An organic sludge chemical oxidation digestion reactor device
The chemical oxidation reactor system with a three-phase separator and gas recirculation enhances chemical agent efficiency in sludge treatment, addressing inefficiencies and cost issues in existing methods.
Patent Information
- Application Number
- CN202411800615.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2044-12-09
AI Technical Summary
In the prior art, the use efficiency of chemical agents is low during the chemical digestion process of organic sludge, and the volatility of some agents leads to a decrease in efficiency and an increase in cost.
A chemical oxidation and digestion reactor device of organic sludge is designed, including a sludge pool, a chemical tank, a stirring air pipe, a stirring fan and a three-phase separator. By forming a water phase, a sludge phase and a gas phase agglomeration zone in the sludge pool, the gas collecting pipe is used to contact and react the waste gas of the volatile agent with the sludge water body again, thereby improving the efficiency of the agent use.
By setting up a three-phase separator and air collector in the sludge tank, the re-contact reaction of the agent is achieved, the efficiency of the agent is improved, and the operating cost is reduced.
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Figure CN119390312B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of sludge treatment, and more specifically, relates to a device for chemically oxidizing and digesting organic sludge in a reactor. Background Art
[0002] The sludge produced by municipal sewage treatment plants can be regarded as a concentrate of pollutants in municipal domestic sewage. If not properly treated, it is very easy to cause secondary pollution. It is estimated that at present, the daily treatment of municipal domestic sewage in China exceeds 220 million tons. Calculated according to the sludge production rate, the daily production of filtered sludge by national municipal sewage treatment plants exceeds 200,000 tons. For such a huge volume of sludge, the treatment will surely consume huge costs. Therefore, exploring and researching new sludge treatment methods is an effective way to reduce the sludge treatment cost and reduce secondary pollution in sludge treatment, which meets the requirements of ecological civilization construction.
[0003] At present, using chemical agents to digest organic sludge is one of the common methods for organic sludge treatment. The process of chemically digesting organic sludge usually involves first putting the agent into the sludge pool, and then mixing the agent and sludge through stirring to cause a chemical reaction, oxidizing the organic sludge into reaction gases such as water and carbon dioxide, so as to achieve the digestion of organic sludge. However, in the above process, part of the agent will volatilize and escape with the generated reaction gas, resulting in a decrease in the use efficiency of the agent and an increase in the operation cost. Summary of the Invention
[0004] The purpose of the present invention is to provide a device for chemically oxidizing and digesting organic sludge in a reactor, aiming to solve the problem of low use efficiency of chemical agents in the chemical digestion of organic sludge.
[0005] To achieve the above purpose, the technical solution adopted by the present invention is: providing a device for chemically oxidizing and digesting organic sludge in a reactor, including:
[0006] A sludge pool for placing sludge water body;
[0007] A chemical agent tank that transports the chemical agent to the bottom of the sludge pool through a chemical agent delivery pipe;
[0008] A stirring air pipe provided at the bottom of the sludge pool, and a plurality of air outlet groups are provided on the stirring air pipe;
[0009] A stirring air blower, the exhaust end of which is connected to the stirring air pipe for delivering compressed air to the stirring air pipe;
[0010] A three-phase separator provided in the sludge pool and located inside the sludge water body, and the three-phase separator is used to separate the sludge water body to form an aqueous phase aggregation area, a sludge phase aggregation area and a gas phase aggregation area in the sludge pool;
[0011] A collecting pipe, one end of the collecting pipe is communicated with the gas-phase aggregation area, and the other end of the collecting pipe is connected to the suction end of the stirring fan.
[0012] In a possible implementation manner, the three-phase separator includes:
[0013] An inverted V-shaped separation cover, the separation cover is centrally connected between the front side wall and the rear side wall of the sludge tank,
[0014] Separation plates, the number of which is two. The two separation plates are respectively connected between the front side wall and the rear side wall of the sludge tank and are symmetrically arranged on the left and right sides of the separation cover. The upper ends of the separation plates are located above the lower end of the separation cover and are connected to the side wall on the same side in the sludge tank. The lower ends of the separation plates are inclined towards the separation cover side and extend below the separation cover;
[0015] An overflow channel for the reaction water to pass through is provided between the separation cover and the separation plates. The water-phase aggregation area is formed above the separation cover and the separation plates, the mud-phase aggregation area is formed below the separation cover and the separation plates, and the gas-phase aggregation area is formed between the top of the separation cover and the mud-phase aggregation area and between the top of the separation plates and the mud-phase aggregation area.
[0016] In a possible implementation manner, the collecting pipe includes:
[0017] A collecting main pipe, on which a first exhaust end and a second exhaust end are provided. The first exhaust end is communicated with the suction end of the stirring fan through a first control valve, and the second exhaust end is connected to the waste gas treatment system through a second control valve;
[0018] Collecting branch pipes, which are connected to the collecting main pipe. The intake ends of the collecting branch pipes penetrate through the top of the separation cover or the separation plates and are communicated with the gas-phase aggregation area, and are used to guide the reaction gas aggregated in the gas-phase aggregation area into the collecting main pipe.
[0019] In a possible implementation manner, a plurality of the pore groups are arranged at intervals along the length direction of the stirring air pipe. Each pore group includes two pore bodies penetrating through the side wall of the stirring air pipe, and the two pore bodies in the same pore group are symmetrically arranged on the left and right sides of the stirring air pipe. A blocking assembly is slidably arranged on the stirring air pipe corresponding to the pore group, and the blocking assembly slides to avoid or block the pore bodies.
[0020] In a possible implementation manner, the blocking assembly includes:
[0021] A plurality of sleeves, wherein the plurality of sleeves are slidably sleeved on the stirring air pipe corresponding to a plurality of the air outlet groups;
[0022] A driving rod, which is arranged parallel to one side of the stirring air pipe, and the plurality of sleeves are connected to the driving rod through paddles;
[0023] A first driver, which is used to drive the driving rod to reciprocate axially to drive the plurality of sleeves to slide on the stirring air pipe at the same time, so as to avoid or block the holes.
[0024] In a possible implementation manner, a flow guide plate is arranged corresponding to the hole on one end of the sleeve close to the hole, and the included angle between the flow guide plate and the stirring air pipe is an acute angle, and the flow guide plate is used to guide the air flow ejected from the hole.
[0025] In a possible implementation manner, a plurality of support columns are arranged at the bottom of the sludge tank along the length direction of the stirring air pipe, the stirring air pipe is fixed on the plurality of support columns, the driving rod is slidably arranged through the plurality of support columns and can rotate relative to the support columns, the sleeve is rotatably connected to the stirring air pipe, a square prism section is arranged on one side of the sleeve close to the hole, the flow guide plate is arranged on four side walls of the square prism section, the four flow guide plates include two first plate bodies and two second plate bodies, the included angle between the first plate body and the stirring air pipe is different from the included angle between the second plate body and the stirring air pipe, and the first plate body and the second plate body are arranged oppositely, an intermittent driving mechanism is connected to one end of the driving rod, and a transmission component for driving the sleeve to rotate is arranged between the driving rod and the sleeve, the transmission component includes sprockets sleeved on the driving rod and the sleeve respectively and a chain wound around the two sprockets, and the intermittent driving mechanism intermittently drives the driving rod to rotate to drive the sleeve to rotate intermittently, so that the first plate body and the second plate body alternately guide the air flow ejected from the hole.
[0026] In a possible implementation, a receiving groove is provided on the side wall of the sludge tank corresponding to the axial side of the stirring air pipe, and a sealing plate is provided at the opening of the receiving groove, one end of the driving rod is connected to a rotating rod, and the end of the rotating rod away from the driving rod passes through the sealing plate and extends into the receiving groove, the rotating rod is slidably connected to the sealing plate, and the end of the rotating rod away from the driving rod is provided with a magnetic block, and a first spring is connected between the magnetic block and the sealing plate, and the first driver is an electromagnet arranged in the receiving groove, and there is a moving distance between the electromagnet and the magnetic block. When the electromagnet is energized, the magnetic block is attracted to move toward the electromagnet, so that the driving rod drives the sleeve to move to the first position, and the sleeve avoids the hole body. When the electromagnet is powered off, the first spring drives the magnetic block to reset, so that the driving rod drives the sleeve to move to the second position, and the sleeve closes the hole body.
[0027] In a possible implementation, the intermittent drive mechanism includes:
[0028] A first gear, which is arranged at an end of the driving rod close to the rotating rod, and is fixedly connected to the driving rod;
[0029] A half gear, the half gear is rotatably connected to the sealing plate through a first rotating shaft and is located on one side of the first gear;
[0030] A motor is disposed in the accommodating groove, wherein a driving end of the motor is connected to the first rotating shaft and is used to drive the half gear to rotate;
[0031] When the electromagnet is energized and the sleeve moves to the first position, the first gear moves to a predetermined position, the first gear is aligned with the half gear, the first gear and the half gear enter an operating state, the motor drives the half gear to rotate, and the half gear intermittently engages with the first gear to drive the drive rod to rotate intermittently, and when the electromagnet is de-energized and the sleeve moves to the second position, the first gear and the half gear are staggered, and the first gear and the half gear exit the operating state.
[0032] In a possible implementation, a sealing sleeve is provided at the end of the stirring air pipe. A connection groove is provided in the middle of the sealing sleeve. A piston is slidably arranged in the connection groove. A second spring is provided between the piston and the bottom of the connection groove. A proximity switch is provided at the bottom of the connection groove. The proximity switch is used to control the opening and closing of the electromagnet and the motor. A trigger block is provided at one end of the piston facing the bottom of the connection groove. The stirring air pipe is inserted into the connection groove and is in communication with the connection groove. When the stirring air blower supplies air into the stirring air pipe, the compressed air flow in the stirring air pipe drives the piston to move towards the proximity switch side, compressing the second spring and causing the trigger block to trigger the proximity switch, thereby turning on the electromagnet and the motor. When the stirring air blower stops supplying air into the stirring air pipe, the second spring drives the piston to drive the trigger block away from the proximity switch, and the electromagnet and the motor are turned off.
[0033] The beneficial effect of an organic sludge chemical oxidation digestion reactor device provided by the present invention lies in that: compared with the prior art, in the organic sludge chemical oxidation digestion reactor device of the present invention, by arranging a three-phase separator in the sludge tank, a water phase aggregation area, a mud phase aggregation area and a gas phase aggregation area can be formed in the sludge tank. Then, by arranging a gas collecting pipe, one end of the gas collecting pipe is communicated with the gas phase aggregation area, and the other end of the gas collecting pipe is connected to the suction end of the stirring air blower. In this way, the waste gas containing volatile agents aggregated in the gas phase aggregation area can be discharged into the bottom of the sludge tank through the stirring air blower and the stirring air pipe, so that the volatilized agents can react with the sludge water body in the sludge tank again, thereby improving the use efficiency of the agents and reducing the operation cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings required for use in the embodiments or the description of the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0035] Figure 1 It is a longitudinal sectional structure schematic diagram of an organic sludge chemical oxidation digestion reactor device provided by an embodiment of the present invention;
[0036] Figure 2 For Figure 1 the enlarged structure schematic diagram at M1 in;
[0037] Figure 3 For Figure 2 the K-direction view in;
[0038] Figure 4 For along Figure 3Cross-sectional structure diagram along line A-A;
[0039] Figure 5 Schematic front view structure diagram of the sleeve provided by the embodiment of the present invention;
[0040] Figure 6 is Figure 5 left view of;
[0041] Figure 7 Schematic front view structure diagram of the paddle provided by the embodiment of the present invention;
[0042] Figure 8 is Figure 1 enlarged structure diagram at M2 in;
[0043] Figure 9 is Figure 8 Q-direction view in;
[0044] Figure 10 Longitudinal cross-sectional structure diagram of the sealing sleeve provided by the embodiment of the present invention.
[0045] Explanation of reference numerals:
[0046] 1. Sludge tank; 101. Aqueous phase aggregation area; 102. Mud phase aggregation area; 103. Gas phase aggregation area; 104. Overflow water outlet; 105. Mud discharge port; 106. Support column; 107. Accommodation groove; 2. Chemical agent tank; 21. Chemical agent delivery pipe; 22. Power pump; 3. Stirring air pipe; 31. Operation section; 311. Hole body; 32. Air delivery section; 4. Stirring fan; 51. Separation cover; 52. Separation plate; 53. Overflow channel; 61. Main gas collection pipe; 611. First control valve; 612. Second control valve; 62. Gas collection branch pipe; 7. Sleeve; 701. Square prism section; 71. Paddle; 711. First through hole; 712. Second through hole; 72. Limit ring; 73. Sprocket; 74. Chain; 75. Deflector; 751. First plate body; 752. Second plate body; 8. Driving rod; 81. Rotating rod; 82. Magnetic block; 83. First spring; 84. First gear; 85. Half gear; 851. First rotating shaft; 9. Sealing sleeve; 901. Connection groove; 91. Piston; 92. Trigger block; 93. Second spring; 94. Proximity switch; 10. Sealing plate; 20. Electromagnet; 30. Motor. Detailed implementation manners
[0047] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer and more understandable, the present invention will be further described in detail below with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0048] It should be noted that when an element is referred to as "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0049] It should be understood that the orientation or positional relationship indicated by terms such as "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
[0050] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present invention, "a plurality of" means two or more unless otherwise specifically defined.
[0051] Please refer to Figure 1 , and now an organic sludge chemical oxidation digestion reactor device provided by the present invention will be described. The organic sludge chemical oxidation digestion reactor device includes a sludge tank 1, a chemical agent tank 2, a stirring air pipe 3, a stirring air blower 4, a three-phase separator, and a gas collecting pipe. Among them, the sludge tank 1 is used to place the sludge water body. The chemical agent tank 2 transports the chemical agent to the bottom of the sludge tank 1 through a chemical agent delivery pipe 21. The stirring air pipe 3 is arranged at the bottom of the sludge tank 1. A plurality of air outlet groups are provided on the stirring air pipe 3. The exhaust end of the stirring air blower 4 is connected to the stirring air pipe 3 for delivering compressed air to the stirring air pipe 3. The three-phase separator is arranged in the sludge tank 1 and is located inside the sludge water body. The three-phase separator is used to separate the sludge water body to form an aqueous phase aggregation area 101, a sludge phase aggregation area 102, and a gas phase aggregation area 103 in the sludge tank 1. One end of the gas collecting pipe is communicated with the gas phase aggregation area 103, and the other end of the gas collecting pipe is connected to the suction end of the stirring air blower 4.
[0052] An organic sludge chemical oxidation digestion reactor device provided by the present invention, compared with the prior art, by arranging a three-phase separator in the sludge tank 1, an aqueous phase aggregation area 101, a sludge phase aggregation area 102 and a gas phase aggregation area 103 can be formed in the sludge tank 1. Then, by arranging a gas collecting pipe, one end of the gas collecting pipe is connected to the gas phase aggregation area 103, and the other end of the gas collecting pipe is connected to the suction end of the stirring air blower 4. In this way, the waste gas containing volatile agents accumulated in the gas phase aggregation area 103 can be discharged to the bottom of the sludge tank 1 through the stirring air blower 4 and the stirring air pipe 3, so that the volatilized agent can react with the sludge water body in the sludge tank 1 again, thereby improving the use efficiency of the agent and reducing the operation cost.
[0053] In this embodiment, the sludge tank 1 is a square tank structure with an upward opening. The sludge water body to be treated can be put into the sludge tank 1 through the opening above the sludge. In application, the reagent tank 2 can be arranged on one side of the sludge tank 1. A medicine delivery pipe 21 is provided on the reagent tank 2. The medicine discharge end of the medicine delivery pipe 21 can be placed into the bottom of the sludge tank 1 through the opening on the sludge tank 1. A power pump 22 is connected in series on the medicine delivery pipe 21. The reagent in the reagent tank 2 can be pumped into the sludge tank 1 through the power pump 22.
[0054] In some embodiments, please refer to Figure 1 , the above-mentioned three-phase separator includes an inverted V-shaped separation cover 51 and a separation plate 52. The separation cover 51 is centrally connected between the front side wall and the rear side wall of the sludge tank 1. The number of separation plates 52 is two. The two separation plates 52 are respectively connected between the front side wall and the rear side wall of the sludge tank 1 and are symmetrically arranged on the left and right sides of the separation cover 51. The upper end of the separation plate 52 is located above the lower end of the separation cover 51 and is connected to the side wall on the same side in the sludge tank 1. The lower end of the separation plate 52 is inclined towards the separation cover 51 and extends below the separation cover 51. An overflow channel 53 for the reaction water to pass through is provided between the separation cover 51 and the separation plate 52. In application, when the airflow discharged from the stirring air pipe 3 drives the sludge water body to roll up and down, the reagent and the organic sludge in the sludge water body are mixed and reacted. The reaction water generated by the reaction will overflow to the upper part of the separation cover 51 and the separation plate 52 through the above-mentioned overflow channel 53, so as to form an aqueous phase aggregation area 101 above the separation cover 51 and the separation plate 52. The sludge remaining after the reaction in the sludge water body will collide with the separation cover 51 and the separation plate 52 during the upward flow with the water and then settle back to the bottom of the sludge tank 1 under the action of gravity, so as to form a sludge phase aggregation area 102 below the separation cover 51 and the separation plate 52. The reaction gas generated during the reaction will accumulate on the inner side of the top of the separation cover 51 and the inner side of the top of the separation plate 52, so as to form a gas phase aggregation area 103 between the top of the separation cover 51 and the sludge phase aggregation area 102 and between the top of the separation plate 52 and the sludge phase aggregation area 102.
[0055] In this embodiment, please refer to Figure 1 , the above-mentioned gas collecting pipe includes a main gas collecting pipe 61 and gas collecting branch pipes 62. Among them, a first exhaust end and a second exhaust end are provided on the main gas collecting pipe 61. The first exhaust end is connected to the suction end of the stirring fan 4 through a first control valve 611, and the second exhaust end is connected to the waste gas treatment system through a second control valve 612. The number of gas collecting branch pipes 62 is three, and the three gas collecting branch pipes 62 are all connected to the main gas collecting pipe 61. The intake end of one of the gas collecting branch pipes 62 penetrates through the top of the separation cover 51 and communicates with the gas phase aggregation area 103, and the other two gas collecting branch pipes 62 respectively penetrate through the tops of the two separation plates 52 and communicate with the gas phase aggregation area 103. In this embodiment, the gas collecting branch pipes 62 are used to guide the reaction gas aggregated in the gas phase aggregation area 103 into the main gas collecting pipe 61. In practical applications, in the early stage of the reaction, the volatilization amount of the reagent is large, so the first control valve 611 is opened and the second control valve 612 is closed, so that the reaction gas in the gas phase aggregation area 103 can be circulated and reacted with the sludge water body through the stirring fan 4 and the stirring gas pipe 3, thereby improving the reagent utilization rate. In the later stage of the reaction, after the stirring fan 4 and the stirring gas pipe 3 stop working, the first control valve 611 can be closed and the second control valve 612 can be opened, so that the reaction gas generated in the later stage of the reaction can be discharged into the waste gas treatment system for centralized treatment, thereby avoiding environmental pollution caused by the overflow of the reaction gas.
[0056] In some embodiments, please refer to Figure 1 , an overflow water outlet 104 is provided on the side wall of the sludge tank 1. The overflow water outlet 104 is arranged above the three-phase separator. The reaction water generated during the reaction can be discharged from the sludge tank 1 through the overflow water outlet 104. A sludge discharge port 105 is provided on the lower side wall of the sludge tank 1, and the remaining sludge after the reaction can be discharged from the sludge tank 1 through the sludge discharge port 105.
[0057] In some embodiments, please refer to Figures 1 to 4, the above-mentioned stirring air pipe 3 includes an operation section 31 and an air delivery section 32. Among them, the operation section 31 is horizontally arranged at the bottom of the sludge tank 1, and the air delivery section 32 is connected between the operation section 31 and the exhaust end of the stirring fan 4. A plurality of the above-mentioned air outlet groups are arranged at intervals along the length direction of the operation section 31. Each air outlet group includes two hole bodies 311 penetrating the side wall of the operation section 31, and the two hole bodies 311 in the same air outlet group are symmetrically arranged on the left and right sides of the operation section 31. A plugging component is slidably arranged on the operation section 31 corresponding to each air outlet group. The plugging component slides to block or avoid the hole body 311. In application, when it is necessary to perform air flow stirring operation on the operation section 31, the plugging component slides to the first position to avoid the hole body 311, so that the compressed air in the operation section 31 is sprayed into the sludge tank 1 through the hole body 311. When the operation section 31 stops the air flow stirring operation, the plugging component slides to the second position to block the hole body 311, thereby preventing the sludge water body from invading the operation section 31 through the hole body 311 and reducing the accident rate of the sludge water body blocking the operation section 31.
[0058] In this embodiment, please refer to Figures 1 to 9 , at the bottom of the sludge tank 1, a plurality of support columns 106 are arranged along the length direction of the operation section 31. The operation section 31 is fixed in the middle of the plurality of support columns 106. The above-mentioned plugging component includes a plurality of sleeves 7, a driving rod 8 and a first driver. Among them, a plurality of sleeves 7 corresponding to a plurality of air outlet groups are slidably sleeved on the operation section 31. The driving rod 8 is arranged parallel to the operation section 31, slidably penetrates the upper parts of the plurality of support columns 106 and can rotate relative to the support columns 106. A plurality of sleeves 7 are connected to the driving rod 8 through a dial 71. The first driver is arranged at one end of the axis side of the driving rod 8. The first driver is used to drive the driving rod 8 to reciprocate along its axis to drive the sleeve 7 to slide between the first position and the second position on the operation section 31 to avoid or block the hole body 311 on the operation section 31.
[0059] In this embodiment, please refer to Figures 1 to 9 , the upper end of the dial 71 is provided with a first through hole 711 adapted to the driving rod 8, and the lower end of the dial 71 is provided with a second through hole 712 adapted to the sleeve 7. The dial 71 is sleeved between the driving rod 8 and the sleeve 7 through the first through hole 711 and the second through hole 712. Limiting rings 72 are arranged on both the driving rod 8 and the sleeve 7. The limiting rings 72 are located on both sides of the dial 71 and are used to limit the horizontal movement of the dial 71 relative to the driving rod 8 and the sleeve 7. It should be noted that in this embodiment, both the driving rod 8 and the sleeve 7 can rotate relative to the dial 71.
[0060] In this embodiment, a receiving groove 107 is provided on the side wall of the sludge tank 1 on the axial side corresponding to the working section 31. A sealing plate 10 is provided at the opening of the receiving groove 107. One end of the driving rod 8 is connected with a rotating rod 81. The end of the rotating rod 81 far from the driving rod 8 penetrates through the sealing plate 10 and extends into the receiving groove 107. The rotating rod 81 is slidably connected with the sealing plate 10. A magnetic block 82 is provided at the end of the sealing rod far from the driving rod 8. A first spring 83 is connected between the magnetic block 82 and the sealing plate 10. The first driver is an electromagnet 20 arranged in the receiving groove 107. There is a moving distance between the electromagnet 20 and the magnetic block 82. When the electromagnet 20 is energized, it will attract the magnetic block 82 to move towards the electromagnet, and the first spring 83 is stretched. The magnetic block 82 drives the driving rod 8 to move through the rotating rod 81, so that the driving rod 8 can drive the sleeve 7 to move to the first position, and the sleeve 7 avoids the hole body 311. When the electromagnet 20 is powered off, the first spring 83 contracts to drive the magnetic block 82 to reset. The magnetic block 82 drives the driving rod 8 to perform a reset movement through the rotating rod 81, so that the driving rod 8 can drive the sleeve 7 to move to the second position, and the sleeve 7 closes the hole body 311.
[0061] In some embodiments, please refer to Figures 1 to 9 , a flow guiding plate 75 is provided corresponding to the hole body 311 at one end of the sleeve 7 close to the hole body 311. The flow guiding plate 75 is inclined relative to the working section 31, and the included angle between the flow guiding plate 75 and the working section 31 is an acute angle. When the sleeve 7 is in the first position on the working section 31, the flow guiding plate 75 is located in front of the air flow jet direction in the hole body 311. The flow guiding plate 75 is used to guide and change the transmission direction of the air flow, so that the air flow can stir the sludge water body to generate more turbulence and improve the stirring effect.
[0062] In some embodiments, please refer to Figures 1 to 9 , the sleeve 7 and the working section 31 can rotate relative to each other. A square prism section 701 is provided on the side of the sleeve 7 close to the hole body 311. The flow guiding plates 75 are arranged on the four side walls of the square prism section 701. The four flow guiding plates 75 include two first plate bodies 751 and two second plate bodies 752. Among them, the included angle between the first plate body 751 and the working section 31 is different from the included angle between the second plate body 752 and the working section 31, and the first plate body 751 and the second plate body 752 are arranged oppositely. An intermittent driving mechanism is connected to one end of the driving rod 8. A transmission component for driving the sleeve 7 to rotate is provided between the driving rod 8 and the sleeve 7. In this embodiment, the transmission component includes a sprocket 73 sleeved on the driving rod 8 and the sleeve 7 respectively and a chain 74 wound around the two sprockets 73. The above intermittent driving mechanism intermittently drives the driving rod 8 to rotate, and the sleeve 7 can be driven to rotate intermittently by means of the transmission component, so that the first plate body 751 and the second plate body 752 alternately guide the air flow ejected from the hole body 311.
[0063] Specifically, the above intermittent drive mechanism includes a first gear 84, a half gear 85, and a motor 30. Among them, the first gear 84 is arranged at the end of the drive rod 8 close to the rotating rod 81, and the first gear 84 is fixedly connected to the drive rod 8. The half gear 85 is rotatably connected to the sealing plate 10 through a first rotating shaft 851 and is located on one side of the first gear 84. The motor 30 is arranged in the accommodation groove 107, and the driving end of the motor 30 is connected to the first rotating shaft 851 for driving the half gear 85 to rotate. In application, when the electromagnet 20 is energized and the sleeve 7 moves to the first position, the first gear 84 moves to a predetermined position. At this time, the first gear 84 is aligned with the half gear 85, and the first gear 84 and the half gear 85 enter the working state. The motor 30 drives the half gear 85 to rotate, and the half gear 85 intermittently meshes with the first gear 84 to drive the drive rod 8 to rotate intermittently, so that the drive rod 8 intermittently drives the sleeve 7 to rotate through the transmission component. When the electromagnet 20 is de-energized and the sleeve 7 moves to the second position, the first gear 84 and the half gear 85 are arranged in an interleaved manner, and the first gear 84 and the half gear 85 exit the working state.
[0064] In this embodiment, the number of teeth on the above half gear 85 is 1 / 4 of the number of teeth on the first gear 84. By setting it in this way, the angle by which the half gear 85 drives the first gear 84 to rotate each time can be 90°, so that the angle by which the sleeve 7 rotates each time is also 90°. In this embodiment, the number of hole bodies 311 corresponding to each sleeve 7 is two, and the two hole bodies 311 are respectively arranged on the left and right sides of the working section 31. When the two hole bodies 311 are performing the air flow stirring operation, one of them corresponds to the first plate body 751 or the second plate body 752. Since the inclination angles of the first plate body 751 and the second plate body 752 relative to the working section 31 are different, the transmission angles of the air flows ejected from the two hole bodies 311 after passing through the flow guide plate 75 are different, so that the flow directions and flow velocities of the sludge water bodies on the left and right sides of the working section 31 are different. In this way, the turbulence in the sludge water body is greatly increased, and the stirring effect is improved. In this embodiment, by arranging two first plate bodies 751 and two second plate bodies 752 on the square prism section 701 and making the sleeve 7 rotate intermittently by 90°, the first plate body 751 and the second plate body 752 can alternately correspond to each hole body 311, and further, the transmission angles of the air flows ejected from each hole body 311 can be intermittently changed, so as to increase the turbulence in the sludge water body and improve the stirring effect.
[0065] In some embodiments, please refer to Figure 1 and Figure 10, a sealing sleeve 9 is provided at the end of the working section 31. A connecting groove 901 is provided in the middle of the sealing sleeve 9. A piston 91 is slidably arranged in the connecting groove 901. A second spring 93 is provided between the piston 91 and the bottom of the connecting groove 901. A proximity switch 94 is provided at the bottom of the connecting groove 901. The proximity switch 94 is used to control the opening and closing of the electromagnet 20 and the motor 30. A trigger block 92 is provided at one end of the piston 91 facing the bottom of the connecting groove 901. In application, the working section 31 is inserted into the connecting groove 901 and is hermetically connected to the connecting groove 901. The working section 31 communicates with the connecting groove 901. When the stirring fan 4 supplies air into the working section 31, the air pressure in the working section 31 gradually increases. The compressed air flow drives the piston 91 to move towards the proximity switch 94 side and compresses the second spring 93, so that the trigger block 92 triggers the proximity switch 94, and then the electromagnet 20 and the motor 30 can be turned on. When the stirring fan 4 stops supplying air into the working section 31, the air pressure in the working section 31 drops. The contraction of the second spring 93 drives the piston 91 to drive the trigger block 92 away from the proximity switch 94, and the electromagnet 20 and the motor 30 are turned off.
[0066] In application, when the stirring fan 4 is just started, the air pressure in the working section 31 is small. If the electromagnet 20 is in the energized state and the sleeve 7 is in the first position at this time, the air flow ejected through the hole body 311 will have a problem of insufficient power due to the small pressure, and the sludge water body is likely to invade the working section 31 through the hole body 311. In this embodiment, when the stirring fan 4 is turned on, the electromagnet 20 will not be immediately energized. Instead, after the air pressure in the working section 31 rises, the piston 91 is pushed by the air flow to compress the second spring 93, so that the trigger block 92 triggers the proximity switch 94, and then the electromagnet 20 will be energized to make the sleeve 7 avoid the hole body 311. At this time, the pressure in the working section 31 is relatively large, and the air flow ejected from the hole body 311 has sufficient power, which can prevent the sludge water body from invading the working section 31 through the hole body 311. On the other hand, when the air pressure in the working section 31 becomes small and the air flow power is insufficient, the second spring 93 will drive the trigger block 92 away from the proximity switch 94, so that the electromagnet 20 is de-energized, and the sleeve 7 can timely block the hole body 311 on the working section 31.
[0067] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An organic sludge chemical oxidation digestion reactor device, characterized in that, Comprising: A sludge tank (1) for placing sludge water body therein; A chemical agent tank (2) which conveys chemical agent to the bottom of the sludge tank (1) through a chemical agent conveying pipe (21); A stirring air pipe (3) provided at the bottom of the sludge tank (1), and a plurality of air outlet groups are provided on the stirring air pipe (3); A stirring air blower (4), the exhaust end of the stirring air blower (4) is connected to the stirring air pipe (3) for conveying compressed air to the stirring air pipe (3); A three-phase separator provided in the sludge tank (1) and located inside the sludge water body, and the three-phase separator is used for separating the sludge water body to form an aqueous phase aggregation area (101), a sludge phase aggregation area (102) and a gas phase aggregation area (103) in the sludge tank (1); An air collecting pipe, one end of the air collecting pipe is communicated with the gas phase aggregation area (103), and the other end of the air collecting pipe is connected to the suction end of the stirring air blower (4).
2. An organic sludge chemical oxidation and digestion reactor device according to claim 1, characterized in that, The three-phase separator comprises: An inverted V-shaped separation cover (51), and the separation cover (51) is centrally connected between the front side wall and the rear side wall of the sludge tank (1); Separation plates (52), the number of which is two, and the two separation plates (52) are respectively connected between the front side wall and the rear side wall of the sludge tank (1) and symmetrically arranged on the left and right sides of the separation cover (51). The upper ends of the separation plates (52) are located above the lower end of the separation cover (51) and are connected to the side wall on the same side in the sludge tank (1). The lower ends of the separation plates (52) are inclined towards the side of the separation cover (51) and extend below the separation cover (51); An overflow channel (53) for reaction water to pass through is provided between the separation cover (51) and the separation plates (52). The aqueous phase aggregation area (101) is formed above the separation cover (51) and the separation plates (52), the sludge phase aggregation area (102) is formed below the separation cover (51) and the separation plates (52), and the gas phase aggregation area (103) is formed between the top of the separation cover (51) and the sludge phase aggregation area (102) and between the top of the separation plates (52) and the sludge phase aggregation area (102).
3. The organic sludge chemical oxidation and digestion reactor device according to claim 2, characterized in that, The air collecting pipe comprises: An air collecting main pipe (61) provided with a first exhaust end and a second exhaust end. The first exhaust end is communicated with the suction end of the stirring air blower (4) through a first control valve (611), and the second exhaust end is connected to an exhaust gas treatment system through a second control valve (612); An air collecting branch pipe (62) connected to the air collecting main pipe (61), and the intake end of the air collecting branch pipe (62) penetrates through the top of the separation cover (51) or the separation plates (52) to be communicated with the gas phase aggregation area (103) for guiding the reaction gas aggregated in the gas phase aggregation area (103) into the air collecting main pipe (61).
4. The organic sludge chemical oxidation and digestion reactor device according to claim 1, characterized in that, A plurality of the air outlet groups are arranged at intervals along the length direction of the stirring air pipe (3). Each air outlet group includes two hole bodies (311) penetrating through the side wall of the stirring air pipe (3), and the two hole bodies (311) in the same air outlet group are symmetrically arranged on the left and right sides of the stirring air pipe (3). A blocking component is slidably arranged on the stirring air pipe (3) corresponding to the air outlet group. The blocking component slides to avoid or block the hole body (311).
5. The device of an organic sludge chemical oxidation digestion reactor according to claim 4, characterized in that, The blocking component includes: A plurality of sleeves (7), and the plurality of sleeves (7) are slidably sleeved on the stirring air pipe (3) corresponding to the plurality of air outlet groups; A driving rod (8), which is arranged parallel to one side of the stirring air pipe (3). Each of the plurality of sleeves (7) is connected to the driving rod (8) through a flap (71); A first driver, which is used to drive the driving rod (8) to reciprocate axially, so as to drive the plurality of sleeves (7) to slide on the stirring air pipe (3) simultaneously to avoid or block the hole body (311).
6. The organic sludge chemical oxidation and digestion reactor device according to claim 5, characterized in that, A flow guiding plate (75) is arranged corresponding to the hole body (311) at one end of the sleeve (7) close to the hole body (311). The included angle between the flow guiding plate (75) and the stirring air pipe (3) is an acute angle. The flow guiding plate (75) is used to guide the air flow ejected from the hole body (311).
7. The organic sludge chemical oxidation and digestion reactor device according to claim 6, characterized in that, A plurality of support columns (106) are arranged at the bottom of the sludge tank (1) along the length direction of the stirring air pipe (3). The stirring air pipe (3) is fixed on the plurality of support columns (106). The driving rod (8) slidably penetrates through the plurality of support columns (106) and can rotate relative to the support columns (106). The sleeve (7) is rotatably connected to the stirring air pipe (3). A square prism section (701) is arranged on one side of the sleeve (7) close to the hole body (311). The flow guiding plate (75) is arranged on four side walls of the square prism section (701). The four flow guiding plates (75) include two first plate bodies (751) and two second plate bodies (752). The included angle between the first plate body (751) and the stirring air pipe (3) is different from the included angle between the second plate body (752) and the stirring air pipe (3), and the first plate body (751) and the second plate body (752) are arranged oppositely. An intermittent driving mechanism is connected to one end of the driving rod (8). A transmission component for driving the sleeve (7) to rotate is arranged between the driving rod (8) and the sleeve (7). The transmission component includes chain wheels (73) sleeved on the driving rod (8) and the sleeve (7) respectively and a chain (74) wound around the two chain wheels (73). The intermittent driving mechanism intermittently drives the driving rod (8) to rotate to drive the sleeve (7) to rotate intermittently, so that the first plate body (751) and the second plate body (752) take turns to guide the air flow ejected from the hole body (311).
8. The organic sludge chemical oxidation and digestion reactor device according to claim 7, characterized in that, A receiving groove (107) is provided on the side wall of the sludge tank (1) on the axial side corresponding to the stirring air pipe (3). A sealing plate (10) is provided at the opening of the receiving groove (107). One end of the driving rod (8) is connected with a rotating rod (81). The end of the rotating rod (81) far away from the driving rod (8) penetrates through the sealing plate (10) and extends into the receiving groove (107). The rotating rod (81) is slidably connected with the sealing plate (10). A magnetic block (82) is provided at the end of the rotating rod (81) far away from the driving rod (8). A first spring (83) is connected between the magnetic block (82) and the sealing plate (10). The first driver is an electromagnet (20) arranged in the receiving groove (107). There is a moving distance between the electromagnet (20) and the magnetic block (82). When the electromagnet (20) is energized, it attracts the magnetic block (82) to move towards the electromagnet (20), so that the driving rod (8) drives the sleeve (7) to move to the first position, and the sleeve (7) avoids the hole body (311). When the electromagnet (20) is powered off, the first spring (83) drives the magnetic block (82) to reset, so that the driving rod (8) drives the sleeve (7) to move to the second position, and the sleeve (7) closes the hole body (311).
9. The device for chemically oxidizing and digesting organic sludge reactor according to claim 8, characterized in that, The intermittent driving mechanism includes: A first gear (84) is arranged at the end of the driving rod (8) close to the rotating rod (81). The first gear (84) is fixedly connected with the driving rod (8). A half gear (85) is rotatably connected to the sealing plate (10) through a first rotating shaft (851) and is located on one side of the first gear (84). A motor (30) is arranged in the receiving groove (107). The driving end of the motor (30) is connected to the first rotating shaft (851) for driving the half gear (85) to rotate. When the electromagnet (20) is energized and the sleeve (7) moves to the first position, the first gear (84) moves to a predetermined position. The first gear (84) is aligned with the half gear (85). The first gear (84) and the half gear (85) enter the working state. The motor (30) drives the half gear (85) to rotate. The half gear (85) intermittently meshes with the first gear (84) to drive the driving rod (8) to rotate intermittently. When the electromagnet (20) is powered off and the sleeve (7) moves to the second position, the first gear (84) and the half gear (85) are arranged in a staggered manner, and the first gear (84) and the half gear (85) exit the working state.
10. An organic sludge chemical oxidation digestion reactor device according to claim 9, characterized in that, The end of the stirring air pipe (3) is provided with a sealing sleeve (9). The middle part of the sealing sleeve (9) has a connecting groove (901). A piston (91) is slidably arranged in the connecting groove (901). A second spring (93) is arranged between the piston (91) and the bottom of the connecting groove (901). A proximity switch (94) is arranged at the bottom of the connecting groove (901). The proximity switch (94) is used to control the opening and closing of the electromagnet (20) and the motor (30). A trigger block (92) is arranged at one end of the piston (91) facing the bottom of the connecting groove (901). The stirring air pipe (3) is inserted into the connecting groove (901), and the stirring air pipe (3) communicates with the connecting groove (901). When the stirring air blower (4) supplies air into the stirring air pipe (3), the compressed air flow in the stirring air pipe (3) drives the piston (91) to move towards the proximity switch (94) side, compressing the second spring (93), so that the trigger block (92) triggers the proximity switch (94), and the electromagnet (20) and the motor (30) are turned on. When the stirring air blower (4) stops supplying air into the stirring air pipe (3), the second spring (93) drives the piston (91) to drive the trigger block (92) away from the proximity switch (94), and the electromagnet (20) and the motor (30) are turned off.
Citation Information
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