Port sludge treatment device and treatment method thereof

By designing a combination of a rotating drum, mud pumping and water spraying mechanisms, the problem that existing equipment cannot handle silt and water accumulation is solved, and efficient silt treatment and dredging operations are achieved.

CN119392778BActive Publication Date: 2025-10-03CHINA HARBOUR ENGINEERING
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Patent Information

Application Number
CN202411771661.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-10-03
Estimated Expiration
2044-12-04

AI Technical Summary

Technical Problem

Existing suction dredging equipment is unable to handle the accumulated water in the sludge in a timely manner, resulting in a heavy ship load and the need for multiple round trips for dredging operations, which reduces dredging efficiency.

Method used

A port sludge treatment device was designed, which included a rotating drum, a sludge pumping mechanism, a water spraying mechanism and a purification mechanism. The rotating drum sucked the sludge and the high-pressure water flow of the water spraying mechanism crushed and dispersed the sludge, while sedimentation treatment was carried out in a multi-stage purification tank.

Benefits of technology

The accumulated water in the silt is separated in time, the ship load is reduced, the number of round trips of the ship is reduced, and the efficiency of the dredging operation is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a port sludge treatment device and a treatment method thereof. The port sludge treatment device includes: a rotating drum; a plurality of sludge pumping mechanisms; a plurality of water spraying mechanisms; a sludge purification mechanism, which includes a purification barrel and a plurality of separation cylinders; a first sleeve, each sludge pumping mechanism is connected to the outer tube body of the first sleeve, and each water spraying mechanism is connected to the lower end of the inner tube body of the first sleeve; a second sleeve, the outer tube body of the second sleeve is sealed and rotated with the outer tube body of the first sleeve, and the lower end of the inner tube body of the second sleeve is sealed and rotated with the inner tube body of the first sleeve; a sludge pipe, which connects the outer tube body of the second sleeve with the purification pool located at the outermost layer; a water pipe, which connects the second sleeve with the purification pool located at the innermost layer. The port sludge treatment device provided by the present invention can not only perform efficient dredging, but also can timely separate and recycle the accumulated water in the sludge, thereby greatly improving the efficiency of the dredging operation.
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Description

Technical Field

[0001] The present invention relates to the technical field of waterway and port silt removal, and more particularly to a port silt treatment device and a treatment method thereof. Background Art

[0002] Port silt needs to be cleaned regularly to ensure smooth and safe navigation of ships in the waterway. Common silt cleaning methods include mechanical silt removal, blasting silt removal, and suction silt removal. Mechanical silt removal requires the use of large-scale shovel-excavating equipment, which is bulky and difficult to transport and has high construction costs. In addition, mechanical silt removal causes significant damage to the underwater ecological environment. Blasting silt removal uses blasting technology to break up silt, which has great blasting power and causes large-scale water pollution. It also poses a significant risk to the underwater ecological environment. Suction silt removal is the most commonly used method, which causes less damage to the ecological environment, requires less equipment, and has a good silt removal effect.

[0003] Most of the existing suction dredging equipment are unable to deal with the accumulated water in the silt in a timely manner. The sucked-up silt has a high water content, which causes a heavy load on the ship. The ship needs to return to transfer the silt to the shore to reduce the load, and then sail to the dredging site again. A dredging operation requires the ship to make multiple round trips, which greatly reduces the efficiency of the dredging operation. Summary of the Invention

[0004] An object of the present invention is to solve at least the above problems and to provide at least the advantages which will be described hereinafter.

[0005] Another object of the present invention is to provide a port sludge treatment device and a treatment method thereof, which at least solve the technical problems described in the background art.

[0006] In order to achieve these objects and other advantages according to the present invention, there is provided a port sludge processing device, comprising:

[0007] The rotating drum is a vertically arranged cylindrical structure with a hollow interior; the rotating drum rotates around its own axis under the drive of the driving mechanism;

[0008] A plurality of mud pumping mechanisms are arranged at intervals along the circumferential direction on the periphery of the rotating drum;

[0009] A plurality of water spraying mechanisms are arranged at intervals along the circumferential direction on the periphery of the rotating drum, and each water spraying mechanism and each mud pumping mechanism do not interfere with each other;

[0010] A sludge purification mechanism includes a vertically arranged, hollow cylindrical purification barrel, and a plurality of inner and outer separation barrels coaxially sleeved in the purification barrel, wherein the plurality of separation barrels radially divide the purification barrel into a plurality of purification pools from the inside outward, and the heights of the plurality of separation barrels increase radially from the inside outward, and the height of the outermost separation barrel is less than the height of the purification barrel;

[0011] a first sleeve, which is a double-layer tube coaxially arranged inside the drum, wherein the mud outlet of each mud pumping mechanism is connected to the lower end of the outer tube of the first sleeve, and the water inlet of each water spraying mechanism is connected to the lower end of the inner tube of the first sleeve;

[0012] a second sleeve, which is a double-layered tube coaxially arranged with the first sleeve, wherein the lower end of the outer tube of the second sleeve is in sealed rotational communication with the upper end of the outer tube of the first sleeve, and the lower end of the inner tube of the second sleeve is in sealed rotational communication with the upper end of the inner tube of the first sleeve;

[0013] A mud delivery pipe, one end of which is connected to the upper end of the outer tube body of the second sleeve, and the other end of which is connected to the purification tank located at the outermost layer; the mud delivery pipe is provided with a mud pump;

[0014] A water pipe, one end of which is connected to the upper end of the inner tube body of the second tube body, and the other end is connected to the water outlet at the bottom of the innermost purification pool, wherein a filter screen is connected inside the water outlet; a high-pressure water pump is provided on the water pipe.

[0015] Preferably, the port sludge treatment device further includes a counterweight block, which is a cylindrical structure coaxially rotatable at the bottom of the rotating drum, and a plurality of anchor rods are circumferentially spaced at the bottom of the counterweight block, and the center of the circular structure formed by the plurality of anchor rods is located on the axis of the counterweight block, the top of each anchor rod is slidably connected to the counterweight block in the vertical direction, and the bottom is provided with a tip of a conical structure; the anchor rod moves downward relative to the counterweight block under the drive of the driving mechanism.

[0016] Preferably, in the port silt treatment device, each mud pumping mechanism comprises a mud pumping main pipe extending radially along the rotating drum and a plurality of mud pumping branch pipes arranged on the mud pumping main pipe at intervals along the axial direction of the mud pumping main pipe, one end of each mud pumping main pipe is connected to the outer tube body of the first sleeve, and the other end extends horizontally along the radial direction of the rotating drum to the outside of the rotating drum; the plurality of mud pumping branch pipes are located outside the rotating drum, and the upper end of each mud pumping branch pipe is connected to the corresponding mud pumping main pipe;

[0017] A mud suction hopper is provided at the other end of each mud pumping main pipe and the lower end of each mud pumping branch pipe.

[0018] Preferably, in the port sludge treatment device, each water spray mechanism includes a water spray main pipe extending radially along the rotating drum and water spray branches arranged at intervals along the axial direction of the water spray main pipe at the bottom of the water spray main pipe, one end of each water spray main pipe is connected to the lower end of the inner tube body of the first sleeve, and the other end is sealed; the upper end of each water spray branch pipe is connected to the corresponding water spray main pipe, and the lower end extends vertically downward and is provided with a high-pressure nozzle.

[0019] Preferably, the port sludge treatment device further comprises a plurality of dispersing mechanisms, which are circumferentially spaced and arranged on the periphery of the rotating drum, and each dispersing mechanism does not interfere with each sludge pumping mechanism and each water spraying mechanism;

[0020] Each dispersing mechanism comprises a stirring main rod, one end of which is connected to the circumferential side surface of the rotating drum, and a plurality of stirring supporting rods which are arranged on the stirring main rod at intervals.

[0021] Preferably, in the port sludge treatment device, the main stirring rod is a telescopic rod body in which an inner rod and an outer rod are slidably sleeved inside and outside, and the free end of each outer rod is hinged to the side wall of the rotating drum; a plurality of stirring support rods are spaced apart on the outer rod and the inner rod;

[0022] The outer part of the counterweight block is rotatably sleeved with a ring; each breaking up mechanism is correspondingly provided with a telescopic cylinder, the cylinder body of each telescopic cylinder is provided on the ring, and the free end of the telescopic rod of the telescopic cylinder extends horizontally along the radial direction of the rotating cylinder and is hinged with the free end of the corresponding inner rod.

[0023] Preferably, in the port sludge treatment device, the driving mechanism comprises:

[0024] a dual-axis motor disposed inside the counterweight, wherein the two output shafts of the dual-axis motor are coaxial with the rotating drum, and the free ends of the two output shafts extend upward and downward respectively; and the free ends of the two output shafts of the dual-axis motor are both provided with iron blocks;

[0025] A first rotating shaft is coaxially fixed to the bottom of the rotating drum; a first electromagnet is provided at the bottom of the first rotating shaft and contacts the upper iron block;

[0026] A second rotating shaft is coaxially rotatable within the counterweight block; a first gear plate is coaxially fixedly sleeved on the second rotating shaft; a second electromagnet is provided on the top of the second rotating shaft in contact with the lower iron block;

[0027] A plurality of sleeves, one sleeve corresponding to each anchor rod, the top of the sleeve being rotatably connected to the counterweight block, the upper end of each anchor rod being inserted into the interior of the corresponding sleeve and being rotatably connected to the inner wall of the sleeve through a thread, and a sliding groove being provided on the side of the anchor rod in the vertical direction; a second gear plate is coaxially fixedly sleeved on each sleeve, and each second gear plate is engaged with the first gear plate;

[0028] Multiple sliders are provided, and each anchor rod is provided with a slider corresponding thereto. One side of each slider is connected to the counterweight block, and the other end is slidably provided in a slide groove.

[0029] The present invention also provides a port sludge treatment method, which adopts the above-mentioned port sludge treatment device; the port sludge treatment method comprises the following steps:

[0030] S1. Place the port sludge treatment device on a vessel, and move the vessel to the location of the sludge to be treated within the port or waterway; then lower the drum to the bottom of the water by a winch;

[0031] S2. Start the driving mechanism to drive the drum to rotate around its own axis; then start the sludge pump, sucking the sludge through the sludge pumping mechanism and transporting the sludge to the outermost purification tank through the first casing, the second casing and the sludge pipe; in any purification tank, the sludge settles in the purification tank, and the upper layer of water overflows into the adjacent purification tank;

[0032] S3. When the water level in the innermost purification pool reaches a preset height, the high-pressure water pump is started to spray high-pressure water through the water spray mechanism to transport the water in the innermost purification pool that has undergone multiple stages of purification back to the port or the sea.

[0033] The present invention has at least the following beneficial effects:

[0034] The port sludge treatment device provided by the present invention can efficiently pump out the sludge while separating the accumulated water in the sludge in a timely manner, and recover the separated filtered water to the bottom of the water. At the same time, the impact force of the recovered water flow is used to break up the sludge, thereby reducing the load of the ship, reducing the number of round trips of the ship during the sludge treatment process, and improving the efficiency of the dredging operation.

[0035] Other advantages, objectives and features of the present invention will be reflected in part from the following description and will be understood by those skilled in the art through study and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] Figure 1 This is a schematic structural diagram of a port sludge treatment device according to a technical solution of the present invention;

[0037] Figure 2 This is a schematic structural diagram of a port sludge treatment device according to another technical solution of the present invention;

[0038] Figure 3 For the present invention Figure 2 A partial enlarged view of

[0039] Figure 4 A top view of the drum in another technical solution of the present invention;

[0040] Figure 5 This is a diagram of a purification barrel according to another technical solution of the present invention;

[0041] Figure 6 This is a top view of the second rotating shaft and multiple sleeves in another technical solution of the present invention.

[0042] Explanation of the reference numerals: 1-rotating drum; 21-mud suction main pipe; 22-mud suction branch pipe; 23-mud suction hopper; 24-mud delivery pipe; 25-mud suction pump; 31-water spray main pipe; 32-water spray branch pipe; 33-high-pressure nozzle; 34-water delivery pipe; 35-high-pressure water pump; 4-first casing; 5-second casing; 6-counterweight; 61-anchor rod; 71-stirring main rod; 72-stirring support rod; 73-cylinder body; 74-telescopic rod; 81-dual-axis motor; 811-output shaft; 812-iron block; 82-first rotating shaft; 821-first electromagnet; 83-second rotating shaft; 831-second electromagnet; 832-first gear plate; 84-sleeve; 841-second gear plate; 85-slider; 91-purification barrel; 92-partitioning cylinder; 93-purification tank; 94-filter mesh body; 95-baffle. DETAILED DESCRIPTION

[0043] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments so that those skilled in the art can implement the invention with reference to the description.

[0044] It should be understood that terms such as “having”, “including” and “comprising” used herein do not preclude the existence or addition of one or more other elements or combinations thereof.

[0045] It should be noted that the experimental methods described in the following embodiments are conventional methods unless otherwise specified, and the reagents and materials can be obtained from commercial channels unless otherwise specified.

[0046] In the description of the present invention, the terms "horizontal", "longitudinal", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like to indicate orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as limiting the present invention.

[0047] like Figures 1 to 6 As shown, the present invention provides a port sludge treatment device, which includes:

[0048] The drum 1 is a vertically arranged hollow cylindrical structure; the drum 1 rotates around its own axis under the drive of the driving mechanism;

[0049] A plurality of mud extraction mechanisms are arranged at intervals along the circumferential direction on the periphery of the rotating drum 1;

[0050] Multiple water spraying mechanisms are arranged at intervals along the circumferential direction on the periphery of the drum 1, and each water spraying mechanism and each mud pumping mechanism do not interfere with each other;

[0051] The sludge purification mechanism includes a vertically arranged, hollow cylindrical purification barrel 91, and a plurality of inner and outer separation barrels 92 coaxially sleeved in the purification barrel 91. The plurality of separation barrels 92 radially divide the purification barrel 91 into a plurality of purification pools 93 from the inside to the outside, and the height of the plurality of separation barrels 92 increases radially from the inside to the outside, and the height of the outermost separation barrel 92 is less than the height of the purification barrel;

[0052] The first sleeve 4 is a double-layer tube coaxially arranged inside the drum 1. The mud outlet of each mud pumping mechanism is connected to the lower end of the outer tube of the first sleeve 4, and the water inlet of each water spraying mechanism is connected to the lower end of the inner tube of the first sleeve 4; (the top of the first sleeve 4 is flush with the top surface of the drum 1);

[0053] a second sleeve 5, which is a double-layered tube coaxially arranged with the first sleeve 4; the lower end of the outer tube of the second sleeve 5 is in sealed rotational communication with the upper end of the outer tube of the first sleeve 4; and the lower end of the inner tube of the second sleeve 5 is in sealed rotational communication with the upper end of the inner tube of the first sleeve 4 (the second sleeve 5 is rotationally connected to the top surface of the drum 1);

[0054] A mud delivery pipe 24, one end of which is connected to the upper end of the outer tube body of the second sleeve 5, and the other end of which is connected to the purification tank 93 located at the outermost layer; a mud pump 25 is provided on the mud delivery pipe 24;

[0055] A water pipe 34 is provided, one end of which is connected to the upper end of the inner tube body of the second tube body, and the other end of which is connected to the water outlet at the bottom of the innermost purification pool 93, wherein a filter screen is connected to the water outlet; a high-pressure water pump 35 is provided on the water pipe 34.

[0056] In the above technical scheme, the present invention provides a port sludge treatment device, which can be used to remove sludge deposited at the bottom of port water, the port sludge treatment device includes a vertically arranged drum 1, and a plurality of sludge pumping mechanisms and a plurality of water spraying mechanisms are arranged on the periphery of the drum 1, the sludge pumping mechanism is used to suck sludge from the bottom of the water, and the water spraying mechanism is used to spray water into the sludge at the bottom of the water, and the sludge is crushed and broken up by the impact force of the sprayed water, and the plurality of sludge pumping mechanisms and the plurality of water spraying mechanisms rotate with the drum 1, and can also play a role in stirring the sludge during the process of pumping sludge and spraying water; the port sludge treatment device also includes a sludge purification mechanism, which includes a vertically arranged purification barrel 91 with a hollow cylindrical structure and a plurality of separation barrels 92 coaxially sleeved inside and outside the purification barrel, the plurality of separation barrels 92 radially divide the purification barrel 91 into a plurality of purification pools 93 from the inside to the outside, the height of the plurality of separation barrels 92 increases radially from the inside to the outside, the height of the outermost separation barrel 92 is less than the height of the purification barrel 91, and the bottom of each separation barrel 92 is aligned with the purification barrel. The bottom surface of the barrel 91 is sealed and connected. An annular filter mesh body 94 is preferably provided between the top of each separation cylinder 92 and the top surface of the purification barrel. When the water in the purification pool 93 on the outside is full, it overflows to the adjacent purification pool 93 on the inside, thereby achieving the sedimentation and purification of the sludge and sewage. An annular first mud pumping channel is formed between the inner and outer tube bodies of the first sleeve 4, and an annular second mud pumping channel is formed between the inner and outer tube bodies of the second sleeve 5. The inner tube body of the first sleeve 4 is the first water delivery channel, and the inner tube body of the second sleeve 5 is The second water delivery channel, the first sleeve 4 rotates with the drum 1, and the second sleeve 5 is coaxially located on the top of the first sleeve 4. Preferably, the second sleeve 5 can be connected to the purification barrel 91 by providing a bracket connected to the outer wall of the purification barrel 91. The mud pump 25 and the high-pressure water pump 35 can similarly adopt existing technical means. By providing a connecting piece, the mud pump 25 and the high-pressure water pump 35 are connected to the outer wall of the purification barrel 91. The water delivery direction of the high-pressure water pump 35 is to deliver the water from the innermost purification pool 93 to the water delivery pipe 34;The lower circumferential side surface of the second sleeve 5 is rotatably connected to the top surface of the drum 1, and the bottom of the second sleeve 5 is sealed and rotatably connected to the bottom of the first sleeve 4 (to ensure that the rotation of the drum 1 drives the mud pumping mechanism and the water spraying mechanism to rotate around the axis of the drum 1 without affecting the normal transportation of sludge and filtered water). The first mud pumping channel is connected to the second mud pumping channel to form a sludge transportation channel, and the first water transportation channel is connected to the second water transportation channel to form a water transportation channel. The transportation channel is connected to the outermost purification tank 93 through the mud transportation pipe 24. Preferably, the mud transportation pipe 24 is connected to the water inlet hole set at the bottom of one side of the outermost purification tank 93 (a baffle 95 is provided in the outermost purification tank 93, which corresponds to the water inlet hole. The baffle 95 is provided to reduce the impact force of the sludge entering the outermost purification tank 93 near the inner side). The mud pump 25 is started. The sludge sucked by the sludge pumping mechanism is transported to the outermost purification pool 93 through the sludge conveying channel and the sludge conveying pipe 24. The sludge and impurities in the mixture of sludge and water in the outermost purification pool 93 settle to the bottom of the outermost purification pool 93. When the water level in the outermost purification pool 93 is higher than the outermost separation cylinder 92, the water overflows to the adjacent purification pool 93 located in the second outer layer. The water flow overflows to the purification pool 93 of the next level (inside) in turn, realizing the sedimentation and purification of the sewage. The purified water is collected in the innermost purification pool 93, and the high-pressure water pump 35 is started to convey the purified water to each water spraying mechanism through the water conveying pipe 34 and the water conveying channel. The water spraying mechanism sprays the water separated from the sludge back to the bottom of the water, and uses the impact force of the sprayed water to crush and disperse the sludge.

[0057] The port sludge treatment device provided by the present invention can efficiently pump out the sludge while separating the accumulated water in the sludge in a timely manner, and recover the separated filtered water to the bottom of the water. At the same time, the impact force of the recovered water flow is used to break up the sludge, thereby reducing the load of the ship, reducing the number of round trips of the ship during the sludge treatment process, and improving the efficiency of the dredging operation.

[0058] The port sludge treatment device provided by the present invention is placed on a ship during navigation or port dredging. The ship sails in the channel or port to the area to be dredged, and the drum 1 is lowered to the bottom of the water by a winch. The mud pumping mechanism and the water spraying mechanism are lowered to the bottom of the water along with the drum 1. The sealing of each pipeline is checked, and then the driving mechanism is started to drive the drum 1 to rotate around its own axis, thereby driving the mud pumping mechanism and the water spraying mechanism to rotate around the axis of the drum 1. Subsequently, the mud pump 25 is started to drive the mud pumping mechanism to suck the sludge. The sludge is sucked by the suction mechanism and enters the final silt through the silt conveying pipeline and the mud delivery pipe 24. In the outer purification tank 93, the sludge undergoes multi-stage sedimentation purification in multiple purification tanks 93, and the purified and filtered water is collected in the innermost purification tank 93. When the water level in the innermost purification tank 93 reaches a preset height (for example, the water level is higher than 0.5m), the high-pressure water pump 35 is started, and the water in the innermost purification tank 93 is further filtered and purified through the filter screen in the water outlet. The water is then transported to the water spray mechanism through the water pipe 34 and the water delivery pipeline, and is sprayed to the bottom of the water by the water spray mechanism. The sprayed water flow can generate impact force on the bottom sludge, thereby breaking up the sludge and preventing the agglomerated sludge from clogging the pipeline.

[0059] In another technical solution, the port sludge treatment device further includes a counterweight block 6, which is a cylindrical structure coaxially rotatable at the bottom of the rotating drum 1. A plurality of anchor rods 61 are circumferentially spaced at the bottom of the counterweight block 6. The center of the circular structure formed by the plurality of anchor rods 61 is located on the axis of the counterweight block 6. The top of each anchor rod 61 is slidably connected to the counterweight block 6 in the vertical direction, and the bottom is provided with a tip of a conical structure; the anchor rod 61 moves downward relative to the counterweight block 6 under the drive of the driving mechanism. A counterweight block 6 is provided at the bottom of the rotating drum 1, and a plurality of anchor rods 61 which can be inserted into the bottom mud are provided at the bottom of the rotating drum 1. The counterweight block 6 is rotatably connected to the rotating drum 1, and the counterweight block 6 does not interfere with the rotation of the rotating drum 1 around its own axis. A plurality of anchor rods 61 are provided at the bottom of the counterweight block 6, and the upper part of each anchor rod 61 is slidably connected to the counterweight block 6 in the vertical direction, that is, the anchor rod 61 can move in the vertical direction relative to the counterweight block 6, and a tip of a conical structure is provided at the bottom of the anchor rod 61, which is convenient for the anchor rod 61 to be inserted into the bottom mud, thereby realizing the positioning of the counterweight block 6; the counterweight block 6 and the anchor rod 61 can play a role in lateral positioning of the rotating drum 1, thereby avoiding lateral displacement of the rotating drum 1 due to water buoyancy or the lateral flow of water, thereby affecting the normal progress of the dredging operation.

[0060] In another technical solution, the port silt treatment device, each mud pumping mechanism includes a mud pumping main pipe 21 extending radially along the rotating drum 1 and a plurality of mud pumping branch pipes 22 arranged on the mud pumping main pipe 21 at intervals along the axial direction of the mud pumping main pipe 21. One end of each mud pumping main pipe 21 is connected to the outer tube body of the first sleeve 4, and the other end extends horizontally along the radial direction of the rotating drum 1 to the outside of the rotating drum 1; multiple mud pumping branch pipes 22 are located outside the rotating drum 1, and the upper end of each mud pumping branch pipe 22 is connected to the corresponding mud pumping main pipe 21;

[0061] A mud suction hopper 23 is provided at the other end of each mud pumping main pipe 21 and the lower end of each mud pumping branch pipe 22 .

[0062] In the above technical solution, the present invention discloses a specific structure of a mud extraction mechanism. Each mud extraction mechanism includes a mud extraction main pipe 21 arranged horizontally along the radial direction of the drum 1. One end of each mud extraction main pipe 21 is located inside the drum 1 and communicates with the outer tube body of the first sleeve 4 (the annular space between the outer tube body and the inner tube body), and the other end extends horizontally along the radial direction of the drum 1. A plurality of mud extraction branch pipes 22 are arranged at intervals along the axial direction of the bottom of the mud extraction main pipe 21. The upper end of each mud extraction branch pipe 22 communicates with the mud extraction main pipe 21. The mud extraction branch pipes 22 can be arranged vertically or non-vertically, and can be arranged on the mud extraction main pipe 21 at different angles. Preferably, multiple mud extraction holes are provided at intervals on the circumferential side surfaces of the mud extraction main pipe 21 and the mud extraction branch pipes 22. A mud suction hopper 23 is provided at the other end of each mud extraction main pipe 21 and the mud extraction branch pipes 22. The provision of multiple mud extraction branch pipes 22 and a mud extraction main pipe 21 that collects sludge from multiple mud extraction branch pipes 22 can increase the suction rate.

[0063] In another technical solution, the harbor sludge treatment device comprises each water spray mechanism comprising a water spray main 31 extending radially along the drum 1 and water spray branches 32 spaced axially along the water spray main 31 at the bottom of the water spray main 31. One end of each water spray main 31 is connected to the lower end of the inner tube body of the first sleeve 4, and the other end is sealed. The upper end of each water spray branch 32 is connected to the corresponding water spray main 31, and the lower end extends vertically downward and is equipped with a high-pressure nozzle 33. Each water spray mechanism comprises a water spray main 31 extending radially along the drum 1 and a plurality of water spray branches 32 connected to the water spray main 31. The water spray branches 32 extend vertically downward and are equipped with a high-pressure nozzle 33 at the lower end. Water in the innermost purification tank 93 is transported to the water spray main 31 via a water delivery pipe 34 and a water delivery channel, and then distributed to each water spray branch 32. Finally, it is sprayed into the underwater sludge through the high-pressure nozzle 33, thereby recycling the water and breaking up the sludge.

[0064] In another technical solution, the port sludge treatment device further comprises a plurality of dispersing mechanisms, which are circumferentially spaced and arranged on the periphery of the drum 1, and each dispersing mechanism does not interfere with each sludge pumping mechanism and each water spraying mechanism;

[0065] Each dispersing mechanism includes a stirring main rod 71 connected to the circumferential side of the drum 1 at one end, and a plurality of stirring support rods 72 spaced apart from the stirring main rod 71. Multiple dispersing mechanisms are arranged around the periphery of the drum 1. Each dispersing mechanism includes a stirring main rod 71 connected to the circumferential side of the drum 1, and stirring support rods 72 spaced apart from the stirring main rod 71. The rotation of the drum 1 drives the dispersing mechanism to rotate, thereby stirring and dispersing the agglomerated sludge.

[0066] In another technical solution, the port sludge treatment device has a main stirring rod 71 which is a telescopic rod body with an inner rod and an outer rod slidably arranged inside and outside, and a free end of each outer rod is hinged to the side wall of the drum 1; a plurality of stirring support rods 72 are spaced apart on the outer rod and the inner rod;

[0067] The outer portion of the counterweight block 6 is rotatably sleeved with a collar; each breaking-up mechanism is correspondingly provided with a telescopic cylinder, the cylinder body 73 of each telescopic cylinder is provided on the collar, and the free end of the telescopic rod 74 of the telescopic cylinder extends horizontally along the radial direction of the rotating drum 1 and is hinged to the free end of the corresponding inner rod.

[0068] In the above technical solution, the present invention further sets the stirring main rod 71 as a telescopic rod body. When in an idle state (not stirring), the stirring main rod 71 can be retracted to reduce the overall volume of the rotating drum 1 when it is lowered and lifted, which facilitates the lowering of the main body of the rotating drum 1. Specifically, the stirring main rod 71 is extended and extended by the drive of the telescopic cylinder. Preferably, two mud pumping mechanisms are provided and symmetrically arranged on the left and right sides of the rotating drum 1 (such as Figure 4 As shown in the left and right), two water spraying mechanisms are provided and symmetrically arranged at the front and rear of the drum 1 (as shown in the left and right). Figure 4 A breaking up mechanism is provided between any adjacent mud pumping mechanism and water spraying mechanism (as shown above and below), that is, there are four breaking up mechanisms, each of which is located below the mud pumping mechanism and the water spraying mechanism.

[0069] In another technical solution, the port sludge treatment device, the driving mechanism includes:

[0070] A dual-axis motor 81 is disposed inside the counterweight 6. The two output shafts 811 of the dual-axis motor 81 are coaxial with the rotating drum 1. The free ends of the two output shafts 811 extend upward and downward, respectively. An iron block 812 is provided at the free ends of the two output shafts 811 of the dual-axis motor 81.

[0071] A first rotating shaft 82 is coaxially fixed to the bottom of the rotating drum 1; a first electromagnet 821 is provided at the bottom of the first rotating shaft 82 and contacts the upper iron block 812;

[0072] A second rotating shaft 83 is coaxially rotatable within the counterweight 6; a first gear plate 832 is coaxially fixedly sleeved on the second rotating shaft 83; a second electromagnet 831 is provided on the top of the second rotating shaft 83 to contact the lower iron block 812;

[0073] Multiple sleeves 84, one sleeve 84 corresponding to each anchor rod 61, the top of the sleeve 84 is rotatably connected to the counterweight 6, the upper end of each anchor rod 61 is inserted into the interior of the corresponding sleeve 84 and is rotatably connected to the inner wall of the sleeve 84 through a thread, and the side of the anchor rod 61 is provided with a slide groove in the vertical direction; each sleeve 84 is coaxially fixedly sleeved with a second gear plate 841, and each second gear plate 841 is engaged with the first gear plate 832;

[0074] A plurality of sliders 85 are provided, and each anchor rod 61 is provided with a slider 85 . One side of each slider 85 is connected to the counterweight 6 , and the other end is slidably provided in a slide groove.

[0075] In the above technical solution, the present invention further discloses a specific structure of a driving mechanism for driving the drum 1 to rotate and also for driving the anchor rods 61 to move up and down. The driving mechanism includes a dual-axis motor 81 arranged inside the counterweight 6, a first rotating shaft 82 coaxially fixed to the bottom of the drum 1, a second rotating shaft 83 coaxially arranged inside the counterweight 6, a sleeve 84 corresponding to a plurality of anchor rods 61, and a plurality of sliders 85 for connecting the anchor rods 61 and the counterweight 6 in a vertical direction. Preferably, the slider 85 is arranged on the counterweight 6. A plurality of accommodating cavities are provided in the weight block 6 for arranging the dual-axis motor 81, the second rotating shaft 83 and the plurality of sleeves 84. The corresponding accommodating cavities are communicated with each other so that the various components are connected in a coordinated manner. The two output shafts 811 of the dual-axis motor 81 rotate coaxially with the rotating drum 1 and are arranged in the corresponding accommodating cavities. The free ends of the two output shafts 811 extend upward and downward respectively, pass through the corresponding accommodating cavities and are both provided with iron blocks 812. The first rotating shaft 82 is coaxially arranged with the rotating drum 1 and the upper end of the first rotating shaft 82 is connected to the rotating drum 1. The bottom of the cylinder 1 is fixed, and the lower end is provided with a first electromagnet 821 in contact with the upper iron block 812. The second rotating shaft 83 is coaxially arranged in the counterweight block 6 and is located below the dual-axis motor 81. The upper end of the second rotating shaft 83 is provided with a second electromagnet 831 in contact with the lower iron block 812, and the lower end is rotatably connected to the bottom of the corresponding accommodating cavity. The first gear plate 832 is coaxially fixed on the second rotating shaft 83; a sleeve 84 is rotatably sleeved on the upper thread of each anchor rod 61, and each sleeve 84 is rotatably connected to the corresponding accommodating cavity. Then, each anchor rod 61 is slidably connected to the corresponding accommodating cavity in the vertical direction through the slider 85. Therefore, the rotation of the sleeve 84 around its own axis can drive the corresponding anchor rod 61 to move in the vertical direction relative to the counterweight block 6. A second gear plate 841 is coaxially fixedly sleeved on each sleeve 84. Each second gear plate 841 is engaged with the first gear plate 832. Then, all the sleeves 84 can be driven to rotate by rotating the second rotating shaft 83, thereby driving all the anchor rods 61 to move in the vertical direction relative to the counterweight block 6.

[0076] If the first electromagnet 821 is energized, the upper output shaft 811 and the lower end of the first rotating shaft 82 are connected by the magnetic attraction of the first electromagnet 821 and the upper iron block 812. Starting the dual-axis motor 81 can drive the first rotating shaft 82 to rotate around its own axis, and then drive the rotating drum 1 to rotate around its own axis. If the second electromagnet 831 is energized, the lower output shaft 811 and the upper end of the second rotating shaft 83 are connected by the magnetic attraction of the second electromagnet 831 and the lower iron block 812. Starting the dual-axis motor 81 can drive the second rotating shaft 83 to rotate around its own axis, and then drive multiple sleeves 84 to rotate, thereby driving multiple anchor rods 61 to move in the vertical direction relative to the counterweight block 6. By setting the dual-axis motor 81, the first electromagnet 821, the second electromagnet 831, and the two iron blocks 812, the driving mechanism can selectively drive the rotating drum 1 to rotate and drive multiple anchor rods 61 to move in the vertical direction.

[0077] The present invention also provides a port sludge treatment method, which adopts the above-mentioned port sludge treatment device; the port sludge treatment method comprises the following steps:

[0078] S1. Place the port sludge treatment device on a vessel, and move the vessel to the location of the sludge to be treated within the port or waterway; then lower the drum 1 to the bottom of the water by a winch;

[0079] S2. Start the driving mechanism to drive the drum 1 to rotate around its own axis; then start the sludge pump 25, sucking the sludge through the sludge pumping mechanism and transporting the sludge to the outermost purification tank 93 through the first sleeve 4, the second sleeve 5 and the sludge pipe 24; in any purification tank 93, the sludge settles in the purification tank 93, and the upper layer of water overflows into the adjacent purification tank 93;

[0080] S3. When the water level of the innermost purification tank 93 reaches a preset height, the high-pressure water pump 35 is started to spray high-pressure water through the water spray mechanism to transport the multi-stage purified water in the innermost purification tank 93 back to the port or the sea.

[0081] In the above technical solution, the present invention utilizes the above-mentioned port sludge treatment device to treat the port bottom sludge, which can achieve efficient dredging while timely separating the accumulated water in the sludge and recycling the accumulated water for reuse, thereby greatly improving the dredging efficiency.

[0082] The number of devices and processing scales described herein are intended to simplify the description of the present invention. Applications, modifications, and variations of the present invention will be readily apparent to those skilled in the art.

[0083] Although the embodiments of the present invention have been disclosed above, they are not limited to the applications listed in the description and implementation methods. They can be fully applied to various fields suitable for the present invention. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the present invention is not limited to the specific details and illustrations shown and described herein.

Claims

1. Port sludge treatment device, characterized in that: include: The rotating drum is a vertically arranged cylindrical structure with a hollow interior; the rotating drum rotates around its own axis under the drive of the driving mechanism; A plurality of mud pumping mechanisms are arranged at intervals along the circumferential direction on the periphery of the rotating drum; A plurality of water spraying mechanisms are arranged at intervals along the circumferential direction on the periphery of the rotating drum, and each water spraying mechanism and each mud pumping mechanism do not interfere with each other; A sludge purification mechanism includes a vertically arranged, hollow cylindrical purification barrel, and a plurality of inner and outer separation barrels coaxially sleeved in the purification barrel, wherein the plurality of separation barrels radially divide the purification barrel into a plurality of purification pools from the inside outward, and the heights of the plurality of separation barrels increase radially from the inside outward, and the height of the outermost separation barrel is less than the height of the purification barrel; a first sleeve, which is a double-layer tube coaxially arranged inside the drum, wherein the mud outlet of each mud pumping mechanism is connected to the lower end of the outer tube of the first sleeve, and the water inlet of each water spraying mechanism is connected to the lower end of the inner tube of the first sleeve; a second sleeve, which is a double-layered tube coaxially arranged with the first sleeve, wherein the lower end of the outer tube of the second sleeve is in sealed rotational communication with the upper end of the outer tube of the first sleeve, and the lower end of the inner tube of the second sleeve is in sealed rotational communication with the upper end of the inner tube of the first sleeve; A mud delivery pipe, one end of which is connected to the upper end of the outer tube body of the second sleeve, and the other end of which is connected to the purification tank located at the outermost layer; the mud delivery pipe is provided with a mud pump; A water pipe has one end connected to the upper end of the inner tube body of the second sleeve, and the other end connected to the water outlet at the bottom of the innermost purification pool, wherein a filter screen is connected to the water outlet; a high-pressure water pump is provided on the water pipe.

2. The port sludge treatment device according to claim 1, characterized in that: It also includes a counterweight block, which is a cylindrical structure that rotates coaxially at the bottom of the rotating drum. A plurality of anchor rods are arranged at circumferential intervals at the bottom of the counterweight block. The center of the circular structure formed by the plurality of anchor rods is located on the axis of the counterweight block. The top of each anchor rod is slidably connected to the counterweight block in the vertical direction, and the bottom is provided with a tip of a conical structure; the anchor rod moves downward relative to the counterweight block under the drive of the driving mechanism.

3. The port sludge treatment device according to claim 2, characterized in that: Each mud pumping mechanism includes a mud pumping main pipe extending radially along the rotating drum and a plurality of mud pumping branch pipes arranged on the mud pumping main pipe at intervals along the axial direction of the mud pumping main pipe, one end of each mud pumping main pipe is connected to the outer tube body of the first sleeve, and the other end extends horizontally along the radial direction of the rotating drum to the outside of the rotating drum; multiple mud pumping branch pipes are located outside the rotating drum, and the upper end of each mud pumping branch pipe is connected to the corresponding mud pumping main pipe; A mud suction hopper is provided at the other end of each mud pumping main pipe and the lower end of each mud pumping branch pipe.

4. The port sludge treatment device according to claim 3, characterized in that: Each water spray mechanism includes a water spray main pipe extending radially along the rotating drum and water spray branches arranged at intervals at the bottom of the water spray main pipe along the axial direction of the water spray main pipe. One end of each water spray main pipe is connected to the lower end of the inner tube body of the first sleeve, and the other end is sealed; the upper end of each water spray branch pipe is connected to the corresponding water spray main pipe, and the lower end extends vertically downward and is provided with a high-pressure nozzle.

5. The port sludge treatment device according to claim 4, characterized in that: It also includes a plurality of dispersing mechanisms, which are arranged at intervals along the circumferential direction on the periphery of the rotating drum, and each dispersing mechanism does not interfere with each mud pumping mechanism and each water spraying mechanism; Each dispersing mechanism comprises a stirring main rod, one end of which is connected to the circumferential side surface of the rotating drum, and a plurality of stirring supporting rods which are arranged on the stirring main rod at intervals.

6. The port sludge treatment device according to claim 5, characterized in that: The stirring main rod is a telescopic rod body with an inner rod and an outer rod sliding inside and outside, and the free end of each outer rod is hinged to the side wall of the rotating drum; a plurality of stirring support rods are spaced apart on the outer rod and the inner rod; The outer part of the counterweight block is rotatably sleeved with a ring; each breaking up mechanism is correspondingly provided with a telescopic cylinder, the cylinder body of each telescopic cylinder is provided on the ring, and the free end of the telescopic rod of the telescopic cylinder extends horizontally along the radial direction of the rotating cylinder and is hinged with the free end of the corresponding inner rod.

7. The port sludge treatment device according to claim 6, characterized in that: The driving mechanism comprises: a dual-axis motor disposed inside the counterweight, wherein the two output shafts of the dual-axis motor are coaxial with the rotating drum, and the free ends of the two output shafts extend upward and downward respectively; and the free ends of the two output shafts of the dual-axis motor are both provided with iron blocks; A first rotating shaft is coaxially fixed to the bottom of the rotating drum; a first electromagnet is provided at the bottom of the first rotating shaft and contacts the upper iron block; A second rotating shaft is coaxially rotatable within the counterweight block; a first gear plate is coaxially fixedly sleeved on the second rotating shaft; a second electromagnet is provided on the top of the second rotating shaft in contact with the lower iron block; A plurality of sleeves, one sleeve corresponding to each anchor rod, the top of the sleeve being rotatably connected to the counterweight block, the upper end of each anchor rod being inserted into the interior of the corresponding sleeve and being rotatably connected to the inner wall of the sleeve through a thread, and a sliding groove being provided on the side of the anchor rod in the vertical direction; a second gear plate is coaxially fixedly sleeved on each sleeve, and each second gear plate is engaged with the first gear plate; Multiple sliders are provided, and each anchor rod is provided with a slider corresponding thereto. One side of each slider is connected to the counterweight block, and the other end is slidably provided in a slide groove.

8. A method for treating port sludge, characterized in that: The port sludge treatment device according to any one of claims 1 to 7 is used; the port sludge treatment method comprises the following steps: S1. Place the port sludge treatment device on a vessel, and move the vessel to the location of the sludge to be treated within the port or waterway; then lower the drum to the bottom of the water by a winch; S2. Start the driving mechanism to drive the drum to rotate around its own axis; then start the sludge pump, sucking the sludge through the sludge pumping mechanism and transporting the sludge to the outermost purification tank through the first casing, the second casing and the sludge pipe; in any purification tank, the sludge settles in the purification tank, and the upper layer of water overflows into the adjacent purification tank; S3. When the water level in the innermost purification pool reaches a preset height, the high-pressure water pump is started to spray high-pressure water through the water spray mechanism to transport the water in the innermost purification pool that has undergone multiple stages of purification back to the port or the sea.

Citation Information

Patent Citations

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