Small household appliance production scheduling method and system

Abstract

The invention relates to the technical field of household appliances, and particularly discloses a small household appliance production scheduling method and system, and the method comprises the steps: obtaining an equipment fault value, a production efficiency value and a production quality value of a production line at a current moment based on all types of equipment fault data, all types of production efficiency data and all types of production quality data of the production line, obtaining an equipment fault influence value, a production efficiency influence value and a production quality influence value of the production line at the current moment; obtaining a scheduling analysis point of the production line at the current moment based on the equipment fault influence values, the worker production efficiency influence values and the production quality influence values of the production line at all moments within a preset time period before the current moment; and obtaining a small household appliance production scheduling result at the current moment based on the scheduling analysis point of the production line at the current moment. According to the method, the optimal scheduling mode which is most suitable for the small household appliances at the current moment is determined by integrating the equipment fault aspect, the production efficiency aspect and the production quality aspect.

Description

Technical Field

[0001] The present invention relates to the technical field of household appliances, and in particular to a production scheduling method and system for small household appliances. Background Art

[0002] At present, in the manufacturing of modern small household appliances, small household appliance production scheduling refers to the process of allocating small household appliance production tasks to production resources, among which there are many ways to allocate production tasks to production resources, such as introducing different types of products (such as toasters, electric kettles and other small household appliances) through the production line at each moment for production. The efficient operation of the production line, product quality and equipment stability are key factors for enterprises to maintain competitiveness, improve production efficiency and reduce costs. However, in the actual production process, production lines often face multiple challenges: frequent equipment failures, fluctuations in production efficiency, and unstable product quality may lead to uneven product quality, affecting customer experience and brand image. Traditional scheduling methods are often based on experience or fixed production plans, and fail to comprehensively consider three aspects such as equipment failures, production efficiency and production quality, resulting in difficulty in maximizing the overall efficiency of the production line. Therefore, how to determine the most suitable small household appliance scheduling method at the current moment has become the most important key at present.

[0003] However, the existing small household appliance production scheduling method and system only solve the problem of unreasonable production planning of existing manual arrangement of household appliances and the problem of affecting the production efficiency of household appliances. However, this method only considers the production efficiency, and does not consider the comprehensive equipment failure, production efficiency and production quality. It determines the best scheduling method for small household appliances that is most suitable for the current moment, but cannot solve the problems of frequent equipment failures and unstable product quality. For example, the patent with the publication number of "CN114548660A" and the name of the patent is "Production Scheduling Method, Device, Equipment and Storage Medium for Household Appliances", and the method includes the following steps: obtaining production data, the production data includes work calendar information, line information, whole machine model information, material information, mold information and order information of orders to be produced; constructing a production scheduling model based on the production data, the production scheduling model includes decision variables, constraints and objective functions, the constraints are determined based on the production data, and the conditions that limit the scope of the decision variables, and the objective function is a functional relationship established based on the order delivery period, order delay amount and production capacity as the target; optimizing the objective function until the value of the objective function reaches the minimum value; determining the decision variable corresponding to the minimum value as the production scheduling data and outputting it. However, this patent only solves the problem that the existing manual production plan of household appliances is unreasonable and affects the production efficiency of household appliances, but this method only considers the production efficiency, and does not consider the comprehensive equipment failure, production efficiency and production quality, and determines the best scheduling method for small household appliances at the current moment.

[0004] Therefore, the present invention proposes a small household appliance production scheduling method and system. Summary of the invention

[0005] The present invention provides a small household appliance production scheduling method and system, which are used to obtain the equipment failure value, production efficiency value and production quality value of the production line at the current moment according to all types of equipment failure data, all types of production efficiency data and all types of production quality data of the production line at each moment in a preset time period before the current moment, so as to quantify the failure degree of the equipment of the production line at the current moment, the efficiency of the produced products and the overall quality of the produced products respectively, and then obtain the equipment failure impact value, production efficiency impact value and production quality impact value of the production line at the current moment according to the equipment failure value, production efficiency value and production quality value of the production line at all moments in the preset time period before the current moment, so as to realize the influence degree of the scheduling mode at the current moment on the failure degree of the equipment of the production line at the current moment. The impact degree, production efficiency impact value and product quality impact value of the production line are quantified respectively, which is convenient for drawing the impact analysis diagram of the subsequent production line at the current moment. According to the equipment failure impact value, worker production efficiency impact value and production quality impact value of the production line at all moments in the preset time period before the current moment, the impact analysis diagram of the production line at the current moment is obtained, and then according to the impact analysis diagram of the production line at the current moment, the scheduling analysis point of the production line at the current moment is obtained. Finally, according to the scheduling analysis point of the production line at the current moment, the production scheduling result of small household appliances at the current moment is obtained, which realizes the comprehensive equipment failure, production efficiency and production quality aspects, and determines the best scheduling method for small household appliances at the current moment, which is helpful to improve production efficiency, product quality and the overall competitiveness of the enterprise.

[0006] The present invention provides a small household appliance production scheduling method, comprising:

[0007] S1: Based on all types of equipment failure data, all types of production efficiency data and all types of production quality data of the production line at each moment in a preset time period before the current moment, obtain the equipment failure value, production efficiency value and production quality value of the production line at the current moment;

[0008] S2: Based on the equipment failure values, production efficiency values ​​and production quality values ​​of the production line at all times within a preset time period before the current time, obtain the equipment failure impact value, production efficiency impact value and production quality impact value of the production line at the current time;

[0009] S3: Based on the equipment failure impact value, worker production efficiency impact value and production quality impact value of the production line at all times in the preset time period before the current time, obtain the impact analysis diagram of the production line at the current time, and based on the impact analysis diagram of the production line at the current time, obtain the scheduling analysis point of the production line at the current time;

[0010] S4: Based on the scheduling analysis point of the production line at the current moment, obtain the small household appliance production scheduling result at the current moment.

[0011] Preferably, the small household appliance production scheduling method, S1: based on all types of equipment failure data, all types of production efficiency data and all types of production quality data of the production line at each moment in a preset time period before the current moment, obtain the equipment failure value, production efficiency value and production quality value of the production line at the current moment, including:

[0012] Obtain all types of equipment failure data, all types of production efficiency data, and all types of production quality data of the production line at each moment in a preset time period before the current moment, wherein all types of equipment failure data include the number of new equipment failures, the estimated time for repairing new failures, and the estimated cost for repairing new failures; all types of production efficiency data include the number of products produced, the number of workers on the production line, and the production hours of products; and all types of production quality data include the number of defective products detected, the number of good products detected, and the number of excellent products detected;

[0013] Based on the equipment failure data of all types of equipment at all times in a preset time period before the current time of the production line, the equipment failure value of the production line at the current time is obtained;

[0014] Based on all types of production efficiency data of the production line at all times within a preset time period before the current time, obtain the production efficiency value of the production line at the current time;

[0015] Based on all types of production quality data of the production line at all times within a preset time period before the current moment, the production quality value of the production line at the current moment is obtained.

[0016] Preferably, the small household appliance production scheduling method obtains the equipment failure value of the production line at the current moment based on the equipment failure data of all types of equipment at all moments in a preset time period before the current moment of the production line, including:

[0017]

[0018] Among them, α is the equipment failure value of the production line at the current moment, q is the value of the number of new equipment failures of the production line at the current moment, q0 is the numerical mean of the number of new equipment failures of the production line at all moments in the preset time period before the current moment, e is the value of the new fault repair assessment time of the production line at the current moment, e0 is the numerical mean of the new fault repair assessment time of the production line at all moments in the preset time period before the current moment, u is the value of the new fault repair assessment cost of the production line at the current moment, u0 is the numerical mean of the new fault repair assessment cost of the production line at all moments in the preset time period before the current moment, ln is the natural logarithm, and the value of the natural constant e is 2.718.

[0019] Preferably, the small household appliance production scheduling method obtains the production efficiency value of the production line at the current moment based on all types of production efficiency data of the production line at all moments in a preset time period before the current moment, including:

[0020]

[0021] Among them, β is the production efficiency value of the production line at the current moment, w is the number of products produced by the production line at the current moment, w0 is the mean number of products produced by the production line at all times in the preset time period before the current moment, z is the number of production line workers at the current moment, z0 is the mean number of production line workers at all times in the preset time period before the current moment, c is the value of the product production hours of the production line at the current moment, c0 is the value mean of the product production hours of the production line at all times in the preset time period before the current moment, ln is the natural logarithm, and the value of the natural constant e is 2.718.

[0022] Preferably, the small household appliance production scheduling method obtains the production quality value of the production line at the current moment based on all types of production quality data of the production line at all moments in a preset time period before the current moment, including:

[0023]

[0024] Among them, γ is the production quality value of the production line at the current moment, v is the number of defective products detected by the production line at the current moment, v0 is the mean number of defective products detected by the production line at all times in the preset time period before the current moment, b is the number of good products detected by the production line at the current moment, b0 is the mean number of good products detected by the production line at all times in the preset time period before the current moment, d is the number of good products detected by the production line at the current moment, d0 is the mean number of good products detected by the production line at all times in the preset time period before the current moment, ln is the natural logarithm, and the value of the natural constant e is 2.718.

[0025] Preferably, the small household appliance production scheduling method, S2: based on the equipment failure value, production efficiency value and production quality value of the production line at all times within a preset time period before the current time, obtain the equipment failure impact value, production efficiency impact value and production quality impact value of the production line at the current time, including:

[0026] Based on all types of equipment failure data, all types of production efficiency data, all types of production quality data and a preset production line operation scoring model at each moment in a preset time period before the current moment, the production line operation evaluation value of the production line is obtained at each moment in the preset time period before the current moment;

[0027] Based on the equipment failure values ​​and production line operation evaluation values ​​of the production line at all times in the preset time period before the current time, the equipment failure impact value of the production line at the current time is obtained, which is:

[0028]

[0029] Among them, δ is the equipment failure impact value of the production line at the current moment, α is the equipment failure value of the production line at the current moment, α0 is the average of the equipment failure values ​​of the production line at all moments in the preset time period before the current moment, n is the total number of moments of the production line at all moments in the preset time period before the current moment, r is the production line operation evaluation value of the production line at the current moment, r0 is the average of the production line operation evaluation values ​​of the production line at all moments in the preset time period before the current moment, σ α is the standard deviation of the equipment failure values ​​of the production line at all times in the preset time period before the current time, σ r is the standard deviation of the production line operation evaluation values ​​at all times in the preset time period before the current time, ln is the natural logarithm, and the value of the natural constant e is 2.718;

[0030] Based on the production efficiency values ​​of the production line at all times in the preset time period before the current moment and the production line operation evaluation value, the production efficiency impact value of the production line at the current moment is obtained, which is:

[0031]

[0032] Among them, ε is the production efficiency impact value of the production line at the current moment, β is the production efficiency value of the production line at the current moment, β0 is the mean of the production efficiency values ​​of the production line at all moments in the preset time period before the current moment, σ β The standard deviation of the production efficiency values ​​of the production line at all times in the preset time period before the current time;

[0033] Based on the production quality values ​​of the production line at all times in the preset time period before the current moment and the production line operation evaluation value, the production quality impact value of the production line at the current moment is obtained, which is:

[0034]

[0035] Among them, μ is the production quality impact value of the production line at the current moment, γ is the production quality value of the production line at the current moment, γ0 is the mean of the production quality values ​​of the production line at all moments in the preset time period before the current moment, σ γ It is the standard deviation of the production quality values ​​of the production line at all times in the preset time period before the current moment.

[0036] Preferably, the small household appliance production scheduling method, S3: based on the equipment failure impact value, worker production efficiency impact value and production quality impact value of the production line at all times in a preset time period before the current moment, obtain the impact analysis diagram of the production line at the current moment, based on the impact analysis diagram of the production line at the current moment, obtain the scheduling analysis point of the production line at the current moment, including:

[0037] The equipment failure impact value of the production line at all times within a preset time period before the current time is used as the horizontal coordinate value, the worker production efficiency impact value at the corresponding time is used as the vertical coordinate value, and the production quality impact value at the corresponding time is used as the vertical coordinate value, all impact analysis points are obtained, and the spatial rectangular coordinate system containing all impact analysis points is used as the impact analysis diagram of the production line at the current time;

[0038] Based on the impact analysis diagram of the production line at the current moment, the scheduling analysis point of the production line at the current moment is obtained.

[0039] Preferably, the small household appliance production scheduling method obtains the scheduling analysis point of the production line at the current moment based on the impact analysis diagram of the production line at the current moment, including:

[0040] The mean of the horizontal coordinates of all the impact analysis points in the impact analysis diagram of the production line at the current moment is used as the horizontal coordinate of the central analysis point, the mean of the vertical coordinates of all the impact analysis points in the impact analysis diagram of the production line at the current moment is used as the vertical coordinate of the central analysis point, and the mean of the vertical coordinates of all the impact analysis points in the impact analysis diagram of the production line at the current moment is used as the vertical coordinate of the central analysis point to obtain the central analysis point;

[0041] The straight line where the center analysis point and the origin of the coordinate system of the impact analysis diagram of the production line at the current moment are located is used as the analysis straight line, the projection length of each impact analysis point in the impact analysis diagram of the production line at the current moment on the analysis straight line is used as the projection length of the corresponding impact analysis point, and the impact analysis point with the smallest projection length among all the impact analysis points in the impact analysis diagram of the production line at the current moment is used as the scheduling analysis point of the production line at the current moment.

[0042] Preferably, the small household appliance production scheduling method, S4: based on the scheduling analysis point of the production line at the current moment, obtaining the small household appliance production scheduling result at the current moment, including:

[0043] The time corresponding to the scheduling analysis point of the production line at the current moment is obtained as the scheduling time, and the scheduling method of the production line at the current moment is adjusted to be the same as the scheduling method of the production line at the scheduling moment, so as to obtain the small household appliance production scheduling result at the current moment.

[0044] The present invention provides a small household appliance production scheduling system, which is used to execute any one of the small household appliance production scheduling methods in embodiments 1 to 9, including:

[0045] The first calculation module is used to obtain the equipment failure value, production efficiency value and production quality value of the production line at the current moment based on all types of equipment failure data, all types of production efficiency data and all types of production quality data of the production line at each moment in a preset time period before the current moment;

[0046] A second calculation module is used to obtain the equipment failure impact value, production efficiency impact value and production quality impact value of the production line at the current moment based on the equipment failure value, production efficiency value and production quality value of the production line at all moments in a preset time period before the current moment;

[0047] An analysis module, for obtaining an impact analysis diagram of the production line at the current moment based on the equipment failure impact values, worker production efficiency impact values, and production quality impact values ​​of the production line at all moments in a preset time period before the current moment, and obtaining a scheduling analysis point of the production line at the current moment based on the impact analysis diagram of the production line at the current moment;

[0048] The control module is used to obtain the small household appliance production scheduling result at the current moment based on the scheduling analysis point of the production line at the current moment.

[0049] The beneficial effects of the present invention compared to the prior art are as follows: based on all types of equipment failure data, all types of production efficiency data and all types of production quality data of the production line at each moment in a preset time period before the current moment, the equipment failure value, production efficiency value and production quality value of the production line at the current moment are obtained, and the degree of failure of the equipment on the production line at the current moment, the efficiency of the produced products and the overall quality of the produced products are quantified respectively; then, based on the equipment failure value, production efficiency value and production quality value of the production line at all moments in the preset time period before the current moment, the equipment failure impact value, production efficiency impact value and production quality impact value of the production line at the current moment are obtained, and the degree of influence of the scheduling method at the current moment on the size of the equipment failure on the production line at the current moment, The degree of influence on production efficiency and the degree of influence on product quality are quantified separately to facilitate the drawing of the impact analysis diagram of the subsequent production line at the current moment. According to the equipment failure impact value, worker production efficiency impact value and production quality impact value of the production line at all moments in the preset time period before the current moment, the impact analysis diagram of the production line at the current moment is obtained, and then according to the impact analysis diagram of the production line at the current moment, the scheduling analysis point of the production line at the current moment is obtained. Finally, according to the scheduling analysis point of the production line at the current moment, the production scheduling result of small household appliances at the current moment is obtained, which realizes the comprehensive equipment failure, production efficiency and production quality aspects, and determines the best scheduling method for small household appliances at the current moment, which helps to improve production efficiency, product quality and the overall competitiveness of the enterprise.

[0050] Other features and advantages of the present invention will be described in the following description, and partly become apparent from the description, or be understood by practicing the present invention. The purpose and other advantages of the present invention can be realized and obtained by the structure specifically pointed out in the written application document.

[0051] The technical solution of the present invention is further described in detail below through the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0052] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0053] Figure 1 This is a flow chart of a method for scheduling production of small household appliances in an embodiment of the present invention;

[0054] Figure 2 Schematic diagram of a small household appliance production scheduling system in an embodiment of the present invention. DETAILED DESCRIPTION

[0055] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0056] Embodiment 1:

[0057] The present invention provides a small household appliance production scheduling method, referring to Figure 1 ,include:

[0058] S1: Based on all types of equipment failure data, all types of production efficiency data and all types of production quality data of the production line at each moment in a preset time period before the current moment, obtain the equipment failure value, production efficiency value and production quality value of the production line at the current moment;

[0059] S2: Based on the equipment failure values, production efficiency values ​​and production quality values ​​of the production line at all times within a preset time period before the current time, obtain the equipment failure impact value, production efficiency impact value and production quality impact value of the production line at the current time;

[0060] S3: Based on the equipment failure impact value, worker production efficiency impact value and production quality impact value of the production line at all times in the preset time period before the current time, obtain the impact analysis diagram of the production line at the current time, and based on the impact analysis diagram of the production line at the current time, obtain the scheduling analysis point of the production line at the current time;

[0061] S4: Based on the scheduling analysis point of the production line at the current moment, obtain the small household appliance production scheduling result at the current moment.

[0062] In this embodiment, the production line is a production line composed of a series of equipment and labor to realize an automated or semi-automated production process of small household appliances.

[0063] In this embodiment, the preset time period is a time period preset for obtaining all types of equipment failure data, all types of production efficiency data, and all types of production quality data.

[0064] In this embodiment, each moment is a moment selected from a preset time period before the current moment, wherein the time length between each adjacent moment is the same, and the current moment is not a selected moment.

[0065] In this embodiment, the equipment failure value is a numerical value obtained based on all types of equipment failure data of the production line at all times within a preset time period before the current moment, and can characterize the degree of failure of the equipment on the production line at the current moment.

[0066] In this embodiment, the production efficiency value is a value obtained based on all types of production efficiency data of the production line at all times within a preset time period before the current moment, and can characterize the efficiency of the production line at the current moment.

[0067] In this embodiment, the production quality value is a value obtained based on all types of production quality data of the production line at all times within a preset time period before the current moment, and can represent the overall quality of the products produced by the production line at the current moment.

[0068] In this embodiment, the equipment failure impact value is a numerical value obtained based on the equipment failure values ​​of the production line at all times within a preset time period before the current moment, which can characterize the degree of influence of the scheduling method at the current moment on the size of the equipment failure of the production line at the current moment. The larger the equipment failure impact value, the more serious the equipment failure caused by the scheduling method at the current moment on the production line at the current moment.

[0069] In this embodiment, the production efficiency impact value is a numerical value obtained based on the production efficiency values ​​of the production line at all times within a preset time period before the current moment, which can characterize the degree of influence of the scheduling method at the current moment on the production efficiency of the production line at the current moment. The larger the production efficiency impact value, the greater the impact of the scheduling method at the current moment on the production efficiency of the production line at the current moment.

[0070] In this embodiment, the production quality impact value is a numerical value obtained based on the production quality values ​​of the production line at all times within a preset time period before the current moment, which can characterize the degree of influence of the scheduling method at the current moment on the quality of the products produced by the production line at the current moment. The larger the production quality impact value, the greater the influence of the scheduling method at the current moment on the quality of the products produced by the production line at the current moment.

[0071] In this embodiment, the impact analysis graph of the production line at the current moment is a graph obtained based on the equipment failure impact value, worker production efficiency impact value and production quality impact value of the production line at all moments in a preset time period before the current moment, which can analyze the scheduling analysis point of the production line at the current moment.

[0072] In this embodiment, the scheduling analysis point of the production line at the current moment is an influence analysis point obtained based on the influence analysis diagram of the production line at the current moment and used to determine the scheduling time.

[0073] In this embodiment, the small household appliance production scheduling result at the current moment is the small household appliance production result after adjusting the scheduling mode of the production line at the current moment to be the same as the scheduling mode of the production line at the scheduling time.

[0074] The beneficial effects of the above technology are as follows: based on all types of equipment failure data, all types of production efficiency data and all types of production quality data of the production line at each moment in a preset time period before the current moment, the equipment failure value, production efficiency value and production quality value of the production line at the current moment are obtained, and the degree of equipment failure of the production line at the current moment, the efficiency of the production products and the overall quality of the production products are quantified respectively; then, based on the equipment failure value, production efficiency value and production quality value of the production line at all moments in the preset time period before the current moment, the equipment failure impact value, production efficiency impact value and production quality impact value of the production line at the current moment are obtained, and the degree of influence of the scheduling method at the current moment on the size of the equipment failure of the production line at the current moment, the production efficiency The degree of impact and the degree of impact on the quality of the products produced are quantified separately, which is convenient for drawing the impact analysis diagram of the subsequent production line at the current moment. According to the equipment failure impact value, worker production efficiency impact value and production quality impact value of the production line at all moments in the preset time period before the current moment, the impact analysis diagram of the production line at the current moment is obtained, and then according to the impact analysis diagram of the production line at the current moment, the scheduling analysis point of the production line at the current moment is obtained. Finally, according to the scheduling analysis point of the production line at the current moment, the production scheduling result of small household appliances at the current moment is obtained, which realizes the comprehensive equipment failure, production efficiency and production quality aspects, and determines the best scheduling method for small household appliances at the current moment, which helps to improve production efficiency, product quality and the overall competitiveness of the enterprise.

[0075] Embodiment 2:

[0076] Based on Example 1, a small household appliance production scheduling method, S1: based on all types of equipment failure data, all types of production efficiency data and all types of production quality data of the production line at each moment in a preset time period before the current moment, obtain the equipment failure value, production efficiency value and production quality value of the production line at the current moment, including:

[0077] Obtain all types of equipment failure data, all types of production efficiency data, and all types of production quality data of the production line at each moment in a preset time period before the current moment, wherein all types of equipment failure data include the number of new equipment failures, the estimated time for repairing new failures, and the estimated cost for repairing new failures; all types of production efficiency data include the number of products produced, the number of workers on the production line, and the production hours of products; and all types of production quality data include the number of defective products detected, the number of good products detected, and the number of excellent products detected;

[0078] Based on the equipment failure data of all types of equipment at all times in a preset time period before the current time of the production line, the equipment failure value of the production line at the current time is obtained;

[0079] Based on all types of production efficiency data of the production line at all times within a preset time period before the current time, obtain the production efficiency value of the production line at the current time;

[0080] Based on all types of production quality data of the production line at all times within a preset time period before the current moment, the production quality value of the production line at the current moment is obtained.

[0081] In this embodiment, the number of newly added equipment failures is the number of newly added failed equipment on the production line at each moment in a preset time period before the current moment.

[0082] In this embodiment, the newly added fault repair assessment time is the manually assessed time (in seconds) required to repair newly added faulty equipment on the production line at each moment within a preset time period before the current moment.

[0083] In this embodiment, the newly added fault repair assessment cost is the manually assessed cost (in RMB) required to repair newly added faulty equipment on the production line at each moment within a preset time period before the current moment.

[0084] In this embodiment, the number of products produced is the number of products produced by the production line at each moment in a preset time period before the current moment.

[0085] In this embodiment, the number of workers on the production line is the number of workers on the production line counted at each moment in a preset time period before the current moment.

[0086] In this embodiment, the product production time is the average of the manufacturing time (the time interval between the first and last processes of the product on the production line) of all products produced on the production line at each moment in a preset time period before the current moment (the time unit is s).

[0087] In this embodiment, the number of defective products detected is the number of products identified as defective that are detected from the products produced at each moment in a preset time period before the current moment on the production line.

[0088] In this embodiment, the number of good products detected is the number of products identified as good products detected from the products produced at each moment in the preset time period before the current moment on the production line.

[0089] In this embodiment, the number of detected high-quality products is the number of products identified as high-quality products detected from the products produced at each moment in the preset time period before the current moment on the production line.

[0090] The beneficial effects of the above technology are: clarifying the specific parameter items of all types of equipment failure data, all types of production efficiency data and all types of production quality data of the production line at each moment in the preset time period before the current moment, and obtaining the equipment failure value, production efficiency value and production quality value of the production line at the current moment based on all types of equipment failure data, all types of production efficiency data and all types of production quality data of the production line at each moment in the preset time period before the current moment, so as to facilitate the calculation of the equipment failure impact value, production efficiency impact value and production quality impact value of the subsequent production line at the current moment.

[0091] Embodiment 3:

[0092] On the basis of Example 2, the small household appliance production scheduling method obtains the equipment failure value of the production line at the current moment based on the equipment failure data of all types of equipment at all moments in a preset time period before the current moment of the production line, including:

[0093]

[0094] Among them, α is the equipment failure value of the production line at the current moment, q is the value of the number of new equipment failures of the production line at the current moment, q0 is the numerical mean of the number of new equipment failures of the production line at all moments in the preset time period before the current moment, e is the value of the new fault repair assessment time of the production line at the current moment, e0 is the numerical mean of the new fault repair assessment time of the production line at all moments in the preset time period before the current moment, u is the value of the new fault repair assessment cost of the production line at the current moment, u0 is the numerical mean of the new fault repair assessment cost of the production line at all moments in the preset time period before the current moment, ln is the natural logarithm, and the value of the natural constant e is 2.718.

[0095] The beneficial effect of the above technology is: based on the failure data of all types of equipment at all times in the preset time period before the current moment, the equipment failure value of the production line at the current moment is obtained, thereby quantifying the degree of failure of the equipment on the production line at the current moment.

[0096] Embodiment 4:

[0097] On the basis of Example 2, the small household appliance production scheduling method obtains the production efficiency value of the production line at the current moment based on all types of production efficiency data of the production line at all moments in a preset time period before the current moment, including:

[0098]

[0099] Among them, β is the production efficiency value of the production line at the current moment, w is the number of products produced by the production line at the current moment, w0 is the mean number of products produced by the production line at all times in the preset time period before the current moment, z is the number of production line workers at the current moment, z0 is the mean number of production line workers at all times in the preset time period before the current moment, c is the value of the product production hours of the production line at the current moment, c0 is the value mean of the product production hours of the production line at all times in the preset time period before the current moment, ln is the natural logarithm, and the value of the natural constant e is 2.718.

[0100] The beneficial effect of the above technology is: based on all types of production efficiency data of the production line at all times within a preset time period before the current moment, the production efficiency value of the production line at the current moment is obtained, thereby quantifying the efficiency of the production line in producing products at the current moment.

[0101] Embodiment 5:

[0102] On the basis of Example 2, the small household appliance production scheduling method obtains the production quality value of the production line at the current moment based on all types of production quality data of the production line at all moments in a preset time period before the current moment, including:

[0103]

[0104] Among them, γ is the production quality value of the production line at the current moment, v is the number of defective products detected by the production line at the current moment, v0 is the mean number of defective products detected by the production line at all times in the preset time period before the current moment, b is the number of good products detected by the production line at the current moment, b0 is the mean number of good products detected by the production line at all times in the preset time period before the current moment, d is the number of good products detected by the production line at the current moment, d0 is the mean number of good products detected by the production line at all times in the preset time period before the current moment, ln is the natural logarithm, and the value of the natural constant e is 2.718.

[0105] The beneficial effect of the above technology is: based on all types of production quality data of the production line at all times within a preset time period before the current moment, the production quality value of the production line at the current moment is obtained, and the overall quality of the products produced by the equipment of the production line at the current moment can be quantified separately.

[0106] Embodiment 6:

[0107] Based on Example 1, the small household appliance production scheduling method, S2: based on the equipment failure value, production efficiency value and production quality value of the production line at all times within a preset time period before the current time, obtain the equipment failure impact value, production efficiency impact value and production quality impact value of the production line at the current time, including:

[0108] Based on all types of equipment failure data, all types of production efficiency data, all types of production quality data and a preset production line operation scoring model at each moment in a preset time period before the current moment, the production line operation evaluation value of the production line is obtained at each moment in the preset time period before the current moment;

[0109] Based on the equipment failure values ​​and production line operation evaluation values ​​of the production line at all times in the preset time period before the current time, the equipment failure impact value of the production line at the current time is obtained, which is:

[0110]

[0111] Among them, δ is the equipment failure impact value of the production line at the current moment, α is the equipment failure value of the production line at the current moment, α0 is the average of the equipment failure values ​​of the production line at all moments in the preset time period before the current moment, n is the total number of moments of the production line at all moments in the preset time period before the current moment, r is the production line operation evaluation value of the production line at the current moment, r0 is the average of the production line operation evaluation values ​​of the production line at all moments in the preset time period before the current moment, σ α is the standard deviation of the equipment failure values ​​of the production line at all times in the preset time period before the current time, σ r is the standard deviation of the production line operation evaluation values ​​at all times in the preset time period before the current time, ln is the natural logarithm, and the value of the natural constant e is 2.718;

[0112] Based on the production efficiency values ​​of the production line at all times in the preset time period before the current moment and the production line operation evaluation value, the production efficiency impact value of the production line at the current moment is obtained, which is:

[0113]

[0114] Among them, ε is the production efficiency impact value of the production line at the current moment, β is the production efficiency value of the production line at the current moment, β0 is the mean of the production efficiency values ​​of the production line at all moments in the preset time period before the current moment, σ β The standard deviation of the production efficiency values ​​of the production line at all times in the preset time period before the current time;

[0115] Based on the production quality values ​​of the production line at all times in the preset time period before the current moment and the production line operation evaluation value, the production quality impact value of the production line at the current moment is obtained, which is:

[0116]

[0117] Among them, μ is the production quality impact value of the production line at the current moment, γ is the production quality value of the production line at the current moment, γ0 is the mean of the production quality values ​​of the production line at all moments in the preset time period before the current moment, σ γ It is the standard deviation of the production quality values ​​of the production line at all times in the preset time period before the current moment.

[0118] In this embodiment, the preset production line operation scoring model is composed of all types of equipment failure data, all types of production efficiency data, and all types of production quality data of the production line at a large number of times collected in advance as model input, and manually annotated numerical values ​​for evaluating the operation status of the production line at the corresponding time (the operation status specifically refers to the effect or status of the production line operation under the scheduling method adopted by the production line at the corresponding time) as model output. The trained model can input all types of equipment failure data, all types of production efficiency data, and all types of production quality data of the production line at each moment in a preset time period before the current moment, and can output a numerical value (production line operation evaluation value) for evaluating the operation status of the production line at the corresponding moment.

[0119] The beneficial effects of the above technology are: according to the equipment failure value, production efficiency value, production quality value and the preset production line operation scoring model of the production line at all times within the preset time period before the current moment, the equipment failure impact value, production efficiency impact value and production quality impact value of the production line at the current moment are obtained, and the degree of influence of the scheduling method at the current moment on the size of the equipment failure of the production line at the current moment, the degree of influence on the production efficiency and the degree of influence on the quality of the products produced are quantified separately, which is convenient for drawing the impact analysis diagram of the subsequent production line at the current moment. This embodiment gives in detail a specific method for obtaining the equipment failure impact value, production efficiency impact value and production quality impact value of the production line at the current moment based on the equipment failure value, production efficiency value and production quality value of the production line at all times within the preset time period before the current moment.

[0120] Embodiment 7:

[0121] Based on Example 1, a small household appliance production scheduling method, S3: based on the equipment failure impact value, worker production efficiency impact value and production quality impact value of the production line at all times in a preset time period before the current moment, obtain an impact analysis diagram of the production line at the current moment, and based on the impact analysis diagram of the production line at the current moment, obtain a scheduling analysis point of the production line at the current moment, including:

[0122] The equipment failure impact value of the production line at all times within a preset time period before the current time is used as the horizontal coordinate value, the worker production efficiency impact value at the corresponding time is used as the vertical coordinate value, and the production quality impact value at the corresponding time is used as the vertical coordinate value, all impact analysis points are obtained, and the spatial rectangular coordinate system containing all impact analysis points is used as the impact analysis diagram of the production line at the current time;

[0123] Based on the impact analysis diagram of the production line at the current moment, the scheduling analysis point of the production line at the current moment is obtained.

[0124] The beneficial effects of the above technology are: based on the equipment failure impact value, worker production efficiency impact value and production quality impact value of the production line at all times in the preset time period before the current moment, an impact analysis diagram of the production line at the current moment is obtained, and then based on the impact analysis diagram of the production line at the current moment, the scheduling analysis point of the production line at the current moment is obtained, which is convenient for subsequent acquisition of the small household appliance production scheduling results at the current moment.

[0125] Embodiment 8:

[0126] On the basis of Example 7, the small household appliance production scheduling method obtains the scheduling analysis point of the production line at the current moment based on the impact analysis diagram of the production line at the current moment, including:

[0127] The mean of the horizontal coordinates of all the impact analysis points in the impact analysis diagram of the production line at the current moment is used as the horizontal coordinate of the central analysis point, the mean of the vertical coordinates of all the impact analysis points in the impact analysis diagram of the production line at the current moment is used as the vertical coordinate of the central analysis point, and the mean of the vertical coordinates of all the impact analysis points in the impact analysis diagram of the production line at the current moment is used as the vertical coordinate of the central analysis point to obtain the central analysis point;

[0128] The straight line where the center analysis point and the origin of the coordinate system of the impact analysis diagram of the production line at the current moment are located is used as the analysis straight line, the projection length of each impact analysis point in the impact analysis diagram of the production line at the current moment on the analysis straight line is used as the projection length of the corresponding impact analysis point, and the impact analysis point with the smallest projection length among all the impact analysis points in the impact analysis diagram of the production line at the current moment is used as the scheduling analysis point of the production line at the current moment.

[0129] In this embodiment, the projection length of the impact analysis point is the length between the mapping point of each impact analysis point in the impact analysis diagram of the production line at the current moment on the analysis line (the intersection of the straight line passing through the impact analysis point and perpendicular to the analysis line and the analysis line) to the origin of the coordinate system.

[0130] The beneficial effects of the above technology are: according to all the impact analysis points of the impact analysis diagram of the production line at the current moment, the central analysis point is obtained, and then according to the central analysis point, the projection length of all the impact analysis points of the impact analysis diagram of the production line at the current moment is obtained; according to the projection length of all the impact analysis points of the impact analysis diagram of the production line at the current moment, the scheduling analysis point of the production line at the current moment is obtained. This embodiment gives in detail a specific method for obtaining the scheduling analysis point of the production line at the current moment according to the impact analysis diagram of the production line at the current moment.

[0131] Embodiment 9:

[0132] Based on Example 1, the small household appliance production scheduling method, S4: based on the scheduling analysis point of the production line at the current moment, obtaining the small household appliance production scheduling result at the current moment, including:

[0133] The time corresponding to the scheduling analysis point of the production line at the current moment is obtained as the scheduling time, and the scheduling method of the production line at the current moment is adjusted to be the same as the scheduling method of the production line at the scheduling moment, so as to obtain the small household appliance production scheduling result at the current moment.

[0134] In this embodiment, the scheduling mode is a production mode arrangement used at each moment within a preset time period before the current moment of the production line. Specifically, the scheduling mode is defined by the type of production products introduced at the entrance of the production line, such as small household appliances such as toasters and electric kettles. At each moment, the production line will selectively introduce the corresponding type of products for production according to the scheduling mode at the corresponding moment.

[0135] The beneficial effects of the above technology are: according to the scheduling analysis point of the production line at the current moment, the scheduling time is obtained, and then according to the scheduling time, the small household appliance production scheduling result at the current moment is obtained, which realizes the comprehensive equipment failure, production efficiency and production quality aspects, and determines the best scheduling method for small household appliances that is most suitable for the current moment, which helps to improve production efficiency, product quality and the overall competitiveness of the enterprise.

[0136] Embodiment 10:

[0137] The present invention provides a small household appliance production scheduling system for executing any one of the small household appliance production scheduling methods in embodiments 1 to 9, referring to Figure 2 ,include:

[0138] The first calculation module is used to obtain the equipment failure value, production efficiency value and production quality value of the production line at the current moment based on all types of equipment failure data, all types of production efficiency data and all types of production quality data of the production line at each moment in a preset time period before the current moment;

[0139] A second calculation module is used to obtain the equipment failure impact value, production efficiency impact value and production quality impact value of the production line at the current moment based on the equipment failure value, production efficiency value and production quality value of the production line at all moments in a preset time period before the current moment;

[0140] An analysis module, for obtaining an impact analysis diagram of the production line at the current moment based on the equipment failure impact values, worker production efficiency impact values, and production quality impact values ​​of the production line at all moments in a preset time period before the current moment, and obtaining a scheduling analysis point of the production line at the current moment based on the impact analysis diagram of the production line at the current moment;

[0141] The control module is used to obtain the small household appliance production scheduling result at the current moment based on the scheduling analysis point of the production line at the current moment.

[0142] The beneficial effects of the above technology are as follows: based on all types of equipment failure data, all types of production efficiency data and all types of production quality data of the production line at each moment in a preset time period before the current moment, the equipment failure value, production efficiency value and production quality value of the production line at the current moment are obtained, and the degree of equipment failure of the production line at the current moment, the efficiency of the production products and the overall quality of the production products are quantified respectively; then, based on the equipment failure value, production efficiency value and production quality value of the production line at all moments in the preset time period before the current moment, the equipment failure impact value, production efficiency impact value and production quality impact value of the production line at the current moment are obtained, and the degree of influence of the scheduling method at the current moment on the size of the equipment failure of the production line at the current moment, the production efficiency The degree of impact and the degree of impact on the quality of the products produced are quantified separately, which is convenient for drawing the impact analysis diagram of the subsequent production line at the current moment. According to the equipment failure impact value, worker production efficiency impact value and production quality impact value of the production line at all moments in the preset time period before the current moment, the impact analysis diagram of the production line at the current moment is obtained, and then according to the impact analysis diagram of the production line at the current moment, the scheduling analysis point of the production line at the current moment is obtained. Finally, according to the scheduling analysis point of the production line at the current moment, the production scheduling result of small household appliances at the current moment is obtained, which realizes the comprehensive equipment failure, production efficiency and production quality aspects, and determines the best scheduling method for small household appliances at the current moment, which helps to improve production efficiency, product quality and the overall competitiveness of the enterprise.

[0143] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention, and the present invention is also intended to include these changes and modifications.

Claims

1. A method for scheduling production of small household appliances, characterized in that: include: S1: Based on all types of equipment failure data, all types of production efficiency data and all types of production quality data of the production line at each moment in a preset time period before the current moment, obtain the equipment failure value, production efficiency value and production quality value of the production line at the current moment; S2: Based on the equipment failure values, production efficiency values ​​and production quality values ​​of the production line at all times within a preset time period before the current time, obtain the equipment failure impact value, production efficiency impact value and production quality impact value of the production line at the current time; S3: Based on the equipment failure impact value, worker production efficiency impact value and production quality impact value of the production line at all times in the preset time period before the current time, obtain the impact analysis diagram of the production line at the current time, and based on the impact analysis diagram of the production line at the current time, obtain the scheduling analysis point of the production line at the current time; S4: Based on the scheduling analysis point of the production line at the current moment, obtain the small household appliance production scheduling result at the current moment.

2. The method for scheduling production of small household appliances according to claim 1, characterized in that: S1: Based on all types of equipment failure data, all types of production efficiency data and all types of production quality data of the production line at each moment in a preset time period before the current moment, obtain the equipment failure value, production efficiency value and production quality value of the production line at the current moment, including: Obtain all types of equipment failure data, all types of production efficiency data, and all types of production quality data of the production line at each moment in a preset time period before the current moment, wherein all types of equipment failure data include the number of new equipment failures, the estimated time for repairing new failures, and the estimated cost for repairing new failures; all types of production efficiency data include the number of products produced, the number of workers on the production line, and the production hours of products; and all types of production quality data include the number of defective products detected, the number of good products detected, and the number of excellent products detected; Based on the equipment failure data of all types of the production line at all times within a preset time period before the current time, the equipment failure value of the production line at the current time is obtained; Based on all types of production efficiency data of the production line at all times within a preset time period before the current time, obtain the production efficiency value of the production line at the current time; Based on all types of production quality data of the production line at all times within a preset time period before the current moment, the production quality value of the production line at the current moment is obtained.

3. The small household appliance production scheduling method according to claim 2, characterized in that: Based on the equipment failure data of all types of the production line at all times within a preset time period before the current time, the equipment failure value of the production line at the current time is obtained, including: Among them, α is the equipment failure value of the production line at the current moment, q is the value of the number of new equipment failures of the production line at the current moment, q0 is the numerical mean of the number of new equipment failures of the production line at all moments in the preset time period before the current moment, e is the value of the new fault repair assessment time of the production line at the current moment, e0 is the numerical mean of the new fault repair assessment time of the production line at all moments in the preset time period before the current moment, u is the value of the new fault repair assessment cost of the production line at the current moment, u0 is the numerical mean of the new fault repair assessment cost of the production line at all moments in the preset time period before the current moment, ln is the natural logarithm, and the value of the natural constant e is 2.

718.

4. The method for scheduling production of small household appliances according to claim 2, characterized in that: Based on all types of production efficiency data of the production line at all times within a preset time period before the current time, the production efficiency value of the production line at the current time is obtained, including: Among them, β is the production efficiency value of the production line at the current moment, w is the number of products produced by the production line at the current moment, w0 is the mean number of products produced by the production line at all times in the preset time period before the current moment, z is the number of production line workers at the current moment, z0 is the mean number of production line workers at all times in the preset time period before the current moment, c is the value of the product production hours of the production line at the current moment, c0 is the value mean of the product production hours of the production line at all times in the preset time period before the current moment, ln is the natural logarithm, and the value of the natural constant e is 2.

718.

5. The method for scheduling production of small household appliances according to claim 2, characterized in that: Based on all types of production quality data of the production line at all times within a preset time period before the current moment, the production quality value of the production line at the current moment is obtained, including: Among them, γ is the production quality value of the production line at the current moment, v is the number of defective products detected by the production line at the current moment, v0 is the mean number of defective products detected by the production line at all times in the preset time period before the current moment, b is the number of good products detected by the production line at the current moment, b0 is the mean number of good products detected by the production line at all times in the preset time period before the current moment, d is the number of good products detected by the production line at the current moment, d0 is the mean number of good products detected by the production line at all times in the preset time period before the current moment, ln is the natural logarithm, and the value of the natural constant e is 2.

718.

6. The method for scheduling production of small household appliances according to claim 1, characterized in that: S2: Based on the equipment failure values, production efficiency values ​​and production quality values ​​of the production line at all times within a preset time period before the current time, the equipment failure impact value, production efficiency impact value and production quality impact value of the production line at the current time are obtained, including: Based on all types of equipment failure data, all types of production efficiency data, all types of production quality data and a preset production line operation scoring model at each moment in a preset time period before the current moment, the production line operation evaluation value of the production line is obtained at each moment in the preset time period before the current moment; Based on the equipment failure values ​​and production line operation evaluation values ​​of the production line at all times in the preset time period before the current time, the equipment failure impact value of the production line at the current time is obtained, which is: Among them, δ is the equipment failure impact value of the production line at the current moment, α is the equipment failure value of the production line at the current moment, α0 is the average of the equipment failure values ​​of the production line at all moments in the preset time period before the current moment, n is the total number of moments of the production line at all moments in the preset time period before the current moment, r is the production line operation evaluation value of the production line at the current moment, r0 is the average of the production line operation evaluation values ​​of the production line at all moments in the preset time period before the current moment, σ α is the standard deviation of the equipment failure values ​​of the production line at all times in the preset time period before the current time, σ r is the standard deviation of the production line operation evaluation values ​​at all times in the preset time period before the current time, ln is the natural logarithm, and the value of the natural constant e is 2.718; Based on the production efficiency values ​​of the production line at all times in the preset time period before the current moment and the production line operation evaluation value, the production efficiency impact value of the production line at the current moment is obtained, which is: Among them, ε is the production efficiency impact value of the production line at the current moment, β is the production efficiency value of the production line at the current moment, β0 is the mean of the production efficiency values ​​of the production line at all moments in the preset time period before the current moment, σ β The standard deviation of the production efficiency values ​​of the production line at all times in the preset time period before the current time; Based on the production quality values ​​of the production line at all times in the preset time period before the current moment and the production line operation evaluation value, the production quality impact value of the production line at the current moment is obtained, which is: Among them, μ is the production quality impact value of the production line at the current moment, γ is the production quality value of the production line at the current moment, γ0 is the mean of the production quality values ​​of the production line at all moments in the preset time period before the current moment, σ γ It is the standard deviation of the production quality values ​​of the production line at all times in the preset time period before the current moment.

7. The method for scheduling production of small household appliances according to claim 1, characterized in that: S3: Based on the equipment failure impact value, worker production efficiency impact value and production quality impact value of the production line at all times in the preset time period before the current time, obtain the impact analysis diagram of the production line at the current time, and based on the impact analysis diagram of the production line at the current time, obtain the scheduling analysis point of the production line at the current time, including: The equipment failure impact value of the production line at all times within a preset time period before the current time is used as the horizontal coordinate value, the worker production efficiency impact value at the corresponding time is used as the vertical coordinate value, and the production quality impact value at the corresponding time is used as the vertical coordinate value, all impact analysis points are obtained, and the spatial rectangular coordinate system containing all impact analysis points is used as the impact analysis diagram of the production line at the current time; Based on the impact analysis diagram of the production line at the current moment, the scheduling analysis point of the production line at the current moment is obtained.

8. The method for scheduling production of small household appliances according to claim 7, characterized in that: Based on the impact analysis diagram of the production line at the current moment, obtain the scheduling analysis points of the production line at the current moment, including: The mean of the horizontal coordinates of all the impact analysis points in the impact analysis diagram of the production line at the current moment is used as the horizontal coordinate of the central analysis point, the mean of the vertical coordinates of all the impact analysis points in the impact analysis diagram of the production line at the current moment is used as the vertical coordinate of the central analysis point, and the mean of the vertical coordinates of all the impact analysis points in the impact analysis diagram of the production line at the current moment is used as the vertical coordinate of the central analysis point to obtain the central analysis point; The straight line where the center analysis point and the origin of the coordinate system of the impact analysis diagram of the production line at the current moment are located is used as the analysis straight line, the projection length of each impact analysis point in the impact analysis diagram of the production line at the current moment on the analysis straight line is used as the projection length of the corresponding impact analysis point, and the impact analysis point with the smallest projection length among all the impact analysis points in the impact analysis diagram of the production line at the current moment is used as the scheduling analysis point of the production line at the current moment.

9. The method for scheduling production of small household appliances according to claim 1, characterized in that: S4: Based on the scheduling analysis point of the production line at the current moment, obtain the small household appliance production scheduling result at the current moment, including: The time corresponding to the scheduling analysis point of the production line at the current moment is obtained as the scheduling time, and the scheduling method of the production line at the current moment is adjusted to be the same as the scheduling method of the production line at the scheduling moment, so as to obtain the small household appliance production scheduling result at the current moment.

10. A small household appliance production scheduling system, characterized in that: A method for scheduling production of small household appliances according to any one of claims 1 to 9, comprising: The first calculation module is used to obtain the equipment failure value, production efficiency value and production quality value of the production line at the current moment based on all types of equipment failure data, all types of production efficiency data and all types of production quality data of the production line at each moment in a preset time period before the current moment; A second calculation module is used to obtain the equipment failure impact value, production efficiency impact value and production quality impact value of the production line at the current moment based on the equipment failure value, production efficiency value and production quality value of the production line at all moments in a preset time period before the current moment; An analysis module, for obtaining an impact analysis diagram of the production line at the current moment based on the equipment failure impact values, worker production efficiency impact values, and production quality impact values ​​of the production line at all moments in a preset time period before the current moment, and obtaining a scheduling analysis point of the production line at the current moment based on the impact analysis diagram of the production line at the current moment; The control module is used to obtain the small household appliance production scheduling result at the current moment based on the scheduling analysis point of the production line at the current moment.

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