Battery cell jet printing high-speed circulation production line

By designing an automated high-speed cycle production line for battery-cell printing, the continuous automatic processing of materials is achieved by using a cyclic magnetic levitation conveying unit, the problems of low efficiency and low utilization rate of existing equipment are solved, and the production efficiency and stability are significantly improved, and the production capacity is improved. and equipment replacement efficiency.

CN119389798APending Publication Date: 2025-02-07GUANGDONG MINGCHENG INTELLIGENT EQUIPMENT CO LTD
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Patent Information

Application Number
CN202411500351.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-02-07

AI Technical Summary

Technical Problem

The existing battery-cell printing equipment is inefficient, the production capacity is difficult to meet the requirements of efficient and rapid production, and equipment failure will lead to the entire production line being deactivated, the usage rate is low, and the equipment replacement time is long, which will affect the production efficiency and stability.

Method used

A high-speed cycle production line for battery-cell printing is designed, using automated transmission and processing equipment, including loading units, processing units and loading units. The continuous automatic processing of materials is achieved through the cyclic magnetic levitation conveying unit to reduce material handling instability. Improve production efficiency and stability.

Benefits of technology

It significantly improves material transmission stability and production efficiency, reduces manual participation, realizes automated processing of various processes, improves equipment usage rate and production line stability, and increases production capacity from 900pcs/H to 3500pcs/H, and shortens the equipment replacement time Until 10 minutes.

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Abstract

The invention discloses a high-speed cycle production line for battery cell jet printing. The high-speed cycle production line comprises a feeding unit, a processing unit and a discharging unit, the feeding unit comprises a raw material bin, the processing unit comprises a circulating magnetic suspension conveying unit, and a cleaning unit, a jet printing unit, a pre-curing unit, a material throwing unit and a deep curing unit which are sequentially arranged from the upstream to the downstream of the circulating magnetic suspension conveying unit; according to the continuous treatment system, after feeding is completed through the feeding unit, multiple treatment procedures are automatically completed, finally, automatic discharging is achieved through the discharging unit, and the treatment units circularly convey materials in a magnetic suspension conveying mode through the circulating magnetic suspension conveying unit in the continuous treatment process; the instability of the battery cell caused by repeated carrying of the battery cell is greatly reduced, each working procedure is automatically processed, personnel participation and work are not needed, and the production efficiency and the stability are greatly improved.
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Description

Technical Field

[0001] The invention relates to the technical field of inkjet printing equipment, and in particular to a high-speed circulation production line for inkjet printing of electric cores. Background Art

[0002] The existing traditional pad printing and inkjet coding process for lithium batteries is divided into two steps. The first step is pad printing. Before pad printing, a steel plate is made first, and the ink image on the flat gravure of the steel plate is dipped and printed using a pad printing rubber head, and then the ink image is transferred to the substrate by the pad printing rubber head; the second step is spraying a QR code, using the principle of continuous inkjet coding to spray the code on the substrate; in the existing technology, the efficiency of battery cell inkjet printing equipment is relatively low, and the production capacity is mostly 900pcs / H, which is difficult to meet the requirements of efficient and fast production operations; at the same time, the inkjet printing production line equipment in the existing technology needs to be connected to the entire production line for use. When one device fails, the entire production line will not be practical, the equipment utilization rate is low, and the time it takes to change the production model of the entire machine is long, about 2 hours, resulting in a decrease in production efficiency and stability. Summary of the invention

[0003] In view of the defects in the prior art, the purpose of the present invention is to provide a high-speed circulation production line for battery cell printing, which adopts automated transmission and processing equipment to significantly improve transmission stability and production efficiency.

[0004] The technical solution adopted by the present invention is: a high-speed circulation production line for battery cell printing, comprising a loading unit, a processing unit and a unloading unit; the loading unit comprises a raw material bin, above which a loading arm and a loading transfer arm arranged from upstream to downstream are provided, and a carrier exchange platform is provided between the loading arm and the loading transfer arm; the processing unit comprises a circulating magnetic levitation conveying unit, and a cleaning unit, a printing unit, a pre-curing unit and a deep curing unit arranged in sequence from upstream to downstream of the circulating magnetic levitation conveying unit; the unloading unit comprises a clinker bin located downstream of the deep curing unit, and between the deep curing unit and the clinker bin, a unloading transfer arm, a unloading transfer table, a clinker buffer table and an unloading arm are provided in sequence.

[0005] The production line provided by the technical solution automatically completes multiple processing procedures after completing loading through the loading unit, and finally realizes automatic unloading through the unloading unit. The processing unit circulates the materials in a magnetic levitation conveying manner through the circulating magnetic levitation conveying unit during the continuous processing process, which greatly reduces the instability of the battery cells caused by multiple handlings. Printing and curing mechanisms are arranged around the circulation line to realize automatic processing of each process without the need for human participation and work, which greatly improves production efficiency and stability. After the processing is completed, the material is automatically unloaded and transferred, and the clinker is finally collected, which can significantly improve production efficiency.

[0006] Preferably, the raw material bin and cooked material bin are arranged in pairs, each of which is provided with a pair of conveyor belts, a width-adjusting motor assembly for adjusting the spacing between each pair of conveyor belts is provided between the two raw material bins and cooked material bins, and a grating component is also provided on the outside of the conveyor belt.

[0007] Preferably, the raw material bin is provided with a raw material transport arm for transferring materials to the upper material arm.

[0008] Preferably, a clinker transport arm for transferring cooked materials to the clinker bin is provided in the clinker bin.

[0009] Preferably, front and rear linear motor assemblies are provided between the loading arm and the loading intermediate arm, and between the unloading arm and the unloading intermediate arm. The loading arm includes a vacuum suction cup assembly, which is mounted on a horizontal linear motor assembly, and the horizontal linear motor assembly is mounted on a lifting motor module.

[0010] Preferably, a flipping assembly is provided between the loading arm and the loading transfer arm, and between the unloading transfer table and the clinker buffer table. The flipping assembly includes a lifting screw motor module, on which are provided a plurality of rotating cylinders arranged at intervals, and a rotating suction cup module is installed on the piston end of the rotating cylinder.

[0011] Preferably, a positioning assembly is provided between the loading and flipping assembly and the carrier exchange platform, and the positioning assembly includes a left-side positioning screw module and a right-side positioning screw module arranged horizontally at intervals, and a plurality of battery cell positioning platforms are provided between the left-side positioning screw module and the right-side positioning screw module, and a cylinder push block is provided on the outside of each battery cell positioning platform, and a left-side front and rear screw module and a right-side front and rear screw module are provided on the outsides of the left-side positioning screw module and the right-side positioning screw module, respectively.

[0012] Preferably, a post-NG retrieval buffer platform is provided between the unloading transfer table and the unloading transfer arm.

[0013] Preferably, a detection camera unit is provided between the pre-curing unit and the material throwing unit, and a material throwing unit is provided downstream of the detection camera unit.

[0014] Preferably, the circulating magnetic levitation conveying unit is provided with a docking platform upstream of the cleaning unit and downstream of the throwing assembly.

[0015] The beneficial effects of the present invention are as follows: the production line provided by the present invention automatically completes multiple processing procedures after completing loading through the loading unit, and finally realizes automatic unloading through the unloading unit. The processing unit circulates the materials in a magnetic levitation conveying manner through the circulating magnetic levitation conveying unit during the continuous processing process, which greatly reduces the instability of the battery cells caused by multiple handlings. Spray curing and other mechanisms are arranged around the circulation line to realize automatic processing of each process without the need for human participation and work, which greatly improves production efficiency and stability; after the processing is completed, the material is automatically unloaded and transferred and the clinker is finally collected, which can significantly improve production efficiency; it has high practical value. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following is a brief introduction to the drawings required for the specific embodiments or the description of the prior art. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn according to the actual scale.

[0017] Figure 1 It is a top view of the battery cell printing high-speed cycle production line provided in an embodiment of the present invention.

[0018] Figure 2 This is a structural diagram of the raw material bin of the battery cell printing high-speed circulation production line provided in an embodiment of the present invention.

[0019] Figure 3 It is a layout diagram of the loading arm and the loading transfer arm of the battery cell printing high-speed circulation production line provided in an embodiment of the present invention.

[0020] Figure 4 It is a side view of the loading arm of the battery cell printing high-speed circulation production line provided in an embodiment of the present invention.

[0021] Figure 5 It is a side view of the flip assembly of the battery cell printing high-speed circulation production line provided in an embodiment of the present invention.

[0022] Figure 6 It is a top view of the flip assembly of the battery cell printing high-speed circulation production line provided in an embodiment of the present invention.

[0023] Figure 7 The positioning component structure of the battery core printing high-speed cycle production line provided in the embodiment of the present invention Figure 1

[0024] Figure 8 The positioning component structure of the battery core printing high-speed cycle production line provided in the embodiment of the present invention Figure 2 .

[0025] Figure numerals: raw material bin 100, loading arm 200, vacuum suction cup assembly 210, horizontal linear motor assembly 220, lifting motor module 230, loading transfer arm 300, carrier exchange platform 400, circulating magnetic suspension conveying unit 500, cleaning unit 600, printing unit 700, pre-curing unit 800, throwing unit 900, deep curing unit 1000, clinker bin 1100, unloading transfer arm 1200, unloading transfer table 1300, clinker buffer table 1400, unloading arm 1500, conveyor belt 1600, width adjustment motor assembly 1700, grating assembly 1800, raw material handling arm 1900, clinker handling arm 2000, front and rear linear motor assembly 2100, lifting screw motor module 2200, rotating cylinder 2300, rotating suction cup module 2400, left positioning screw module 2500, right positioning screw module 2600, battery cell positioning platform 2700, cylinder push block 2800, left front and rear screw modules 2900, right front and rear screw modules 3000, NG post-taking cache platform 3100, detection camera unit 3200, docking station 3300. DETAILED DESCRIPTION

[0026] The following embodiments of the technical solution of the present invention are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and are therefore only used as examples, and cannot be used to limit the protection scope of the present invention.

[0027] It should be noted that, unless otherwise specified, the technical terms or scientific terms used in this application should have the common meanings understood by those skilled in the art to which the present invention belongs.

[0028] Embodiment 1

[0029] like Figures 1 to 8 As shown, a specific embodiment of the present invention provides a high-speed circulation production line for battery cell printing, which is used to improve the stability of material transmission and automatically process materials, improve production efficiency and production quality; specifically includes a loading unit, a processing unit and a unloading unit; the loading unit includes a raw material bin 100, above which are provided a loading arm 200 and a loading transfer arm 300 arranged from upstream to downstream, and a carrier exchange platform 400 is provided between the loading arm 200 and the loading transfer arm 300; the processing unit includes a circulating magnetic levitation conveying unit 500, and a cleaning unit 600, a printing unit 700, a pre-curing unit 800 and a deep curing unit 1000 are arranged in sequence from upstream to downstream of the circulating magnetic levitation conveying unit 500; the unloading unit includes a clinker bin 1100 located downstream of the deep curing unit 1000, and a unloading transfer arm 1200, a unloading transfer table 1300, a clinker buffer table 1400 and a unloading arm 1500 are provided in sequence between the deep curing unit 1000 and the clinker bin 1100.

[0030] Through the above-mentioned arrangement, the production line provided in this embodiment automatically completes multiple processing procedures after the loading is completed by the loading unit, and finally realizes automatic unloading through the unloading unit; in the loading unit, the loading arm 200 is used to transfer the material in the raw material bin 100 to the carrier exchange platform 400, and the material is transmitted to the processing unit through the loading transfer arm 300. During the continuous processing process, the processing unit circulates the material in a magnetic levitation conveying manner through the circulating magnetic levitation conveying unit 500, which greatly reduces the instability of the battery cell caused by multiple handling of the battery cell; the cleaning unit 600, the printing unit 700, the pre-curing unit 800, the throwing unit 900 and the deep curing unit 500 are located on the conveying line of the circulating magnetic levitation conveying unit 500. The chemical unit 1000 can complete all processing procedures by cleaning, printing, pre-curing, throwing and deep curing the materials in sequence, realizing continuous and automatic processing of each process flow without the need for human participation and work, which greatly improves production efficiency and stability. After the processing is completed, the unloading unit automatically unloads, transfers and finally transfers the materials to the clinker bin 1100 to complete the clinker collection. The entire production line has a high degree of automation and stability, which can significantly improve production efficiency. In actual production applications, this production line can increase its production capacity from 900pcs / H to 3500pcs / H. Through the optimization of the overall structural design, the time for changing the production model of the whole machine is shortened to 10min, which can significantly improve the production efficiency of the enterprise.

[0031] In order to improve the curing quality, the present embodiment is provided with a detection camera unit 3200 between the pre-curing unit 800 and the throwing unit 900, and the throwing unit 900 is provided downstream of the detection camera unit 3200. The processed materials are image-checked by the detection camera unit 3200, and unqualified products are output through the throwing unit 900, thereby ensuring the processing quality of the raw materials. In order to improve the continuity of material transmission on the production line, the present embodiment is also provided with a docking station 3300 upstream of the circulating magnetic suspension conveying unit 500 corresponding to the cleaning unit 600 and downstream of the throwing assembly.

[0032] Embodiment 2

[0033] This embodiment further optimizes the structures on the loading unit and the unloading unit; specifically, the raw material bin 100 is provided with a raw material handling arm 1900 for transferring materials to the upper feeding arm 200, and the raw material handling arm 1900 can transport a full tray of battery cells to the battery cell handling position, which is conducive to the subsequent transfer and transmission through the loading arm 200; in actual application, the raw material bin 100 and the clinker bin 1100 are arranged in pairs, and each raw material bin 100 and clinker bin 1100 is provided with a pair of conveyor belts 1600, and a width adjustment motor assembly 1700 for adjusting the spacing between each pair of conveyor belts 1600 is provided between the two raw material bins 100 and the clinker bin 1100, and a grating assembly 1800 is also provided on the outside of the conveyor belt 1600. In this way, the width adjustment motor assembly 1700 located between the two raw material bins 100 and the clinker bin 1100 can adjust the width of each pair of conveyor belts 1600, and then adjust adaptively according to the material specifications, thereby improving the applicable scope of material transportation.

[0034] As mentioned above, after the material processing is completed, it is transferred to the clinker bin 1100. In order to further improve the transportation efficiency, this embodiment also provides a clinker transport arm 2000 in the clinker bin 1100 for transferring the clinker material to the clinker bin 1100.

[0035] When transferring materials, the loading arm 200 and the unloading arm 1500 need to transfer through the transfer arm structure. In order to improve the transfer efficiency, in this embodiment, a front and rear linear motor assembly 2100 is provided between the loading arm 200 and the loading transfer arm 300, and between the unloading arm 1500 and the unloading transfer arm 1200. The loading arm 200 includes a vacuum suction cup assembly 210, which is mounted on a horizontal linear motor assembly 220, and the horizontal linear motor assembly 220 is mounted on a lifting motor module 230. In this way, the linear motor assembly can realize horizontal movement and lifting movement, thereby improving the transfer efficiency during the transfer and transportation process.

[0036] During the transfer and transportation of materials, it is necessary to turn the materials over. In this embodiment, a turning assembly is further provided between the loading arm 200 and the loading transfer arm 300, and between the unloading transfer table 1300 and the clinker buffer table 1400. The turning assembly includes a lifting screw motor module 2200, on which a plurality of rotating cylinders 2300 arranged at intervals are provided, and a rotating suction cup module 2400 is installed on the piston end of the rotating cylinder 2300. In this way, the lifting screw motor, the rotating cylinder 2300 and the vacuum suction cup play the role of turning over the battery cell surface so as to process different surfaces of the material.

[0037] During the material conveying process, it is also necessary to ensure the conveying positioning accuracy. In this embodiment, a positioning assembly is provided between the loading flip assembly and the carrier exchange platform 400. The positioning assembly includes a left positioning screw rod module 2500 and a right positioning screw rod module 2600 arranged horizontally at intervals. A plurality of battery cell positioning platforms 2700 are provided between the left positioning screw rod module 2500 and the right positioning screw rod module 2600. A cylinder push block 2800 is provided on the outside of each battery cell positioning platform 2700. The left positioning screw rod module 2500 and the right positioning screw rod module 2600 are provided on the outside of the left front and rear screw rod modules 2900 and the right front and rear screw rod modules 3000, respectively. In this way, each screw rod module can push and position the material on the horizontal plane to ensure that the material is in the predetermined transmission position.

[0038] A post-NG caching platform is provided between the unloading transfer table 1300 and the unloading transfer arm 1200, and materials can be cached through the cache platform to improve the continuity and stability of the transfer transportation.

[0039] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and specification of the present invention.

Claims

1. A high-speed circulation production line for battery cell printing, characterized in that: It includes a loading unit, a processing unit and a unloading unit; The loading unit comprises a raw material bin (100), a loading arm (200) and a loading transfer arm (300) arranged from upstream to downstream are provided above the raw material bin (100), and a carrier exchange platform (400) is provided between the loading arm (200) and the loading transfer arm (300); The processing unit comprises a circulating magnetic suspension conveying unit (500), a cleaning unit (600), a printing unit (700), a pre-curing unit (800) and a deep curing unit (1000) which are arranged in sequence from upstream to downstream of the circulating magnetic suspension conveying unit (500); The unloading unit comprises a clinker bin (1100) located downstream of the deep curing unit (1000), and an unloading transfer arm (1200), an unloading transfer table (1300), a clinker buffer table (1400) and an unloading arm (1500) are sequentially arranged between the deep curing unit (1000) and the clinker bin (1100).

2. The battery cell printing high-speed circulation production line according to claim 1, characterized in that: The raw material bin (100) and the clinker bin (1100) are arranged in pairs, each raw material bin (100) and clinker bin (1100) is provided with a pair of conveyor belts (1600), a width adjustment motor assembly (1700) for adjusting the spacing between each pair of conveyor belts (1600) is provided between the two raw material bins (100) and the clinker bin (1100), and a grating assembly (1800) is also provided on the outside of the conveyor belts (1600).

3. The battery cell printing high-speed circulation production line according to claim 1, characterized in that: The raw material bin (100) is provided with a raw material transport arm (1900) for transferring materials to the upper material arm (200).

4. The battery cell printing high-speed circulation production line according to claim 1, characterized in that: The clinker bin (1100) is provided with a clinker transport arm (2000) for transferring clinker materials to the clinker bin (1100).

5. The battery cell printing high-speed circulation production line according to claim 1, characterized in that: A front and rear linear motor assembly (2100) is provided between the loading arm (200) and the loading intermediate arm (300), and between the unloading arm (1500) and the unloading intermediate arm (1200). The loading arm (200) includes a vacuum suction cup assembly (210). The vacuum suction cup assembly (210) is installed on a horizontal linear motor assembly (220). The horizontal linear motor assembly (220) is installed on a lifting motor module (230).

6. The battery cell printing high-speed circulation production line according to claim 1, characterized in that: A flip assembly is also provided between the loading arm (200) and the loading transfer arm (300), and between the unloading transfer table (1300) and the clinker buffer table (1400), and the flip assembly includes a lifting screw motor module (2200), a plurality of rotating cylinders (2300) arranged at intervals are provided on the lifting screw motor module (2200), and a rotating suction cup module (2400) is installed on the piston end of the rotating cylinder (2300).

7. The battery cell printing high-speed circulation production line according to claim 1, characterized in that: A positioning assembly is provided between the loading and flipping assembly and the carrier exchange platform (400), and the positioning assembly comprises a left positioning screw module (2500) and a right positioning screw module (2600) arranged horizontally at intervals, a plurality of battery cell positioning platforms (2700) are provided between the left positioning screw module (2500) and the right positioning screw module (2600), a cylinder push block (2800) is provided on the outside of each battery cell positioning platform (2700), and a left front and rear screw module (2900) and a right front and rear screw module (3000) are provided on the outside of the left positioning screw module (2500) and the right positioning screw module (2600), respectively.

8. The battery cell printing high-speed circulation production line according to claim 1, characterized in that: A post-NG caching platform (3100) is provided between the unloading transfer table (1300) and the unloading transfer arm (1200).

9. The battery cell printing high-speed circulation production line according to claim 1, characterized in that: A detection camera unit (3200) is provided between the pre-curing unit (800) and the material throwing unit (900), and a material throwing unit (900) is provided downstream of the detection camera unit (3200).

10. The battery cell printing high-speed circulation production line according to claim 1, characterized in that: The circulating magnetic suspension conveying unit (500) is provided with a docking platform (3300) upstream of the corresponding cleaning unit (600) and downstream of the throwing assembly.

Citation Information

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