Surfactant mixing device for coating production
By designing buoyant foam removal, auxiliary foam removal and batch feeding components in coating production, the problem of excessive foam during the mixing of coatings and surfactants is solved, and efficient mixing and high-quality coating production is achieved.
Patent Information
- Application Number
- CN202411699445.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-02-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the mixing process of coating and surfactant, a large amount of foam is generated, which affects the fluidity and quality of the coating, resulting in the low quality of the coating produced.
A surfactant mixing device for coating production is designed, including a buoyant defoaming assembly, an auxiliary defoaming assembly and a batch feeding assembly. The buoyancy defoaming assembly cuts bubbles through a buoyancy plate and a defoaming blade. The auxiliary defoaming assembly automatically adds a defoaming agent, and the intermittent feeding assembly improves the mixing effect by adding surfactant and defoaming agent intermittently.
It effectively reduces the number of bubbles during the mixing process, improves the mixing effect between the coating and surfactant, and ensures high-quality production of the coating.
Smart Images

Figure CN119386712A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of coating mixing, in particular to a surfactant mixing device for coating production. Background Art
[0002] Mixing paint with surfactants is a key step in paint production and application. The main purpose is to improve the dispersion, fluidity and adhesion of the paint. Surfactants play a role in reducing surface tension, promoting the dispersion of pigments and fillers, and improving wettability and rheology in paints. However, there are still some problems in the actual mixing process of surfactants and paints.
[0003] For example, in the process of mixing paint and surfactant, the addition of surfactant increases the dispersibility and fluidity of the paint, which will cause a large amount of foam in the mixing tank during high-speed stirring. Excessive foam will not only increase the volume of the paint, but also affect the fluidity and quality of the paint, resulting in low quality of the produced paint. Summary of the invention
[0004] In order to make up for the above deficiencies, the present invention provides a surfactant mixing device for coating production that overcomes the above technical problems or at least partially solves the above problems.
[0005] The present invention is achieved in that:
[0006] The present invention provides a surfactant mixing device for coating production, comprising a mixing tank, a top plate fixedly mounted on the top surface of the mixing tank, a driving motor fixedly mounted on the top surface of the top plate, a bevel gear 2 fixedly mounted on the outer surface of the output shaft of the driving motor, a material box fixedly mounted on the outer surface of the mixing tank, a stirring shaft rotatably mounted inside the top plate, one end of the stirring shaft is located above the top plate, the other end of the stirring shaft extends into the interior of the mixing tank, a fixed disk 1 and a fixed disk 2 are arranged on the outer surface of the stirring shaft extending into the interior of the mixing tank, a plurality of stirring blades are fixedly mounted on the outer surfaces of the fixed disk 1 and the fixed disk 2, a bevel gear 1 is fixedly mounted on the outer surface of the stirring shaft located above the top plate, the bevel gear 1 and the bevel gear 2 are meshed with each other, a buoyancy defoaming component is arranged on the outer surface of the stirring shaft located inside the mixing tank, a driving component and an intermittent feeding component are arranged above the mixing tank, and an auxiliary defoaming component is arranged on the outer surface of the mixing tank;
[0007] The buoyancy debubbling assembly comprises a sleeve frame, a plurality of limit slots are provided inside the sleeve frame and the fixed plate, a plurality of limit strips are fixedly installed on the outer surface of the stirring shaft, the number of the limit slots corresponds to the number of the limit strips, the sleeve frame is movably connected to the outer surface of the stirring shaft through the limit strips, and the buoyancy debubbling assembly is used for cutting bubbles;
[0008] The driving assembly includes a mounting plate, which is fixedly mounted on one side of the mixing tank. A rotating shaft is rotatably mounted inside the mounting plate, and a bevel gear three is fixedly mounted on the outer surface of the rotating shaft. The bevel gear three is meshed with the bevel gear one. The driving assembly is configured to drive the intermittent feeding assembly and the mixing assembly.
[0009] In a preferred embodiment, an outer ring frame is arranged on the outside of the sleeve frame, a plurality of external connecting rods 1 are fixedly connected between the sleeve frame and the outer ring frame, a plurality of buoyancy plates are arranged on the outside of the outer ring frame, a plurality of external connecting rods 2 are fixedly connected between the plurality of buoyancy plates and the outer ring frame, and a plurality of bubble removal blades are fixedly installed on the outer surface of the buoyancy plates.
[0010] In a preferred embodiment, a spiral blade one is fixedly connected between the fixed disk one and the fixed disk two, the spiral blade one is an elastic structure, a buoyancy ball is fixedly installed on the bottom surface of the plurality of external rods two, and a connecting rod three is fixedly connected between the bottom surface of the sleeve frame and the top surface of the fixed disk one.
[0011] In a preferred embodiment, a half gear is fixedly sleeved on the outer surface of the rotating shaft, a rectangular frame is arranged on the outer side of the half gear, tooth grooves are provided on the inner walls on both sides of the rectangular frame, a positioning plate is fixedly installed on the surface of one side of the top plate, a plug-in rod is plugged into the interior of the positioning plate, one end of the plug-in rod is fixedly connected to the surface of one side of the rectangular frame, and a reset spring is arranged on the outer surface of the plug-in rod.
[0012] In a preferred solution, the auxiliary defoaming assembly includes a movable clamping rod and a fixed box, the movable clamping rod is movably inserted into the interior of the top plate, the bottom end of the movable clamping rod is attached to the top surface of the buoyancy plate, the fixed box is fixedly installed on the outer surface of the mixing tank, a shaping cylinder is fixedly installed inside the fixed box, a liquid storage bag is arranged inside the fixed box, the outer surface of the shaping cylinder is sleeved with a sleeve plate, and the sleeve plate is movably clamped inside the liquid storage bag.
[0013] In a preferred embodiment, a snap-in groove is provided on the outer surface of the shaping cylinder, and a snap-in frame is movably snap-in connected to the inside of the snap-in groove. The snap-in frame is located below the sleeve plate, and a connecting rod 2 is fixedly installed on the top surface of the snap-in frame, and a connecting plate is fixedly installed on the top end of the connecting rod 2. The top end of the movable snap-in rod is fixedly connected to the bottom surface of the connecting plate.
[0014] In a preferred embodiment, a drainage pipe is fixedly connected to one side surface of the fixed box, a solenoid valve 1 is fixedly installed on the outer surface of the drainage pipe, a liquid injection pipe is fixedly connected to one side surface of the fixed box, a solenoid valve 2 is fixedly installed on the outer surface of the liquid injection pipe, one end of the solenoid valve 2 is fixedly connected to a polymerization pipe, and a discharge pipe 1 is fixedly connected to the bottom surface of the polymerization pipe located above the material box.
[0015] In a preferred embodiment, the intermittent feeding assembly includes a C-shaped frame, which is fixedly installed on the top surface of the mounting plate, and a material tank is fixedly installed inside the C-shaped frame, and a cavity 2 and a cavity 1 are provided inside the material tank, and the interiors of the cavity 1 and the cavity 2 are both sealed and clamped with sealing plugs, and a fixing rod is fixedly connected between the two sealing plugs, and a connecting rod 1 is fixedly connected between one side surface of the fixing rod and the rectangular frame, and a suction pipe is fixedly connected to the outside of the cavity 1 and the cavity 2, and one end of the suction pipe extends to the inside of the material box, and a one-way valve 2 is fixedly installed on the outer surface of the suction pipe.
[0016] In a preferred embodiment, a discharge pipe 2 is fixedly connected to the top surface of the material tank, a one-way valve 1 is fixedly connected to the outer surface of the discharge pipe 2, a rectangular tube is fixedly connected to the top end of the discharge pipe 2, a storage cavity is provided inside the stirring shaft, a through hole is installed inside the storage cavity, a conveying pipe is fixedly connected between the through hole and the rectangular tube, and a plurality of through holes are provided inside the storage cavity.
[0017] In a preferred embodiment, the mixing assembly includes a mixing shaft, which is rotatably installed inside a material box, a driven wheel is fixedly installed on the top of the mixing shaft, a plurality of mixing plates are fixedly installed on the outer surface of the mixing shaft located inside the material box, an extension rod is fixedly connected to the surface of one side of the fixed rod, a tooth plate is fixedly installed on one end of the extension rod, and the tooth plate is meshed with the driven wheel.
[0018] The present invention provides a surfactant mixing device for coating production, which has the following beneficial effects:
[0019] 1. By setting up a buoyancy debubbling component, the buoyancy debubbling component can always float on the liquid level of the paint according to the height of the liquid level inside the mixing tank, and the bubbles generated by mixing and stirring will be located on the surface of the liquid, so that the bubbles generated can be broken by the rotation of the debubbling blade, so that the bubbles on the liquid surface can be effectively reduced during the stirring process, thereby improving the mixing effect between the paint and the surfactant.
[0020] 2. By setting up an auxiliary defoaming component, when the buoyancy plate rises with the increase of the liquid level inside the mixing tank, it will synchronously drive the movable clamping rod to move upward and drive the sleeve plate to move upward inside the fixed box, squeeze the liquid storage bag, and squeeze the defoaming agent inside the liquid storage bag into the inside of the discharge pipe, and finally send it to the inside of the material box. The amount of defoaming agent added can be controlled by the amount of paint inside the mixing tank, thereby achieving the purpose of automatically adding a corresponding amount of defoaming agent according to the height of the liquid level inside the mixing tank.
[0021] 3. By setting up an intermittent feeding component, when the rectangular frame moves back and forth, it can synchronously drive the connecting rod 1 to move, so that the fixed rod can move back and forth between cavity 1 and cavity 2, thereby driving the sealing plugs at both ends of the fixed rod to move back and forth inside cavity 2 and cavity 1 respectively, and finally enter the interior of the storage cavity through the conveying pipe and the rotating joint, and then be discharged to the interior of the mixing tank through the through hole, thereby achieving the purpose of intermittently adding the surfactant inside the material box and the defoaming agent that enters subsequently into the mixing tank, so that the surfactant and the defoaming agent can be better mixed with the paint inside the mixing tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0023] Figure 1 It is an overall stereogram provided by an embodiment of the present invention;
[0024] Figure 2 A schematic diagram of the cross-sectional structure of a mixing tank provided in an embodiment of the present invention;
[0025] Figure 3 A schematic diagram of the structure of a buoyancy debubbling assembly provided in an embodiment of the present invention;
[0026] Figure 4 A schematic diagram of the structure of a stirring shaft provided in an embodiment of the present invention;
[0027] Figure 5 A schematic diagram of the structure of an auxiliary defoaming component provided in an embodiment of the present invention;
[0028] Figure 6 A schematic diagram of the structure of a drive assembly provided in an embodiment of the present invention;
[0029] Figure 7 A schematic diagram of the cross-sectional structure of a material tank provided in an embodiment of the present invention;
[0030] Figure 8 A schematic diagram of a cross-sectional structure of a stirring shaft provided in an embodiment of the present invention;
[0031] Fig. 9 A schematic diagram of the structure of a mixing assembly provided in an embodiment of the present invention.
[0032] In the figure: 1, mixing tank; 2, top plate; 3, stirring shaft; 4, bevel gear 1; 5, driving motor; 6, bevel gear 2; 7, material box; 8, supporting leg; 9, driving assembly; 901, mounting plate; 902, rotating shaft; 903, bevel gear 3; 904, half gear; 905, rectangular frame; 906, positioning plate; 907, plug-in rod; 908, reset spring; 909, tooth groove; 910, connecting rod 1; 10, auxiliary defoaming assembly; 1001, movable clamping rod; 1002, fixed box; 1003, shaping cylinder; 1004, liquid storage capsule; 1005, sleeve plate; 1006, clamping groove; 1007, clamping frame; 1008, connecting rod 2; 1009, connecting plate; 1010, discharge pipe; 1012, solenoid valve 1; 1013, injection pipe; 1014, solenoid valve 2; 1015, polymerization pipe; 1016, discharge pipe 1; 11, intermittent feeding assembly; 1101, C-frame; 1102, material tank; 1103, fixed rod; 1104, discharge pipe 2; 1105, one-way valve 1; 1106, rectangular tube; 1107, delivery pipe; 1108, rotary joint; 1109, extension rod; 1110, tooth plate; 1111, cavity 1; 1112, cavity 2; 1113, sealing card plug; 1114, suction pipe; 1115, one-way valve 2; 1116, spiral blade 2; 1117, storage cavity; 1118, through hole; 12, mixing component; 12 01, mixing shaft; 1202, driven wheel; 1203, mixing plate; 13, buoyancy defoaming assembly; 1301, sleeve frame; 1302, external rod one; 1303, external ring frame; 1304, external rod two; 1305, buoyancy plate; 1306, defoaming blade; 1307, buoyancy ball; 1308, connecting rod three; 1309, limit slot; 14, limit strip; 15, fixed plate one; 16, fixed plate two; 17, stirring blade; 18, spiral blade one. DETAILED DESCRIPTION
[0033] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0034] Reference Figure 1-Figure 9 The present invention provides a technical solution: a surfactant mixing device for coating production, comprising a mixing tank 1, a top plate 2 is fixedly installed on the top surface of the mixing tank 1, a driving motor 5 is fixedly installed on the top surface of the top plate 2, a bevel gear 2 6 is fixedly installed on the outer surface of the output shaft of the driving motor 5, a material box 7 is fixedly installed on the outer surface of the mixing tank 1, a stirring shaft 3 is rotatably installed inside the top plate 2, one end of the stirring shaft 3 is located above the top plate 2, and the other end of the stirring shaft 3 extends to the inside of the mixing tank 1, and the outer surface of the stirring shaft 3 extending to the inside of the mixing tank 1 is provided with a fixed disk 15 and a fixed disk 2 16, and a fixed A plurality of stirring blades 17 are fixedly mounted on the outer surfaces of the disk 15 and the fixed disk 2 16. A bevel gear 14 is fixedly mounted on the outer surface of the stirring shaft 3 located above the top plate 2. The bevel gear 14 and the bevel gear 2 6 are meshed with each other. A buoyancy defoaming component 13 is arranged on the outer surface of the stirring shaft 3 located inside the mixing tank 1. A driving component 9 and an intermittent feeding component 11 are arranged above the mixing tank 1. An auxiliary defoaming component 10 is arranged on the outer surface of the mixing tank 1. A plurality of supporting legs 8 are fixedly mounted on the outer surface of the mixing tank 1. The supporting legs 8 can make the device as a whole more stable during actual use.
[0035] During operation, in the actual use process, the paint to be mixed is first added to the inside of the mixing tank 1, and then the surfactant to be added is added to the inside of the material box 7, and then the drive motor 5 is controlled to start. During the start-up process of the drive motor 5, the bevel gear 2 6 can be driven to rotate, thereby driving the stirring shaft 3 to rotate inside the mixing tank 1 through the bevel gear 1 4, and then the fixed disk 1 15, the fixed disk 2 16 and the stirring blade 17 on the outer surface of the stirring shaft 3 rotate at high speed inside the mixing tank 1, so as to achieve mixing and stirring of the paint inside the mixing tank 1, and in this process, the surfactant inside the material box 7 can be intermittently added to the inside of the mixing tank 1 through the driving component 9 and the intermittent feeding component 11, and fully mixed with the paint.
[0036] The buoyancy debubbling assembly 13 includes a sleeve frame 1301, and a plurality of limit slots 1309 are provided inside the sleeve frame 1301 and the fixed plate 15. A plurality of limit strips 14 are fixedly installed on the outer surface of the stirring shaft 3. The number of the limit slots 1309 corresponds to the number of the limit strips 14. The sleeve frame 1301 is movably connected to the outer surface of the stirring shaft 3 through the limit strips 14. The buoyancy debubbling assembly 13 is used to cut bubbles.
[0037] An outer ring frame 1303 is arranged on the outer side of the sleeve frame 1301, and a plurality of external connecting rods 1302 are fixedly connected between the sleeve frame 1301 and the outer ring frame 1303, a plurality of buoyancy plates 1305 are arranged on the outer side of the outer ring frame 1303, a plurality of external connecting rods 2 1304 are fixedly connected between the plurality of buoyancy plates 1305 and the outer ring frame 1303, a plurality of bubble removing blades 1306 are fixedly installed on the outer surface of the buoyancy plate 1305, a spiral blade 18 is fixedly connected between the fixed disk 1 15 and the fixed disk 2 16, and the spiral blade 18 is an elastic structure, buoyancy balls 1307 are fixedly installed on the bottom surfaces of the plurality of external connecting rods 2 1304, and a connecting rod 3 1308 is fixedly connected between the bottom surface of the sleeve frame 1301 and the top surface of the fixed disk 15.
[0038] During operation, after the paint is added to the interior of the mixing tank 1, as the paint level inside the mixing tank 1 rises, the buoyancy of the buoyancy plate 1305 and the buoyancy ball 1307 moves upward on the outer surface of the stirring shaft 3 until the buoyancy plate 1305 floats on the paint level surface, and when the stirring shaft 3 rotates, the buoyancy plate 1305 can be driven to rotate synchronously on the paint level surface under the limiting action of the limiting bar 14, and then drive the multiple bubble removal blades 1306 on the outer surface of the buoyancy plate 1305 to rotate, thereby achieving the cutting of bubbles generated during the paint mixing process, so that the bubbles floating on the paint level surface burst, and reduce bubbles in the mixing and stirring process.
[0039] Through the above, the buoyancy debubbling component 13 can always float on the liquid level of the coating according to the height of the liquid level inside the mixing tank 1, and the bubbles generated by mixing and stirring will be located on the surface of the liquid, so that the bubbles generated will be broken by the rotation of the debubbling blade 1306, so that the bubbles on the liquid surface can be effectively reduced during the stirring process, thereby improving the mixing effect between the coating and the surfactant.
[0040] Among them, a connecting rod 3 1308 is fixedly connected between the sleeve frame 1301 and the fixed disk 15. Therefore, when the sleeve frame 1301 rises with the liquid level, it can synchronously drive the fixed disk 15 to rise synchronously on the outer surface of the stirring shaft 3. Because the spiral blade 18 is an elastic structure, the spiral blade 18 can be stretched, that is, when the fixed disk 15, the fixed disk 2 16 and the stirring blade 17 stir the paint inside the mixing tank 1, the spiral blade 18 can stir the material below the mixing tank 1 upward, thereby further improving the mixing effect between the paint and the surfactant, and in this process, the length of the spiral blade 18 can be adjusted according to the height of the fixed disk 15, that is, the length of the spiral blade 18 can be adjusted according to the amount of paint inside the mixing tank 1, so that the paint can be mixed more completely.
[0041] The auxiliary defoaming component 10 includes a movable clamping rod 1001 and a fixed box 1002, wherein the movable clamping rod 1001 is movably inserted into the interior of the top plate 2, and the bottom end of the movable clamping rod 1001 is attached to the top surface of the buoyancy plate 1305, and the fixed box 1002 is fixedly installed on the outer surface of the mixing tank 1, and a shaping cylinder 1003 is fixedly installed inside the fixed box 1002, and a liquid storage capsule 1004 is arranged inside the fixed box 1002, and a sleeve plate 1005 is sleeved on the outer surface of the shaping cylinder 1003, and the sleeve plate 1005 is movably clamped in the interior of the liquid storage capsule 1004, and a clamping groove 1006 is provided on the outer surface of the shaping cylinder 1003, and a clamping frame 1007 is movably clamped inside the clamping groove 1006, and the clamping frame 1007 is located in the sleeve Below the connecting plate 1005, a connecting rod 1008 is fixedly installed on the top surface of the clamping frame 1007, a connecting plate 1009 is fixedly installed on the top of the connecting rod 1008, the top of the movable clamping rod 1001 is fixedly connected to the bottom surface of the connecting plate 1009, a discharge pipe 1010 is fixedly connected to the surface of one side of the fixed box 1002, a solenoid valve 1012 is fixedly installed on the outer surface of the discharge pipe 1010, a liquid injection pipe 1013 is fixedly connected to the surface of one side of the fixed box 1002, a solenoid valve 1014 is fixedly installed on the outer surface of the liquid injection pipe 1013, one end of the solenoid valve 1014 is fixedly connected to a polymerization tube 1015, and the bottom surface of the polymerization tube 1015 located above the material box 7 is fixedly connected to a discharge pipe 1016.
[0042] During operation, when the buoyancy plate 1305 rises with the increase of the liquid level inside the mixing tank 1, it will synchronously drive the movable clamping rod 1001 to move upward. When the movable clamping rod 1001 moves upward, it can drive the sleeve plate 1005 to move upward inside the fixed box 1002 under the action of the connecting plate 1009 and the discharge pipe 1010. During the movement, the liquid storage capsule 1004 can be squeezed, and the defoaming agent inside the liquid storage capsule 1004 can be squeezed into the inside of the discharge pipe 1010, and finally sent to the inside of the material box 7. In this process, the defoaming agent is added. The amount can be controlled by the amount of paint inside the mixing tank 1, that is, the more paint is added to the mixing tank 1, the higher the buoyancy plate 1305 floats, and the higher the height of the movable clamping rod 1001 is driven to move, so that the amount of defoaming agent finally added to the material box 7 is also greater, thereby achieving the purpose of automatically adding a corresponding amount of defoaming agent according to the liquid level height inside the mixing tank 1. Finally, the defoaming agent can be added to the interior of the mixing tank 1 through the intermittent feeding component 11 inside the material box 7, so as to further reduce the bubbles generated when the paint inside the mixing tank 1 is stirred.
[0043] The driving assembly 9 includes a mounting plate 901, which is fixedly mounted on one side of the mixing tank 1. A rotating shaft 902 is rotatably mounted inside the mounting plate 901, and a bevel gear 3 903 is fixedly mounted on the outer surface of the rotating shaft 902. The bevel gear 3 903 and the bevel gear 1 4 are meshed with each other. The driving assembly 9 is used to drive the intermittent feeding assembly 11 and the mixing assembly 12.
[0044] A half gear 904 is fixedly sleeved on the outer surface of the rotating shaft 902, a rectangular frame 905 is arranged on the outer side of the half gear 904, tooth grooves 909 are opened on the inner walls of both sides of the rectangular frame 905, a positioning plate 906 is fixedly installed on the surface of one side of the top plate 2, a plug-in rod 907 is inserted into the interior of the positioning plate 906, one end of the plug-in rod 907 is fixedly connected to the surface of one side of the rectangular frame 905, and a return spring 908 is arranged on the outer surface of the plug-in rod 907.
[0045] During operation, when the driving motor 5 drives the bevel gear 4 to rotate, it can also drive the bevel gear 3 903 to rotate. When the bevel gear 3 903 rotates, it drives the half gear 904 to rotate. As the half gear 904 engages and moves away from the tooth groove 909 opened on the inner wall of the rectangular frame 905, it can drive the rectangular frame 905 to move back and forth between the two positioning plates 906, and then drive the intermittent feeding component 11 and the mixing component 12, so that the intermittent feeding component 11 and the mixing component 12 can be driven to operate during the mixing process.
[0046] The intermittent feeding assembly 11 includes a C-shaped frame 1101, which is fixedly mounted on the top surface of the mounting plate 901. A material tank 1102 is fixedly mounted inside the C-shaped frame 1101. A cavity 2 1112 and a cavity 1 1111 are provided inside the material tank 1102. The interior of the cavity 1 1111 and the cavity 2 1112 are both sealed and connected with a sealing plug 1113. A fixing rod 1103 is fixedly connected between the two sealing plugs 1113. A connecting rod 1 910 is fixedly connected between one side surface of the fixing rod 1103 and the rectangular frame 905. A suction pipe is fixedly connected to the outer sides of the cavity 1 1111 and the cavity 2 1112. 1114, one end of the suction pipe 1114 extends to the interior of the material box 7, a one-way valve 1115 is fixedly installed on the outer surface of the suction pipe 1114, a discharge pipe 1104 is fixedly connected to the top surface of the material tank 1102, a one-way valve 1105 is fixedly connected to the outer surface of the discharge pipe 1104, a rectangular tube 1106 is fixedly connected to the top of the discharge pipe 1104, a storage cavity 1117 is opened inside the stirring shaft 3, a through hole 1118 is installed inside the storage cavity 1117, a conveying pipe 1107 is fixedly connected between the through hole 1118 and the rectangular tube 1106, and a plurality of through holes 1118 are opened inside the storage cavity 1117.
[0047] During operation, when the rectangular frame 905 moves back and forth, it can synchronously drive the connecting rod 1 910 to move, thereby causing the fixing rod 1103 to move back and forth between the cavity 1 1111 and the cavity 2 1112, thereby driving the sealing card plugs 1113 at both ends of the fixing rod 1103 to move back and forth inside the cavity 2 1112 and the cavity 1 1111 respectively. During the back and forth movement of the sealing card plug 1113, the surfactant inside the material box 7 and the defoaming agent that subsequently enters the material box 7 can be sucked into the cavity 1111 through the suction pipe 1114. 11 and the interior of cavity 1112, and finally squeezed by the sealing plug 1113 into the interior of the discharge pipe 1104, and then into the interior of the rectangular tube 1106, and finally entered into the storage cavity 1117 through the conveying pipe 1107 and the rotary joint 1108, and then discharged to the interior of the mixing tank 1 through the through hole 1118, thereby achieving the purpose of intermittently adding the surfactant in the material box 7 and the defoaming agent that enters subsequently into the mixing tank 1, so that the surfactant and the defoaming agent can be better mixed with the paint in the mixing tank 1.
[0048] Moreover, after the surfactant and the defoaming agent enter the storage chamber 1117, the centrifugal force generated by the rotation of the stirring shaft 3 can cause the surfactant and the defoaming agent that have entered the storage chamber 1117 to be scattered in a relatively dispersed state inside the mixing tank 1 through the through hole 1118, thereby further improving the mixing effect between the coating and the surfactant.
[0049] Among them, the interior of cavity one 1111 and the interior of cavity two 1112 are fixedly installed with spiral blades two 1116. Through the set spiral blades two 1116, when the surfactant and defoaming agent in the material box 7 enter the interior of cavity one 1111 and cavity two 1112, they will pass through spiral blades two 1116, so that the surfactant and defoaming agent entering the interior of cavity one 1111 and cavity two 1112 will generate vortex, thereby enabling the surfactant and the defoaming agent to be better mixed. That is, after the two are added to the interior of the mixing tank 1, the mixing effect with the mixing tank 1 is greatly improved, and the sealing card plug 1113 moves back and forth, that is, it can enable the surfactant and the defoaming agent entering the interior of cavity one 1111 and cavity two 1112 to generate vortexes in different directions, thereby further improving the mixing effect between the two.
[0050] The mixing assembly 12 includes a mixing shaft 1201, which is rotatably installed inside the material box 7. A driven wheel 1202 is fixedly installed on the top of the mixing shaft 1201. A plurality of mixing plates 1203 are fixedly installed on the outer surface of the mixing shaft 1201 located inside the material box 7. An extension rod 1109 is fixedly connected to the surface of one side of the fixed rod 1103. A tooth plate 1110 is fixedly installed on one end of the extension rod 1109. The tooth plate 1110 and the driven wheel 1202 are meshed with each other.
[0051] During operation, when the fixed rod 1103 moves back and forth, it can drive the extension rod 1109 and the tooth plate 1110 to move synchronously. Since the tooth plate 1110 and the driven wheel 1202 are meshed with each other, when the tooth plate 1110 moves back and forth, it can drive the mixing shaft 1201 to rotate back and forth inside the material box 7 under the action of the driven wheel 1202, and then drive the mixing plate 1203 to move inside the material box 7, so as to preliminarily mix the surfactant and defoaming agent inside the material box 7, so that the subsequent addition to the mixing tank 1 can be better mixed with the paint inside the mixing tank 1.
[0052] Specifically, the working process or working principle of the surfactant mixing device for coating production is as follows: when in use, the coating to be mixed is first added to the inside of the mixing tank 1, and then the surfactant to be added is added to the inside of the material box 7, and then the driving motor 5 is controlled to start. During the starting process of the driving motor 5, the bevel gear 2 6 can be driven to rotate, thereby driving the stirring shaft 3 to rotate inside the mixing tank 1 through the bevel gear 1 4, and then the fixed disk 1 15, the fixed disk 2 16 and the stirring blade 17 on the outer surface of the stirring shaft 3 rotate at high speed inside the mixing tank 1, so as to achieve mixing and stirring of the coating inside the mixing tank 1.
[0053] After the paint is added to the mixing tank 1, as the paint level inside the mixing tank 1 rises, the paint moves upward on the outer surface of the stirring shaft 3 under the buoyancy of the buoyancy plate 1305 and the buoyancy ball 1307 until the buoyancy plate 1305 floats on the paint level surface. When the stirring shaft 3 rotates, the buoyancy plate 1305 can be driven to rotate synchronously on the paint level surface under the limiting action of the limiting bar 14, thereby driving the multiple bubble removal blades 1306 on the outer surface of the buoyancy plate 1305 to rotate, thereby cutting the bubbles generated during the paint mixing process.
[0054] When the buoyancy plate 1305 rises with the increase of the liquid level inside the mixing tank 1, it will synchronously drive the movable clamping rod 1001 to move upward. When the movable clamping rod 1001 moves upward, it can drive the sleeve plate 1005 to move upward inside the fixed box 1002 under the action of the connecting plate 1009 and the discharge pipe 1010, and squeeze the defoaming agent inside the liquid storage capsule 1004 into the inside of the discharge pipe 1010, and finally send it to the inside of the material box 7. Finally, the defoaming agent can be added to the inside of the mixing tank 1 through the intermittent feeding component 11 inside the material box 7, so as to further reduce the bubbles generated when the paint inside the mixing tank 1 is stirred.
[0055] When the driving motor 5 drives the bevel gear 1 4 to rotate, it can also drive the bevel gear 3 903 to rotate. When the bevel gear 3 903 rotates, it drives the half gear 904 to rotate. As the half gear 904 engages and moves away from the tooth groove 909 provided on the inner wall of the rectangular frame 905, it can drive the rectangular frame 905 to move back and forth between the two positioning plates 906, thereby driving the intermittent feeding component 11 and the mixing component 12, so that the intermittent feeding component 11 and the mixing component 12 can be driven to operate during the mixing process. When the rectangular frame 905 moves back and forth, it can synchronously drive the connecting rod 1 910 to move, thereby making the fixing rod 1103 move between the cavity 1 1111 and the cavity 2 1112. The sealing card plugs 1113 at both ends of the fixed rod 1103 move back and forth in the cavity 1112 and the cavity 1111 respectively. In the process of the back and forth movement of the sealing card plugs 1113, the surfactant in the material box 7 and the defoaming agent that subsequently enters the material box 7 can be sucked into the cavity 1 1111 and the cavity 2 1112 through the suction pipe 1114, and finally squeezed into the discharge pipe 1104 by the sealing card plug 1113, and then into the rectangular tube 1106, and finally entered into the storage cavity 1117 through the conveying pipe 1107 and the rotary joint 1108, and then discharged to the interior of the mixing tank 1 through the through hole 1118.
Claims
1. A surfactant mixing device for coating production, comprising a mixing tank (1), a top plate (2) fixedly mounted on the top surface of the mixing tank (1), a driving motor (5) fixedly mounted on the top surface of the top plate (2), a bevel gear (6) fixedly mounted on the outer surface of the output shaft of the driving motor (5), characterized in that: A material box (7) is fixedly mounted on the outer surface of the mixing tank (1); a stirring shaft (3) is rotatably mounted inside the top plate (2); one end of the stirring shaft (3) is located above the top plate (2); the other end of the stirring shaft (3) extends into the interior of the mixing tank (1); a fixed disk 1 (15) and a fixed disk 2 (16) are arranged on the outer surface of the stirring shaft (3) extending into the interior of the mixing tank (1); a plurality of stirring blades (17) are fixedly mounted on the outer surface of the fixed disk 1 (15) and the fixed disk 2 (16); a bevel gear 1 (4) is fixedly mounted on the outer surface of the stirring shaft (3) located above the top plate (2); the bevel gear 1 (4) and the bevel gear 2 (6) are meshed with each other; a buoyancy defoaming component (13) is arranged on the outer surface of the stirring shaft (3) located inside the mixing tank (1); a driving component (9) and an intermittent feeding component (11) are arranged above the mixing tank (1); and an auxiliary defoaming component (10) is arranged on the outer surface of the mixing tank (1); The buoyancy debubbling component (13) comprises a sleeve frame (1301), the sleeve frame (1301) and the interior of the fixed plate (15) are both provided with a plurality of limit slots (1309), the outer surface of the stirring shaft (3) is fixedly provided with a plurality of limit strips (14), the number of the limit slots (1309) corresponds to the number of the limit strips (14), the sleeve frame (1301) is movably connected to the outer surface of the stirring shaft (3) through the limit strips (14), and the buoyancy debubbling component (13) is configured to cut bubbles; The driving assembly (9) comprises a mounting plate (901), wherein the mounting plate (901) is fixedly mounted on one side of the mixing tank (1), a rotating shaft (902) is rotatably mounted inside the mounting plate (901), a bevel gear three (903) is fixedly mounted on the outer surface of the rotating shaft (902), and the bevel gear three (903) is meshed with the bevel gear one (4). The driving assembly (9) is configured to drive the intermittent feeding assembly (11) and the mixing assembly (12).
2. A surfactant mixing device for coating production according to claim 1, characterized in that: An outer ring frame (1303) is arranged on the outer side of the sleeve frame (1301), and a plurality of outer connecting rods (1302) are fixedly connected between the sleeve frame (1301) and the outer ring frame (1303). A plurality of buoyancy plates (1305) are arranged on the outer side of the outer ring frame (1303), and a plurality of outer connecting rods (1304) are fixedly connected between the plurality of buoyancy plates (1305) and the outer ring frame (1303). A plurality of defoaming blades (1306) are fixedly installed on the outer surface of the buoyancy plates (1305).
3. A surfactant mixing device for coating production according to claim 2, characterized in that: A spiral blade one (18) is fixedly connected between the fixed disk one (15) and the fixed disk two (16); the spiral blade one (18) is an elastic structure; a buoyancy ball (1307) is fixedly installed on the bottom surface of the plurality of external connecting rods two (1304); a connecting rod three (1308) is fixedly connected between the bottom surface of the sleeve frame (1301) and the top surface of the fixed disk one (15).
4. A surfactant mixing device for coating production according to claim 3, characterized in that: A half gear (904) is fixedly sleeved on the outer surface of the rotating shaft (902), a rectangular frame (905) is arranged on the outer side of the half gear (904), tooth grooves (909) are provided on the inner walls of both sides of the rectangular frame (905), a positioning plate (906) is fixedly installed on the surface of one side of the top plate (2), a plug-in rod (907) is plugged into the interior of the positioning plate (906), one end of the plug-in rod (907) is fixedly connected to the surface of one side of the rectangular frame (905), and a return spring (908) is arranged on the outer surface of the plug-in rod (907).
5. A surfactant mixing device for coating production according to claim 4, characterized in that: The auxiliary defoaming component (10) comprises a movable snap-in rod (1001) and a fixed box (1002), wherein the movable snap-in rod (1001) is movably inserted into the interior of the top plate (2), and the bottom end of the movable snap-in rod (1001) is attached to the top surface of the buoyancy plate (1305), and the fixed box (1002) is fixedly installed on the outer surface of the mixing tank (1), and a shaping cylinder (1003) is fixedly installed inside the fixed box (1002), and a liquid storage capsule (1004) is arranged inside the fixed box (1002), and a sleeve plate (1005) is sleeved on the outer surface of the shaping cylinder (1003), and the sleeve plate (1005) is movably snap-into the interior of the liquid storage capsule (1004).
6. A surfactant mixing device for coating production according to claim 5, characterized in that: The outer surface of the shaping cylinder (1003) is provided with a snap-in groove (1006), and a snap-in frame (1007) is movably snap-into the interior of the snap-in groove (1006). The snap-in frame (1007) is located below the sleeve plate (1005). A second connecting rod (1008) is fixedly installed on the top surface of the snap-in frame (1007), and a connecting plate (1009) is fixedly installed on the top end of the second connecting rod (1008). The top end of the movable snap-in rod (1001) is fixedly connected to the bottom surface of the connecting plate (1009).
7. A surfactant mixing device for coating production according to claim 6, characterized in that: A liquid discharge pipe (1010) is fixedly connected to the surface of one side of the fixed box (1002), and a solenoid valve 1 (1012) is fixedly installed on the outer surface of the liquid discharge pipe (1010). A liquid injection pipe (1013) is fixedly connected to the surface of one side of the fixed box (1002), and a solenoid valve 2 (1014) is fixedly installed on the outer surface of the liquid injection pipe (1013). One end of the solenoid valve 2 (1014) is fixedly connected to a polymerization pipe (1015), and the bottom surface of the polymerization pipe (1015) located above the material box (7) is fixedly connected to a discharge pipe 1 (1016).
8. A surfactant mixing device for coating production according to claim 7, characterized in that: The intermittent feeding assembly (11) comprises a C-shaped frame (1101), wherein the C-shaped frame (1101) is fixedly mounted on the top surface of the mounting plate (901), wherein a material tank (1102) is fixedly mounted inside the C-shaped frame (1101), wherein a second cavity (1112) and a first cavity (1111) are provided inside the material tank (1102), wherein the interiors of the first cavity (1111) and the second cavity (1112) are both sealed and clamped with sealing clamping plugs (1113), wherein the two sealing A fixing rod (1103) is fixedly connected between the card plugs (1113), a connecting rod 1 (910) is fixedly connected between one side surface of the fixing rod (1103) and the rectangular frame (905), a suction pipe (1114) is fixedly connected to the outside of the cavity 1 (1111) and the cavity 2 (1112), one end of the suction pipe (1114) extends to the inside of the material box (7), and a one-way valve 2 (1115) is fixedly installed on the outer surface of the suction pipe (1114).
9. A surfactant mixing device for coating production according to claim 8, characterized in that: The top surface of the material tank (1102) is fixedly connected to a discharge pipe 2 (1104), the outer surface of the discharge pipe 2 (1104) is fixedly connected to a one-way valve 1 (1105), the top of the discharge pipe 2 (1104) is fixedly connected to a rectangular tube (1106), a material storage chamber (1117) is provided inside the stirring shaft (3), a through hole (1118) is installed inside the material storage chamber (1117), a conveying pipe (1107) is fixedly connected between the through hole (1118) and the rectangular tube (1106), and a plurality of through holes (1118) are provided inside the material storage chamber (1117).
10. A surfactant mixing device for coating production according to claim 9, characterized in that: The mixing assembly (12) comprises a mixing shaft (1201), the mixing shaft (1201) is rotatably mounted inside the material box (7), a driven wheel (1202) is fixedly mounted on the top end of the mixing shaft (1201), a plurality of mixing plates (1203) are fixedly mounted on the outer surface of the mixing shaft (1201) located inside the material box (7), an extension rod (1109) is fixedly connected to one side surface of the fixed rod (1103), a tooth plate (1110) is fixedly mounted on one end of the extension rod (1109), and the tooth plate (1110) and the driven wheel (1202) are meshed with each other.
Citation Information
Cited By
Surfactant production equipment for improving recovery efficiency
CN120571452A