Pre-assembly and pre-adjustment station for a flexible production line
By introducing a bed, worktable, and zero-point fixing unit into the flexible production line, combined with photoelectric sensors and cleaning devices, the problem of low positioning accuracy of the pre-installed and pre-adjusted station was solved, and high-precision positioning and stable processing of parts were achieved.
Patent Information
- Application Number
- CN202411837232.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2044-12-13
AI Technical Summary
The low positioning accuracy of the pre-assembly and pre-adjustment station in the existing flexible production line leads to low precision and poor quality stability of parts in subsequent processing.
It adopts a pre-installed and pre-adjusted station including a bed, a worktable and a zero-point fixing unit. The zero-point fixing unit includes a zero-point fixing plate, a zero-point support plate and a zero-point fixing mechanism. It detects parts through photoelectric sensors and combines blowing and wiping cleaning devices to achieve rapid positioning and high-precision cleaning of parts.
It improves the positioning accuracy and quality stability of parts, reduces the safety risks of manual operation, and increases production efficiency and equipment utilization.
Smart Images

Figure CN119388190B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of digital manufacturing, and particularly relates to a pre-assembly and pre-adjustment station for a flexible production line. BACKGROUND
[0002] The parts in aerospace products have the structural characteristics of large size, multiple structural features and complex multi-surface, and the traditional production method mainly adopts gantry machining center single machine machining. The replacement and installation of the parts need manpower to cooperate with cranes, tooling and the like to realize loading and unloading. The installation and dismounting of each part occupies a large amount of time, reduces the production utilization rate of the equipment, and the production and processing cycle of the product is long and the labor cost is high.
[0003] In recent years, the production and manufacturing industry has developed towards digitalization and intelligentization. The flexible online production meets the production and manufacturing demand of multi-variety and batch parts. However, the positioning accuracy of the pre-assembly and pre-adjustment station in the existing flexible production line is low, which easily leads to low precision and poor quality stability of the parts in subsequent machining, and affects the product quality. SUMMARY
[0004] In view of the above analysis, the present application aims to provide a pre-assembly and pre-adjustment station for a flexible production line to solve the problem of low positioning accuracy of the existing pre-assembly and pre-adjustment station, which easily leads to low precision and poor quality stability of the parts in subsequent machining.
[0005] The purpose of the present application is mainly realized through the following technical solutions:
[0006] A pre-assembly and pre-adjustment station for a flexible production line, comprising a bed body, a workbench and a zero point fixing unit, the workbench is installed on the bed body and can move longitudinally on the bed body; the zero point fixing unit comprises a zero point fixing plate, a zero point supporting plate and a zero point fixing mechanism, the zero point fixing plate is installed on the workbench, the zero point supporting plate is used for installing a part and can flow on the flexible production line together with the part; the zero point fixing mechanism is arranged on the zero point fixing plate and is used for quickly positioning the zero point supporting plate when the zero point supporting plate is installed on the zero point fixing plate, so as to position the part at zero point.
[0007] Further, the zero point fixing mechanism comprises a first zero point end face, a second zero point end face, a fixing column and a zero point fastening device.
[0008] Further, the first zero point end face is arranged on the zero point fastening device, and the second zero point end face is arranged on the zero point supporting plate.
[0009] Further, the second zero point end face is arranged opposite to the first zero point end face, and the second zero point end face can contact the first zero point end face.
[0010] Further, the fixing column is arranged on the zero point supporting plate, and the zero point fastening device is arranged on the zero point fixing plate.
[0011] Further, the fixing column can be inserted into the zero point fastening device, and the zero point fastening device can position and lock the fixing column.
[0012] Further, the photoelectric sensor is arranged on the bed body to detect whether the zero part is arranged on the zero point fixing unit.
[0013] Further, the safety shield is arranged on the bed body to isolate the worker and reduce the safety risk.
[0014] Further, the safety shield is arranged on the bed body to isolate the worker and reduce the safety risk.
[0015] Further, the safety door is arranged on the safety shield to observe the grasping of the zero part and troubleshoot the fault.
[0016] The technical scheme of the present application can achieve at least one of the following effects:
[0017] (1) The pre-assembly and pre-adjustment station for the flexible production line comprises a bed body, a workbench and a zero point fixing unit, the workbench is arranged on the bed body and can move longitudally on the bed body, the zero point fixing unit comprises a zero point fixing plate, a zero point supporting plate and a zero point fixing mechanism, the zero point fixing plate is arranged on the workbench, the zero point supporting plate is used for mounting the zero part and can move with the zero part on the flexible production line, and the zero point fixing mechanism is arranged on the zero point fixing plate and used for quickly positioning the zero point supporting plate when the zero point supporting plate is mounted on the zero point fixing plate, so as to position the zero part at zero point.
[0018] (2) The zero point fixing unit further comprises a cleaning mechanism arranged on the zero point fixing mechanism and used for cleaning the first zero point end face and the second zero point end face, so that the first zero point end face and the second zero point end face are kept clean, the precision deviation caused by the residual particles on the first zero point end face and the second zero point end face is prevented, the installation precision of the zero point supporting plate and the zero point fixing plate is ensured, the positioning precision of the zero part is improved, the cleaning efficiency of the zero point fixing unit is improved, the safety hidden danger caused by the operation error of the worker is avoided, and the worker is prevented from being injured.
[0019] (3) The cleaning mechanism of the present application comprises a blowing cleaning device, which comprises a connecting chamber, a first blowing hole, a second blowing hole and a third gas pipeline, the connecting chamber is connected with an external gas pipeline through the third gas pipeline, the first blowing hole and the second blowing hole are both connected with the connecting chamber, the first blowing hole is used for blowing the first zero point end face to keep it clean, and the second blowing hole is used for blowing the second positioning end face to keep it clean, so as to prevent the precision deviation caused by the residual particles on the first zero point end face and the second zero point end face, not only can ensure the installation precision of the zero point supporting plate and the zero point fixed plate to improve the positioning precision of the parts, but also can improve the cleaning efficiency of the zero point fixed unit, and can also avoid the safety hidden danger caused by the operation error of workers and prevent the workers from being injured.
[0020] (4) The cleaning mechanism of the present application further comprises a wiping cleaning device, which comprises a rotating sleeve, a mounting rack, a first wiping assembly and a second wiping assembly, the first wiping assembly comprises a first wiping block, and the second wiping assembly comprises a second wiping block; the rotating sleeve is sleeved on the positioning seat and can rotate along the axis of the positioning seat and slide up and down; the mounting rack is mounted on the rotating sleeve and can rotate synchronously with the rotating sleeve; the first wiping assembly is mounted on the mounting rack and can slide up and down along the axis of the mounting rack and rotate with the mounting rack, the first wiping block is in contact with the first zero point end face and is used for wiping the first zero point end face; the second wiping assembly is mounted on the mounting rack and can also rotate with the mounting rack, the second wiping block is in contact with the second zero point end face and is used for wiping the second zero point end face; the rotating sleeve drives the mounting rack to rotate, so as to drive the first wiping assembly and the second wiping assembly to rotate, and then control the first wiping block to wipe the first zero point end face and control the second wiping block to wipe the second zero point end face, so as to further improve the cleanliness of the cleaning of the first zero point end face and the second zero point end face and further improve the positioning precision.
[0021] In the present application, the above technical solutions can be combined with each other to realize more preferred combination solutions. Other features and advantages of the present application will be described in the subsequent description, and some advantages will become apparent from the description or be understood by implementing the present application. The purposes and other advantages of the present application can be realized and obtained from the contents specifically indicated in the description and the drawings. BRIEF DESCRIPTION OF DRAWINGS
[0022] The accompanying drawings are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the principles of the application. In the drawings:
[0023] Figure 1 It is a structural schematic diagram of the preloading and pre-adjusting station of the embodiment of the present application.
[0024] Figure 2 A sectional view of a zero point fixing unit of an embodiment of the present application;
[0025] Figure 3 A structural schematic view of a fixing column of an embodiment of the present application;
[0026] Figure 4 A sectional view of a zero point fixing device of an embodiment of the present application;
[0027] Figure 5 An exploded view of a wiping cleaning device of an embodiment of the present application;
[0028] Figure 6 A structural schematic view of a mounting rack of an embodiment of the present application;
[0029] Figure 7 An exploded view of a first wiping assembly of an embodiment of the present application;
[0030] Figure 8 An exploded view of a second wiping assembly of an embodiment of the present application;
[0031] Figure 9 A sectional view of a coordination rod of an embodiment of the present application.
[0032] Reference signs:
[0033] 1, bed body; 2, worktable; 3, photoelectric sensor; 4, safety shield; 5, safety door; 6, zero point fixing unit; 61, zero point fixing plate; 62, zero point supporting plate; 63, zero point fixing mechanism; 631, fixing column; 6311, fixing groove; 6312, through cavity; 6313, first blowing hole; 6314, second blowing hole; 632, zero point fixing device; 6321, positioning seat; 6322, locking wedge; 6323, locking bead; 6324, first spring; 6325, expansion cavity; 64, cleaning mechanism; 641, rotating sleeve; 6411, limiting groove; 6412, first protruding block; 642, mounting rack; 6421, supporting plate; 6422, second spring; 6423, limiting groove; 643, first wiping assembly; 6431, first wiping block; 6432, first ring support; 64321, first wiping block limiting sliding slot; 64322, anti-rotation limiting block; 64323, avoidance hole; 64324, second protruding block; 6433, first coordination ring; 644, second wiping assembly; 6441, second wiping block; 6442, second ring support; 64421, second wiping block limiting sliding slot; 6443, second coordination ring; 645, coordination rod; 6451, coordination tooth; 6452, second sliding groove; 646, third spring. DETAILED DESCRIPTION
[0034] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, which constitute a part of the present invention and are used together with the embodiments of the present invention to illustrate the principles of the present invention, but are not intended to limit the scope of the present invention.
[0035] Example 1
[0036] In one specific embodiment of the present invention, a pre-assembly and pre-adjustment station for a flexible production line is disclosed, such as... Figure 1 As shown, it includes a bed 1, a worktable 2, and a zero-point fixing unit 6. The worktable 2 is mounted on the bed 1 and is capable of longitudinal movement of the bed 1 (i.e., as shown in the diagram). Figure 1 (The length direction of the bed shown); The zero-point fixing unit 6 is installed on the worktable 2 and is used to install parts and perform rapid zero-point positioning of the parts, thereby improving the positioning accuracy of the parts; The bed 1 has a loading area and a loading area; In use, the worktable 2 is moved to the loading area of the bed 1, and then the parts are installed on the worktable 2 through the zero-point fixing unit 6, and the positioning of the parts is adjusted at the same time so that the installation and positioning of the parts meet the setting requirements of the flexible production line; The worktable 2 is moved to the loading area of the bed 1, and the robot arm of the flexible production line is controlled to grab the parts, and the zero-point positioned parts are transferred to the corresponding production line equipment for processing; Compared with the prior art, this embodiment achieves rapid zero-point positioning of parts by setting the zero-point fixing unit 6 on the worktable 2, and the parts are installed on the worktable 2 through the zero-point fixing unit 6, thereby improving the positioning accuracy of the parts, thereby improving the accuracy of the parts in subsequent processing, and ensuring the stability of the quality of the parts.
[0037] Preferably, the pre-installed and pre-adjusted station further includes a photoelectric sensor 3, which is installed on the bed and located in the loading area to detect whether there are any parts in the loading area, so as to prevent collisions of parts and avoid damage to parts.
[0038] Preferably, the pre-installed and pre-adjusted station further includes a safety cover 4, which is installed in the upper part area of the bed 1. The safety cover 4 is used to isolate workers and reduce safety risks.
[0039] Preferably, the upper surface of the safety cover 4 is provided with a skylight to facilitate the robotic arm of the flexible production line to grasp the parts.
[0040] Preferably, the pre-installed and pre-adjusted station also includes a safety door 5, which is installed on the safety cover 4 and can be used to observe the gripping of parts and troubleshoot malfunctions.
[0041] Preferably, such as Figure 2As shown, the zero point fixing unit 6 comprises a zero point fixing plate 61, a zero point supporting plate 62, a zero point fixing mechanism 63 and a cleaning mechanism 64. The zero point fixing plate 61 can be installed on the workbench 2. The zero point supporting plate 62 is used for installing the zero parts and can be transferred with the zero parts between different machine tools. The zero point fixing mechanism 63 is arranged on the zero point fixing plate 61 and is used for quickly and accurately positioning the zero point supporting plate 62 when the zero point supporting plate 62 is installed on the zero point fixing plate 61, so as to maintain the positioning accuracy of the zero point supporting plate 62, thereby zero positioning the zero parts and ensuring the subsequent machining accuracy of the zero parts. The cleaning mechanism 64 is installed on the zero point fixing mechanism 63 and is used for cleaning the zero point fixing mechanism 63, so as to ensure the installation accuracy of the zero point supporting plate 62 and the zero point fixing plate 61, thereby further improving the zero positioning of the zero parts.
[0042] Preferably, the zero point fixing plate 61 is provided with a first gas conveying pipeline connected with external compressed air.
[0043] Preferably, the zero point fixing mechanism 63 comprises a first zero point end face, a second zero point end face, a fixing column 631 and a zero point fastening device 632. The first zero point end face is arranged on the zero point fastening device 632, and the zero point fastening device 632 is arranged on the zero point fixing plate 61. The second zero point end face and the fixing column 631 are both arranged on the zero point supporting plate 62. The second zero point end face is arranged opposite to the first zero point end face and can be in contact with the first zero point end face, so that when the zero point supporting plate 62 is clamped on the zero point fixing plate 61, the zero point supporting plate 62 is positioned, and the upper installation surface of the zero point supporting plate 62 is kept parallel to the table surface of the workbench 2. The fixing column 631 is located on the second zero point end face and can be inserted into the zero point fastening device 632. The zero point fastening device 632 is used for positioning and locking the inserted fixing column 631, so as to quickly and accurately position and fix the zero point supporting plate 62, thereby quickly positioning the zero parts to be machined installed on the zero point supporting plate 62, and improving the positioning efficiency and accuracy.
[0044] Preferably, as shown in Figure 3 The fixing column 631 is provided with a fixing groove 6311, which is an arc-shaped groove and is circumferentially arranged on the column surface of the fixing column 631.
[0045] Preferably, as shown in Figure 4As shown, the zero-point fastening device 632 comprises a positioning seat 6321, a locking wedge 6322, a locking bead 6323, a first spring 6324 and an expansion cavity 6325, one end of the positioning seat 6321 is fixedly connected with the zero-point fixing plate 61, and the other end is a first zero-point end face; the positioning seat 6321 is provided with a first accommodating cavity, a second accommodating cavity, a third accommodating cavity and a second gas pipeline, the third accommodating cavity is used for inserting the fixing column 631 and positioning the fixing column 631; the first accommodating cavity is in communication with the second accommodating cavity, the locking bead 6323 is arranged in the first accommodating cavity and can protrude out of or retreat into the first accommodating cavity, and the locking bead 6323 is used for locking and fixing the fixing column 631; the locking wedge 6322 is arranged in the second accommodating cavity and can slide in the second accommodating cavity, and is used for controlling the locking bead 6323 to protrude out of or retreat into the first accommodating cavity, so as to realize locking and fixing and releasing of the fixing column 631; the first spring 6324 is arranged in the second accommodating cavity, one end of the first spring 6324 is connected with the second accommodating cavity, and the other end is connected with the locking wedge 6322, and the first spring 6324 is used for always applying an elastic pushing force to the locking wedge 6322; the expansion cavity 6325 is surrounded by the locking wedge 6322 and the second accommodating cavity, one end of the expansion cavity 6325 is in communication with the second gas pipeline, and the other end of the second gas pipeline is in communication with the first gas pipeline;
[0046] In use, compressed gas is filled into the expansion cavity 6325 through the first gas pipeline and the second gas pipeline through an external gas pipeline, the expansion cavity 6325 expands, the locking wedge 6322 slides away from the first zero-point end face, so as to remove the force acting on the locking bead 6323, and the locking bead 6323 retreats into the first accommodating cavity; the fixing column 631 is inserted into the third accommodating cavity, and when the second zero-point end face contacts the first zero-point end face, the external gas pipeline is disconnected, the locking wedge 6322 slides towards the first zero-point end face under the elastic pushing force of the first spring 6324, so as to apply a force to the locking bead 6323, the locking bead 6323 protrudes out of the first accommodating cavity and is inserted into the fixing groove 6311, and the fixing column 631 is locked and fixed, so as to realize rapid positioning and fixing of the zero-point supporting plate 62, and the positioning efficiency and positioning accuracy of the zero-point supporting plate 62 clamped on the zero-point fixing plate 61 are improved.
[0047] Preferably, the cleaning mechanism 64 comprises a blowing cleaning device, which is used for continuously blowing and cleaning the first zero-point end face and the second zero-point end face when the zero-point supporting plate 62 is clamped on the zero-point fixing plate 61, so that the first zero-point end face and the second zero-point end face are kept clean, the precision deviation caused by the residual particles on the first zero-point end face and the second zero-point end face is prevented, the positioning accuracy of the zero-point fixing unit 6 is improved, and the positioning accuracy of the zero part is further improved.
[0048] Preferably, the purging cleaning device comprises a connecting chamber 6312, a first purging hole 6313, a second purging hole 6314 and a third gas pipeline, one end of the third gas pipeline is communicated with the first gas pipeline, and the other end is communicated with the third accommodating cavity; the connecting chamber 6312, the first purging hole 6313 and the second purging hole 6314 are all arranged on the fixed column 631, the first purging hole 6313 and the second purging hole 6314 are both communicated with the connecting chamber 6312, the first purging hole 6313 is used for purging the first zero point end face to keep the first zero point end face clean; the second purging hole 6314 is used for purging the second zero point end face to keep the second zero point end face clean.
[0049] When the zero point supporting plate 62 is clamped to the zero point fixed plate 61, the fixed column 631 is inserted into the third accommodating cavity for positioning and locking, at the same time, compressed gas is filled into the connecting chamber 6312 through the first gas pipeline and the third gas pipeline by an external gas pipeline, the first zero point end face is purged through the first purging hole 6313, and the second zero point end face is purged through the second purging hole 6314, so that when the zero point supporting plate 62 is clamped to the zero point fixed plate 61, the first zero point end face and the second zero point end face are continuously purged and cleaned at the same time, the first zero point end face and the second zero point end face are kept clean, thereby preventing the precision deviation caused by the residual particles on the first zero point end face and the second zero point end face, and improving the positioning precision of the zero point fixed unit 6; and when the zero point supporting plate 62 is clamped to the zero point fixed plate 61, manual cleaning is not required, the assembly efficiency is improved, and the safety of manual operation is improved.
[0050] Preferably, the first purging hole 6313 is arranged in a direction close to the first zero point end face, that is, the first purging hole 6313 is arranged in a direction away from the second zero point end face, so that the gas blown out of the first purging hole 6313 can be concentrated to blow to the first zero point end face, and the cleaning effect on the first zero point end face is improved; the second purging hole 6314 is arranged in a direction close to the second zero point end face, so that the gas blown out of the second purging hole 6314 can be concentrated to blow to the second zero point end face, the cleaning effect on the second zero point end face is improved, and the second zero point end face is continuously purged and cleaned at the same time, so that the second zero point end face can be kept clean, and the positioning precision of the second zero point end face in contact with the first zero point end face is improved.
[0051] Preferably, a plurality of first purging holes 6313 are arranged, and the plurality of first purging holes 6313 are arranged circumferentially, so as to increase the purging direction and increase the purging area of the first zero point end face at the same time, thereby realizing overall purging of the first zero point end face and further improving the cleaning effect on the first zero point end face.
[0052] Preferably, the second blowing hole 6314 is arranged in multiple, and multiple second blowing holes 6314 are arranged circumferentially, thereby increasing the blowing direction and at the same time increasing the second zero point end face blowing area, thereby achieving comprehensive blowing of the second zero point end face, and further improving the cleaning effect of the second zero point end face.
[0053] Preferably, the first blowing hole 6313 is arranged in multiple rows, and multiple rows of first blowing holes 6313 can enable the fixed column 631 to be inserted into the third accommodating cavity and continuously blow and clean the first zero point end face before the second zero point end face contacts the first zero point end face, thereby enabling the first zero point end face to be continuously kept clean.
[0054] Preferably, the cleaning mechanism 64 further comprises a wiping cleaning device for wiping the first zero point end face and the second zero point end face, for further improving the cleanliness of the first zero point end face and the second zero point end face, thereby further improving the positioning accuracy of the first zero point end face and the second zero point end face, and further improving the positioning accuracy of the zero point fixing unit 6. Through the cooperation of the blowing cleaning device and the wiping cleaning device, the cleanliness of the cleaning of the first zero point end face and the second zero point end face can be further improved.
[0055] Preferably, as Figure 5As shown, the wiping cleaning device comprises a rotating sleeve 641, a mounting rack 642, a first wiping assembly 643, a second wiping assembly 644 and a coordination rod 645, the rotating sleeve 641 is provided with a limiting groove 6411, the first wiping assembly 643 comprises a first wiping block 6431, and the second wiping assembly 644 comprises a second wiping block 6441; the rotating sleeve 641 is sleeved on the positioning seat 6321 and can rotate along the axis of the positioning seat 6321 and slide up and down; the mounting rack 642 is mounted in the limiting groove 6411 and is limited from rotating relative to the rotating sleeve 641 through the limiting groove 6411, so that the mounting rack 642 can rotate synchronously with the rotating sleeve 641; the mounting rack 642 can also slide up and down in the limiting groove 6411; the first wiping assembly 643 is mounted on the mounting rack 642 and can slide up and down along the axis of the mounting rack 642 and rotate with the mounting rack 642, the first wiping block 6431 keeps in contact with the first zero point end face and is used for wiping the first zero point end face to further improve the cleanliness of the first zero point end face; the second wiping assembly 644 is mounted on the mounting rack 642 and can also rotate with the mounting rack 642, the second wiping block 6441 keeps in contact with the second zero point end face and is used for wiping the second zero point end face to further improve the cleanliness of the second zero point end face; the coordination rod 645 is erected between the first wiping assembly 643 and the second wiping assembly 644 and is connected with the first wiping assembly 643 and the second wiping assembly 644, used for controlling the first wiping block 6431 and the second wiping block 6441 to move synchronously along the radial direction of the mounting rack 642, so that the first wiping block 6431 can exit the first zero point end face and the second wiping block 6441 can exit the second zero point end face to avoid interfering with the contact between the second zero point end face and the first zero point end face.
[0056] In use, the zero point supporting plate 62 is buckled on the wiping cleaning device, the second zero point end face is in contact with the second wiping block 6441, the first zero point end face is in contact with the first wiping block 6431, and a downward pressure is applied to the zero point supporting plate 62, the downward pressure applied to the zero point supporting plate 62 is transmitted to the rotating sleeve 641 through the second wiping assembly 644 and the mounting rack 642, the rotating sleeve 641 rotates and slides downward along the axis of the positioning seat 6321 under the action of the downward pressure, the rotating sleeve 641 rotates and drives the mounting rack 642 to rotate, so as to drive the first wiping assembly 643 and the second wiping assembly 644 to rotate, and then the first wiping block 6431 is controlled to wipe the first zero point end face and the second wiping block 6441 is controlled to wipe the second zero point end face.
[0057] Meanwhile, since the first zero-point end face is in contact with the first sweeping block 6431, the downward sliding of the first sweeping assembly 643 is restricted, thereby allowing the first sweeping assembly 643 and the second sweeping assembly 644 to move relative to each other in the vertical direction, which in turn drives the coordinating rod 645 to rotate. The rotation of the coordinating rod 645 controls the first sweeping block 6431 and the second sweeping block 6441 to move synchronously along the radial direction of the rotating sleeve 641. That is, before the first sweeping assembly 643 and the second sweeping assembly 644 contact, the first sweeping block 6431 is controlled to exit the first zero-point end face, and the second sweeping block 6441 is controlled to exit the second zero-point end face, so as to avoid interference between the second zero-point end face and the first zero-point end face.
[0058] When the first sweeping assembly 643 and the second sweeping assembly 644 come into contact, the positioning seat 6321, the rotating sleeve 641, the mounting frame 642, the first sweeping assembly 643, the second sweeping assembly 644, and the cooperating rod 645 will be locked, forming a rigidly connected whole. In order to prevent this rigidly connected whole from obstructing the contact between the second zero-point end face and the first zero-point end face, at this time, under the continuous action of the downward pressure, the mounting frame 642 slides into the limiting groove 6411 to realize the retraction action, so that the second zero-point end face can contact the first zero-point end face and achieve precise positioning.
[0059] Preferably, the outer circumference of the positioning seat 6321 is further provided with a first sliding groove, which is spirally arranged.
[0060] Preferably, the rotating sleeve 641 is further provided with a first protrusion 6412. The first protrusion 6412 is disposed on the inner wall of the rotating sleeve 641 and can be inserted into the first sliding groove and slide along the first sliding groove, so that the rotating sleeve 641 can rotate along the axis of the positioning seat 6321 and slide up and down when it is subjected to external force.
[0061] Preferably, such as Figure 6 As shown, the mounting frame 642 includes a support plate 6421, which is installed in a limiting groove 6411 to restrict the relative rotation of the mounting frame 642 and the rotating sleeve 641, so that the mounting frame 642 can rotate synchronously with the rotating sleeve 641. At the same time, the support plate 6421 can slide up and down in the limiting groove 6411, so that when the first sweeping component 643 and the second sweeping component 644 come into contact, the support plate 6421 slides into the limiting groove 6411 to achieve a retraction action, ensuring that the second zero-point end face can contact the first zero-point end face and achieve precise positioning.
[0062] Preferably, the mounting frame 642 further includes a second spring 6422, one end of which is fixedly connected to the support plate 6421, and the other end is fixedly installed in the limiting groove 6411. The second spring 6422 is used to apply an elastic thrust to the support plate 6421. When the downward pressure applied to the mounting frame 642 is removed, the support plate 6421 can be controlled to automatically return to the initial position, so that the first sweeping block 6431 can contact the first zero-point end face.
[0063] Preferably, the support plate 6421 is provided with a limiting groove 6423, which extends in the vertical direction.
[0064] Preferably, such as Figure 7 As shown, the first sweeping assembly 643 further includes a first ring support 6432 and a first cooperating ring 6433. Both the first sweeping block 6431 and the first cooperating ring 6433 are mounted on the first ring support 6432. The first sweeping block 6431 can slide radially along the first ring support 6432, and the first cooperating ring 6433 can rotate circumferentially on the first ring support 6432. The first cooperating ring 6433 is also connected to the first sweeping block 6431. Rotating the first cooperating ring 6433 controls the first sweeping block 6431 to slide radially along the first ring support 6432. The first ring support 6432 is sleeved on the support plate 6421, and is supported by... The support plate 6421 can restrict the rotation of the first ring support 6432 relative to the mounting frame 642, so that the first ring support 6432 can rotate synchronously with the mounting frame 642. The first ring support 6432 can also slide up and down on the support plate 6421, so that the first sweeping block 6431 keeps in contact with the first zero-point end face, thereby realizing the rotation of the first sweeping block 6431 to wipe the first zero-point end face. It can also realize the synchronous control of the first sweeping block 6431 to move along the radial direction of the first ring support 6432 away from the axis of the first ring support 6432 until it exits the first zero-point end face, ensuring that the second zero-point end face can contact the first zero-point end face and achieve precise positioning.
[0065] Preferably, the first sweeping block 6431 is provided with a first sweeping end face and a first attached sliding groove. The first sweeping end face contacts the first zero point end face and is used to wipe the first zero point end face. The first attached sliding groove is a vortex-type sliding groove.
[0066] Preferably, the first ring support 6432 is provided with a first sweeping block limiting groove 64321, the first sweeping block limiting groove 64321 extends radially along the first ring support 6432, the first sweeping block 6431 is installed in the first sweeping block limiting groove 64321, and can slide radially along the first ring support 6432 within the first sweeping block limiting groove 64321.
[0067] Preferably, the first ring holder 6432 is also provided with an anti-rotation limiting block 64322, which is arranged in a limiting groove 6423 and can slide along the limiting groove 6423, so as to limit the relative rotation of the first ring holder 6432 relative to the mounting rack 642, thereby enabling the first ring holder 6432 to rotate synchronously with the mounting rack 642, and further enabling the rotation of the first wiping block 6431 to wipe the first zero point end face, thereby further improving the cleanliness of the first zero point end face and the positioning accuracy of the zero point fixing unit 6.
[0068] Preferably, the first ring holder 6432 is also provided with an anti-rotation limiting block 64322, which is arranged in a limiting groove 6423 and can slide along the limiting groove 6423, so as to limit the relative rotation of the first ring holder 6432 relative to the mounting rack 642, thereby enabling the first ring holder 6432 to rotate synchronously with the mounting rack 642, and further enabling the rotation of the first wiping block 6431 to wipe the first zero point end face, thereby further improving the cleanliness of the first zero point end face and the positioning accuracy of the zero point fixing unit 6.
[0069] Preferably, the first ring holder 6432 is also provided with an anti-rotation limiting block 64322, which is arranged in a limiting groove 6423 and can slide along the limiting groove 6423, so as to limit the relative rotation of the first ring holder 6432 relative to the mounting rack 642, thereby enabling the first ring holder 6432 to rotate synchronously with the mounting rack 642, and further enabling the rotation of the first wiping block 6431 to wipe the first zero point end face, thereby further improving the cleanliness of the first zero point end face and the positioning accuracy of the zero point fixing unit 6.
[0070] Preferably, the first ring holder 6432 is also provided with an anti-rotation limiting block 64322, which is arranged in a limiting groove 6423 and can slide along the limiting groove 6423, so as to limit the relative rotation of the first ring holder 6432 relative to the mounting rack 642, thereby enabling the first ring holder 6432 to rotate synchronously with the mounting rack 642, and further enabling the rotation of the first wiping block 6431 to wipe the first zero point end face, thereby further improving the cleanliness of the first zero point end face and the positioning accuracy of the zero point fixing unit 6. Figure 8 The second wiping assembly 644 also includes a second ring holder 6442 and a second cooperative ring 6443, the second wiping block 6441 and the second cooperative ring 6443 are both mounted on the second ring holder 6442, the second wiping block 6441 can slide in the radial direction of the second ring holder 6442, and the second cooperative ring 6443 can rotate circumferentially on the second ring holder 6442; the second ring holder 6442 is also connected with the second wiping block 6441, and rotating the second ring holder 6442 can control the second wiping block 6441 to slide in the radial direction of the second ring holder 6442; the second ring holder 6442 is fixedly installed on the supporting plate 6421, so that the second ring holder 6442 can rotate synchronously with the mounting rack 642, thereby realizing the rotation wiping of the second wiping block 6441 on the second zero point end face, and enabling the second wiping block 6441 to move in the radial direction of the second ring holder 6442 away from the axis of the second ring holder 6442 synchronously, until it exits the second zero point end face, so as to ensure that the second zero point end face can be in contact with the first zero point end face, thereby realizing precise positioning.
[0071] Preferably, the second wiping block 6441 is provided with a second wiping end face and a second driving sliding groove, the second wiping end face is in contact with the second zero point end face and is used for wiping the second zero point end face; and the second driving sliding groove is a spiral sliding groove.
[0072] Preferably, the second ring holder 6442 is provided with a second wiper block limiting chute 64421 extending along the radial direction of the second ring holder 6442, and the second wiper block 6441 is installed in the second wiper block limiting chute 64421 and can slide in the second wiper block limiting chute 64421 along the radial direction of the second ring holder 6442.
[0073] Preferably, the second cooperative ring 6443 is provided with a second follower and a second follower guide rail, the second follower is arranged on the outer circumference of the second cooperative ring 6443, and the second follower guide rail is arranged on the side surface of the second cooperative ring 6443. The second follower guide rail is a spiral driving slide rail, and can slide in the second follower guide rail to drive the second wiper block 6441 to slide along the radial direction of the second ring holder 6442.
[0074] Preferably, one end of the cooperative rod 645 is rotationally connected with the first ring holder 6432, and the other end penetrates the avoiding hole 64323, so that the cooperative rod 645 can move towards the first zero end face along with the first ring holder 6432.
[0075] Preferably, as shown in Figure 9 The first follower and the second follower are engaged with the cooperative tooth 6451, and the second protruding block 64324 is inserted into the second sliding groove 6452 and can slide along the second sliding groove 6452, so that the cooperative rod 645 can rotate simultaneously when moving towards the first zero end face along with the first ring holder 6432, thereby driving the first cooperative ring 6433 and the second cooperative ring 6443 to rotate synchronously, and then realizing the control of the first wiper block 6431 moving along the radial direction of the first ring holder 6432 away from the axis of the first ring holder 6432 until exiting the first zero end face, and simultaneously controlling the movement along the radial direction of the second ring holder 6442 away from the axis of the second ring holder 6442 until exiting the second zero end face, so as to ensure that the second zero end face can contact the first zero end face and realize precise positioning.
[0076] Preferably, the wiping and cleaning device further comprises a third spring 646, the third spring 646 is sleeved on the positioning seat 6321, one end of the third spring 646 is fixedly connected with the positioning seat 6321, and the other end is rotationally connected with the rotary sleeve 641. The third spring 646 is used to always apply an elastic pushing force to the rotary sleeve 641, and when the downward pressure on the wiping and cleaning device is removed, the rotary sleeve 641 is pushed to rotate and slide upward along the axis of the positioning seat 6321 under the action of the elastic pushing force of the third spring 646, so that the rotary sleeve 641 returns to the initial position and simultaneously drives the second wiper assembly 644 to return to the initial state.
[0077] Preferably, the wiping cleaning device further comprises a fourth spring (not shown in the figure) sleeved on the mounting rack 642, one end of the fourth spring being connected with the first ring holder 6432 and the other end being connected with the second ring holder 6442, the fourth spring being used for always applying an elastic pushing force to the first ring holder 6432, when the downward pressure on the wiping cleaning device is removed and the second wiping assembly 644 returns to the initial state, the first wiping assembly 643 is pushed to return to the initial state by the elastic pushing force of the fourth spring at the same time.
[0078] The above description is only the preferred embodiment of the present application, but the protection scope of the present application is not limited to this. Any person skilled in the art can easily think of changes or replacements within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A pre-assembly and pre-adjustment station for a flexible production line, characterized in that, The system includes a bed (1), a worktable (2), and a zero-point fixing unit (6). The worktable (2) is mounted on the bed (1) and is capable of longitudinal movement of the bed (1). The zero-point fixing unit (6) includes a zero-point fixing plate (61), a zero-point support plate (62), a zero-point fixing mechanism (63), and a cleaning mechanism (64). The zero-point fixing plate (61) is mounted on the worktable (2). The zero-point support plate (62) is used to install parts and can move along with the parts on the flexible production line. The zero-point fixing mechanism (63) is set on the zero-point fixing plate (61) and is used to quickly position the zero-point support plate (62) when it is installed on the zero-point fixing plate (61), thereby performing zero-point positioning of the parts. The cleaning mechanism (64) includes a blowing cleaning device and a wiping cleaning device. The blowing cleaning device and the wiping cleaning device work together to clean the first zero-point end face and the second zero-point end face in the zero-point fixing mechanism (63). The purging and cleaning device includes a connecting chamber (6312), a first purging hole (6313), a second purging hole (6314), and a third air supply line. The connecting chamber (6312) is connected to an external air supply line through the third air supply line. The first purging hole (6313) and the second purging hole (6314) are both connected to the connecting chamber (6312). The first purging hole (6313) is used to purge the first zero-point end face, and the second purging hole (6314) is used to purge the second zero-point end face. The wiping and cleaning device includes a rotating sleeve (641), a mounting frame (642), a first sweeping assembly (643), and a second sweeping assembly (644). The first sweeping assembly (643) includes a first sweeping block (6431), and the second sweeping assembly (644) includes a second sweeping block (6441). The rotating sleeve (641) is sleeved on the positioning seat (6321) in the zero-point fixing mechanism (63) and can rotate along the axis of the positioning seat (6321) and slide up and down. The mounting frame (642) is mounted on the rotating sleeve (641) and can rotate along the axis of the positioning seat (6321). The first sweeping component (643) is mounted on the mounting frame (642) and can slide up and down along the axis of the mounting frame (642). It can also rotate with the mounting frame (642). The first sweeping block (6431) keeps in contact with the first zero point end face and is used to wipe the first zero point end face. The second sweeping component (644) is mounted on the mounting frame (642) and can also rotate with the mounting frame (642). The second sweeping block (6441) keeps in contact with the second zero point end face and is used to wipe the second zero point end face.
2. The pre-assembly and pre-adjustment station for a flexible production line according to claim 1, characterized in that, The zero-point fixing mechanism (63) includes a first zero-point end face, a second zero-point end face, a fixing column (631), and a zero-point fastening device (632).
3. A pre-assembly and pre-adjustment station for a flexible production line according to claim 2, characterized in that, The first zero-point end face is set on the zero-point fastening device (632), and the second zero-point end face is set on the zero-point support plate (62).
4. A pre-assembly and pre-adjustment station for a flexible production line according to claim 3, characterized in that, The second zero-point end face is disposed opposite to the first zero-point end face, and the second zero-point end face can contact the first zero-point end face.
5. A pre-assembly and pre-adjustment station for a flexible production line according to claim 4, characterized in that, The fixed columns (631) are all set on the zero point support plate (62), and the zero point fastening device (632) is set on the zero point fixing plate (61).
6. A pre-assembly and pre-adjustment station for a flexible production line according to claim 5, characterized in that, The fixing post (631) can be inserted into the zero-point fastening device (632), which can position and lock the fixing post (631).
7. A pre-assembly and pre-adjustment station for a flexible production line according to any one of claims 1 to 6, characterized in that, It includes a photoelectric sensor (3), which is mounted on the bed and is used to detect whether there are any parts on the zero-point fixing unit (6).
8. A pre-assembly and pre-adjustment station for a flexible production line according to claim 7, characterized in that, It also includes a safety shield (4), which is installed on the bed (1) to isolate workers and reduce safety risks.
9. A pre-assembly and pre-adjustment station for a flexible production line according to claim 8, characterized in that, The upper surface of the safety cover (4) is provided with a skylight, which facilitates the robotic arm of the flexible production line to grasp the parts.
10. A pre-assembly and pre-adjustment station for a flexible production line according to claim 9, characterized in that, It also includes a safety door (5), which is installed on the safety cover (4) for observing the gripping of parts and troubleshooting.
Citation Information
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