A single-disc double-stator disc motor structure for mining

Abstract

The present invention discloses a single-disc double-stator disc motor structure for mining, and relates to the technical field of disc motors. It comprises a casing, and the two end surfaces of the casing are fixedly connected with a retaining shell, and the side surface of the retaining shell is symmetrically embedded and fixed with an auxiliary retaining sleeve, and the side surface of the retaining shell is located on one side of the auxiliary retaining sleeve and is embedded and fixed with a main retaining sleeve, and one end surface of the main retaining sleeve is embedded and fixed with a cladding near one side edge, and one end surface of the main retaining sleeve is embedded and fixed with a conical sleeve near the other side edge. Through the provided retaining shell accessory structure, it can cooperate with the auxiliary retaining sleeve and the main retaining sleeve accessories to form a cooling water circulation passage, so that the cooling water can flow in and out of the valve body freely, thereby avoiding the aging and corrosion of the motor winding insulation caused by the intrusion of water vapor into the interior of the motor, and the fan-shaped cover can be unfolded to improve the heat dissipation effect, and the cladding and conical sleeve accessory structure on the surface of the main retaining sleeve can complete the rapid combination and disassembly of the retaining shell, so that the user can quickly inspect and disassemble it in the mine.

Description

Technical Field

[0001] The invention relates to the technical field of disc motors, and in particular to a single-disc double-stator disc motor structure for mining. Background Art

[0002] With the development of modern industry, there is a demand for miniaturization and flattening of motors. Flat disc motors have regained attention and more and more research has been done on this type of motor. Compared with traditional radial flux motors, disc motors have the characteristics of short axial size and high power density. They are usually used in special applications with limited axial space, such as mines.

[0003] The invention patent with announcement number CN111682679B discloses a dual-rotor single-stator disc motor, which uses a housing boss and a positioning plate to fix the stator. It has a simple structure and is easy to process, solving the problem of difficult mechanical installation of the stator and housing of the dual-rotor single-stator amorphous alloy permanent magnet slotted disc motor; in addition, the housing boss integrated with the housing and the fixing measures of the positioning plate can effectively prevent the stator from axial movement; in addition, the cooling channel adopts a built-in method, which has a stronger heat dissipation capacity compared with the end cover cooling or the housing external cooling method. And the cooling channel is installed between the housing boss and the end cover, which makes full use of the internal space of the disc motor, which is conducive to improving the power density of the motor. And the installation position of the cooling channel determines that the distance between the stator, rotor, and winding is short, which greatly reduces the thermal resistance and improves the overall heat dissipation capacity of the motor.

[0004] The above-mentioned prior art has certain shortcomings in actual use. Although it has a better cooling effect during use, it is relatively troublesome to disassemble and repair it when it is used in application occasions with restricted environments such as underground mines. Summary of the invention

[0005] The purpose of the present invention is to provide a single-disc double-stator mining disc motor structure to solve the above technical problems.

[0006] The purpose of the present invention can be achieved through the following technical solutions:

[0007] A single-disc double-stator mining disc motor structure, comprising a housing, a retaining shell fixedly connected to both end surfaces of the housing, a secondary retaining sleeve symmetrically embedded and fixed to the side surface of the retaining shell, a main retaining sleeve embedded and fixed to the side surface of the retaining shell located on one side of the secondary retaining sleeve, a cladding shell embedded and fixed to one end surface of the main retaining sleeve near one side edge, and a conical sleeve embedded and fixed to one end surface of the main retaining sleeve near the other side edge;

[0008] A gasket is embedded in the interior of the enclosure, a first spring is fixedly connected to the surface of the gasket, a docking joint is fixedly connected to the surface of one end of the gasket, a blocking piece is fixedly connected to the interior of the conical sleeve, a conical shell is fixedly connected to the interior of the conical sleeve near one end edge, a through hole is provided on the surface of the conical shell, a ball is provided on the inner side of the light passage, a second spring is fixedly connected to the surface of the blocking piece, and a contact ring is fixedly connected to the surface of the second spring.

[0009] As a further solution of the present invention: the side surface of the casing is symmetrically fixedly connected with a positioning joint, the inner side of the positioning joint is spirally connected with a bolt, the inside of the casing is symmetrically fixedly installed with a stator yoke, the surface of the stator yoke is fixedly connected with stator teeth, the surface of the stator teeth is provided with coils, and the inside of the casing is rotatably connected with a rotor shaft at the middle.

[0010] As a further solution of the present invention: one end surface of the baffle shell is symmetrically provided with grooves, a fan-shaped cover is rotatably connected to the grooved surface, heat dissipation fins are welded to the grooved surface, and the side surface of the baffle shell is symmetrically provided with embedding grooves.

[0011] As a further solution of the present invention: the inner surface of the embedding groove is symmetrically provided with special-shaped strips, a bearing chamber is welded and fixed at the middle of one end surface of the retaining shell, and a deep groove ball bearing is embedded and fixed on the inner surface of the bearing chamber.

[0012] As a further solution of the present invention: slots are equidistantly provided on one end surface of the auxiliary block sleeve, an insertion strip is fixedly connected to one side of the slot on one end surface of the auxiliary block sleeve, a copper shell is fixedly connected to the inner surface of the auxiliary block sleeve, a guide groove is provided on the inner side of the copper shell, heat-conducting rubber is symmetrically fixedly connected to the two end surfaces of the copper shell, and special-shaped grooves are symmetrically provided on the surface of the heat-conducting rubber.

[0013] As a further solution of the present invention: a docking hole is provided at the middle of one end surface of the main stopper sleeve, and a valve body is fixedly connected to the middle of the surface of the main stopper sleeve.

[0014] As a further solution of the present invention: a friction rod is fixedly connected to the surface of the docking joint, and a transmitter is embedded and fixed inside the enclosure.

[0015] As a further solution of the present invention: a butt ring is welded and fixed on the surface of the conical sleeve, a third spring is fixedly connected to the surface of the butt ring, a toggle sleeve is fixedly connected to the surface of the third spring, a magnetic ring is embedded and fixed on the inner surface of the toggle sleeve, and a convex strip is fixedly connected to the side surface of the butt ring.

[0016] Beneficial effects of the present invention:

[0017] By setting up the retaining shell accessory structure, it can cooperate with the auxiliary retaining sleeve and the main retaining sleeve accessories to form a cooling water circulation passage, so that the cooling water can flow in and out of the valve body freely, thereby avoiding the aging and corrosion of the motor winding insulation caused by the intrusion of water vapor into the interior of the motor. The fan-shaped cover can be unfolded to enhance the heat dissipation effect. In conjunction with the shell and conical sleeve accessory structure on the surface of the main retaining sleeve, the retaining shell can be quickly assembled and disassembled, which is convenient for users to quickly inspect and disassemble it in the mine. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention will be further described below in conjunction with the accompanying drawings.

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 It is a schematic diagram of the connection structure of the casing accessories of the present invention;

[0021] Figure 3 It is a schematic diagram of the structural connection of the baffle shell, the auxiliary baffle sleeve and the main baffle sleeve of the present invention;

[0022] Figure 4 It is a schematic diagram of the disassembly of the block housing, the auxiliary block sleeve and the main block sleeve structure of the present invention;

[0023] Figure 5 It is a schematic diagram of the structure of the baffle housing accessory of the present invention;

[0024] Figure 6 It is a schematic diagram of the structure disassembly of the auxiliary gear sleeve accessory of the present invention;

[0025] Figure 7 It is a schematic diagram of the structure of the main stopper sleeve accessory of the present invention;

[0026] Figure 8 It is a schematic diagram of the structure of the cladding accessory of the present invention;

[0027] Fig. 9 It is a schematic diagram of the structure dissection of the tapered sleeve fitting of the present invention.

[0028] In the figure: 1, housing; 2, positioning joint; 3, stator yoke; 4, stator teeth; 5, coil; 6, rotor shaft; 7, retaining shell; 8, slot; 9, fan-shaped cover; 10, embedded groove; 11, special-shaped strip; 12, bearing chamber; 13, deep groove ball bearing; 14, auxiliary retaining sleeve; 15, slot; 16, insert strip; 17, copper shell; 18, guide groove; 19, thermal conductive rubber; 20, special-shaped groove; 21, Main stopper sleeve; 22, docking hole; 23, valve body; 24, friction rod; 25, docking joint; 26, gasket; 27, first spring; 28, shell; 29, transmitter; 30, conical sleeve; 31, barrier plate; 32, conical shell; 33, through hole; 34, ball; 35, second spring; 36, abutment ring; 37, convex strip; 38, third spring; 39, toggle sleeve; 40, magnetic ring. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] See also Figure 1-Figure 9 As shown, the present invention is a single-disc double-stator mining disc motor structure, comprising a casing 1, a retaining shell 7 is fixedly connected to both end surfaces of the casing 1, a secondary retaining sleeve 14 is symmetrically embedded and fixed to the side surface of the retaining shell 7, a main retaining sleeve 21 is embedded and fixed to the side surface of the retaining shell 7 located on one side of the secondary retaining sleeve 14, a cladding shell 28 is embedded and fixed to one end surface of the main retaining sleeve 21 near one side edge, and a conical sleeve 30 is embedded and fixed to one end surface of the main retaining sleeve 21 near the other side edge;

[0031] A gasket 26 is embedded and connected inside the cladding shell 28, a first spring 27 is fixedly connected to the surface of the gasket 26, a docking joint 25 is fixedly connected to one end surface of the gasket 26, a blocking piece 31 is fixedly connected inside the conical sleeve 30, a conical shell 32 is fixedly connected to the inner part of the conical sleeve 30 near one end edge, a through hole 33 is provided on the surface of the conical shell 32, a ball 34 is provided on the inner side through which light is passed, a second spring 35 is fixedly connected to the surface of the blocking piece 31, and a contact ring 36 is fixedly connected to the surface of the second spring 35;

[0032] The side surface of the casing 1 is symmetrically fixedly connected with a positioning joint 2, the inner side of the positioning joint 2 is spirally connected with a bolt, the inside of the casing 1 is symmetrically fixedly installed with a stator yoke 3, the surface of the stator yoke 3 is fixedly connected with a stator tooth 4, the surface of the stator tooth 4 is provided with a coil 5, and the inside of the casing 1 is located in the middle and is rotatably connected with a rotor shaft 6. This disc motor adopts a single-disc double-stator structure, and its torque density is increased, and the magnetic pulling force of the left and right iron cores can offset each other, which can solve the problem of unbalanced axial force. Another advantage of the rotor shaft 6 structure in the middle is that the heat dissipation efficiency of the winding and the iron core is very high;

[0033] One end surface of the retaining shell 7 is symmetrically provided with a slot 8, a fan-shaped cover 9 is rotatably connected to the surface of the slot 8, a heat dissipation fin is welded to the surface of the slot 8, and a side surface of the retaining shell 7 is symmetrically provided with an embedding slot 10;

[0034] The inner surface of the embedded groove 10 is symmetrically provided with a special-shaped strip 11, and a bearing chamber 12 is welded and fixed at the middle of one end surface of the retaining shell 7, and a deep groove ball bearing 13 is embedded and fixed on the inner surface of the bearing chamber 12. In the actual operation process, the user can unfold the fan-shaped cover 9 as needed to expose the heat dissipation fins directly to the environment to improve the heat dissipation effect of the motor, and the fan-shaped cover 9 itself can also be stuck in the surrounding rock cracks under the mine to meet the stable operation requirements of the motor;

[0035] One end surface of the auxiliary stopper sleeve 14 is equidistantly provided with slots 15, one end surface of the auxiliary stopper sleeve 14 is located on one side of the slot 15 and is fixedly connected with an insert strip 16, the inner surface of the auxiliary stopper sleeve 14 is fixedly connected with a copper shell 17, the inner side of the copper shell 17 is provided with a guide groove 18, and the two end surfaces of the copper shell 17 are symmetrically fixedly connected with heat-conducting rubber 19, and the surface of the heat-conducting rubber 19 is symmetrically provided with special-shaped grooves 20;

[0036] A docking hole 22 is provided at the middle of one end surface of the main stopper sleeve 21, and a valve body 23 is fixedly connected to the middle of the surface of the main stopper sleeve 21. After cooling water is injected from a group of valve bodies 23, it will be transmitted through the copper shell 17 connected thereto, and a complete passage can be formed through the guide groove 18 and the pipeline inside the stopper shell 7, and finally transmitted to the corresponding valve body 23, thereby completing a whole cooling process. In the process, not only the guide groove 18 covers the two ends of the casing 1 for heat dissipation, but also the auxiliary stopper sleeve 14 can be used to cool the casing 1 from the side. Compared with the previous water-cooling structure, it can have a more complete covering surface and can effectively prevent water vapor from invading the interior of the casing 1.

[0037] A friction rod 24 is fixedly connected to the surface of the joint 25, and a transmitter 29 is embedded and fixed inside the shell 28;

[0038] The surface of the conical sleeve 30 is welded with an abutment ring, the surface of the abutment ring is fixedly connected to the third spring 38, the surface of the third spring 38 is fixedly connected to the toggle sleeve 39, the inner surface of the toggle sleeve 39 is embedded with a magnetic ring 40, and the side surface of the abutment ring 36 is fixedly connected to the convex strip 37. Under normal circumstances, the friction rod 24 located on the surface of the docking joint 25 will be inserted into the inner side of the conical sleeve 30, and the three balls 34 will be pushed outward at this time. At the same time, the abutment ring 36 will be pressed against the surface of the balls 34 under the action of the second spring 35, so that even if the friction rod 24 is affected by strong vibration and detached outward, the three balls 34 will also It is clamped and limited, and the setting of the first spring 27 itself can also play a buffering effect as much as possible, reducing the loosening of the ball 34 caused by impact. When the motor needs to be disassembled and repaired, the user only needs to control the toggle sleeve 39 to be recovered, and the magnetic ring 40 inside it will drive the abutment circle 36 to move. When the ball 34 is no longer pressed, it can be easily pulled out of the friction rod 24. After that, the insertion strip 16 only needs to be dragged horizontally to complete the separation. When the docking joint 25 moves under abnormal circumstances, the pad head 26 at its end will be separated from the transmitter 29, and the user can know the situation in time when checking the received signal.

[0039] Working principle of the present invention: This disc motor adopts a single-disk double-stator structure, its torque density is increased, and the magnetic pulling forces of the left and right iron cores can offset each other, which can solve the problem of unbalanced axial force. Another advantage of the middle rotor shaft 6 structure is that the heat dissipation efficiency of the winding and the iron core is very high. In the actual operation process, the user can unfold the fan-shaped cover 9 as needed to expose the heat dissipation fins directly to the environment to improve the heat dissipation effect of the motor, and the fan-shaped cover 9 itself can also be stuck in the surrounding rock cracks under the mine to meet the stable operation requirements of the motor. After the user injects cooling water from a set of valve bodies 23, it will be transmitted through the copper shell 17 connected to it, and through the guide groove 18 and the pipeline inside the baffle shell 7, a complete passage can be formed, and finally transmitted to the corresponding valve body 23, thereby completing a whole cooling process. During the process, not only the guide grooves 18 are used to cover the two ends of the casing 1 for heat dissipation, but the casing 1 can also be cooled and dissipated from the side through the auxiliary block sleeve 14. Compared with the previous water-cooling structure, it can have a more complete covering surface and effectively prevent water vapor from invading the interior of the casing 1. After the cooling water is injected from a group of valve bodies 23, it will be transmitted through the copper shell 17 connected to it, and a complete passage can be formed through the guide grooves 18 and the pipelines inside the block shell 7, and finally transmitted to the corresponding valve body 23, thereby completing an entire cooling process. During the process, not only the guide grooves 18 are used to cover the two ends of the casing 1 for heat dissipation, but the auxiliary block sleeve 14 can also be used to cool and dissipate heat from the side of the casing 1. Compared with the previous water-cooling structure, it can have a more complete covering surface and effectively prevent water vapor from invading the interior of the casing 1.

[0040] The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. A single-disc double-stator mining disc motor structure, comprising a housing (1), characterized in that: The two end surfaces of the housing (1) are fixedly connected to a retaining shell (7), a secondary retaining sleeve (14) is symmetrically embedded and fixed on the side surface of the retaining shell (7), a main retaining sleeve (21) is embedded and fixed on the side surface of the retaining shell (7) located on one side of the secondary retaining sleeve (14), a cladding shell (28) is embedded and fixed on one end surface of the main retaining sleeve (21) near one side edge, and a conical sleeve (30) is embedded and fixed on one end surface of the main retaining sleeve (21) near the other side edge; A gasket (26) is embedded and connected inside the enclosure (28); a first spring (27) is fixedly connected to the surface of the gasket (26); a docking joint (25) is fixedly connected to the surface of one end of the gasket (26); a barrier sheet (31) is fixedly connected inside the conical sleeve (30); a conical shell (32) is fixedly connected to the inside of the conical sleeve (30) near one end edge; a through hole (33) is provided on the surface of the conical shell (32); a ball (34) is provided on the inner side of the through hole; a second spring (35) is fixedly connected to the surface of the barrier sheet (31); and a contact ring (36) is fixedly connected to the surface of the second spring (35).

2. The single-disc double-stator mining disc motor structure according to claim 1 is characterized in that: A positioning joint (2) is symmetrically fixedly connected to the side surface of the casing (1), a bolt is spirally connected to the inner side of the positioning joint (2), a stator yoke (3) is symmetrically fixedly installed inside the casing (1), a stator tooth (4) is fixedly connected to the surface of the stator yoke (3), a coil (5) is provided on the surface of the stator tooth (4), and a rotor shaft (6) is rotatably connected to the middle of the casing (1).

3. The single-disc double-stator mining disc motor structure according to claim 1 is characterized in that: One end surface of the baffle shell (7) is symmetrically provided with slots (8), the surface of the slot (8) is rotatably connected to a fan-shaped cover (9), the surface of the slot (8) is welded with a heat dissipation fin, and the side surface of the baffle shell (7) is symmetrically provided with mounting slots (10).

4. The single-disc double-stator mining disc motor structure according to claim 3 is characterized in that: The inner surface of the embedding groove (10) is symmetrically provided with special-shaped strips (11), a bearing chamber (12) is welded and fixed at the middle of one end surface of the retaining shell (7), and a deep groove ball bearing (13) is embedded and fixed on the inner surface of the bearing chamber (12).

5. The single-disc double-stator mining disc motor structure according to claim 1 is characterized in that: One end surface of the auxiliary blocking sleeve (14) is provided with slots (15) at equal intervals, one end surface of the auxiliary blocking sleeve (14) is fixedly connected to an insertion strip (16) located on one side of the slot (15), the inner surface of the auxiliary blocking sleeve (14) is fixedly connected to a copper shell (17), the inner side of the copper shell (17) is provided with a guide groove (18), and the two end surfaces of the copper shell (17) are symmetrically fixedly connected to heat-conducting rubber (19), and the surface of the heat-conducting rubber (19) is symmetrically provided with special-shaped grooves (20).

6. The single-disc double-stator mining disc motor structure according to claim 1 is characterized in that: A docking hole (22) is provided at the middle of one end surface of the main stopper sleeve (21), and a valve body (23) is fixedly connected to the middle of the surface of the main stopper sleeve (21).

7. The single-disc double-stator mining disc motor structure according to claim 1 is characterized in that: A friction rod (24) is fixedly connected to the surface of the butt joint (25), and a transmitter (29) is embedded and fixed inside the enclosure (28).

8. The single-disc dual-stator mining disc motor structure according to claim 1 is characterized in that: A contact ring is welded and fixed on the surface of the conical sleeve (30), a third spring (38) is fixedly connected to the surface of the contact ring, a toggle sleeve (39) is fixedly connected to the surface of the third spring (38), a magnetic ring (40) is embedded and fixed on the inner surface of the toggle sleeve (39), and a convex strip (37) is fixedly connected to the side surface of the contact ring (36).

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