A hair scalding device

By designing a multi-axis manipulator and a circular runway structure of the scalding equipment, uninterrupted scalding operation is achieved, which improves efficiency and reduces ground damage, solving the problems of low efficiency and manual recovery of existing equipment.

CN119385394BActive Publication Date: 2025-09-23深圳市嘉辰塑胶五金电子有限公司
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Patent Information

Application Number
CN202411723324.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-09-23
Estimated Expiration
2044-11-28

AI Technical Summary

Technical Problem

Existing scalding equipment is inefficient and manual recovery of jigs is time-consuming and labor-intensive, and the clustered bristles may cause damage to the floor.

Method used

A scalding device is designed, which includes a multi-axis manipulator, a circular runway structure and a detachable scalding device. The multi-axis manipulator and the circular runway structure are used to achieve uninterrupted scalding. A flexible heat-conducting part and a hair clamping groove are used to shape hard hair, reducing ground damage.

Benefits of technology

It improves the efficiency of hair scalding, reduces the need for manual recovery, and reduces damage to the ground through the design of soft hair inside and hard hair outside.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a scalding device, comprising a frame and a multi-axis manipulator. A table is installed on the top of the frame, and the multi-axis manipulator is installed on the table. The end drive of the multi-axis manipulator is connected to a vertical connecting shaft. The scalding device also includes an opening and closing mechanism, a conveyor line with a circular runway structure, a scalding device and a power-on mechanism. The opening and closing mechanism is fixed to the lower end of the connecting shaft by a locking member; the conveyor line is provided with a chain conveyor belt with a circular structure, and the upper surface of the chain conveyor belt is provided with a plurality of equally spaced bases, and the base has an openable and closable clamping mechanism; the scalding device is one-to-one and detachably installed on the clamping mechanism; the power-on mechanism has a lifting device and a power-on device connected to the lifting device, and the moving trajectory of the scalding device can pass directly under the power-on device. The scalding device of the present invention is designed as a circular runway structure, so that the scalding device can work uninterruptedly, and there is no need for manual recovery of the jig, thereby improving production efficiency.
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Description

Technical Field

[0001] The invention relates to the technical field of sweeper accessories processing, in particular to a hair scalding device. Background Art

[0002] A robot vacuum, also known as an automatic sweeper, smart vacuum, or robot vacuum cleaner, is a type of smart home appliance that uses artificial intelligence to automatically clean floors. It typically uses a brushing and vacuuming method to collect debris into its own trash collection bin, completing the cleaning process.

[0003] The bristles on a robot vacuum cleaner primarily collect debris, comb the floor, handle hair, and remove fine dust. Specifically, the bristles tap and comb the floor, drawing debris like dust, hair, and paper scraps into the drum for a thorough clean. The bristles can also comb dust and fine debris from carpet fibers or floor crevices.

[0004] For some areas with thicker dirt layers, hard bristles are needed to clean them. Therefore, in the process of preparing hard bristles, a hair scalding device is needed.

[0005] In the prior art, the hair scalding equipment is a linear hair scalding conveying equipment. After the hair scalding is completed, the jig needs to be recovered to the feed end. Manual recovery of the jig is time-consuming and labor-intensive.

[0006] If all the bristles of the cluster brush are made hard, they will cause some damage to the floor. However, the cluster brush has hard bristles only at the periphery, which can reduce the damage to the floor.

[0007] Therefore, it is necessary to improve the traditional scalding equipment. Summary of the Invention

[0008] In view of the deficiencies in the prior art, the technical problem to be solved by the present invention is to provide a hair scalding device, the purpose of designing the hair scalding device is to improve the hair scalding efficiency.

[0009] In order to solve the above technical problems, the present invention is implemented through the following scheme: A hair scalding device of the present invention includes a frame and a multi-axis manipulator. A table is installed on the top of the frame, and the multi-axis manipulator is installed on the table. The end drive of the multi-axis manipulator is connected to a vertical connecting shaft. The hair scalding device also includes:

[0010] an opening and closing mechanism, fixed to the lower end of the connecting shaft via a locking member;

[0011] A conveyor line with an annular runway structure, wherein the conveyor line is provided with an annular chain conveyor belt, wherein the upper surface of the chain conveyor belt is provided with a plurality of equally spaced bases, and the bases have an openable and closable clamping mechanism;

[0012] The hair scalding device is detachably mounted on the clamping mechanism in a one-to-one manner;

[0013] The power-on mechanism comprises a lifting device and a power-on device drivingly connected to the lifting device, and the moving track of the hair-scalding device can pass directly below the power-on device.

[0014] Furthermore, the multi-axis manipulator comprises:

[0015] A horizontal rotation drive unit is fixed to the table via a mounting bracket;

[0016] a primary belt driving unit, drivingly connected to the horizontal rotation driving unit, wherein the horizontal rotation driving unit drives the primary belt driving unit to move in a horizontal circular direction;

[0017] The secondary belt driving part is drivingly connected to the passive end of the primary belt driving part. The passive end of the secondary belt driving part is drivingly connected to the connecting shaft and the secondary belt driving part can drive the connecting shaft to rotate horizontally.

[0018] Furthermore, the opening and closing mechanism includes:

[0019] A clamping cylinder, one side of which is connected to the locking member, and the telescopic rods at both ends of the clamping cylinder are respectively connected to inner clamping blocks;

[0020] Two outer clamping blocks are installed on the two inner clamping blocks one by one, and the clamping openings of the two outer clamping blocks are opposite to each other.

[0021] Furthermore, the hair scalding device comprises:

[0022] A convex structural outer frame, wherein the top of the convex structural outer frame is open;

[0023] A flexible heat-conducting portion is mounted on the convex structure outer frame and has a hair clipping groove, the hair clipping groove is connected to the top opening of the convex structure outer frame, and a heating wire is arranged inside the flexible heat-conducting portion;

[0024] Two electrode columns are fixed to the top of the convex structure outer frame through a columnar insulating piece and are located on both sides of the opening. The two electrode columns are connected to the heating wire.

[0025] Furthermore, the corners of the convex structural outer frame are bendable.

[0026] Furthermore, the power source of the lifting device is a lifting cylinder, which is fixed on a bracket. A vertical guide rail is provided on one side of the bracket. The vertical guide rail is slidably connected to the power-on device, and the upper end of the power-on device is connected to the driving shaft of the lifting cylinder.

[0027] Furthermore, two electrode plugs are provided at the lower end of the power-on device.

[0028] Compared with the prior art, the present invention has the following beneficial effects:

[0029] 1. The scalding equipment of the present invention is designed as a circular runway structure, so that the scalding device can work uninterruptedly, and there is no need for manual recovery of the jig, thereby improving production efficiency.

[0030] 2. The present invention cleverly uses a hair scalding device, which is equipped with a hair clamping groove. The hair clamping groove can shape the bristles around the clustered bristles into hard hairs, while the inner part of the clustered bristles is soft hairs. Therefore, it can meet the requirements of cleaning the floor while reducing floor damage. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 This is a structural diagram of the scalding equipment frame and the multi-axis manipulator on the frame of the present invention.

[0032] Figure 2 This is a structural diagram of the opening and closing mechanism of the present invention after clamping the hair scalding device.

[0033] Figure 3 This is an exploded view of the opening and closing mechanism and the hair scalding device of the present invention.

[0034] Figure 4 This is a schematic diagram of the scalding device of the present invention being installed on a conveyor line through a clamping mechanism.

[0035] Figure 5 It is a structural diagram of the power-on mechanism of the present invention.

[0036] Markings in the accompanying drawings: frame 1, table 2, multi-axis manipulator 3, connecting shaft 4, locking block 5, opening and closing mechanism 6, scalding device 7, conveyor line 8, base 9, lifting cylinder 10, power-on device 11, vertical guide rail 12, outer clamping block 61, inner clamping block 62, clamping cylinder 63, flexible heat-conducting part 71, electrode column 72. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more precise definition of the scope of protection of the present invention. Obviously, the embodiments described in the present invention are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0038] In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0039] Examples 1-5, the specific structure of the present invention is as follows:

[0040] Please refer to the attached Figure 1 A scalding device, comprising a frame 1 and a multi-axis manipulator 3. A table 2 is mounted on the top of the frame 1, and the multi-axis manipulator 3 is mounted on the table 2. The end of the multi-axis manipulator 3 is driven and connected to a vertical connecting shaft 4. The multi-axis manipulator 3 is a three-axis manipulator that can drive the connecting shaft 4 to move to multiple positions within a plane. The multi-axis manipulator 3 includes:

[0041] The horizontal rotation driving unit is fixed to the platform 2 via a mounting bracket; the power source of the horizontal rotation driving unit is a motor;

[0042] A primary belt drive unit is connected to the horizontal rotation drive unit, and the horizontal rotation drive unit drives the primary belt drive unit to move in a horizontal circular direction; the primary belt drive unit is a first pulley set;

[0043] The secondary belt drive unit is drivingly connected to the passive end of the primary belt drive unit. The passive end of the secondary belt drive unit is drivingly connected to the connecting shaft 4 and the secondary belt drive unit can drive the connecting shaft 4 to rotate horizontally. The secondary belt drive unit is a second pulley set.

[0044] The multi-axis manipulator 3 of the present invention can move the locking block 5 to multiple positions on a horizontal plane.

[0045] The hair scalding equipment further comprises an opening and closing mechanism 6, a conveying line 8, a hair scalding device 7, and a power-on mechanism. The hair scalding device 7 comprises:

[0046] The convex structural outer frame has an open top and bendable corners.

[0047] The flexible heat-conducting portion 71 is mounted on the convex structure outer frame and has a hair clipping groove that is connected to the top opening of the convex structure outer frame. A heating wire is arranged inside the flexible heat-conducting portion 71;

[0048] Two electrode columns 72 are fixed to the top of the convex structure outer frame through cylindrical insulating members and are located on both sides of the opening. The two electrode columns 72 are connected to the heating wire.

[0049] The opening and closing mechanism 6 is fixed to the lower end of the connecting shaft 4 through a locking member 5; the opening and closing mechanism 6 includes:

[0050] A clamping cylinder 63, one side of which is connected to the locking member 5, and the telescopic rods at both ends of the clamping cylinder 63 are respectively connected to the inner clamping blocks 62;

[0051] Two outer clamping blocks 61 are installed one-to-one on the two inner clamping blocks 62 , and the clamping openings of the two outer clamping blocks 61 are opposite to each other.

[0052] The clamping cylinder 63 drives the two outer clamping blocks 61 to move toward and in opposite directions. The two outer clamping blocks 61 drive the two outer clamping blocks 61 to move toward each other, which is a clamping action.

[0053] A conveyor line 8 having an annular runway structure, wherein the conveyor line 8 is provided with an annular chain conveyor belt, wherein the upper surface of the chain conveyor belt is provided with a plurality of equally spaced bases 9, wherein the bases 9 have an openable and closable clamping mechanism;

[0054] The hair scalding device 7 is detachably mounted on the clamping mechanism one-to-one;

[0055] The power-on mechanism comprises a lifting device and a power-on device 11 drivingly connected to the lifting device, and the moving track of the hair-scalding device 7 can pass directly under the power-on device 11. Two electrode plugs are provided at the lower end of the power-on device 11.

[0056] The power source of the lifting device is a lifting cylinder 10, which is fixed on a bracket. A vertical guide rail 12 is provided on one side of the bracket. The vertical guide rail 12 is slidably connected to the power-on device 11, and the upper end of the power-on device 11 is connected to the drive shaft of the lifting cylinder 10.

[0057] Example 2:

[0058] The following is the working principle of the scalding device of the present invention:

[0059] like Figure 1-5 As shown, the length of the conveyor line 8 of the circular runway structure of the present invention is 1.5-2 mm, and the chain conveyor belt thereon is provided with 6-8 bases 9, which are equidistantly distributed, and each base is provided with a clamping mechanism.

[0060] The scalding device 7 of the present invention has various specifications. The lower end structure and size of the scalding devices of different specifications are the same and can be clamped by the clamping mechanism. The difference between the scalding devices of different specifications is that the grooves of the hair clamping grooves are different in size. The hair clamping grooves of different sizes can clamp the cluster brushes of different diameters.

[0061] The present invention has a feeding device, which is arranged at the feeding position of the bundled bristles. When the empty scalding device 7 runs to the feeding position of the bundled bristles, the feeding device clamps the bundled bristles into the bristle clamping groove. The chain conveyor conveys the scalding device 7 with the bundled bristles to the scalding station and stops.

[0062] At this point, the multi-axis manipulator 3 drives the opened opening and closing mechanism 6 to clamp the scalding device 7, tightening the clustered bristles. The lifting cylinder 10 drives the power-on device 11 downward, causing the two electrode plugs on the power-on device 11 to align with the two electrode posts 72 on the scalding device and press down. The two electrode posts 72 are inserted into the two electrode plugs, the circuit is turned on, and the heating wire works. When the heating wire works, it generates a large amount of heat, which is transferred to the clustered bristles through the flexible heat-conducting portion 71, causing the outer ring of the clustered bristles to harden due to the heat.

[0063] After the hair is scalded, the lifting cylinder 10 drives the two electrode plugs upward, withdrawing the two electrode plugs 72 and de-energizing the heating wire. The opening and closing mechanism 6 opens the two outer clamps 61. The chain conveyor rotates an angle, allowing the bundled hair to reach the unloading station, where the retrieving robot removes the bundled hair.

[0064] The above action cycle can continuously perm the clustered bristles and improve the perm efficiency.

[0065] In summary, the scalding equipment of the present invention is designed as a circular runway structure, which allows the scalding device to work uninterruptedly, eliminating the need for manual recovery jigs and improving production efficiency. The present invention cleverly uses a scalding device, and the scalding device is provided with a bristle clamping groove, which can shape the bristles around the clustered bristles into hard bristles, while the bristles inside the clustered bristles are flexible. Therefore, while meeting the requirements of cleaning the floor, it can also reduce floor damage.

[0066] The above description is only a preferred embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, is also included in the patent protection scope of the present invention.

Claims

1. A hair scalding device, comprising a frame (1) and a multi-axis manipulator (3), wherein a table (2) is installed on the top of the frame (1), the multi-axis manipulator (3) is installed on the table (2), and the end drive of the multi-axis manipulator (3) is connected to a vertical connecting shaft (4), characterized in that: The scalding equipment also includes: An opening and closing mechanism (6) is fixed to the lower end of the connecting shaft (4) via a locking member (5); A conveyor line (8) having an annular runway structure is provided with a chain conveyor belt having an annular structure, wherein the upper surface of the chain conveyor belt is provided with a plurality of equally spaced bases (9), and the bases (9) have an openable and closable clamping mechanism; The hair scalding device (7) is detachably mounted on the clamping mechanism in a one-to-one manner; A power-on mechanism, the power-on mechanism comprising a lifting device and a power-on device (11) drivingly connected to the lifting device, wherein the moving track of the hair-scalding device (7) can pass directly below the power-on device (11); The scalding device (7) comprises: A convex structural outer frame, wherein the top of the convex structural outer frame is open; A flexible heat-conducting portion (71) is mounted on the convex structure outer frame and has a hair clipping groove, the hair clipping groove is connected to the top opening of the convex structure outer frame, and a heating wire is arranged inside the flexible heat-conducting portion (71); Two electrode columns (72) are fixed to the top of the convex structure outer frame through a columnar insulating member and are located on both sides of the opening. The two electrode columns (72) are connected to the heating wire.

2. A hair scalding device according to claim 1, characterized in that: The multi-axis manipulator (3) comprises: A horizontal rotation drive unit is fixed to the platform (2) via a mounting frame; a primary belt driving unit, drivingly connected to the horizontal rotation driving unit, wherein the horizontal rotation driving unit drives the primary belt driving unit to move in a horizontal circular direction; A secondary belt drive unit is drivingly connected to the passive end of the primary belt drive unit, the passive end of the secondary belt drive unit is drivingly connected to the connecting shaft (4), and the secondary belt drive unit can drive the connecting shaft (4) to rotate horizontally.

3. A hair scalding device according to claim 1, characterized in that: The opening and closing mechanism (6) comprises: A clamping cylinder (63), one side of which is connected to the locking member (5), and the telescopic rods at both ends of the clamping cylinder (63) are respectively connected to inner clamping blocks (62); Two outer clamping blocks (61) are installed one-to-one on the two inner clamping blocks (62) and the clamping openings of the two outer clamping blocks (61) are opposite to each other.

4. A hair scalding device according to claim 1, characterized in that: The corners of the convex structural outer frame are bendable.

5. A hair scalding device according to claim 1, characterized in that: The power source of the lifting device is a lifting cylinder (10), which is fixed on a bracket. A vertical guide rail (12) is provided on one side of the bracket. The vertical guide rail (12) is slidably connected to the power-on device (11), and the upper end of the power-on device (11) is connected to the driving shaft of the lifting cylinder (10).

6. A hair scalding device according to claim 5, characterized in that: Two electrode plugs are provided at the lower end of the power-on device (11).

Citation Information

Patent Citations

  • Automatic multi-station production equipment for wool top brushes

    CN112704321A

  • Hair ironing machine

    CN203814857U