A winding dimension measurement system for TF coil assembly based on blue light scanning and tracking technology

By designing a winding size measurement system for TF coil assembly based on blue light scanning and tracking technology, the problem of inaccurate measurement of TF coil winding size and difficulty in cleaning is solved, and accurate measurement and efficient cleaning of all surfaces of the winding are achieved.

CN119394185BActive Publication Date: 2025-05-02无锡华立聚能装备股份有限公司
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Patent Information

Application Number
CN202510000509.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-02
Publication Date
2025-05-02
Estimated Expiration
2045-01-02

AI Technical Summary

Technical Problem

The TF coil winding size is relatively large, and the prior art is difficult to conduct comprehensive and accurate dimensional measurements on each surface, and it is difficult to clean it, which affects the measurement accuracy.

Method used

A winding dimension measurement system for TF coil assembly based on blue light scanning tracking technology is designed, including a frame corresponding to the winding shape, a supporting mechanism arranged at intervals and a scanning mechanism moving along the frame. The scanning mechanism is equipped with a blue light scanning tracker and a cleaning assembly, and the measurement and cleaning of each surface of the winding is achieved through a moving seat and an electric slide rail.

Benefits of technology

It realizes accurate dimensional measurement of all surfaces of the TF coil winding, improves measurement efficiency and accuracy, and is easy to clean, avoiding dust affecting the measurement results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of dimension measurement technology, and specifically discloses a winding dimension measurement system for TF coil assembly based on blue light scanning and tracking technology, including a frame arranged corresponding to the winding shape, a supporting mechanism arranged at intervals on the outside of the frame, and a scanning mechanism moving along the frame. The present invention sets a frame corresponding to the winding shape, limits the frame and the winding through the support mechanism arranged at intervals, and enables the supporting components of the supporting mechanism to alternately support the winding, so that the scanning component can scan each side of the winding without affecting the stability of the winding support, so as to facilitate the dimension measurement of each side of the winding, and the cleaning component of the scanning mechanism is used to clean the position of the winding to be scanned to avoid dust and the like from affecting the scanning accuracy, and facilitates the cleaning of each side of the winding, so as to improve the accuracy of the dimension measurement of each side of the winding.
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Description

Technical Field

[0001] The present invention relates to the technical field of dimension measurement, and in particular to a winding dimension measurement system for TF coil assembly based on blue light scanning and tracking technology. Background Art

[0002] The main function of the TF (Toroidal Field) coil is to generate a toroidal magnetic field. After the winding of the TF coil is manufactured in the factory, it needs to be trial-assembled. That is, the winding is scanned with a blue light when it is manufactured to grasp the outline size of the winding, so as to simulate the assembly of the winding to the assembly box to ensure the stability of the actual installation.

[0003] The workpiece measuring device based on laser 3D measurement technology with publication number CN118980314A has the following problems raised in its background technology: the styles of parts measurement include deep cavities, multi-plane bodies, and special-shaped multi-dimensional areas. A large number of people are required to measure the dimensions, and quality control is quite difficult, which has become a pain point in the industry.

[0004] Based on the existing technology, there are the following problems:

[0005] Since the winding size of the TF coil is large, multiple supporting vehicles are required to place the winding. When the size is measured by blue light scanning, the supporting vehicles will hinder the scanning. The size of each side of the winding is usually measured by lifting and other means. It is not convenient to measure the size of each side of the winding, and the measurement efficiency is low. The surface of the winding is usually placed in a factory, and due to its large size, dust is attached to the surface. The prior art is not convenient for cleaning the winding, or is not convenient for cleaning each side of the winding, which affects the accuracy of the blue light scanning, thereby affecting the accuracy of the size measurement. Referring to the above application documents, the size measurement is only performed by blue light scanning, which is not convenient for measuring each side of the workpiece to be measured, and there are certain shortcomings. In order to solve the above problems, a winding size measurement system for TF coil assembly based on blue light scanning and tracking technology is proposed. Summary of the invention

[0006] In order to overcome the deficiencies of the above-mentioned prior art, the present invention provides a winding dimension measurement system for TF coil assembly based on blue light scanning and tracking technology, which is convenient for measuring the dimensions of each side of the winding, improves the measurement efficiency, and facilitates the cleaning of each side of the winding to avoid affecting the accuracy of the blue light scanning, thereby improving the accuracy of the dimension measurement.

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: A winding size measurement system for TF coil assembly based on blue light scanning and tracking technology, including a winding, a frame arranged corresponding to the shape of the winding, a support mechanism arranged at intervals outside the frame, and a scanning mechanism moving along the frame, the scanning mechanism comprising:

[0008] The movable seat is movably arranged on the top of the frame, a movable assembly for driving the movable seat to move is arranged at the bottom of the movable seat, a limiting assembly for limiting the movement of the movable seat is arranged on the side wall of the frame, a blue light scanning tracker for measuring the size of the winding and a cleaning assembly for cleaning the winding are arranged on the top of the movable seat, and the supporting mechanism includes:

[0009] The car body is arranged on the outside of the frame, and the bottom of the frame is fixedly connected to the inside of the car body so that space is left on both sides of the frame. A movable groove is provided on the top of the car body so that the scanning mechanism can move along the frame to scan the size of the winding. Support components are provided on both sides of the top of the car body to alternately support the winding. The support components include:

[0010] A support seat is fixedly arranged on the top of the vehicle body, a support plate is sleeved on the upper end of the side wall of the support seat, and a first servo motor for driving the support plate to move is arranged on the side wall of the support seat, so that the support plate moves to the bottom of the winding or away from the winding;

[0011] The support assembly also includes:

[0012] The first gear is rotatably arranged on the inner upper end of the support seat, and a tooth groove arranged horizontally and matched with the first gear is provided at the bottom of the support plate, and the tooth groove is meshed with the first gear. The output shaft of the first servo motor is fixedly provided with a first rotating shaft through a coupling, and the side wall of the first rotating shaft is fixedly connected to the inner wall of the first gear to drive the support plate to move. A through groove for sleeve-mounting the support plate is provided at the upper end of the side wall of the support seat to limit the movement of the support plate, and an installation groove for installing the first gear is provided on the bottom inner wall of the through groove. The first rotating shaft is rotatably connected to the support seat, and a clamping component for limiting the winding from both sides is provided on the top of the support plate;

[0013] The clamping assembly comprises:

[0014] A slide groove is provided on the top of the support plate, a slider is placed inside the slide groove, and a clamping plate is fixed on the top of the slider;

[0015] A threaded rod is threadedly connected to the side wall of the support plate and extends into the slide groove. A stop block is rotatably arranged at one end of the threaded rod located in the slide groove, and the side wall of the stop block is in contact with the inner wall of the slide groove. The threaded rod drives the stop block to move along the slide groove to limit the position of the clamping plate.

[0016] The scanning mechanism also includes:

[0017] The electric slide rail is fixed on the top of the moving seat, the sliding end of the electric slide rail is fixed with an electric push rod, the electric push rod adopts a multi-stage electric push rod, the top of the telescopic axis of the electric push rod is fixed with a mounting frame, the side wall of the mounting frame is rotatably provided with a rod body with a bent shape, the side wall of the mounting frame is fixed with a third servo motor for driving the rod body to rotate, and the blue light scanning tracker is fixedly arranged on the side wall of the rod body at one end away from the third servo motor.

[0018] Furthermore, the limiting component includes:

[0019] A first guide rail is embedded in the top of the frame, a first guide block moving along the first guide rail is arranged on the inner side of the first guide rail, and a top of the first guide block is fixedly connected to a bottom of the moving seat;

[0020] The second guide rail is fixedly arranged on the inner side of the frame. A second guide block moving along the second guide rail is arranged on the inner side of the second guide rail. One end of the second guide block away from the second guide rail is fixedly connected to the bottom of one side of the moving seat located on the inner side of the frame.

[0021] Further, the mobile component comprises:

[0022] Arc-shaped tooth grooves are arranged at intervals on the outside of the frame. A mounting plate is fixedly provided on the bottom of one side of the movable seat located on the outside of the frame. The mounting plate is L-shaped, and a second servo motor is fixedly provided on the bottom of the mounting plate. The output shaft of the second servo motor is fixedly provided with a second rotating shaft extending to the inside of the mounting plate through a coupling. The side wall of one end of the second rotating shaft located on the inside of the mounting plate is fixedly sleeved with an arc-shaped gear meshing with the arc-shaped tooth groove, so that the arc-shaped gear rotates, thereby allowing the movable seat to move along the frame under the limit of the limit assembly.

[0023] Further, the cleaning component comprises:

[0024] The first plate body is fixedly arranged on the side wall of the rod body and is located on the outside of the blue light scanning tracker. A second plate body is lifted and lowered on the top of the first plate body. A lifting component for driving the second plate body to lift and lower is arranged between the first plate body and the second plate body. A scraping component for cleaning the winding is arranged on the top of the second plate body. A photosensitive sensor is fixedly arranged on the side of the second plate body close to the blue light scanning tracker.

[0025] Further, the lifting assembly comprises:

[0026] A first electromagnet is fixedly arranged on the top of the first plate;

[0027] The second electromagnet is fixedly arranged at the bottom of the second plate body, and the side where the first electromagnet and the second electromagnet are close to each other are the same poles. Limit rods are fixedly arranged at the bottom of the second plate body and on both sides of the second electromagnet. Limit holes for sleeve-mounting the limit rods are opened at the top of the first plate body and on both sides of the first electromagnet to limit the movement of the second plate body, and one end of the limit rod located at the bottom of the limit hole protrudes outward to cooperate with the stopper of the limit hole, thereby limiting the separation of the limit rod from the limit hole.

[0028] Further, the scraping assembly comprises:

[0029] A cleaning roller is rotatably arranged on the top of the second plate body, a cleaning groove for sleeve-mounting the cleaning roller is provided on the top of the second plate body, a cleaning roller is rotatably arranged at the bottom of the second plate body and located at the bottom of the cleaning groove, and the cleaning roller is transmission-connected with the cleaning roller;

[0030] The wheel is rotatably arranged on the top of the second plate body, a rotating rod is fixedly arranged on the inner wall of the wheel, the rotating rod is rotatably connected with the second plate body, and the rotating rod is transmission-connected with the cleaning roller.

[0031] Furthermore, the scraping assembly further comprises:

[0032] The sticking plate is fixed on the top of the first plate body and located at the bottom of the cleaning roller;

[0033] The scraper is fixed on the top of the second plate body and is located on the side of the cleaning roller close to the photosensitive sensor.

[0034] The present invention provides a winding size measurement system for TF coil assembly based on blue light scanning and tracking technology. Compared with the prior art, it has the following beneficial effects:

[0035] 1. The present invention sets a frame corresponding to the shape of the winding, limits the frame and the winding through a support mechanism arranged at intervals, and enables the support components of the support mechanism to alternately support the winding, so that the scanning component can scan each surface of the winding without affecting the stability of the winding support, so as to facilitate the size measurement of each surface of the winding, and the cleaning component of the scanning mechanism can clean the position where the winding is to be scanned to avoid dust and the like from affecting the scanning accuracy, and facilitate the cleaning of each surface of the winding, so as to improve the accuracy of the size measurement of each surface of the winding.

[0036] 2. The present invention facilitates the movement of the blue light scanning tracker along the winding through the frame, the moving assembly and the limiting assembly, so as to facilitate the measurement of the size of the winding, and by providing a space for the scanning mechanism to move on the inner side of the vehicle body, it is convenient to scan the entire winding.

[0037] 3. The present invention uses support mechanisms that are arranged at intervals and supports the bottom of the winding alternately through support components, thereby improving the stability of the winding support, facilitating comprehensive scanning of all surfaces of the winding, and improving the comprehensiveness of dimensional measurement.

[0038] 4. The present invention limits the winding from the bottom and both sides of the winding respectively through the support assembly and the limit assembly, thereby improving the stability of the winding and thus improving the stability of scanning. When the clamping plate of the clamping assembly is close to the support seat at one end of the support plate away from the first servo motor, the clamping plate does not hinder the movement of the support plate, thereby avoiding affecting the movement of the scanning mechanism and not affecting the limiting of the winding.

[0039] 5. The present invention uses a cleaning component to clean the winding to be scanned, so as to prevent dust and other impurities from adhering to the side wall of the winding and affecting the accuracy of the size measurement. The cleaning component is adjusted in position and angle together with the blue light scanning tracker to clean each surface of the winding, thereby improving the accuracy of the blue light scanning tracker in measuring each surface of the winding. After the cleaning is completed, scanning is performed immediately to further improve the accuracy of the scanning.

[0040] 6. The present invention sets a photosensitive sensor to follow the movement of the blue light scanning tracker, thereby facilitating monitoring of the light intensity near the winding to be scanned by the blue light scanning tracker, facilitating real-time adjustments by the staff, avoiding the influence of different light intensities on the scanning accuracy, and facilitating actual size measurement. BRIEF DESCRIPTION OF THE DRAWINGS

[0041] Figure 1 The present invention is a schematic diagram of the overall structure of a winding size measurement system for TF coil assembly based on blue light scanning and tracking technology;

[0042] Figure 2 It is a schematic diagram of the scanning mechanism and frame structure of the present invention;

[0043] Figure 3 It is a schematic diagram of the scanning mechanism structure of the present invention;

[0044] Figure 4 It is a schematic diagram of the exploded structure of the scanning mechanism of the present invention;

[0045] Figure 5 It is a schematic diagram of the blue light scanning tracker and the rod structure of the present invention;

[0046] Figure 6 It is a schematic diagram of the cleaning component and the photosensitive sensor structure of the present invention;

[0047] Figure 7 It is a schematic diagram of the structure of the scraping assembly of the present invention;

[0048] Figure 8It is a schematic diagram of the cleaning roller, sweeping roller, wheel, sticking plate and scraper structure of the present invention;

[0049] Fig. 9 It is a schematic diagram of the structure of the lifting assembly of the present invention;

[0050] Fig.10 It is a schematic diagram of the supporting mechanism, frame and winding structure of the present invention;

[0051] Fig.11 It is a schematic diagram of the supporting mechanism structure of the present invention;

[0052] Fig.12 It is a schematic diagram of the support assembly structure of the present invention;

[0053] Fig.13 It is a schematic diagram of the structure of the clamping assembly of the present invention;

[0054] Fig.14 It is a schematic diagram of the scanning mechanism and the supporting mechanism structure of the present invention.

[0055] Reference numerals in the above drawings: 1. frame; 2. scanning mechanism; 3. supporting mechanism; 4. winding;

[0056] 11. Limiting assembly; 111. Second guide rail; 112. First guide rail;

[0057] 21. Moving seat; 22. Moving assembly; 23. Electric slide rail; 24. Electric push rod; 25. Rod body; 26. Third servo motor; 27. Blue light scanning tracker; 28. Photosensitive sensor; 29. ​​Cleaning assembly;

[0058] 221, arc-shaped tooth groove; 222, second servo motor; 223, arc-shaped gear;

[0059] 291, first plate; 292, second plate; 293, lifting assembly; 2931, limit rod; 2932, second electromagnet; 2933, first electromagnet; 294, scraping assembly; 2941, cleaning roller; 2942, wheel; 2943, cleaning roller; 2944, sticking plate; 2945, scraper;

[0060] 31. Car body; 32. Moving groove; 33. Support assembly; 34. Clamping assembly;

[0061] 331, support base; 332, first servo motor; 333, support plate; 334, first gear;

[0062] 341. Clamping plate; 342. Slide groove; 343. Threaded rod. DETAILED DESCRIPTION

[0063] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0064] Example 1: Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Fig.14 A winding size measurement system for TF coil assembly based on blue light scanning and tracking technology includes a winding 4, a frame 1 corresponding to the shape of the winding 4, a support mechanism 3 spaced outside the frame 1, and a scanning mechanism 2 moving along the frame 1, wherein the scanning mechanism 2 includes:

[0065] A moving seat 21 is movably arranged on the top of the frame 1, a moving assembly 22 for driving the moving seat 21 to move is arranged at the bottom of the moving seat 21, a limiting assembly 11 for limiting the movement of the moving seat 21 is arranged on the side wall of the frame 1, and a blue light scanning tracker 27 for measuring the size of the winding 4 and a cleaning assembly 29 for cleaning the winding 4 are arranged on the top of the moving seat 21;

[0066] See also Figure 2 , the limiting component 11 includes:

[0067] A first guide rail 112 is embedded in the top of the frame 1. A first guide block moving along the first guide rail 112 is disposed on the inner side of the first guide rail 112. The top of the first guide block is fixedly connected to the bottom of the moving seat 21.

[0068] The second guide rail 111 is fixedly arranged on the inner side of the frame 1 , and a second guide block moving along the second guide rail 111 is arranged on the inner side of the second guide rail 111 , and one end of the second guide block away from the second guide rail 111 is fixedly connected to the bottom of one side of the moving seat 21 located on the inner side of the frame 1 .

[0069] See also Figure 2 and Figure 3 , the mobile component 22 includes:

[0070] The arc-shaped tooth grooves 221 are arranged at intervals on the outside of the frame 1. A mounting plate is fixedly provided at the bottom of one side of the movable seat 21 located on the outside of the frame 1. The mounting plate is L-shaped, and a second servo motor 222 is fixedly provided at the bottom of the mounting plate. The output shaft of the second servo motor 222 is fixedly provided with a second rotating shaft extending to the inside of the mounting plate through a coupling. The side wall of one end of the second rotating shaft located on the inside of the mounting plate is fixedly sleeved with an arc-shaped gear 223 meshing with the arc-shaped tooth groove 221, so that the arc-shaped gear 223 rotates, thereby allowing the movable seat 21 to move along the frame 1 under the limit of the limit assembly 11.

[0071] In the specific implementation, by making the shape of the frame 1 consistent with the shape of the winding 4, it is convenient to drive the blue light scanning tracker 27 to scan the winding 4 through the cooperation of the moving component 22 and the limit component, so as to facilitate the actual measurement of the size of the winding 4;

[0072] The second servo motor 222 is started, and the output shaft of the second servo motor 222 drives the arc gear 223 to rotate through the coupling, so that the arc gear 223 and the arc tooth groove 221 are meshed and driven, so that the arc gear 223 moves along the side wall of the frame 1 under the limit of the first guide rail 112 and the second guide rail 111 during the rotation process, so as to drive the moving seat 21 and the blue light scanning tracker 27 to move, so as to facilitate the measurement of the size of the winding 4;

[0073] The first guide block and the second guide block are respectively moved in the first guide rail 112 and the second guide rail 111 to limit the movement of the moving base 21 from the top and the inner side of the frame 1, thereby ensuring the stability of the movement of the moving base 21 and the blue light scanning tracker 27;

[0074] Through the meshing transmission of the arc gear 223 and the arc tooth groove 221, and then through the limiting of the limiting assembly 11, the blue light scanning tracker 27 is convenient to move along the side wall of the frame 1, and cooperates with the supporting mechanism 3 to facilitate the subsequent comprehensive scanning of multiple surfaces of the winding 4, thereby improving the comprehensiveness of the scanning and facilitating the actual measurement of the size of the winding 4.

[0075] See also Figure 2 , Figure 3 , Figure 5 and Figure 6 , the scanning mechanism 2 also includes:

[0076] An electric slide rail 23 is fixed on the top of the moving seat 21. An electric push rod 24 is fixed on the sliding end of the electric slide rail 23. The electric push rod 24 adopts a multi-stage electric push rod 24. A mounting frame is fixed on the top of the telescopic axis of the electric push rod 24. A rod body 25 with a bent shape is rotatably provided on the side wall of the mounting frame. A third servo motor 26 for driving the rod body 25 to rotate is fixed on the side wall of the mounting frame. A blue light scanning tracker 27 is fixedly arranged on the side wall of the rod body 25 at one end away from the third servo motor 26.

[0077] In a specific implementation, when measuring the size of the bottom of the winding 4, the rod body 25 is driven to rotate by the third servo motor 26 so that the blue light scanning tracker 27 faces upward, and the blue light scanning tracker 27 is located at the bottom of the winding 4 by the electric slide rail 23 and the electric push rod 24, so as to measure the size of the bottom of the winding 4;

[0078] When measuring the inner wall or outer wall of the winding 4, the rod body 25 is driven to rotate by the third servo motor 26, so that the blue light scanning tracker 27 faces the inner wall or outer wall of the winding 4, and the electric slide rail 23 is used to make the blue light scanning tracker 27 located at the inner side or outer side of the winding 4, and the electric push rod 24 is used to make the blue light scanning tracker 27 and the winding 4 at a horizontal position, so as to measure the inner wall and outer wall of the winding 4;

[0079] When measuring the size of the top of the winding 4, the blue light scanning tracker 27 is located outside the winding 4 through the electric slide rail 23, and the blue light scanning tracker 27 is located at the top of the winding 4 through the electric push rod 24. Then, the rod body 25 is driven to rotate by the third servo motor 26, so that the blue light scanning tracker 27 faces downward. Since the rod body 25 is designed in a bent shape, it cooperates with the electric slide rail 23 to make the blue light scanning tracker 27 located at the top of the winding 4, so as to facilitate the size measurement of the top of the winding 4.

[0080] The horizontal position, height and orientation angle of the blue light scanning tracker 27 can be easily adjusted by means of the electric slide rail 23 , the electric push rod 24 and the third servo motor 26 .

[0081] See also Fig.10 and Fig.11 , the supporting mechanism 3 comprises:

[0082] The vehicle body 31 is arranged on the outside of the frame 1, and the bottom of the frame 1 is fixedly connected to the inside of the vehicle body 31, so that space is left on both sides of the frame 1. A moving groove 32 is provided on the top of the vehicle body 31, so that the scanning mechanism 2 can move along the frame 1, so as to scan the size of the winding 4. Support components 33 are provided on both sides of the top of the vehicle body 31 to alternately support the winding 4.

[0083] See also Fig.12 , the support assembly 33 comprises:

[0084] The support seat 331 is fixed on the top of the vehicle body 31, and a support plate 333 is sleeved on the upper end of the side wall of the support seat 331. The side wall of the support seat 331 is provided with a first servo motor 332 for driving the support plate 333 to move, so that the support plate 333 moves to the bottom of the winding 4 or away from the winding 4.

[0085] The support assembly 33 also includes:

[0086] The first gear 334 is rotatably arranged on the inner upper end of the support seat 331. The bottom of the support plate 333 is provided with a horizontally arranged tooth groove that is compatible with the first gear 334. The tooth groove is engaged with the first gear 334. The output shaft of the first servo motor 332 is fixed with a first rotating shaft through a coupling. The side wall of the first rotating shaft is fixedly connected to the inner wall of the first gear 334 to drive the support plate 333 to move. The upper end of the side wall of the support seat 331 is provided with a through groove for sleeve-mounting the support plate 333 to limit the movement of the support plate 333. The bottom inner wall of the through groove is provided with an installation groove for installing the first gear 334. The first rotating shaft is rotatably connected to the support seat 331. The top of the support plate 333 is provided with a clamping assembly 34 for limiting the winding 4 from both sides.

[0087] In specific implementation, the winding 4 to be tested is placed on the top of the support plate 333 by an external crane, etc., and the two sides of the winding 4 are limited by the clamping assembly 34 to ensure the stability of the winding 4. The car bodies 31 arranged at intervals are convenient for supporting the winding 4 while installing the frame 1. The intervals and number of the car bodies 31 are set according to the size of the winding 4 to meet the stability of the installation frame 1 and the support winding 4. The car body 31 is not set at the position where the winding 4 is bent to a greater extent to avoid affecting the moving mechanism passing through the car body 31, thereby avoiding affecting the stability of the scanning;

[0088] By providing space on both sides of the frame 1, it is convenient for the arc-shaped tooth groove 221 to mesh with the arc-shaped gear 223, so that the blue light scanning tracker 27 can be moved along the frame 1, and the second guide rail 111 and the second guide block can limit the movement of the moving seat 21 from the inner side of the frame 1, thereby improving the stability of the movement of the moving seat 21;

[0089] By providing the moving groove 32, the moving assembly 22 can pass through the vehicle body 31 along the moving groove 32 when passing through the vehicle body 31, so as to facilitate scanning of the winding 4 on the top of the vehicle body 31;

[0090] When the moving assembly 22 drives the blue light scanning tracker 27 to approach the vehicle body 31, the first servo motor 332 on the side of the vehicle body 31 and close to the blue light scanning tracker 27 is started, and the output shaft of the first servo motor 332 drives the second rotating shaft to rotate through the coupling, and the second rotating shaft drives the first gear 334 to rotate, thereby driving the support plate 333 to move along the through groove through the tooth groove at the bottom of the support plate 333, so that the support plate 333 is away from the winding 4, so that it is convenient for the scanning mechanism 2 to pass through the vehicle body 31, and the part of the bottom of the winding 4 supported by the support plate 333 is exposed, so that the blue light scanning tracker 27 can scan the winding 4, thereby improving Comprehensiveness of scanning. After the blue light tracker has finished scanning the winding 4 on the top of the support plate 333, the support plate 333 is moved to the bottom of the winding 4 by the first servo motor 332, and the first servo motor 332 on the other side of the vehicle body 31 is used to drive the corresponding support plate 333 away from the winding 4, thereby exposing the winding 4 on the top of the support plate 333, so as to facilitate scanning the bottom of the winding 4, and facilitate supporting and limiting the winding 4 without affecting the comprehensiveness of the scanning. When measuring the inner side, outer side and top of the winding 4, the support assembly 33 can repeat the above steps, which is convenient for actual size measurement;

[0091] By means of the support mechanisms 3 arranged at intervals, when one of the support mechanisms 3 stops supporting the winding 4, the stability of the winding 4 is less affected, and by arranging alternating support plates 333 to support the bottom of the winding 4, the stability of the support for the winding 4 is improved, and it is convenient to perform a comprehensive scan of all surfaces of the winding 4, thereby improving the comprehensiveness of the dimensional measurement, and there is no need to lift the winding 4 during the measurement process, which is convenient for actual operation.

[0092] See also Fig.13 , the clamping assembly 34 comprises:

[0093] A slide groove 342 is provided on the top of the support plate 333. A slider is placed inside the slide groove 342. A clamping plate 341 is fixed on the top of the slider.

[0094] The threaded rod 343 is threadedly connected to the side wall of the support plate 333 and extends into the slide groove 342. A stop block is rotatably provided at one end of the threaded rod 343 located in the slide groove 342, and the side wall of the stop block is in contact with the inner wall of the slide groove 342. The threaded rod 343 drives the stop block to move along the slide groove 342 to limit the position of the clamping plate 341.

[0095] When the support plate 333 is moved away from the first servo motor 332, the clamping plate 341 is moved toward the support base 331, thereby preventing the support plate 333 from moving away from the first servo motor 332 and the support base 331 from moving toward the support base 331, thereby preventing the support plate 333 from moving away from the first servo motor 332 and the support base 331 from moving toward the support base 331, thereby preventing the support plate 333 from moving away from the first servo motor 332 and the support base 331 from moving toward the support base 331, thereby preventing the support plate 333 from moving away from the first servo motor 332 and the support base 331 from moving toward the support base 331, thereby preventing the support plate 333 from moving away from the first servo motor 332 and the support base 331 from moving toward the support base 331, thereby preventing the support plate 333 from moving away from the first servo motor 332 and the support base 331 from moving toward the support base 331, thereby preventing the support plate 333 from moving away from the first servo motor 332 and the support base 331 from moving toward the support base 331,

[0096] By making the top of the support plate 333 support the winding 4 and making the limit position of the clamping plate 341 adjustable, it is convenient to measure the size of the winding 4 of different sizes, thereby improving the applicability of the frame 1.

[0097] Example 2: Please refer to Figure 6 , Figure 7 , Figure 8 and Fig. 9 The difference between this embodiment and the first embodiment is that the cleaning component 29 includes:

[0098] The first plate 291 is fixedly arranged on the side wall of the rod 25 and is located on the outside of the blue light scanning tracker 27. A second plate 292 is lifted and lowered on the top of the first plate 291. A lifting assembly 293 for driving the second plate 292 to lift and lower is arranged between the first plate 291 and the second plate 292. A scraping assembly 294 for cleaning the winding 4 is arranged on the top of the second plate 292. A photosensitive sensor 28 is fixedly arranged on the side of the second plate 292 close to the blue light scanning tracker 27.

[0099] In a specific implementation, when the scanning mechanism 2 moves, the cleaning component 29 is located in front of the blue light scanning tracker 27, so that the winding 4 to be scanned can be cleaned by the cleaning component 29, so as to prevent dust and other impurities from adhering to the side wall of the winding 4 and affecting the accuracy of the size measurement, and the cleaning component 29 is adjusted in position and angle together with the blue light scanning tracker 27, so as to clean each surface of the winding 4, thereby improving the accuracy of the blue light scanning tracker 27 in measuring each surface of the winding 4, and scanning is performed immediately after the cleaning is completed, so as to further improve the accuracy of the scanning;

[0100] By setting the photosensor 28 to move with the blue light scanning tracker 27, it is convenient to monitor the light intensity near the winding 4 to be scanned by the blue light scanning tracker 27, avoiding the influence of different light intensities on the scanning accuracy, and facilitating the actual size measurement.

[0101] See also Fig. 9 , the lifting assembly 293 includes:

[0102] The first electromagnet 2933 is fixed on the top of the first plate 291;

[0103] The second electromagnet 2932 is fixed on the bottom of the second plate 292, and the side where the first electromagnet 2933 and the second electromagnet 2932 are close to each other are the same poles. Limit rods 2931 are fixedly provided at the bottom of the second plate 292 and on both sides of the second electromagnet 2932. Limit holes for sleeve-mounting the limit rods 2931 are provided on the top of the first plate 291 and on both sides of the first electromagnet 2933 to limit the movement of the second plate 292. One end of the limit rod 2931 located at the bottom of the limit hole protrudes outward to cooperate with the limit hole stopper, thereby limiting the limit rod 2931 from being separated from the limit hole.

[0104] See also Figure 7 and Figure 8 The scraping assembly 294 includes:

[0105] A cleaning roller 2941 is rotatably disposed on the top of the second plate 292. A cleaning slot for sleeve-mounting the cleaning roller 2941 is provided on the top of the second plate 292. A cleaning roller 2943 is rotatably disposed at the bottom of the second plate 292 and located at the bottom of the cleaning slot. The cleaning roller 2941 is transmission-connected to the cleaning roller 2943.

[0106] The wheel 2942 is rotatably disposed on the top of the second plate body 292 , and a rotating rod is fixedly disposed on the inner wall of the wheel 2942 . The rotating rod is rotatably connected to the second plate body 292 , and the rotating rod is transmission-connected to the cleaning roller 2941 .

[0107] The scraping assembly 294 also includes:

[0108] The adhesive plate 2944 is fixedly disposed on the top of the first plate body 291 and located at the bottom of the cleaning roller 2943;

[0109] The scraper 2945 is fixed on the top of the second plate 292 and is located on the side of the cleaning roller 2941 close to the photosensitive sensor 28 .

[0110] In a specific implementation, the cleaning roller 2941 and the scraper 2945 follow the movement of the rod 25 to clean the winding 4 in front of the blue light scanning tracker 27 to reduce the impact of dust and other impurities on the accuracy of scanning;

[0111] After the position of the blue light scanning tracker 27 is adjusted by the electric slide rail 23 and the electric push rod 24, the second plate 292 is driven to move by the lifting assembly 293, so that the wheel 2942 is attached to the side wall of the winding 4, so as to drive the wheel 2942 to rotate during the movement, thereby driving the rotating rod to rotate, so as to drive the cleaning roller 2943 and the cleaning roller 2941 to rotate, so that the winding 4 is cleaned by the rotating cleaning roller 2941, thereby improving the cleaning effect, and by rotating the cleaning roller 2943, it is convenient to scrape off the impurities on the cleaning roller 2941, and by setting the sticky plate 2944, it is convenient to adhere the dust on the cleaning roller 2943 to the sticky plate 2944, thereby improving the cleaning effect of the cleaning roller 2943 on the cleaning roller 2941, thereby improving the cleaning effect of the cleaning roller 2941 on the winding 4;

[0112] The cleaning roller 2943 and one end of the side wall of the cleaning roller 2941 are both fixedly sleeved with a first transmission gear, and the first transmission gear is meshed, so that the cleaning roller 2943 and the cleaning roller 2941 are connected in transmission, and the transmission is transmitted by gear meshing, so that the cleaning roller 2943 and the cleaning roller 2941 have opposite rotation directions, so that the cleaning roller 2943 can clean the dust and other impurities on the cleaning roller 2941, thereby improving the cleaning effect. The cleaning roller 2943 and one end of the side wall of the rotating rod are both fixedly sleeved with a second transmission gear, and the second transmission gear is connected through a chain transmission, so that when the wheel 2942 rotates, the cleaning roller 2941 is driven to rotate through the rotating rod, which is convenient for actual cleaning use;

[0113] By providing a cleaning through groove, the cleaning roller 2943 cleans the cleaning roller 2943 at the bottom of the second plate 292, reducing the probability of the cleaned dust adhering to the winding 4 component again, and further improving the cleaning effect;

[0114] The second plate 292 is driven to move by the lifting assembly 293, so that the cleaning roller 2941 and the wheel 2942 are in contact with the winding 4, thereby facilitating cleaning and facilitating the rotation of the wheel 2942 during the movement;

[0115] When the lifting assembly 293 is specifically operated, the first electromagnet 2933 and the second electromagnet 2932 are started. Since the sides of the first electromagnet 2933 and the second electromagnet 2932 that are close to each other have the same magnetic poles, the second plate 292 is driven to rise under the limitation of the limiting rod 2931 and the limiting hole through repulsion, thereby facilitating the cleaning roller 2941 and the wheel 2942 to approach the winding 4.

[0116] The electronic devices such as the photosensor 28 of the present invention are connected to an external power supply and a controller through wires for practical control and use. Among them, the electronic devices of the scanning mechanism 2 can make the movable seat 21 hollow due to the movement, or a power supply and a controller can be embedded inside the movable seat 21 to ensure the stability of the actual measurement. The above are all existing technologies and will not be elaborated here.

[0117] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0118] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0119] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A winding dimension measurement system for TF coil assembly based on blue light scanning and tracking technology, comprising a winding, characterized in that: It also includes a frame arranged corresponding to the shape of the winding, a support mechanism arranged at intervals outside the frame, and a scanning mechanism moving along the frame, the scanning mechanism including: The movable seat is movably arranged on the top of the frame, a movable assembly for driving the movable seat to move is arranged at the bottom of the movable seat, a limiting assembly for limiting the movement of the movable seat is arranged on the side wall of the frame, a blue light scanning tracker for measuring the size of the winding and a cleaning assembly for cleaning the winding are arranged on the top of the movable seat, and the supporting mechanism includes: The car body is arranged on the outside of the frame, and the bottom of the frame is fixedly connected to the inside of the car body so that space is left on both sides of the frame. A movable groove is provided on the top of the car body so that the scanning mechanism can move along the frame to scan the size of the winding. Support components are provided on both sides of the top of the car body to alternately support the winding. The support components include: A support seat is fixedly arranged on the top of the vehicle body, a support plate is sleeved on the upper end of the side wall of the support seat, and a first servo motor for driving the support plate to move is arranged on the side wall of the support seat, so that the support plate moves to the bottom of the winding or away from the winding; The support assembly also includes: The first gear is rotatably arranged on the inner upper end of the support seat, and a tooth groove arranged horizontally and matched with the first gear is provided at the bottom of the support plate, and the tooth groove is meshed with the first gear. The output shaft of the first servo motor is fixedly provided with a first rotating shaft through a coupling, and the side wall of the first rotating shaft is fixedly connected to the inner wall of the first gear to drive the support plate to move. A through groove for sleeve-mounting the support plate is provided at the upper end of the side wall of the support seat to limit the movement of the support plate, and an installation groove for installing the first gear is provided on the bottom inner wall of the through groove. The first rotating shaft is rotatably connected to the support seat, and a clamping component for limiting the winding from both sides is provided on the top of the support plate; The clamping assembly comprises: A slide groove is provided on the top of the support plate, a slider is placed inside the slide groove, and a clamping plate is fixed on the top of the slider; A threaded rod is threadedly connected to the side wall of the support plate and extends into the slide groove. A stop block is rotatably arranged at one end of the threaded rod located in the slide groove, and the side wall of the stop block is in contact with the inner wall of the slide groove. The threaded rod drives the stop block to move along the slide groove to limit the position of the clamping plate. The scanning mechanism also includes: The electric slide rail is fixed on the top of the moving seat, the sliding end of the electric slide rail is fixed with an electric push rod, the electric push rod adopts a multi-stage electric push rod, the top of the telescopic axis of the electric push rod is fixed with a mounting frame, the side wall of the mounting frame is rotatably provided with a rod body with a bent shape, the side wall of the mounting frame is fixed with a third servo motor for driving the rod body to rotate, and the blue light scanning tracker is fixedly arranged on the side wall of the rod body at one end away from the third servo motor.

2. According to claim 1, a TF coil assembly winding size measurement system based on blue light scanning and tracking technology is characterized in that: The limiting component comprises: A first guide rail is embedded in the top of the frame, a first guide block moving along the first guide rail is arranged on the inner side of the first guide rail, and a top of the first guide block is fixedly connected to a bottom of the moving seat; The second guide rail is fixedly arranged on the inner side of the frame. A second guide block moving along the second guide rail is arranged on the inner side of the second guide rail. One end of the second guide block away from the second guide rail is fixedly connected to the bottom of one side of the moving seat located on the inner side of the frame.

3. According to claim 1, a TF coil assembly winding size measurement system based on blue light scanning and tracking technology is characterized in that: The mobile assembly comprises: Arc-shaped tooth grooves are arranged at intervals on the outside of the frame. A mounting plate is fixedly provided on the bottom of one side of the movable seat located on the outside of the frame. The mounting plate is L-shaped, and a second servo motor is fixedly provided on the bottom of the mounting plate. The output shaft of the second servo motor is fixedly provided with a second rotating shaft extending to the inside of the mounting plate through a coupling. The side wall of one end of the second rotating shaft located on the inside of the mounting plate is fixedly sleeved with an arc-shaped gear meshing with the arc-shaped tooth groove, so that the arc-shaped gear rotates, thereby allowing the movable seat to move along the frame under the limit of the limit assembly.

4. According to claim 1, a TF coil assembly winding size measurement system based on blue light scanning and tracking technology is characterized in that: The cleaning component includes: The first plate body is fixedly arranged on the side wall of the rod body and is located on the outside of the blue light scanning tracker. A second plate body is lifted and lowered on the top of the first plate body. A lifting component for driving the second plate body to lift and lower is arranged between the first plate body and the second plate body. A scraping component for cleaning the winding is arranged on the top of the second plate body. A photosensitive sensor is fixedly arranged on the side of the second plate body close to the blue light scanning tracker.

5. The winding dimension measurement system for TF coil assembly based on blue light scanning and tracking technology according to claim 4 is characterized in that: The lifting assembly comprises: A first electromagnet is fixedly arranged on the top of the first plate; The second electromagnet is fixedly arranged at the bottom of the second plate body, and the side where the first electromagnet and the second electromagnet are close to each other are the same poles. Limit rods are fixedly arranged at the bottom of the second plate body and on both sides of the second electromagnet. Limit holes for sleeve-mounting the limit rods are opened at the top of the first plate body and on both sides of the first electromagnet to limit the movement of the second plate body, and one end of the limit rod located at the bottom of the limit hole protrudes outward to cooperate with the stopper of the limit hole, thereby limiting the separation of the limit rod from the limit hole.

6. The winding dimension measurement system for TF coil assembly based on blue light scanning and tracking technology according to claim 5 is characterized in that: The scraping assembly comprises: A cleaning roller is rotatably arranged on the top of the second plate body, a cleaning groove for sleeve-mounting the cleaning roller is provided on the top of the second plate body, a cleaning roller is rotatably arranged at the bottom of the second plate body and located at the bottom of the cleaning groove, and the cleaning roller is transmission-connected with the cleaning roller; The wheel is rotatably arranged on the top of the second plate body, a rotating rod is fixedly arranged on the inner wall of the wheel, the rotating rod is rotatably connected with the second plate body, and the rotating rod is transmission-connected with the cleaning roller.

7. The winding dimension measurement system for TF coil assembly based on blue light scanning and tracking technology according to claim 6 is characterized in that: The scraping assembly also includes: The sticking plate is fixed on the top of the first plate body and located at the bottom of the cleaning roller; The scraper is fixed on the top of the second plate body and is located on the side of the cleaning roller close to the photosensitive sensor.

Citation Information

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