A special-shaped stamping parts manufacturing process and equipment

By setting up vacuum plates and bellows systems for upper and lower formwork in stamping parts manufacturing equipment, the problem of iron chip residues during stamping is solved, and the quality and production efficiency of stamping workpieces are improved.

CN119387238BActive Publication Date: 2025-04-11GUANGZHOU HUIHENG INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202411763787.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-04-11
Estimated Expiration
2044-12-03

AI Technical Summary

Technical Problem

During the stamping process of existing stamping parts manufacturing equipment, small iron sheets or iron filings remain on the lower formwork, which may affect the quality of subsequent stamping workpieces.

Method used

A special-shaped stamping part manufacturing equipment is designed, equipped with vacuum cleaner plates and bellows systems for the upper and lower templates. When the bellows generate air flow, negative pressure is transmitted to the dust collector through the air suction plate and through the vacuum tube to the vacuum cleaner plate. The vacuum cleaner absorbs the iron filings remaining on the surface of the upper and lower formwork.

Benefits of technology

Effectively remove iron filing residues on the surface of the upper and lower formwork to avoid affecting the quality of subsequent stamping workpieces, and improve the production efficiency and quality of stamping workpieces.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a manufacturing process and equipment for special-shaped stamping parts, and relates to the technical field of special-shaped stamping parts production, including an equipment body, a stamping bin, and a push plate, wherein the upper and lower ends of the stamping bin are respectively movably mounted with an upper template and a lower template, a first dust suction plate is movably mounted inside the equipment body, a second dust suction plate is movably mounted inside the equipment body, a bellows is mounted inside the equipment body, a dust collecting box is mounted inside the equipment body, the bellows and the dust collecting box are connected through an air suction plate, and the dust collecting box is respectively connected to the first dust suction plate and the second dust suction plate through a first dust suction pipe and a second dust suction pipe. The present invention is provided with a bellows, a dust collecting box, a first dust suction plate and a second dust suction plate, and when airflow is generated inside the bellows, the first dust suction plate and the second dust suction plate respectively absorb the iron filings remaining on the surface of the upper template and the lower template, so as to prevent the iron filings from remaining on the surface of the upper template or the lower template, and affecting the quality of the next group of stamping workpieces.
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Description

Technical Field

[0001] The invention relates to the technical field of special-shaped stamping parts production, in particular to a special-shaped stamping parts manufacturing process and equipment. Background Art

[0002] Special-shaped stamping parts refer to metal parts with irregular shapes or special geometric shapes produced by stamping process. These parts are usually made of metal sheets and formed into the required shapes through stamping, bending, stretching and other processes.

[0003] Special-shaped stamping parts can be manufactured in various complex shapes to meet specific design requirements. The stamping process can achieve high dimensional accuracy and repeatability, is suitable for mass production, and can effectively reduce production costs. Special-shaped stamping parts are widely used in automobiles, electronics, home appliances, machinery and other fields.

[0004] In the prior art, after the stamping manufacturing equipment stamps the metal sheet, some small iron pieces or iron filings will remain on the lower template of the stamping manufacturing equipment. When the stamping manufacturing equipment performs the next stamping, the small iron pieces or iron filings on the lower template may affect the quality of the stamped workpiece. Summary of the invention

[0005] Based on this, the purpose of the present invention is to provide a manufacturing process and equipment for special-shaped stamping parts to solve the technical problems in the above-mentioned background technology.

[0006] To achieve the above object, the present invention provides the following technical solution: a special-shaped stamping parts manufacturing equipment, comprising an equipment body, a stamping bin, and a push plate, wherein the equipment body is provided with a stamping bin, and a push plate is movably installed on the upper end of the equipment body;

[0007] An upper template and a lower template are movably installed at the upper and lower ends of the stamping bin, respectively; a driving shaft is movably installed inside the equipment body, and the driving shaft is movably connected to the push plate; a first dust suction plate is movably installed inside the equipment body, and the dust suction port of the first dust suction plate faces the upper template; a second dust suction plate is movably installed inside the equipment body, and the dust suction port of the second dust suction plate faces the lower template; a bellows is installed inside the equipment body, a dust collecting box is installed inside the equipment body, the bellows and the dust collecting box are connected through the air suction plate, and the dust collecting box is connected to the first dust suction plate and the second dust suction plate through the first dust suction pipe and the second dust suction pipe respectively;

[0008] A driving motor is installed inside the device body, and the output end of the driving motor is connected to one end of a driving shaft, and the driving shaft is movably connected to the first dust suction plate and the second dust suction plate respectively.

[0009] By adopting the above technical solution, the problem of iron filings remaining on the surface of the upper template or the lower template is solved. When airflow is generated inside the bellows, negative pressure is generated at the air inlet of the bellows, and the negative pressure is transmitted to the dust collecting box through the suction plate, and the suction force is transmitted to the first dust suction plate and the second dust suction plate through the first dust suction pipe and the second dust suction pipe. At the same time, the first dust suction plate and the second dust suction plate are moved back and forth, so the first dust suction plate and the second dust suction plate absorb the iron filings remaining on the surface of the upper template and the lower template respectively, to prevent iron filings from remaining on the surface of the upper template or the lower template and affecting the quality of the next group of stamping workpieces.

[0010] The present invention is further configured as follows: a hydraulic pump is installed inside the equipment body, a first hydraulic cylinder and a second hydraulic cylinder are installed inside the equipment body, a first telescopic column and a second telescopic column are respectively installed inside the first hydraulic cylinder and the second hydraulic cylinder, and one end of the first telescopic column and one end of the second telescopic column are respectively fixedly connected to the lower template and the upper template, the hydraulic pump is connected to the first hydraulic cylinder and the second hydraulic cylinder respectively through the first hydraulic pipe and the second hydraulic pipe, a control panel is provided at the upper end of the equipment body, and the control panel is electrically connected to the hydraulic pump and the drive motor.

[0011] By adopting the above technical solution, the hydraulic pump or the driving motor is started through the control panel. After the hydraulic pump is started, the hydraulic oil enters the first hydraulic cylinder and the second hydraulic cylinder respectively through the first hydraulic pipe and the second hydraulic pipe, thereby driving the first telescopic column and the second telescopic column to move, and then driving the lower template and the upper template to move. The upper template and the lower template cooperate to perform stamping operations on the metal sheet.

[0012] The present invention is further configured such that a first slide groove and a second slide groove are provided at the upper end of the device body, and one end of the drive shaft extends into the first slide groove, a limiting shaft is symmetrically installed inside the device body, and a group of limiting shafts extend into the second slide groove, and a first protrusion and a second protrusion are installed at the bottom end of the push plate, the inner wall of the first protrusion is threadedly connected to the outer wall of the drive shaft, and the inner wall of the second protrusion is threadedly connected to the outer wall of a group of limiting shafts.

[0013] By adopting the above technical solution, the driving shaft rotates, driving the first convex block to move, thereby driving the push plate to move, and then driving the second convex plate to move, and then driving a group of limit shafts to move.

[0014] The present invention is further configured such that a transmission shaft is movably installed inside the device body, and the two sets of limit shafts and the transmission shaft are connected by a synchronous belt, a first one-way bearing is provided at the center of the transmission shaft, limit plates are symmetrically installed on the inner wall of the device body, and the inner walls of the two sets of limit plates are respectively threadedly connected to the outer walls of the two sets of limit shafts.

[0015] By adopting the above technical solution, one set of limit shafts rotates, driving another set of limit shafts and one end of the transmission shaft to rotate, and the provision of the first one-way bearing enables the other end of the transmission shaft to rotate in one direction.

[0016] The present invention is further configured such that a first connecting shaft is symmetrically installed inside the main body of the equipment, and two groups of first connecting shafts are connected to the other end of the transmission shaft through a synchronous belt, and reciprocating thread grooves are provided on the outer walls of the two groups of first connecting shafts, and the outer walls of the two groups of first connecting shafts are respectively threadedly connected to the inner walls at both ends of the first dust collection plate.

[0017] By adopting the above technical solution, the other end of the transmission shaft rotates, driving the two sets of first linkage shafts to rotate, thereby driving the first dust collecting plate to move back and forth.

[0018] The present invention is further configured such that a mounting shaft is movably installed inside the bellows, a fan is installed on the outer wall of the mounting shaft, a second one-way bearing is installed on one end of the mounting shaft extending to the outer wall of the bellows, and one end of the mounting shaft is connected to the drive shaft through a synchronous belt.

[0019] By adopting the above technical solution, the driving shaft rotates, and the second one-way bearing is provided to make the installation shaft rotate in one direction. The rotation of the installation shaft drives the fan to rotate, so that airflow is generated inside the bellows.

[0020] The present invention is further configured such that second connecting shafts are symmetrically installed inside the main body of the equipment, and the two groups of second connecting shafts are connected by a synchronous belt, the other end of the installation shaft is connected to a group of second connecting shafts by a synchronous belt, the outer walls of the two groups of second connecting shafts are provided with reciprocating thread grooves, and the outer walls of the two groups of second connecting shafts are respectively threadedly connected to the inner walls at both ends of the second dust collection plate.

[0021] By adopting the above technical solution, the installation shaft rotates, driving the second linkage shaft to rotate, thereby driving the second dust suction plate to move back and forth.

[0022] The present invention is further configured such that a material receiving table is installed at one end of the equipment body, and a convex plate is provided at one end of the material receiving table, an air outlet plate is installed at one end of the equipment body, and an air outlet of the air outlet plate faces the material receiving table, and the air outlet plate is connected to the bellows through an air outlet pipe.

[0023] By adopting the above technical solution, when the two dust suction plates are displaced, the stamping parts at the upper end of the lower template are pushed to be displaced, so that the stamping parts pass through the lower end of the air outlet plate and fall to the upper end of the receiving table, and the convex plate at one end of the receiving table blocks the stamping parts to prevent the stamping parts from falling from the upper end of the receiving table to the ground.

[0024] A special-shaped stamping part manufacturing process and equipment, comprising the following steps:

[0025] S1. Push the metal sheet to the stamping bin: The push plate and two sets of limit plates move, driving the metal sheet to move. After the metal sheet is suspended on the upper end of the stamping bin, the two sets of limit plates move into the main body of the equipment, releasing the auxiliary support on one end of the metal sheet, and the metal sheet falls into the stamping bin;

[0026] S2. Stamping operation: The hydraulic pump is started, and the hydraulic oil enters the first hydraulic cylinder and the second hydraulic cylinder through the first hydraulic pipe and the second hydraulic pipe respectively, the lower template and the upper template are displaced, and the upper template and the lower template cooperate to perform stamping operation on the metal plate;

[0027] S3. The stamping parts are pushed to the receiving platform: the lower template and the upper template are reset, the push plate is reset, and the second dust suction plate is driven to move. The second dust suction plate pushes the stamping parts on the upper end of the lower template to move, so that the stamping parts pass through the lower end of the air outlet plate and fall to the upper end of the receiving platform;

[0028] S4. Cleaning the stamping ends of the upper and lower templates: An air flow is generated inside the bellows, and the negative pressure is transmitted to the dust collecting box through the suction plate. The first suction plate and the second suction plate move back and forth, and the first suction plate and the second suction plate absorb the iron filings remaining on the surface of the upper and lower templates respectively.

[0029] In summary, the present invention mainly has the following beneficial effects:

[0030] 1. The present invention solves the problem of residual iron filings on the surface of the upper template or the lower template by providing a bellows, a dust collecting box, a first dust suction plate and a second dust suction plate. When airflow is generated inside the bellows, negative pressure is generated at the air inlet of the bellows, and the negative pressure is transmitted to the dust collecting box through the air suction plate, and the suction force is transmitted to the first dust suction plate and the second dust suction plate through the first dust suction pipe and the second dust suction pipe. At the same time, the first dust suction plate and the second dust suction plate are moved back and forth, so the first dust suction plate and the second dust suction plate respectively absorb the iron filings remaining on the surface of the upper template and the lower template, thereby preventing the iron filings from remaining on the surface of the upper template or the lower template and affecting the quality of the next group of stamping workpieces.

[0031] 2. The present invention is provided with a push plate, a limit plate and a second dust suction plate. The push plate moves to push the metal sheet to be displaced, and at the same time drives the limit plate to be displaced, thereby driving one end of the metal sheet to be displaced, and providing auxiliary support for one end of the metal sheet to prevent one end of the metal sheet from falling into the stamping bin, causing the metal sheet to be tilted in the stamping bin, affecting the subsequent stamping operation. When the push plate is reset, it drives the second dust suction plate to be displaced, and the second dust suction plate drives the stamping parts at the upper end of the lower template to be displaced, so that the stamping parts pass through the lower end of the air outlet plate and fall to the upper end of the receiving table, thereby improving the stamping operation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1It is a schematic diagram of the main body of the device in the present invention;

[0033] Figure 2 It is a schematic diagram of the material receiving platform in the present invention;

[0034] Figure 3 is a schematic diagram of the first chute in the present invention;

[0035] Figure 4 It is a side sectional view of the main body of the device in the present invention;

[0036] Figure 5 It is a schematic diagram of the internal structure of the device body in the present invention;

[0037] Figure 6 It is a schematic diagram of the hydraulic pump in the present invention;

[0038] Figure 7 It is a schematic diagram of the push plate in the present invention;

[0039] Figure 8 It is a schematic diagram of the bellows in the present invention;

[0040] Fig. 9 It is a schematic diagram of the second dust collecting plate in the present invention.

[0041] In the figure: 1. Equipment body; 2. Control panel; 3. First chute; 4. Second chute; 5. Pressing bin; 6. Material receiving table; 7. Hydraulic pump; 8. First hydraulic pipe; 9. First hydraulic cylinder; 10. First telescopic column; 11. Air outlet plate; 12. Lower template; 13. Second hydraulic pipe; 14. Second hydraulic cylinder; 15. Second telescopic column; 16. Upper template; 17. Driving motor; 18. Driving shaft; 19. Push plate; 20. A convex block; 21. A second convex block; 22. A limit shaft; 23. A limit plate; 24. A transmission shaft; 25. A first one-way bearing; 26. A first connecting shaft; 27. A first dust suction plate; 28. A mounting shaft; 29. ​​A second one-way bearing; 30. A bellows; 31. A fan; 32. A suction plate; 33. A dust collecting box; 34. A second connecting shaft; 35. A second dust suction plate; 36. A second dust suction pipe; 37. A first dust suction pipe; 38. An air outlet pipe. DETAILED DESCRIPTION

[0042] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0043] The following describes an embodiment of the present invention based on its overall structure.

[0044] A special-shaped stamping parts manufacturing equipment, such as Figure 1 - Fig. 9As shown, it includes a device body 1, a punching bin 5, and a push plate 19. The punching bin 5 is provided inside the device body 1, and a push plate 19 is movably installed on the upper end of the device body 1;

[0045] An upper template 16 and a lower template 12 are movably installed at the upper and lower ends of the stamping bin 5, respectively. The upper template 16 and the lower template 12 cooperate to perform stamping operations on metal plates. A drive shaft 18 is movably installed inside the equipment body 1, and the drive shaft 18 is movably connected to the push plate 19. A first dust suction plate 27 is movably installed inside the equipment body 1, and the dust suction port of the first dust suction plate 27 faces the upper template 16. A second dust suction plate 35 is movably installed inside the equipment body 1, and the dust suction port of the second dust suction plate 35 faces the lower template 12. A bellows 30 is installed inside the equipment body 1. A dust collecting box 33 is installed inside the equipment body 1. The bellows 30 is connected to the dust collecting box 33 through an air suction plate 32. The dust collecting box 33 is connected to the first dust suction plate 27 and the second dust suction plate 35 through a first dust suction pipe 37 and a second dust suction pipe 36, respectively. The first dust suction plate 27 and the second dust suction plate 35 absorb the iron filings remaining on the surface of the upper template 16 and the lower template 12 respectively;

[0046] A driving motor 17 is installed inside the device body 1, and the output end of the driving motor 17 is connected to one end of the driving shaft 18. When the driving motor 17 is started, the driving shaft 18 is driven to rotate. The driving shaft 18 is movably connected to the first dust suction plate 27 and the second dust suction plate 35 respectively, and the driving shaft 18 drives the first dust suction plate 27 and the second dust suction plate 35 to move.

[0047] See also Figure 2 - Figure 6 A hydraulic pump 7 is installed inside the equipment body 1, a first hydraulic cylinder 9 and a second hydraulic cylinder 14 are installed inside the equipment body 1, a first telescopic column 10 and a second telescopic column 15 are installed inside the first hydraulic cylinder 9 and the second hydraulic cylinder 14 respectively, and one end of the first telescopic column 10 and one end of the second telescopic column 15 are fixedly connected to the lower template 12 and the upper template 16 respectively, the hydraulic pump 7 is connected to the first hydraulic cylinder 9 and the second hydraulic cylinder 14 respectively through the first hydraulic pipe 8 and the second hydraulic pipe 13, a control panel 2 is provided at the upper end of the equipment body 1, and the control panel 2 is electrically connected to the hydraulic pump 7 and the drive motor 17, the hydraulic pump 7 or the drive motor 17 is started through the control panel 2, after the hydraulic pump 7 is started, the hydraulic oil enters the first hydraulic cylinder 9 and the second hydraulic cylinder 14 respectively through the first hydraulic pipe 8 and the second hydraulic pipe 13, thereby driving the first telescopic column 10 and the second telescopic column 15 to move, and then driving the lower template 12 and the upper template 16 to move, the upper template 16 cooperates with the lower template 12 to perform stamping operations on the metal sheet.

[0048] See also Figure 1 - Figure 7A first slide groove 3 and a second slide groove 4 are provided at the upper end of the device body 1, and one end of the drive shaft 18 extends into the first slide groove 3. A limit shaft 22 is symmetrically installed inside the device body 1, and a group of limit shafts 22 extend into the second slide groove 4. A first protrusion 20 and a second protrusion 21 are installed at the bottom end of the push plate 19. The inner wall of the first protrusion 20 is threadedly connected to the outer wall of the drive shaft 18, and the inner wall of the second protrusion 21 is threadedly connected to the outer wall of a group of limit shafts 22. The drive shaft 18 rotates, driving the first protrusion 20 to move, thereby driving the push plate 19 to move, and then driving the second protrusion 21 to move, and then driving a group of limit shafts 22 to move.

[0049] See also Figure 4 - Figure 7 A transmission shaft 24 is movably installed inside the equipment body 1, and the two groups of limit shafts 22 and the transmission shaft 24 are connected by a synchronous belt. A first one-way bearing 25 is provided at the center of the transmission shaft 24. Limit plates 23 are symmetrically installed on the inner wall of the equipment body 1, and the inner walls of the two groups of limit plates 23 are respectively threadedly connected with the outer walls of the two groups of limit shafts 22. When one group of limit shafts 22 rotates, the other group of limit shafts 22 and one end of the transmission shaft 24 are driven to rotate, and the setting of the first one-way bearing 25 enables the other end of the transmission shaft 24 to rotate in one direction.

[0050] See also Figure 4 - Figure 7 The first linkage shafts 26 are symmetrically installed inside the equipment body 1, and the two groups of first linkage shafts 26 are connected to the other end of the transmission shaft 24 through a synchronous belt. The outer walls of the two groups of first linkage shafts 26 are provided with reciprocating thread grooves, and the outer walls of the two groups of first linkage shafts 26 are respectively threadedly connected to the inner walls of the two ends of the first dust collecting plate 27. The other end of the transmission shaft 24 rotates, driving the two groups of first linkage shafts 26 to rotate, thereby driving the first dust collecting plate 27 to move back and forth.

[0051] See also Figure 4 - Fig. 9 A mounting shaft 28 is movably installed inside the bellows 30, and a fan 31 is installed on the outer wall of the mounting shaft 28. The mounting shaft 28 extends to one end of the outer wall of the bellows 30 and is installed with a second one-way bearing 29. One end of the mounting shaft 28 is connected to the drive shaft 18 through a synchronous belt. When the drive shaft 18 rotates, the second one-way bearing 29 is set, so that the mounting shaft 28 rotates in one direction. The rotation of the mounting shaft 28 drives the fan 31 to rotate, so that airflow is generated inside the bellows 30.

[0052] See also Figure 4 - Fig. 9The second linkage shafts 34 are symmetrically installed inside the equipment body 1, and the two groups of second linkage shafts 34 are connected by a synchronous belt. The other end of the installation shaft 28 is connected to a group of second linkage shafts 34 by a synchronous belt. The outer walls of the two groups of second linkage shafts 34 are provided with reciprocating thread grooves, and the outer walls of the two groups of second linkage shafts 34 are respectively threadedly connected to the inner walls of the two ends of the second dust suction plate 35. The installation shaft 28 rotates, driving the second linkage shafts 34 to rotate, thereby driving the second dust suction plate 35 to move back and forth.

[0053] See also Figure 1 - Figure 4 A receiving platform 6 is installed at one end of the equipment body 1, and a convex plate is provided at one end of the receiving platform 6. An air outlet plate 11 is installed at one end of the equipment body 1, and the air outlet of the air outlet plate 11 faces the receiving platform 6. The air outlet plate 11 is connected to the bellows 30 through the air outlet pipe 38. When the two dust suction plates 35 are displaced, the stamping parts at the upper end of the lower template 12 are pushed to be displaced, so that the stamping parts pass through the lower end of the air outlet plate 11 and fall to the upper end of the receiving platform 6, and the convex plate at one end of the receiving platform 6 blocks the stamping parts to prevent the stamping parts from falling from the upper end of the receiving platform 6 to the ground.

[0054] The working principle of the present invention is as follows: when the staff uses the device to perform stamping operations on metal sheets, the staff places the metal sheets on the upper end of the device body 1, and then starts the drive motor 17 through the control panel 2, and the drive motor 17 drives the drive shaft 18 to rotate clockwise, and the outer wall of the drive shaft 18 is threadedly connected with the inner wall of the first protrusion 20, so the first protrusion 20 moves toward the stamping bin 5, thereby driving the push plate 19 to move toward the stamping bin 5, and then driving the metal sheets to move toward the stamping bin 5;

[0055] When the drive shaft 18 rotates, because the drive shaft 18 is connected to one end of the installation shaft 28 through a synchronous belt, one end of the installation shaft 28 rotates, but the second one-way bearing 29 is provided so that the other end of the installation shaft 28 does not rotate;

[0056] When the push plate 19 is displaced, the second convex plate 21 is driven to be displaced, and the inner wall of the second convex plate 21 is threadedly connected to the outer wall of a group of limit shafts 22, so a group of limit shafts 22 rotate, and the two groups of limit shafts 22 are connected by a synchronous belt, so the two groups of limit shafts 22 rotate synchronously, and the outer walls of the two groups of limit shafts 22 are threadedly connected to the inner walls of the two groups of limit plates 23, respectively, so the two groups of limit plates 23 are displaced, thereby driving one end of the metal sheet to be displaced, and providing auxiliary support for one end of the metal sheet to prevent one end of the metal sheet from falling into the stamping bin 5, causing the metal sheet to be in an inclined state, affecting the subsequent stamping operation;

[0057] When the two sets of limit shafts 22 rotate, and the two sets of limit shafts 22 are connected to one end of the transmission shaft 24 through a synchronous belt, one end of the transmission shaft 24 rotates, but the setting of the first one-way bearing 25 prevents the other end of the transmission shaft 24 from rotating;

[0058] After the metal sheet is suspended on the upper end of the punching bin 5, the two sets of limit plates 23 move into the interior of the equipment body 1, release the auxiliary support on one end of the metal sheet, and the metal sheet falls into the punching bin 5, and then falls to the upper end of the lower template 12, and then the drive motor 17 is turned off and the hydraulic pump 7 is started;

[0059] When the hydraulic pump 7 is started, the hydraulic oil enters the first hydraulic cylinder 9 and the second hydraulic cylinder 14 through the first hydraulic pipe 8 and the second hydraulic pipe 13 respectively, thereby driving the first telescopic column 10 and the second telescopic column 15 to move, and then driving the lower template 12 and the upper template 16 to move, and the upper template 16 and the lower template 12 cooperate to perform stamping operations on the metal plate;

[0060] When the stamping operation is completed, the upper template 16 and the lower template 12 are reset, and the stamping part moves downward with the lower template 12, and then the staff starts the drive motor 17, and the drive motor 17 drives the drive shaft 18 to rotate counterclockwise, thereby driving the push plate 19 and the two sets of limit plates 23 to reset, and the other end of the transmission shaft 24 rotates, and the other end of the transmission shaft 24 is connected to the two sets of first linkage shafts 26 through a synchronous belt, so the two sets of first linkage shafts 26 rotate, and the outer walls of the two sets of first linkage shafts 26 are threadedly connected to the inner walls of the two ends of the first dust suction plate 27, and the outer wall thread grooves of the two sets of first linkage shafts 26 are reciprocating thread grooves, so the first dust suction plate 27 moves back and forth;

[0061] When the driving shaft 18 rotates counterclockwise, the installation shaft 28 is driven to rotate, and the installation shaft 28 is connected to a set of second linkage shafts 34 through a synchronous belt, so a set of second linkage shafts 34 rotates, and the two sets of second linkage shafts 34 are connected through a synchronous belt, and the two sets of second linkage shafts 34 rotate synchronously, and the outer walls of the two sets of second linkage shafts 34 are respectively threadedly connected to the inner walls of the two ends of the second dust collecting plate 35, and the thread grooves on the outer walls of the two sets of second linkage shafts 34 are reciprocating thread grooves, so the second dust collecting plate 35 moves back and forth;

[0062] When the second dust collecting plate 35 is displaced, the stamping part on the upper end of the lower template 12 is pushed to be displaced, so that the stamping part passes through the lower end of the air outlet plate 11 and falls to the upper end of the receiving platform 6, and the convex plate at one end of the receiving platform 6 blocks the stamping part to prevent the stamping part from falling from the upper end of the receiving platform 6 to the ground;

[0063] When the mounting shaft 28 rotates, the fan 31 is driven to rotate, so that airflow is generated inside the bellows 30, and the airflow is transmitted to the air outlet plate 11 through the air outlet pipe 38. When the stamping parts pass through the lower end of the air outlet plate 11, the airflow cools the stamping parts, thereby improving the stamping processing efficiency;

[0064] When airflow is generated inside the bellows 30, negative pressure is generated at the air inlet of the bellows 30, and the negative pressure is transmitted to the dust collecting box 33 through the suction plate 32, and the suction force is transmitted to the first dust suction plate 27 and the second dust suction plate 35 through the first dust suction pipe 37 and the second dust suction pipe 36. At the same time, the first dust suction plate 27 and the second dust suction plate 35 move back and forth, so the first dust suction plate 27 and the second dust suction plate 35 respectively absorb the iron filings remaining on the surface of the upper template 16 and the lower template 12 to prevent the iron filings from remaining on the surface of the upper template 16 or the lower template 12 and affecting the quality of the next group of stamping workpieces.

[0065] The present invention is provided with a bellows 30, a dust collecting box 33, a first dust collecting plate 27 and a second dust collecting plate 35. The first dust collecting plate 27 and the second dust collecting plate 35 respectively absorb the iron filings remaining on the surface of the upper template 16 and the lower template 12 to prevent the iron filings from remaining on the surface of the upper template 16 or the lower template 12 and affecting the quality of the next group of stamping workpieces.

[0066] Although an embodiment of the present invention has been shown and described, this specific embodiment is merely an explanation of the present invention and is not a limitation of the invention. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contributions as needed without departing from the principles and purpose of the present invention. However, as long as they are within the scope of the claims of the present invention, they are protected by patent law.

Claims

1. A device for manufacturing special-shaped stamping parts, comprising a device body (1), a stamping chamber (5), and a push plate (19), characterized in that: A punching chamber (5) is provided inside the equipment body (1), and a push plate (19) is movably mounted on the upper end of the equipment body (1); An upper template (16) and a lower template (12) are movably mounted at the upper and lower ends of the punching bin (5), respectively; a driving shaft (18) is movably mounted inside the equipment body (1), and the driving shaft (18) is movably connected to a push plate (19); a first dust suction plate (27) is movably mounted inside the equipment body (1), and a dust suction port of the first dust suction plate (27) faces the upper template (16); a second dust suction plate (35) is movably mounted inside the equipment body (1), and a dust suction port of the second dust suction plate (35) faces the lower template (12); a bellows (30) is mounted inside the equipment body (1), and a dust collecting box (33) is mounted inside the equipment body (1); the bellows (30) and the dust collecting box (33) are connected via a suction plate (32), and the dust collecting box (33) is connected to the first dust suction plate (27) and the second dust suction plate (35) via a first dust suction pipe (37) and a second dust suction pipe (36) respectively; A driving motor (17) is installed inside the device body (1), and the output end of the driving motor (17) is connected to one end of a driving shaft (18), and the driving shaft (18) is movably connected to the first dust suction plate (27) and the second dust suction plate (35) respectively; A mounting shaft (28) is movably mounted inside the bellows (30), a fan (31) is mounted on the outer wall of the mounting shaft (28), a second one-way bearing (29) is mounted on one end of the mounting shaft (28) extending to the outer wall of the bellows (30), and one end of the mounting shaft (28) is connected to the drive shaft (18) via a synchronous belt; The second linkage shafts (34) are symmetrically installed inside the equipment body (1), and the two groups of second linkage shafts (34) are connected by a synchronous belt. The other end of the installation shaft (28) is connected to a group of second linkage shafts (34) by a synchronous belt. The outer walls of the two groups of second linkage shafts (34) are provided with reciprocating thread grooves, and the outer walls of the two groups of second linkage shafts (34) are respectively threadedly connected to the inner walls of the two ends of the second dust collecting plate (35).

2. The special-shaped stamping parts manufacturing equipment according to claim 1 is characterized in that: A hydraulic pump (7) is installed inside the equipment body (1), and a first hydraulic cylinder (9) and a second hydraulic cylinder (14) are installed inside the equipment body (1). A first telescopic column (10) and a second telescopic column (15) are installed inside the first hydraulic cylinder (9) and the second hydraulic cylinder (14), respectively. One end of the first telescopic column (10) and one end of the second telescopic column (15) are fixedly connected to the lower template (12) and the upper template (16), respectively. The hydraulic pump (7) is connected to the first hydraulic cylinder (9) and the second hydraulic cylinder (14) through a first hydraulic pipe (8) and a second hydraulic pipe (13), respectively. A control panel (2) is provided at the upper end of the equipment body (1), and the control panel (2) is electrically connected to the hydraulic pump (7) and the drive motor (17).

3. The special-shaped stamping parts manufacturing equipment according to claim 2 is characterized in that: The upper end of the device body (1) is provided with a first slide groove (3) and a second slide groove (4), and one end of the drive shaft (18) extends into the first slide groove (3), and a limit shaft (22) is symmetrically installed inside the device body (1), and a group of limit shafts (22) extend into the second slide groove (4), and the bottom end of the push plate (19) is installed with a first protrusion (20) and a second protrusion (21), the inner wall of the first protrusion (20) is threadedly connected to the outer wall of the drive shaft (18), and the inner wall of the second protrusion (21) is threadedly connected to the outer wall of a group of limit shafts (22).

4. The special-shaped stamping parts manufacturing equipment according to claim 3 is characterized in that: A transmission shaft (24) is movably installed inside the device body (1), and the two groups of limit shafts (22) and the transmission shaft (24) are connected by a synchronous belt. A first one-way bearing (25) is provided at the center of the transmission shaft (24). Limit plates (23) are symmetrically installed on the inner wall of the device body (1), and the inner walls of the two groups of limit plates (23) are respectively threadedly connected to the outer walls of the two groups of limit shafts (22).

5. The special-shaped stamping parts manufacturing equipment according to claim 4 is characterized in that: The first linkage shafts (26) are symmetrically installed inside the equipment body (1), and the two groups of first linkage shafts (26) are connected to the other end of the transmission shaft (24) through a synchronous belt. The outer walls of the two groups of first linkage shafts (26) are provided with reciprocating thread grooves, and the outer walls of the two groups of first linkage shafts (26) are respectively threadedly connected to the inner walls of the two ends of the first dust collecting plate (27).

6. The special-shaped stamping parts manufacturing equipment according to claim 5 is characterized in that: A material receiving platform (6) is installed at one end of the equipment body (1), and a convex plate is provided at one end of the material receiving platform (6). An air outlet plate (11) is installed at one end of the equipment body (1), and the air outlet of the air outlet plate (11) faces the material receiving platform (6). The air outlet plate (11) is connected to the bellows (30) via an air outlet pipe (38).

7. A process for manufacturing special-shaped stamping parts, characterized in that: The process of using the special-shaped stamping parts manufacturing equipment according to any one of claims 1 to 6 comprises the following steps: S1. Pushing the metal sheet to the stamping bin: The push plate (19) and the two sets of limit plates (23) are displaced, driving the metal sheet to move. After the metal sheet is suspended on the upper end of the stamping bin (5), the two sets of limit plates (23) move into the interior of the equipment body (1), releasing the auxiliary support on one end of the metal sheet, and the metal sheet falls into the stamping bin (5); S2. Stamping operation: the hydraulic pump (7) is started, and the hydraulic oil enters the first hydraulic cylinder (9) and the second hydraulic cylinder (14) through the first hydraulic pipe (8) and the second hydraulic pipe (13), respectively, the lower template (12) and the upper template (16) are displaced, and the upper template (16) and the lower template (12) cooperate to perform a stamping operation on the metal plate; S3. The stamped parts are pushed to the receiving platform: the lower template (12) and the upper template (16) are reset, the push plate (19) is reset, and the second dust suction plate (35) is driven to move. The second dust suction plate (35) pushes the stamped parts on the upper end of the lower template (12) to move, so that the stamped parts pass through the lower end of the air outlet plate (11) and fall to the upper end of the receiving platform (6); S4. Cleaning the stamping ends of the upper and lower templates: An air flow is generated inside the bellows (30), and the negative pressure is transmitted to the dust collecting box (33) through the air suction plate (32). The first dust suction plate (27) and the second dust suction plate (35) move back and forth, and the first dust suction plate (27) and the second dust suction plate (35) respectively absorb the iron filings remaining on the surface of the upper template (16) and the lower template (12).

Citation Information

Patent Citations

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  • Stamping system with cleaning function for automobile part manufacturing

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