A bean harvester vibrating screen with multi-layer screening function

The bean harvesting vibrating screen with a multi-layer screening structure and an exhaust fan solves the problem of incomplete separation of materials and impurities, achieves efficient impurity separation and collection, reduces manual cleaning costs, and improves harvesting efficiency.

CN119384962BActive Publication Date: 2025-09-23NANJING AGRI MECHANIZATION INST MIN OF AGRI
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Patent Information

Application Number
CN202411404451.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-09-23
Estimated Expiration
2044-10-09

AI Technical Summary

Technical Problem

In the process of separating materials from impurities, the existing bean vibrating screen is difficult to completely separate the adhering impurities, resulting in the impurities being mixed into the materials, increasing the manual cleaning cost and reducing the harvesting efficiency.

Method used

A bean harvester vibrating screen with multi-layer screening function is designed. Impurities are removed by periodic shaking of the first and second screen bodies and an exhaust fan. Scraping teeth and screen mesh are arranged on the screen sheet for multi-layer screening. A blower and exhaust fan are combined to promote impurity separation.

Benefits of technology

Effectively separate materials and impurities, reduce manual re-screening rate, improve impurity screening efficiency, avoid impurities mixing into materials, and improve harvesting efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN119384962B_ABST
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Abstract

The present invention discloses a bean harvesting vibrating screen with a multi-layer screening function. The second screen body receives the material and impurities dropped from the first screen body below the first screen body. The first screen body includes a receiving plate and a plurality of screening sheets arranged in sequence. The receiving plate is a solid plate-shaped structure used to receive the material and impurities dropped from the upper part after the threshing process. The plurality of screening sheets are arranged at intervals at the output end of the receiving plate. A drop gap is formed between the screening sheets for the material and impurities to drop and be transported. The screening sheets are inclined toward the input direction, and scraping teeth are formed on the upper ends of the screening sheets along the width direction. When the material and impurities are shaken and transported from the receiving plate to the screening sheets, the impurities adhered to the material are scraped off when the material contacts the scraping teeth. Exhaust fans are provided above the first and second screen bodies to remove impurities. The present invention promotes the separation of material and impurities through the multi-layer screening and the coordinated structure, thereby reducing the subsequent manual re-screening rate.
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Description

Technical Field

[0001] The invention relates to agricultural machinery and equipment, and more particularly to a bean harvesting vibrating screen with a multi-layer screening function. Background Art

[0002] In the prior art, the applicant’s previous patent number is 202210701962.4, and the name is an invention patent for a vibrating screen mechanism for edible beans. The invention patent is to set a screen body to periodically shake the material, so that when the material and impurities are shaken forward gradually, the mixed impurities are squeezed and crushed during the shaking and stirring process and are sucked away by the exhaust fan, and the material reaches the discharge hopper for output. However, for some impurities that are attached to the material, they cannot be completely separated from the material during the entire shaking and conveying process, which means that a small amount of impurities will be finally collected with the material, and manual cleaning will be required later, which increases labor costs and reduces harvesting efficiency. Therefore, it is necessary to design a vibrating screen that can perform multiple screenings to improve the efficiency of impurity screening and collection. Summary of the Invention

[0003] In view of the shortcomings of the existing technology, the purpose of the present invention is to provide a bean harvester vibration screen with multi-layer screening function, which ensures the separation of beans and impurities through multi-layer screening and overcomes the defects of traditional vibration screens.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a bean harvesting vibrating screen with a multi-layer screening function, comprising a first screen body and a second screen body, the first screen body and the second screen body are driven by their respective driving mechanisms to perform periodic shaking, and the materials and impurities on the first screen body and the second screen body are sent from the input end to the output end, the second screen body receives the materials and impurities falling from the first screen body below the first screen body, the first screen body comprises a receiving plate and a plurality of screening sheets arranged in sequence, the receiving plate is a solid plate structure, and is used to receive the materials and impurities falling from the upper part after the threshing process, and the plurality of screening sheets They are arranged at intervals at the output end of the receiving plate, and a blanking gap is formed between the screen pieces for materials and impurities to fall and be transported. The screen pieces are inclined toward the input direction, and scraping teeth are formed on the upper ends of the screen pieces along the width direction. When the materials and impurities are shaken and transported from the receiving plate to the screen pieces, the impurities adhering to the materials are scraped off when the materials contact the scraping teeth, and the materials and impurities fall from the blanking gap or the outlet at the tail end of the screen piece to the second screen body below. The second screen body is longer than the first screen body. Exhaust fans are arranged above the first screen body and the second screen body. When the exhaust fans are working, the impurities shaken on the first and second screen bodies are sucked away.

[0005] As an improvement, a screen is provided between the first screen body and the second screen body. The material and impurities falling from the first screen body fall onto the screen. The screen vibrates back and forth through an independent driving mechanism, allowing the material and impurities to pass through the mesh of the screen and fall toward the second screen body. When the material passes through the mesh of the screen, the material and the impurities adhered to it are separated.

[0006] As an improvement, a blower for blowing away impurities and an exhaust fan for collecting impurities are respectively provided on two opposite sides of the screen.

[0007] As an improvement, the inclination angle of the screen piece is set to 30-60 degrees.

[0008] As an improvement, the material receiving plate forms a wave-shaped first material receiving trough along the conveying direction of the material and impurities.

[0009] As an improvement, the second screen body includes a solid screen plate, side plates surrounding the solid screen plate on three sides, and a discharge hopper located at the outlet end of the solid screen plate. The solid screen plate forms a wavy second material receiving trough along the conveying direction of materials and impurities.

[0010] As an improvement, the length of the physical screen plate at the output end and the width on both sides are greater than those of the first screen body, thereby receiving the falling materials from the tail end and both sides of the first screen body.

[0011] The beneficial effects of the present invention are as follows: it overcomes the limitation of the original single-layer vibrating screen in shaking the screening material, promotes the separation of materials and impurities through multi-layer screening and coordinated structure, avoids the problem of final impurity mixing caused by the adhesion of materials and impurities, and effectively reduces the manual re-screening rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural schematic diagram of the present invention. DETAILED DESCRIPTION

[0013] The specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0014] like Figure 1As shown, a specific embodiment of the bean combine harvesting vibrating screen with a multi-layer screening function of the present invention comprises a first screen body 1 and a second screen body 2. The first screen body 1 and the second screen body 2 are driven by respective driving mechanisms 3 to perform periodic shaking, so that the materials and impurities on the first screen body 1 and the second screen body 2 are sent from the input end to the output end. The second screen body 2 receives the materials and impurities falling from the first screen body 1 below the first screen body 1. The first screen body 1 comprises a receiving plate 11 and a plurality of screening pieces 12 arranged in sequence. The receiving plate 11 is a solid plate-shaped structure for receiving the materials and impurities falling from the upper part after the threshing process. The plurality of screening pieces 12 are arranged at intervals on the receiving plate 1. 1, a blanking gap 13 is formed between the screen pieces 12 for material and impurities to fall and be transported. The screen pieces 12 are inclined toward the input direction, and scraping teeth 14 are formed on the upper ends of the screen pieces 12 along the width direction. When the material and impurities are shaken and transported from the receiving plate 11 to the screen pieces 12, the impurities adhering to the material are scraped off when the material contacts the scraping teeth 14, and the material and impurities fall from the blanking gap 13 or the tail end outlet of the screen piece 12 to the second screen body 2 below. The second screen body 2 is longer than the first screen body 1. An exhaust fan 4 is arranged above the first screen body 1 and the second screen body 2. When the exhaust fan 4 is working, the impurities shaken on the first screen body 1 and the second screen body 2 are extracted.

[0015] When the present invention is in use, the overall bean combine harvester can refer to the invention patents previously applied for by the applicant, patent number 202110849682.3, entitled "A Wind-Speed ​​Broad Bean Combine Harvester," and patent number 202110783112.9, entitled "A Pneumatic Conveying Edible Bean Combine Harvester." The threshing mechanism is supported above the input end of the receiving plate 11 of the first sieve body 1 in the present invention. The threshing mechanism separates edible bean seeds (hereinafter referred to as materials) from bean pod shells (hereinafter referred to as impurities). In addition to impurities headed by bean pod shells, impurities such as stems, branches, and leaves are also mixed in during the conveying and threshing process. The periodic shaking state of the first screen body 1 and the second screen body 2 refers to the applicant's previous invention patent. The connecting rod group driving mechanism 3 can be specifically set to a driving motor, an eccentric wheel and a connecting rod group that are linked in sequence. The driving motor drives the rotation of the eccentric wheel, and the eccentric wheel drives the connecting rod group to swing periodically. The connecting rod group is hinged at the input ends of the first screen body 1 and the second screen body 2, thereby driving the input ends of the first screen body 1 and the second screen body 2 to shake, and the materials and impurities are periodically transported to the output end.

[0016] As an improvement, the added first screen body 1 realizes the first layer of screening function. First, the material and impurities are transported backward in an orderly manner from the receiving plate 11 with the shaking, and are regularly turned over to promote the separation of the material and impurities, and the impurities are squeezed and crushed by each other; after the material and impurities leave the receiving plate 11 and reach the screening piece 12, they fall to the scraping teeth 14 at the upper end of the screening piece 12 by virtue of the empty state of shaking. The scraping teeth 14 do not need to be set too sharp, thereby ensuring that the material itself will not be damaged. By virtue of the material and the impurities on it and the scraping teeth The contact, friction or rolling state of 14 promotes the scraping of materials and impurities thereon. If the materials and impurities are in a falling position that can pass through the blanking gap 13, they will directly fall from the blanking gap 13 to the subsequent reception. If the materials and impurities cannot fall normally due to their volume or placement, they will continue to be transported backward with the shaking of the first screen body 1, and the adhering materials and impurities can continue to be separated by the subsequent scraping teeth 14. With the shaking and transportation, the materials and impurities can fall from different blanking gaps 13 or fall from the tail end outlet. An exhaust fan 4 is provided in conjunction with the first screen body 1. The air inlet of the exhaust fan 4 is set to cover the top of the screen piece 12 to ensure the normal falling of the materials and impurities above the receiving plate 11, and the impurities at the position of the screen piece 12 are extracted and collected in the first layer. The scraping teeth 14 can be set to a structure similar to a rack, covering the position where the materials and impurities are transported in the width direction, so as to better perform the separation process. The falling materials and impurities are received by the second screen body 2. The second screen body 2 is larger than the first screen body 1. While the materials and impurities are being shaken and transported, the materials and impurities are fully dispersed and their positions are changed. The impurities can be effectively squeezed and crushed in the process, and the impurities are better turned over. The crushed impurities are reduced in size and can be smoothly extracted by the exhaust fan 4. The exhaust fan 4 is provided in conjunction with the second screen body 2. The air intake of the exhaust fan 4 is provided at a position that covers the rear section of the second screen body 2 and the projection position that does not overlap with the first screen body 1, ensuring the normal falling of the materials and impurities at the first screen body 1. After the materials and impurities are fully shaken in the front section, the impurities can be better extracted and collected in the second layer in the rear section. The first screen body 1 and the second screen body 2 can use the same exhaust fan 4, and the exhaust pipe is led out to the required position through the same exhaust fan 4 to realize the function.

[0017] As an improved specific embodiment, a screen 5 is further provided between the first screen body 1 and the second screen body 2. The material and impurities falling from the first screen body 1 fall onto the screen 5. The screen 5 vibrates back and forth through an independent driving mechanism 3, so that the material and impurities pass through the mesh holes of the screen 5 and fall toward the second screen body 2. When the material passes through the mesh holes of the screen 5, the material and the impurities adhered to it are separated.

[0018] like Figure 1As shown, by setting the screen 5, an extra layer of screening is performed, and the materials and impurities screened by the first layer of the first screen body 1 fall onto the screen 5. The driving mechanism 3 of the screen 5 can be set to a driving motor to drive the screen 5 to perform horizontal reciprocating vibration, thereby promoting the materials and impurities to fall from the mesh holes of the screen 5. When the materials pass through the mesh holes, they contact and collide with the edges of the mesh holes as the screen 5 reciprocates, thereby promoting the separation of the materials and the impurities adhered thereto, thereby forming a comprehensive screening function of the upper, middle and lower three layers by the first screen body 1, the screen 5 and the second screen body 2.

[0019] As an improved embodiment, a blower 6 for blowing away impurities and an exhaust fan 4 for collecting impurities are respectively provided on two opposite sides of the screen 5 .

[0020] like Figure 1 As shown, the exhaust fan 4 at the screen 5 can use the same one as the first screen body 1 and the second screen body 2, and the exhaust pipe is led out to one side of the screen 5 through the same exhaust fan 4, thereby controlling the equipment cost; then a blower 6 is set on the other side, and in the process of the material and impurities being vibrated and falling, the impurities with smaller mass are blown to the exhaust fan 4 on the other side by the blower 6, and the synchronous exhaust fan 4 sucks away the impurities, thereby realizing the impurity collection of this layer and avoiding the problem of accumulation and blockage that may occur at the screen 5.

[0021] As an improved specific implementation manner, the inclination angle of the screen piece 12 is set to 30-60 degrees.

[0022] like Figure 1 As shown, the inclination angle of the screen piece 12 can be flexibly adjusted according to the specifications and quality of the material, so that the material transported backward by the shaking can contact the scraping teeth 14 in a more appropriate falling state, thereby achieving the desired scraping effect of the material and impurities.

[0023] As an improved specific implementation manner, the material receiving plate 11 forms a wave-shaped first material receiving trough 110 along the conveying direction of the material and impurities.

[0024] like Figure 1 As shown, the continuous wavy first material receiving trough 110 formed can receive materials and impurities in batches well, transport them backward in an orderly manner with each shaking, and cause the impurities to collide, squeeze and crush with each impact, so as to facilitate subsequent separation from the material and be smoothly sucked away and collected by the exhaust fan 4.

[0025] As an improved specific embodiment, the second screen body 2 includes a solid sieve plate 21, side plates 22 surrounding the solid sieve plate 21 on three sides, and a discharge hopper 23 located at the outlet end of the solid sieve plate 21. The solid sieve plate 21 forms a wavy second material receiving trough 210 along the conveying direction of materials and impurities.

[0026] like Figure 1As shown, the continuous wavy second material receiving trough 210 formed by the solid sieve plate 21 can receive materials and impurities in batches, transport them backward in an orderly manner with each shaking, and cause the impurities to collide, squeeze and crush each other in each receiving impact, so as to facilitate the subsequent separation from the material and be smoothly sucked away and collected by the exhaust fan 4; the discharge hopper 23 at the outlet end concentrates the material and outputs it to the backward sequence, and the side panels 22 on three sides block and contain the material and impurities.

[0027] As an improved specific implementation manner, the length of the physical screen plate 21 at the output end and the width on both sides are greater than those of the first screen body 1 , thereby receiving the falling materials at the tail end and both sides of the first screen body 1 .

[0028] like Figure 1 As shown, as the material and impurities are shaken and transported on the first screen body 1, the material and impurities can be finally transported to the tail end for dropping, or dropped from both sides. The solid screen plate 21 is larger than the first screen body 1 in three directions at the output end and on both sides, which can well carry out the material and impurities.

[0029] The above are merely preferred embodiments of the present invention. The scope of protection of the present invention is not limited to the above embodiments. All technical solutions based on the principles of the present invention are within the scope of protection of the present invention. It should be noted that improvements and modifications that do not depart from the principles of the present invention are within the scope of protection of the present invention.

Claims

1. A bean harvester vibrating screen with a multi-layer screening function, comprising a first screen body (1) and a second screen body (2), wherein the first screen body (1) and the second screen body (2) are driven by respective driving mechanisms (3) to perform periodic shaking, so that materials and impurities on the first screen body (1) and the second screen body (2) are sent from an input end to an output end, characterized in that: The second sieve body (2) receives the materials and impurities falling from the first sieve body (1) below the first sieve body (1). The first sieve body (1) comprises a receiving plate (11) and a plurality of sieve pieces (12) arranged in sequence. The receiving plate (11) is a solid plate structure for receiving the materials and impurities falling from the upper part after the threshing process. The plurality of sieve pieces (12) are arranged at intervals at the output end of the receiving plate (11). A drop gap (13) is formed between the sieve pieces (12) for the materials and impurities to fall and be transported. The sieve pieces (12) are inclined toward the input direction, and the sieve pieces (12) are inclined toward the input direction. The upper end of the screen (1) is formed with scraping teeth (14) along the width direction. When the material and impurities are transported from the receiving plate (11) to the screen sheet (12) by shaking, the impurities adhering to the material are scraped off when the material contacts the scraping teeth (14). The material and impurities fall from the blanking gap (13) or the tail end outlet of the screen sheet (12) to the second screen body (2) below. The second screen body (2) is longer than the first screen body (1). An exhaust fan (4) is provided above the first screen body (1) and the second screen body (2). When the exhaust fan (4) is working, the impurities shaken on the first screen body (1) and the second screen body (2) are sucked away.

2. The bean harvester vibrating screen with multi-layer screening function according to claim 1, characterized in that: A screen (5) is further provided between the first screen body (1) and the second screen body (2). Materials and impurities falling from the first screen body (1) fall onto the screen (5). The screen (5) is reciprocated by an independent driving mechanism (3), so that the materials and impurities pass through the meshes of the screen (5) and fall toward the second screen body (2). When the materials pass through the meshes of the screen (5), the materials and impurities adhering thereto are separated.

3. The bean harvester vibrating screen with multi-layer screening function according to claim 2, characterized in that: A blower (6) for blowing away impurities and an exhaust fan (4) for collecting impurities are respectively arranged on two opposite sides of the screen (5).

4. The bean harvester vibrating screen with multi-layer screening function according to claim 1, 2 or 3, characterized in that: The inclination angle of the screen piece (12) is set to 30-60 degrees.

5. The bean harvesting vibrating screen with multi-layer screening function according to claim 1, 2 or 3, characterized in that: The material receiving plate (11) forms a wave-shaped first material receiving trough (110) along the conveying direction of the material and impurities.

6. The bean harvester vibrating screen with multi-layer screening function according to claim 1, 2 or 3, characterized in that: The second sieve body (2) comprises a solid sieve plate (21), side plates (22) surrounding the solid sieve plate (21) on three sides, and a discharge hopper (23) located at the outlet end of the solid sieve plate (21); the solid sieve plate (21) forms a wavy second material receiving trough (210) along the conveying direction of materials and impurities.

7. The bean harvester vibrating screen with multi-layer screening function according to claim 6, characterized in that: The length of the physical screen plate (21) at the output end and the width on both sides are greater than those of the first screen body (1), thereby receiving the falling materials at the tail end and both sides of the first screen body (1).

Citation Information

Patent Citations

  • Air-assisted broad bean combine harvester

    CN113575118A

  • Pneumatic conveying type edible bean combine harvester

    CN113597877A

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    CN115106285A

  • Cushioning rotating winnowing grid type potato grading sieve

    CN201004811Y