Groove simulation experiment device

Abstract

The embodiment of the invention discloses a groove simulation experiment device which comprises a supporting structure and an experiment system, a regulation and control structure, a groove simulation module, a processor and a computer are distributed at the top of the supporting structure, the groove simulation module comprises a mold I, a mold II,..., a mold n, the experiment system is arranged at the top of the supporting structure, and the processor is connected with the experiment system. The experiment system further comprises a control module, a sensing module and a data processing unit. By arranging the groove simulation module, various groove shapes can be quickly simulated in a laboratory environment, simulation of various groove types is supported, a user can adjust the size and angle of a groove according to needs, and the verification efficiency of a groove recognition algorithm is remarkably improved; by arranging the sensing module and the control module, the actual shape and size of the groove can be accurately monitored and recorded, a user can perform groove type selection and parameter adjustment through a user operation interface, operation is easy and convenient, and user friendliness is achieved.

Description

Technical Field

[0001] The invention relates to the technical field of groove simulation experiments, in particular to a groove simulation experiment device. Background Art

[0002] Groove usually refers to the pre-processed shape made on the workpiece for welding or cutting. Its shape, size and angle have a significant impact on welding quality, cutting effect, etc. In order to ensure the accuracy and reliability of the groove recognition algorithm in practical applications, simulation tests of different groove shapes must be carried out under laboratory conditions.

[0003] At present, the traditional groove simulation test method often requires the production of a large number of physical models, which is not only time-consuming and laborious, but also difficult to test and verify the effects of different types of grooves in a short time. Therefore, there is an urgent need for an efficient and flexible groove simulation test device to improve the verification efficiency and accuracy of the groove recognition algorithm. Summary of the invention

[0004] In order to solve the technical problem that traditional groove simulation experimental methods often need to produce a large number of physical models, which is not only time-consuming and labor-intensive, but also difficult to test and verify the effects of different types of grooves in a short time, the present invention provides a groove simulation experimental device.

[0005] To achieve the above object, the present invention provides the following technical solutions: a groove simulation experimental device, comprising a support structure and an experimental system, wherein a control structure, a groove simulation module, a processor and a computer are distributed on the top of the support structure, and the groove simulation module comprises mold 1, mold 2... mold n;

[0006] The experimental system is arranged on the top of the supporting structure, and the experimental system further comprises a control module, a sensor module and a data processing unit;

[0007] The control module also includes an electronic control unit and a user operation interface.

[0008] Preferably, the electronic control unit acts on a control structure, and the control structure also includes a control drive component and a control board. The data processing unit is arranged in a processor, and the processor is electrically connected to the computer and the control drive component.

[0009] Preferably, the sensor module is arranged on the control board, and the sensor module also includes a tilt sensor, a stress sensor, a visual sensor and a pressure sensor.

[0010] Preferably, the inclination sensor cooperates with the pressure sensor to monitor the slope changes of the inclined surfaces of different molds in the groove simulation module;

[0011] The stress sensor is used to monitor the structural stress state of different molds;

[0012] The visual sensor is used to monitor the structural shapes of different molds located on the control structure in real time.

[0013] Preferably, the regulating structure is movably arranged on the top of the supporting structure, wherein the driving force of the regulating drive assembly is arranged to utilize a motor to drive the slider to move back and forth through a screw rod, thereby driving the regulating plate to move back and forth on the top of the supporting structure, so as to adjust the position and angle of the control groove simulation module.

[0014] Preferably, the data processing unit is connected to the sensor module via LoRa communication or G communication, and supports multiple transmission protocols.

[0015] Preferably, the user operation interface is displayed on a computer screen to provide an intuitive operation interface.

[0016] Preferably, a wire collection groove is slidably provided on the support structure for storing and organizing the used connecting wires.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. The present invention can quickly simulate various groove shapes in a laboratory environment by setting a groove simulation module, and supports the simulation of various groove types. Users can adjust the size and angle of the groove as needed, which significantly improves the verification efficiency of the groove recognition algorithm.

[0019] 2. The present invention can accurately monitor and record the actual shape and size of the groove by setting up a sensor module and a control module, and the user can select the groove type and adjust the parameters through the user operation interface, which is easy to operate and user-friendly. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 A schematic diagram of the overall framework structure provided by the present invention;

[0021] Figure 2 It is the overall structural model diagram of the present invention;

[0022] Figure 3 It is a structural block diagram of the experimental system of the present invention;

[0023] Figure 4 It is a structural block diagram of the control module of the present invention;

[0024] Figure 5 It is a structural block diagram of the sensor module of the present invention;

[0025] Figure 6 Schematic diagram of the regulatory structure of the present invention.

[0026] In the figure: 1. Support structure; 2. Wire take-up slot; 3. Sensor module; 4. Control structure; 401. Control drive assembly; 402. Control board; 5. Mold 1; 6. Mold 2; 7. Mold n; 8. Processor; 9. Computer. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] See also Figure 1 - Figure 6 The present invention provides an embodiment: a groove simulation experimental device, comprising a support structure 1 and an experimental system, a wire receiving groove 2 is slidably provided on the support structure 1 for receiving and arranging the connecting wires used, and a control structure 4, a groove simulation module, a processor 8 and a computer 9 are distributed on the top of the support structure 1;

[0029] Furthermore, the regulating structure 4 is movably arranged on the top of the supporting structure 1, and further comprises a regulating driving component 401 and a regulating plate 402, wherein the driving force of the regulating driving component 401 is arranged to utilize a motor to drive the slider to move back and forth through a screw rod, thereby driving the regulating plate 402 to move back and forth on the top of the supporting structure 1, so as to adjust the position and angle of the control groove simulation module;

[0030] Furthermore, the groove simulation module includes mold 1 5, mold 2 6 ... mold n7, each group of molds has a different shape, and has different angles and slopes. When conducting an experiment, the operator places the selected mold on the control board 402 to conduct a groove simulation experiment;

[0031] Furthermore, the experimental system is arranged on the top of the supporting structure 1, and the experimental system also includes a control module, a sensor module 3 and a data processing unit, wherein the control module also includes an electronic control unit and a user operation interface, the electronic control unit acts on the regulating structure 4, and the user operation interface is displayed on the screen of the computer 8 to provide an intuitive operation interface;

[0032] Furthermore, the sensor module 3 is arranged on the control board 402, and the sensor module 3 also includes an inclination sensor, a stress sensor, a visual sensor and a pressure sensor. The inclination sensor and the pressure sensor cooperate to monitor the slope change of the inclined surface of different molds in the groove simulation module;

[0033] Furthermore, the visual sensor is composed of an optical system, an image sensor, a lighting system and an image processing unit. When in use, after the visual sensor captures an image through a camera, the image data is sent to the image processing unit, which analyzes the image through its internal algorithm, extracts the required information, and makes judgments and decisions based on preset standards, so as to monitor the structural shapes of different molds located on the control structure 4 in real time;

[0034] Furthermore, the stress sensor uses the principle of resistance strain gauges and the property that the resistance of metal or semiconductor materials changes with strain. By measuring the change in resistance value, the stress or strain value of the mold subjected to external force is inferred, and is used to monitor the structural stress state of different molds.

[0035] Furthermore, the processor 8 is electrically connected to the computer 9 and the control drive component 401, and the data processing unit is arranged in the processor 8. The data processing unit is connected to the sensor module 3 via LoRa communication or 4G communication, and supports multiple transmission protocols.

[0036] Specifically, the operator selects the mold for experimental simulation in the groove simulation module and places it on the control board 402 in the control structure 4. The operator then enters the user operation interface through the computer 9, selects the groove type to be simulated, adjusts the groove size and angle, and other operations according to the interface prompts. The user operation interface transmits a series of operation instructions to the control module through the processor 8, and the electronic control unit in the control module controls the control drive component 401 in the control structure 4 to work, so as to drive the control board 402 and the mold to move accordingly according to the set operation, adjust the position or angle and force of the mold, and turn on the sensor in the sensor module 3 at the same time. The various data of the groove mold during the experiment are monitored in real time through the inclination sensor, stress sensor, visual sensor and pressure sensor. The data monitored in the sensor module 3 is transmitted to the data processing unit for processing and analysis, and a digital model of the relevant groove shape is generated and transmitted to the computer 9. The operator can view the detailed data of the groove simulation experiment through the computer 9, can quickly simulate a variety of groove shapes in a laboratory environment, support the simulation of a variety of groove types, can adjust the size and angle of the groove as needed, and significantly improve the verification efficiency of the groove recognition algorithm.

[0037] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-limiting from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention, and any reference numerals in the claims should not be regarded as limiting the claims involved.

Claims

1. A groove simulation experimental device, comprising a support structure (1) and an experimental system, characterized in that: The top of the support structure (1) is provided with a control structure (4), a groove simulation module, a processor (8) and a computer (9), wherein the groove simulation module includes a mold 1 (5), a mold 2 (6) ... a mold n (7); The experimental system is arranged on the top of the supporting structure (1), and the experimental system further comprises a control module, a sensor module (3) and a data processing unit; The control module also includes an electronic control unit and a user operation interface.

2. A groove simulation experimental device according to claim 1, characterized in that: The electronic control unit acts on the control structure (4), and the control structure (4) also includes a control drive component (401) and a control board (402). The data processing unit is arranged in a processor (8), and the processor (8) is electrically connected to the computer (9) and the control drive component (401).

3. A groove simulation experimental device according to claim 1, characterized in that: The sensor module (3) is arranged on the control board (402), and the sensor module (3) also includes an inclination sensor, a stress sensor, a visual sensor and a pressure sensor.

4. A groove simulation experimental device according to claim 3, characterized in that: The inclination sensor cooperates with the pressure sensor to monitor the slope changes of the inclined surfaces of different molds in the groove simulation module; The stress sensor is used to monitor the structural stress state of different molds; The visual sensor is used to monitor the structural shapes of different molds located on the regulating structure (4) in real time.

5. A groove simulation experimental device according to claim 2, characterized in that: The regulating structure (4) is movably arranged on the top of the supporting structure (1), wherein the driving force of the regulating drive component (401) is arranged to utilize a motor to drive the slider to move back and forth through a screw rod, thereby driving the regulating plate (402) to move back and forth on the top of the supporting structure (1), so as to adjust the position and angle of the groove simulation module.

6. The groove simulation experimental device according to claim 1, characterized in that: The data processing unit is connected to the sensor module via LoRa communication or 4G communication, and supports multiple transmission protocols.

7. The groove simulation experimental device according to claim 1, characterized in that: The user operation interface is displayed on a computer (8) screen to provide an intuitive operation interface.

8. The groove simulation experimental device according to claim 1, characterized in that: The support structure (1) is slidably provided with a wire collection groove (2) for collecting and arranging the used connecting wires.

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