continuous rectangular welding module (200) comprises two slide grooves respectively arranged on both sides of a welding frame (130); a hollow block (210) is slidably connected between the inner walls of the two slide grooves; two return springs (220) are fixedly connected to the bottom of the hollow block (210); the bottom ends of the two return springs (220) are respectively fixedly connected to the bottoms of the inner walls of the two slide grooves; a displacement component (230) is arranged inside the hollow block (210); a welding gun (250) is connected to the displacement component (230); and an automatic transmission component is arranged between the front end surface of the hollow block (210) and the displacement component (230). (240), a lifting assembly (260) is arranged between one side of the main frame (110) and one side of the hollow block (210), a driving assembly (270) is installed on one side of the main frame (110), and the driving assembly (270) is connected to the lifting assembly (260), a moving assembly (280) is arranged between the two sides of the inner wall of the convex groove (120), and the moving assembly (280) is connected to the moving slide plate (140), and a connecting assembly (290) is arranged on one side of the main frame (110), and the connecting assembly (290) is adapted to the moving assembly (280) and the driving assembly (270).
2. The energy storage battery assembly device according to claim 1, characterized in that: The displacement assembly (230) comprises two long shafts (231) both rotatably connected to the top of the inner wall of the hollow block (210); the bottom ends of the inner walls of the two long shafts (231) are both fixedly connected to sprockets (232); a chain (233) is transmission-connected between the outer surfaces of the two sprockets (232); the bottom of the hollow block (210) is slidably connected to a displacement block (234); the welding gun (250) is fixedly connected below the displacement block (234); the top of the displacement block (234) is fixedly connected to a hollow frame (235); the hollow frame (235) is movably connected to a booster shaft (236); the top of the booster shaft (236) is fixedly connected to the bottom of the chain (233).
3. The energy storage battery assembly device according to claim 2, characterized in that: The automatic transmission assembly (240) comprises a transmission shaft (241) rotatably connected to one side of the front end surface of the hollow block (210); one end of the transmission shaft (241) and the outer surface of one of the long shafts (231) are fixedly connected to a bevel gear (242); the outer surfaces of the two bevel gears (242) are meshed with each other; the outer surface of the transmission shaft (241) is fixedly connected to a fixed ratchet (243); the front end surface of the hollow block (210) is movably connected to a movable ratchet (244); one end of the movable ratchet (244) is movably connected to the outer surface of the fixed ratchet (243); the other end of the transmission shaft (241) is fixedly connected to the outer surface of the fixed ratchet (243); One end is fixedly connected to an internal wheel (245), the outer surface of the internal wheel (245) is rotatably connected to a hollow gear (246), the outer surface of the internal wheel (245) is provided with a plurality of rectangular grooves (247), the interiors of the plurality of rectangular grooves (247) are movably connected to bevel blocks (248), one end of the plurality of bevel blocks (248) and the inner walls of the plurality of rectangular grooves (247) are fixedly connected to telescopic springs (249), the inner wall of the hollow gear (246) is provided with unidirectional ratchet grooves (2410), and the other ends of the plurality of bevel blocks (248) are movably connected to the interiors of the unidirectional ratchet grooves (2410).
4. The energy storage battery assembly device according to claim 3, characterized in that: The automatic transmission component (240) further comprises a mounting seat (2411) fixedly connected to the front end surface of the hollow block (210); a movable rack (2412) is movably connected inside the mounting seat (2411); a top plate (2413) is fixedly connected to the top of the movable rack (2412); a lifting spring (2414) is fixedly connected between the top plate (2413) and the top of the mounting seat (2411); the movable rack (2412) is meshed with the outer surface of the hollow gear (246); and the top plate (2413) is in contact with the top of the inner wall of the welding frame (130).
5. The energy storage battery assembly device according to claim 4, characterized in that: The lifting assembly (260) comprises a rotating rod (261) rotatably connected to one side of the main frame (110); one end of the rotating rod (261) is fixedly connected to a rotating disk (262); an outer surface of the rotating rod (261) is fixedly connected to a first connecting gear (263); one side of the rotating disk (262) is movably connected to a connecting arm (264); one end of the connecting arm (264) is movably connected to one side of the hollow block (210).
6. The energy storage battery assembly device according to claim 5, characterized in that: A motor (271) is fixedly connected to one side of the inner wall of the driving assembly (270); an output shaft of the motor (271) extends to the outside of the main frame (110) and is fixedly connected to an incomplete gear (272); the incomplete gear (272) is meshed with the first connecting gear (263).
7. The energy storage battery assembly device according to claim 6, characterized in that: The moving assembly (280) comprises a bidirectional screw rod (281) rotatably connected between two sides of the inner wall of the convex groove (120), one end of the bidirectional screw rod (281) extends to the outside of the main frame (110) and is fixedly connected to a pinion gear (283), the outer surface of the bidirectional screw rod (281) is threadedly connected to two U-shaped blocks (282), the front end surface of the moving slide plate (140) is fixedly connected to a long plate (284), one end of the long plate (284) is hinged to two push-pull rods (285), and one end of the two push-pull rods (285) is hinged to the two U-shaped blocks (282) respectively.
8. The energy storage battery assembly device according to claim 7, characterized in that: The connection assembly (290) comprises two movable rods (291) rotatably connected to one side of the main frame (110); the outer surfaces of the two movable rods (291) are fixedly connected to transmission rollers (292); a transmission belt (293) is transmission-connected between the outer surfaces of the two transmission rollers (292); the outer surface of the transmission belt (293) is fixedly connected to a plurality of tooth blocks (294) at equal distances in a straight line; the plurality of tooth blocks (294) are matched with the pinion (283); one end of one of the movable rods (291) close to the incomplete gear (272) is fixedly connected to a second connection gear (295); the second connection gear (295) is matched with the outer surface of the incomplete gear (272).
9. The energy storage battery assembly device according to claim 8, characterized in that: The fixing assembly (150) comprises two frame plates (151) fixedly connected to the top of the moving slide plate (140), the two frame plates (151) are each provided with a vertical groove (152), a pressing plate (153) is slidably connected between the two vertical grooves (152), a plurality of welding holes are provided inside the pressing plate (153), and the plurality of welding holes are distributed in a rectangular shape, an adjusting threaded rod (154) is rotatably connected between the top and bottom of the inner wall of one of the vertical grooves (152), the top end of the adjusting threaded rod (154) extends to the outside of one of the frame plates (151), and the pressing plate (153) is threadedly connected to the outer surface of the adjusting threaded rod (154).
10. An energy storage battery assembly method, according to an energy storage battery assembly device according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1, preparation step: placing the battery pack to be welded on top of the movable slide plate (140) and below the pressing plate (153), then placing the nickel sheet on top of the battery pack, rotating the adjustment threaded rod (154), and the adjustment threaded rod (154) drives the pressing plate (153) to descend to press and fix the battery pack and the nickel sheet; S2, continuous steps: turn on the motor (271) to drive the incomplete gear (272), the incomplete gear (272) will first drive the first connecting gear (263) to rotate one circle, the first connecting gear (263) will drive the rotating rod (261) and the rotating disk (262) to rotate one circle, the rotating disk (262) will drive the hollow block (210) and the welding gun (250) to perform a round of lifting operation through the connecting arm (264), when the hollow block (210) descends, the lifting spring (2414) lifts the movable rack (2412) through the top plate (2413), so that the movable rack (2412) is lifted. The movable rack (2412) drives the hollow gear (246), while the movable ratchet (244) and the fixed ratchet (243) restrict the inner wheel (245) to rotate in only one direction, so that the hollow gear (246) rotates idly on the outer surface of the inner wheel (245) and pushes the bevel block (248) to move through the same-direction ratchet groove (2410). After the welding gun (250) is lowered to a specified height, it will pass through the welding hole to achieve the connection between one of the batteries and the nickel sheet. Later, when the hollow block (210) is reset, the top plate (2413) will be connected with the top of the inner wall of the welding frame (130). The movable rack (2412) is touched, so that the movable rack (2412) will move and drive the hollow gear (246), and the hollow gear (246) will drive the internal wheel (245) through the bevel block (248), and the internal wheel (245) will drive one of the long shafts (231) and the sprocket (232) to rotate through the transmission shaft (241) and the two bevel gears (242), and the sprocket (232) will drive the chain (233) to roll a certain distance, and push the hollow frame (235) through the booster shaft (236), and the hollow frame (235) drives the displacement block (234) and the welding gun (250) to move. At this time The welding gun (250) is located above another battery, and the incomplete gear (272) is subsequently disengaged from the first connecting gear (263) and transmits the transmission to the second connecting gear (295), and the second connecting gear (295) drives the transmission roller (292) and the transmission belt (293) to roll, thereby driving the plurality of tooth blocks (294) to move, and the incomplete gear (272) is subsequently disengaged from the second connecting gear (295) again to transmit the first connecting gear (263), so that the welding gun (250) welds the next battery again, and the above operation is repeated to complete the welding of a row of batteries; S3, rectangular welding step: After a row of batteries is welded, when the incomplete gear (272) drives the second connecting gear (295), the plurality of tooth blocks (294) will drive the pinion (283), and the pinion (283) drives the bidirectional screw (281) to rotate. The rotation of the bidirectional screw (281) drives the two U-shaped blocks (282) to move closer to each other. At this time, the push-pull rod (285) pushes the long plate (284) to drive the moving slide plate (140) to move, so that another row of batteries moves to the bottom of the welding gun (250). Subsequently, the incomplete gear (272) reciprocates and drives the first connecting gear (263) and the second connecting gear (295) again to complete the connection of the rectangularly arranged batteries and the nickel sheets.
Citation Information
Patent Citations
Automatic welding equipment for pole pieces of parallel battery packs
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