Adaptive adjustment chemical packaging barrel production data processing method, system and equipment

Abstract

This invention relates to the field of data processing technology, specifically disclosing an adaptive adjustment method, system, and equipment for processing production data of chemical packaging drums. This method involves detailed data processing of raw material transportation and mold making for chemical packaging drums to obtain an assessment value of raw material transportation losses and mold qualification indicators. These are compared with preset thresholds to obtain corresponding comparison results. The purpose is to determine whether the remaining raw materials for the chemical packaging drums can support the subsequent production and whether the mold making meets reasonable standards, ensuring the accuracy of subsequent injection molding operations. Through meticulous data processing of injection pressure, excessive deviations in injection pressure can be reduced, ultimately improving the quality of the chemical packaging drums. This achieves adaptive adjustment of the chemical packaging drums during the production process and improves production efficiency and utilization.

Description

Technical Field

[0001] This invention relates to the field of data processing technology, specifically to an adaptive adjustment method, system, and equipment for processing production data of chemical packaging drums. Background Technology

[0002] Traditional chemical packaging drum production typically relies on manual operation and fixed procedures, making it difficult to cope with fluctuations caused by changes in raw materials and environmental conditions during production. Therefore, production efficiency and product quality may be unstable, resulting in high scrap rates and significant resource waste. To improve production efficiency and product quality, adaptive adjustment production methods have emerged. This method utilizes advanced sensor and data processing technologies to analyze various data during the production process and dynamically adjust production parameters based on the analysis results, thereby further increasing the production speed of chemical packaging drums.

[0003] For example, invention patent CN116934055B discloses a method and system for adjusting the production of chemical packaging drums based on big data. This big data-based method for producing chemical packaging drums includes the following steps: S1, production method data preprocessing; S2, raw material transportation assessment; S3, mold making assessment; S4, injection molding assessment; S5, quality inspection assessment; S6, production type process correction assessment; and S7, production method adjustment. By assessing each stage of the chemical packaging drum production method—raw material transportation, mold making, injection molding, quality inspection, and production type process correction—the existing production method is adjusted based on the assessment results, and a final effective production adjustment method is determined.

[0004] For example, the invention patent with announcement number CN117094450B relates to the field of wavelet transform technology, specifically to a blockchain-based method for optimizing and processing data in chemical production lines. This method obtains historical temperature data sequences for the same chemical product quality indicators across production and preparation stages; performs wavelet decomposition on the historical temperature data sequences to obtain wavelet coefficient sequences; determines the degree of wavelet coefficient fluctuation based on the fluctuation of the wavelet coefficient sequences corresponding to each historical temperature data sequence; determines the confidence level of the corresponding wavelet coefficients based on the dispersion of the wavelet coefficient fluctuation degree; performs wavelet transform sparsification processing on the wavelet coefficient sequences based on the confidence level to obtain wavelet reconstruction sequences; and compresses the wavelet coefficients in the wavelet reconstruction sequences after differential encoding to obtain compressed data corresponding to the historical temperature data sequences.

[0005] Based on the above technical solutions, it was found that the current process of data processing for production status in the chemical industry usually follows a fixed production process and involves a small amount of data analysis to obtain a large number of finished chemical products. This greatly increases the defect rate of the finished products, not only wasting raw material costs but also leading to low production efficiency. Ultimately, it cannot be widely applied to the chemical industry, thus reducing the application rate of this product. Summary of the Invention

[0006] To address the shortcomings of existing technologies, this invention provides an adaptive adjustment method, system, and equipment for processing production data of chemical packaging drums, which can effectively solve the problems mentioned in the background art.

[0007] To achieve the above objectives, the present invention provides the following technical solution: The first aspect of the present invention provides an adaptive adjustment method for processing production data of chemical packaging drums, comprising: acquiring the transportation parameters of the raw materials to which the chemical packaging drums belong, processing the data to obtain a transportation loss assessment value of the raw materials, comparing it with a preset transportation loss assessment threshold to obtain a raw material transportation comparison result; based on the raw material transportation comparison result, generating a mold making certification signal for the chemical packaging drums, collecting mold information of the chemical packaging drums, evaluating the mold qualification indicators of the chemical packaging drums, comparing them with a preset mold qualification threshold to obtain a mold making comparison result; based on the mold making comparison result, generating an injection molding certification signal for the chemical packaging drums, thereby performing injection molding operations on the chemical packaging drums using injection molding equipment, and conducting finished product quality inspection on the injection molded chemical packaging drums, acquiring production environment information of the chemical packaging drums, comprehensively processing to obtain a quality characterization coefficient of the chemical packaging drums, and finally determining whether to adaptively adjust the production quality of the chemical packaging drums.

[0008] As a further method, the raw material transportation comparison result is specifically a first raw material transportation comparison result or a second raw material transportation comparison result. The first raw material transportation comparison result is that the raw material transportation loss assessment value is greater than or equal to a preset transportation loss assessment threshold, and the second raw material transportation comparison result is that the raw material transportation loss assessment value is less than the preset transportation loss assessment threshold. If the raw material transportation loss assessment value is greater than or equal to the preset transportation loss assessment threshold, a loss warning is issued for the raw material belonging to the chemical packaging drum. If the raw material transportation loss assessment value is less than the preset transportation loss assessment threshold, a mold manufacturing certification signal for the chemical packaging drum is directly generated.

[0009] As a further method, the injection molding equipment performs injection molding operations on chemical packaging barrels, the specific process of which is as follows:

[0010] The process involves acquiring the first injection pressure of the chemical packaging drum during the injection molding process, and simultaneously acquiring the first injection pressure preset pressure of the injection molding equipment. If the first injection pressure is less than the first injection pressure preset pressure, the difference between the first injection pressure and the first injection pressure preset pressure is processed to obtain the first injection pressure rise adjustment pressure. This adjustment pressure is then added to the first injection pressure preset pressure to obtain the second injection pressure preset pressure. The injection molding equipment then adaptively adjusts the first injection pressure preset pressure to the second injection pressure preset pressure, and performs the injection molding operation on the chemical packaging drum based on the second injection pressure preset pressure. If the first injection pressure is greater than the first injection pressure preset pressure, the difference between the first injection pressure and the first injection pressure preset pressure is calculated. The pressure is processed by differential to obtain the first injection pressure reduction adjustment pressure. Simultaneously, the first injection pressure preset pressure is subtracted from the first injection pressure reduction adjustment pressure to obtain the second injection pressure preset pressure. The injection molding equipment then adaptively adjusts the first injection pressure preset pressure to the second injection pressure preset pressure. Thus, the injection molding equipment performs injection molding operations on the chemical packaging drum according to the second injection pressure preset pressure. If the first injection pressure equals the first injection pressure preset pressure, the injection molding equipment continues to perform injection molding operations on the chemical packaging drum according to the first injection pressure preset pressure. By repeating the above process of injection molding operations on the chemical packaging drum, the injection-molded chemical packaging drum is obtained.

[0011] As a further method, the specific process for determining whether to adaptively adjust the production quality of the chemical packaging drums is as follows:

[0012] The quality characterization coefficient of the chemical packaging drum is compared with the preset quality characterization threshold. If the quality characterization coefficient of the chemical packaging drum is greater than or equal to the preset quality characterization threshold, there is no need to adaptively adjust the production quality of the chemical packaging drum. If the quality characterization coefficient of the chemical packaging drum is less than the preset quality characterization threshold, then adaptively adjust the production quality of the chemical packaging drum.

[0013] The second aspect of the present invention provides a system for adaptive adjustment of chemical packaging drum production data processing method, comprising: a raw material transportation assessment module, used to obtain transportation parameters of the raw materials to which the chemical packaging drum belongs, and to perform data processing to obtain a transportation loss assessment value of the raw materials, and to compare it with a preset transportation loss assessment threshold to obtain a raw material transportation comparison result.

[0014] The mold making evaluation module is used to generate mold making certification signals for chemical packaging drums based on the comparison results of raw material transportation, collect mold information of chemical packaging drums, evaluate the mold qualification indicators of chemical packaging drums, compare them with the preset mold qualification thresholds, and obtain the mold making comparison results.

[0015] The production quality adjustment module is used to generate a chemical packaging barrel injection molding certification signal based on the mold making comparison results. The injection molding equipment then performs injection molding on the chemical packaging barrel, and the finished product quality of the injection molded chemical packaging barrel is inspected. The production environment information of the chemical packaging barrel is obtained, and the quality characterization coefficient of the chemical packaging barrel is obtained through comprehensive processing. Finally, it is determined whether to perform adaptive adjustment of the production quality of the chemical packaging barrel.

[0016] An apparatus, characterized in that the apparatus includes a memory for storing computer program instructions and a processor for executing the program instructions, wherein when the computer program instructions are executed by the processor, the apparatus is triggered to execute the method described in any of the preceding embodiments.

[0017] Compared with the prior art, the embodiments of the present invention have at least the following advantages or beneficial effects:

[0018] (1) This invention provides an adaptive adjustment method, system and equipment for processing production data of chemical packaging barrels. First, by using the transportation parameters of the raw materials to which the chemical packaging barrels belong, the transportation loss assessment value of the raw materials can be determined, and the specific loss situation of the raw materials can be obtained. Based on this, it can be determined whether the transported raw materials should be given an early warning. The mold making of the chemical packaging barrels is evaluated and compared with the mold qualification threshold. Through data processing, it can be accurately determined whether the mold making of the chemical packaging barrels is within a reasonable range, ensuring the accuracy of the subsequent injection molding operation of the chemical packaging barrels. Ultimately, the finished product quality of the chemical packaging barrels will be in a good state with a high probability, thereby completing the adaptive adjustment of the chemical packaging barrels in the production process.

[0019] (2) This invention conducts detailed data processing on the transportation of raw materials and the production of molds for chemical packaging barrels to obtain the assessment value of transportation loss of raw materials and the qualification index of molds for chemical packaging barrels. These values ​​are compared with preset thresholds to obtain corresponding comparison results. The purpose is to determine whether the remaining raw materials of chemical packaging barrels can support the raw materials required for subsequent production and whether the production of molds for chemical packaging barrels meets reasonable production standards. If the transportation loss is large or the mold production does not meet the standards, a corresponding certification signal is generated. At this time, the previous production process is not followed, which can not only reduce the waste of raw materials, but also improve the quality of chemical packaging barrels.

[0020] (3) The present invention performs injection molding operation on chemical packaging barrels through injection molding equipment and performs detailed data processing on injection pressure. If the injection pressure preset pressure of injection molding equipment differs greatly from the injection pressure that the chemical packaging barrel can withstand, the injection pressure preset pressure of injection molding equipment is adaptively adjusted, which can reduce the excessive deviation of injection pressure and greatly reduce the final product defect rate, thereby improving the production efficiency of chemical packaging barrels.

[0021] (4) This invention detects the quality of finished chemical packaging barrels and obtains the production environment information of chemical packaging barrels. It then processes the data to obtain the quality characterization coefficient of chemical packaging barrels, making the data processing of chemical packaging barrel production comprehensive and ensuring that chemical packaging barrels can be widely used in the chemical field, thereby improving the utilization rate of chemical packaging barrels. Attached Figure Description

[0022] The present invention will be further described with reference to the accompanying drawings, but the embodiments in the drawings do not constitute any limitation on the present invention. For those skilled in the art, other drawings can be obtained based on the following drawings without creative effort.

[0023] Figure 1 This is a schematic diagram of the method steps of the present invention.

[0024] Figure 2 This is a schematic diagram of the system module connections of the present invention. Detailed Implementation

[0025] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0026] In this example, the following methods will be illustrated in conjunction with the corresponding scenario:

[0027] This application's production scenario involves data processing and adaptive adjustment during the production process of chemical packaging drums. However, due to the special application characteristics of chemical packaging drums (because they typically need to carry various chemicals, including substances with corrosive, toxic, flammable, or other hazardous properties, poor quality of the chemical packaging drums can severely negatively impact the safety of their application), this example first conducts a sample production before mass production of the chemical packaging drums. Due to the synchronicity of the sample production, this application only performs detailed, accurate, and comprehensive data processing on the production process of one chemical packaging drum to ensure high production quality in subsequent mass production. This not only reduces raw material waste and improves production efficiency but also enables the chemical packaging drums to be widely used in the chemical industry, further enhancing their safe use.

[0028] Reference Figure 1As shown, the first aspect of the present invention provides an adaptive adjustment method for processing production data of chemical packaging drums, including: obtaining the transportation parameters of the raw materials to which the chemical packaging drums belong, and performing data processing to obtain a transportation loss assessment value of the raw materials, comparing it with a preset transportation loss assessment threshold, and obtaining a raw material transportation comparison result.

[0029] Specifically, the raw material transportation comparison result is either a first raw material transportation comparison result or a second raw material transportation comparison result. The first raw material transportation comparison result is that the raw material transportation loss assessment value is greater than or equal to the transportation loss assessment threshold preset in the production adjustment database, and the second raw material transportation comparison result is that the raw material transportation loss assessment value is less than the preset transportation loss assessment threshold.

[0030] If the assessed value of the raw material's transportation loss is greater than or equal to the preset transportation loss assessment threshold, where the transportation loss assessment threshold represents the maximum acceptable loss limit of the raw material during transportation, specifically, it refers to the maximum permissible value for assessing the transportation loss of the raw material. If the assessed value of the raw material's transportation loss is greater than or equal to the preset transportation loss assessment threshold, it indicates that an abnormal problem has occurred in the raw material during transportation (e.g., the raw material has evaporated), and the degree of raw material loss is significant, exceeding the maximum loss limit. In this case, measures need to be taken to identify the cause and make repairs, i.e., a loss warning is issued for the raw material belonging to the chemical packaging drum.

[0031] The above warning notification process is as follows:

[0032] If the estimated transportation loss of raw materials is greater than or equal to the preset transportation loss assessment threshold, a raw material loss early warning signal is generated and transmitted to the raw material management personnel. The raw material management personnel then further determine the loss status of the raw materials in the chemical packaging drums and take measures to compensate for the raw material loss. For example, if the raw material in the chemical packaging drums is toluene, which has a high vapor pressure, it is easy to volatilize when the seal is poor or when exposed to high temperatures. If the amount of volatilization is small (i.e., the proportion of volatilization loss after transportation is between 1% and 5% compared to before transportation), a gas recovery device is installed. Especially during loading and unloading, the volatilized toluene gas can be captured by a condenser, liquefied, and then reinjected into the toluene unit before volatilization, thereby obtaining the toluene before volatilization (at this time, the proportion of volatilization loss after transportation is less than 1% compared to before transportation), so as to ensure sufficient raw materials for subsequent production.

[0033] Based on the aforementioned early warning notification, the raw materials available after the early warning can be used for the next step of mold making, thereby generating a mold making certification signal for chemical packaging drums. It should also be clarified that although the aforementioned raw materials may suffer some losses, the measures taken to maintain good transportation conditions, such as sealing the raw materials before transportation, were well maintained. Furthermore, after the raw material loss, the raw material management personnel were able to restore the raw materials through remedial measures. Therefore, the raw materials after the early warning notification and the completion of the measures can ensure that there are sufficient raw materials required for the mold making and injection molding.

[0034] If the assessed value of the raw material transportation loss is less than the preset transportation loss assessment threshold, it means that the loss of the raw material during transportation has not exceeded the maximum loss limit, and a mold making certification signal for chemical packaging drums can be directly generated.

[0035] Furthermore, the specific analysis process for assessing the transportation losses of the raw materials is as follows:

[0036] The transportation parameters of the raw materials belonging to the chemical packaging drums specifically include the number of vibrations of each material corresponding to each type of raw material in the chemical packaging drums during each transportation time period and the ambient temperature at each transportation time point.

[0037] Obtain the transportation time of the raw materials contained in the chemical packaging drums.

[0038] It should be clarified that the transportation scenario described in this application is long-distance transportation. Therefore, the ambient temperature during transportation will fluctuate. Among the raw materials used in chemical packaging drums, some are highly sensitive to temperature changes. Even if the ambient temperature is stable for a relatively short period, a small change in ambient temperature can affect the stability of the raw materials, leading to losses (for example, toluene may exhibit volatilization). Furthermore, due to the long-distance transportation, delays may occur, making it impossible to maintain a stable transportation time, further contributing to the loss of various raw materials. In summary, although the ambient temperature of chemical raw materials is stable for a relatively short period, the long-distance transportation scenario described in this application may lead to losses during transportation. Therefore, corresponding monitoring and remedial measures are needed to ensure that the raw materials can be produced into chemical packaging drums in a timely manner.

[0039] The transportation parameters and transportation time of the raw materials in the aforementioned chemical packaging drums can be extracted from the transportation management platform of the raw materials in the chemical packaging drums. The transportation management platform can connect to devices such as vibration sensors and temperature sensors through the Internet of Things to obtain their corresponding values ​​in real time, while the transportation time is directly obtained by displaying the time period of this transportation on the transportation management platform.

[0040] The types of raw materials used in chemical packaging drums include, but are not limited to, toluene, hydrochloric acid, polyethylene, and mineral oil. Since the production of chemical packaging drums requires a large quantity of raw materials, certain types of raw materials may be stored separately during transportation. Therefore, a particular type of raw material may have multiple containers or devices for storage. Thus, the aforementioned materials represent a portion of the raw material corresponding to a specific container of a particular type of raw material. The sum of all these materials represents the total quantity of a particular type of raw material.

[0041] Each transportation time point is obtained by dividing the transportation duration into equal time intervals. For example, if the transportation duration is 100 minutes, and the time interval is 20 minutes, then the first transportation time point is 0 minutes, the second transportation time point is 20 minutes, the third transportation time point is 40 minutes, the fourth transportation time point is 60 minutes, the fifth transportation time point is 80 minutes, and the sixth transportation time point is 100 minutes. The above transportation time intervals are the time intervals between two adjacent transportation time points, that is, the 20-minute transportation time interval mentioned above.

[0042] Therefore, by analyzing the vibration frequency of each material in the chemical packaging drum at each transportation time, the ambient temperature of each material in the chemical packaging drum at each transportation time point, and the transportation duration of the raw materials in the chemical packaging drum, a method for assessing the transportation loss of raw materials is derived through data processing. The specific assessment method is as follows:

[0043]

[0044] In the formula, The vibration count is the number of vibrations of the Mth material corresponding to the Zth category of raw materials in the chemical packaging drum during the Dth transportation time period. It represents the number of vibrations that occurred in the material during that transportation time period.

[0045] The ambient temperature of the Mth material corresponding to the Zth raw material in the chemical packaging drum at the Bth transportation time point represents the temperature value of the environment in which the material is located at that transportation time point.

[0046] This refers to the transportation time of the raw materials in the chemical packaging drum, indicating the duration of this transportation.

[0047] The vibration frequency threshold value for the Zth type of raw material, which is preset for the production adjustment database, represents the maximum permissible number of vibrations that will occur at the corresponding transportation time point for this type of raw material.

[0048] The reference ambient temperature for the Zth type of raw material is preset in the production adjustment database, representing the optimal temperature of the environment at this transportation time corresponding to this type of raw material.

[0049] The permissible transportation time for Category Z raw materials is preset in the production adjustment database. This represents the maximum prescribed transportation time for this type of raw material. If this permissible transportation time is exceeded, the raw material may volatilize.

[0050] The assessment value for transportation losses of raw materials is as follows: the longer the transportation time, and the longer it exceeds the prescribed permitted transportation time, the more likely the ambient temperature will affect the raw materials during transportation, especially under extreme temperature conditions (i.e., the ambient temperature deviates significantly from the reference ambient temperature). Long-term transportation may cause the raw materials to experience greater temperature fluctuations, affecting their stability; it further affects the vibration characteristics of the raw materials during transportation. For example, high temperatures may cause some materials to become softer or more viscous, changing their response characteristics during vibration, thereby affecting the vibration mode and frequency; during transportation, frequent vibration (i.e., a large number of vibrations, exceeding the vibration number threshold) may cause friction and collision of the raw materials inside the packaging container, thereby generating heat. This increase in heat may cause the internal ambient temperature to rise, ultimately causing the volatilization of such raw materials, i.e., increasing the loss of raw materials. Through the above description, it can be accurately determined that the number of vibrations, ambient temperature, and transportation time are closely related, and the resulting transportation losses are greater.

[0051] Z represents the code for each type of raw material. Q represents the general category of raw materials, and M represents the code of each material. P represents the total number of materials, and D represents the number of each transportation time segment. E represents the total number of transportation time slots, and B represents the number of each transportation time point. K is the total number of transportation time points, and e is a natural constant.

[0052] Based on the comparison results of raw material transportation, a mold manufacturing certification signal for chemical packaging drums is generated, and mold information of chemical packaging drums is collected. The mold qualification index of chemical packaging drums is evaluated and compared with the preset mold qualification threshold to obtain the mold manufacturing comparison result.

[0053] After generating the above-mentioned mold making certification signal for chemical packaging barrels, the mold making certification signal for chemical packaging barrels is transmitted to the mold making management personnel. After certification, the mold making management personnel determine whether the mold making of chemical packaging barrels can be carried out. The certification condition is whether the transportation loss assessment value of the raw materials is less than the preset transportation loss assessment threshold.

[0054] Specifically, the evaluation criteria for the molds used to make chemical packaging drums are compared with preset mold qualification thresholds to obtain mold manufacturing comparison results. The specific process is as follows:

[0055] The mold information for chemical packaging drums includes the wall thickness, material hardness, and surface roughness corresponding to each qualified inspection point of the mold to which the chemical packaging drum belongs.

[0056] Obtain the mold making time for the mold used to make the chemical packaging drum.

[0057] The wall thickness, material hardness, and surface roughness were obtained using an ultrasonic thickness gauge, a Shore hardness tester, and a surface roughness tester, respectively.

[0058] The mold-making time for the chemical packaging drums can be found in this mold-making report.

[0059] The qualified inspection points are the locations specified by the mold manufacturing management personnel for inspecting whether the mold they have produced is qualified.

[0060] Simultaneously, considering the comprehensive assessment of raw material transportation losses, the wall thickness, material hardness, and surface roughness corresponding to each qualified inspection point of the mold belonging to the chemical packaging drum, an evaluation method for the mold qualification index of the chemical packaging drum is derived through data processing. The specific method is as follows:

[0061]

[0062] in, The wall thickness corresponding to the Rth qualified inspection point of the mold to which the chemical packaging drum belongs is represented by the wall thickness of the mold to which the chemical packaging drum belongs at the qualified inspection point, that is, the thickness between the inner surface and the outer surface of the mold at the qualified inspection point.

[0063] The material hardness corresponding to the Rth qualified inspection point of the mold to which the chemical packaging drum belongs indicates the hardness of the surface material of the mold to which the chemical packaging drum belongs at that qualified inspection point.

[0064] The surface roughness corresponding to the Rth qualified inspection point of the mold to which the chemical packaging drum belongs indicates the surface roughness of the mold to which the chemical packaging drum belongs at that qualified inspection point.

[0065] The preset material reference hardness for production adjustment database represents the specified standard value of material hardness.

[0066] The preset surface reference roughness for the production adjustment database represents the specified standard value for material roughness.

[0067] This refers to the mold-making time for the mold belonging to the chemical packaging drum, indicating the total time required to make the mold for this chemical packaging drum.

[0068] The preset mold-making reference time for the production adjustment database represents the standard value of the specified mold-making time.

[0069] The transportation loss assessment value for raw materials is obtained by comprehensively considering the vibration frequency of each material corresponding to each type of raw material in the chemical packaging drum at each transportation time point, the ambient temperature of each material corresponding to each type of raw material in the chemical packaging drum at each transportation time point, and the transportation time of the raw materials in the chemical packaging drum. The transportation loss assessment value here is the transportation loss assessment value corresponding to the condition that the transportation loss assessment value is less than the preset transportation loss assessment threshold.

[0070] The weighting factors corresponding to the transportation loss assessment values ​​are preset in the production adjustment database. When using them, the weighting factors corresponding to the transportation loss assessment values ​​can be directly obtained from the production adjustment database. The correspondence can be a pre-set mapping relationship. For example, the wall thickness, material hardness, and surface roughness corresponding to each qualified inspection point of the mold to which the chemical packaging drum belongs form a mapping set with the weighting factors corresponding to the transportation loss assessment values ​​preset in the production adjustment database. The wall thickness, material hardness, and surface roughness corresponding to each qualified inspection point of the mold to which the chemical packaging drum belongs in real time are input into the mapping set to obtain the weighting factors corresponding to the transportation loss assessment values. The mapping relationship can be one-to-one or many-to-one. In this example, its value range is [0, 1].

[0071] For the mold qualification indicators of chemical packaging drums, if the mold making time is too short or too long (i.e., the mold making time deviates significantly from the reference mold making time), it may lead to uneven temperature and insufficient pressure during the molding process, thereby affecting the uniformity of the wall layer thickness and the ability to meet design requirements. At the same time, if the raw materials are lost during transportation (i.e., the transportation loss assessment value corresponds to a large value), even if they are subsequently repaired and restored, it may still lead to insufficient quality of the raw materials, which in turn affects the wall layer thickness of the final product. The wall layer thickness directly affects the compressive strength and hardness of the material. Uneven thickness may lead to insufficient hardness, increasing the risk of breakage. If the material hardness deviates from the material reference hardness, it may lead to scratches or other defects on the surface during processing, increasing surface roughness (i.e., deviating from the surface roughness reference). Non-standard surface roughness may affect the sealing and corrosion resistance of chemical packaging drums, thereby affecting their performance in actual use.

[0072] R is the number of each qualified inspection location. J is the total number of qualified inspection locations, and e is a natural constant.

[0073] The mold manufacturing comparison result is specifically either a first mold manufacturing comparison result or a second mold manufacturing comparison result. The first mold manufacturing comparison result is that the mold qualification index of the chemical packaging barrel is greater than or equal to the mold qualification threshold preset in the production adjustment database. The second mold manufacturing comparison result is that the mold qualification index of the chemical packaging barrel is less than the preset mold qualification threshold. The mold qualification threshold indicates that when producing the mold for the chemical packaging barrel, the specified mold qualification standard is met to ensure the functionality and service life of the mold.

[0074] If the mold qualification index of the chemical packaging barrel is greater than or equal to the preset mold qualification threshold, it means that the mold produced this time has met the prescribed mold standard, and the injection molding certification signal of the chemical packaging barrel is directly generated.

[0075] If the mold qualification index of the chemical packaging drum is less than the preset mold qualification threshold, it means that the mold produced this time has not met the prescribed mold standard, and a production warning will be issued for the mold to which the chemical packaging drum belongs.

[0076] The specific warning notification process is as follows:

[0077] If the mold qualification index of the chemical packaging drum is less than the preset mold qualification threshold, a mold failure warning signal is generated and transmitted to the mold manufacturing management personnel. The mold manufacturing management personnel then further determine the manufacturing failure of the mold to which the chemical packaging drum belongs and take corresponding measures. For example, if the surface roughness corresponding to a certain qualified inspection point of the mold to which the chemical packaging drum belongs is higher than the preset surface reference roughness (i.e., the surface roughness is 1 micrometer, while the preset surface reference roughness is 0.8 micrometers), the mold manufacturing management personnel will smooth and polish that qualified inspection point of the mold to which the chemical packaging drum belongs, so that its surface roughness is reduced to 0.8 micrometers, thereby improving the mold qualification index of the chemical packaging drum.

[0078] The aforementioned warning prompts can be used to transfer the mold making process to the injection molding process, thereby generating a mold making certification signal for chemical packaging drums.

[0079] In one specific embodiment, the present invention, through the transportation of raw materials and the fabrication of molds for chemical packaging drums, performs detailed data processing to obtain an assessment value of the transportation loss of raw materials and a qualification index for the molds of chemical packaging drums. These are compared with preset thresholds to obtain corresponding comparison results. The purpose is to determine whether the remaining raw materials for the chemical packaging drums can support the raw materials required for subsequent production and whether the molds of the chemical packaging drums meet reasonable production standards. If the transportation loss is large or the mold production does not meet the standards, a corresponding certification signal is generated. In this case, the previous production process is not followed, which can not only reduce the waste of raw materials, but also improve the quality of chemical packaging drums.

[0080] Based on the comparison results of mold making, a certification signal for injection molding of chemical packaging barrels is generated. The injection molding equipment then performs injection molding operation on the chemical packaging barrels, and the finished chemical packaging barrels are subjected to quality inspection. The production environment information of the chemical packaging barrels is obtained, and the quality characterization coefficient of the chemical packaging barrels is obtained through comprehensive processing. Finally, it is determined whether to make adaptive adjustments to the production quality of the chemical packaging barrels.

[0081] After generating the injection molding certification signal for the chemical packaging drum, the injection molding certification signal is transmitted to the injection molding management personnel. After certification, the injection molding management personnel determine whether the injection molding of the chemical packaging drum can be carried out. The certification condition is whether the mold qualification index of the chemical packaging drum is greater than or equal to the preset mold qualification threshold.

[0082] Specifically, the injection molding equipment performs injection molding operations on chemical packaging drums, and the specific process is as follows:

[0083] The first injection pressure of the chemical packaging barrel during the injection molding process is obtained, and the first injection pressure preset pressure of the injection molding equipment is also obtained.

[0084] The above-mentioned injection molding process is the injection molding cycle. The first injection pressure represents the injection pressure that the chemical packaging barrel bears at the first time point. It is obtained by using non-contact measurement technology, such as a laser interferometer, to monitor the strain and deformation of the chemical packaging barrel during the production process, and indirectly calculate the internal injection pressure.

[0085] Assuming that during the injection molding process, a laser interferometer measures the injection length of the chemical packaging drum to be 100 mm before a certain time point and 100.2 mm at that time point, then the corresponding strain is equal to... =0.002; Assuming the internal injection molding material of the chemical packaging drum is polyethylene, then the elastic modulus of the chemical packaging drum is 500* Pa; final stress equals 500* Pa * 0.002 = 1 * Pa; Meanwhile, assuming the injection-molded wall thickness of the chemical packaging drum at this time point is 5mm and the inner radius is 50mm; then the final internal injection pressure is equal to =0.1MPa means that during the injection molding process, the injection pressure inside the chemical packaging barrel at that point in time was measured using a laser interferometer and was 0.1MPa.

[0086] The first injection pressure preset pressure of the injection molding equipment is the injection pressure applied to the chemical packaging drum before injection molding, which can be directly obtained from the injection pressure display screen of the injection molding equipment.

[0087] The adjustment of the first injection pressure preset pressure of the injection molding equipment is due to the aging of the injection molding equipment and the effects of injection temperature and cooling temperature during the injection molding process, which cause the first injection pressure to be unequal to the first injection pressure preset pressure. In order to prevent the deviation between the two from becoming larger and larger, the injection pressure preset pressure of the injection molding equipment is adjusted in real time and adaptively to keep the deviation between the injection pressure of the chemical packaging barrel and the injection pressure preset pressure small, thereby improving the production quality of the chemical packaging barrel.

[0088] If the first injection pressure is less than the first injection pressure preset pressure, it indicates that due to the aging of the injection molding equipment itself (at this time, the impact of equipment aging exceeds the impact of processes such as injection temperature and cooling temperature during injection molding), even if the injection molding equipment provides the first injection pressure preset pressure, the actual injection pressure received by the chemical packaging drum is less than the first injection pressure preset pressure. Therefore, the difference between the first injection pressure and the first injection pressure preset pressure is processed (i.e., the first injection pressure preset pressure minus the first injection pressure) to obtain the first injection pressure rise adjustment pressure. The first injection pressure rise adjustment pressure is added to the first injection pressure preset pressure to obtain the second injection pressure preset pressure. Then, the injection molding equipment adaptively adjusts the first injection pressure preset pressure to the second injection pressure preset pressure. Thus, the injection molding equipment performs injection molding operation on the chemical packaging drum according to the second injection pressure preset pressure.

[0089] The aforementioned second injection pressure preset pressure refers to the injection pressure applied to the chemical packaging drum by the injection molding equipment at the second time point. However, this is only a prediction by the injection molding equipment and the second time point has not yet been reached.

[0090] This example will provide illustrations to make the above description clearer:

[0091] Assuming the first injection pressure preset is 10 MPa and the first injection pressure is 9 MPa, it means that the injection pressure actually applied by the injection molding equipment is 9 MPa. Therefore, the first injection pressure preset needs to be increased by 1 MPa, that is, the second injection pressure preset is 11 MPa, so that the subsequent second injection pressure is likely to be 10 MPa (however, due to the influence of injection temperature and other factors during the injection molding process, the actual second injection pressure may be 10 MPa or may not be equal to 10 MPa, and further adjustments will be made in this case).

[0092] If the first injection pressure is greater than the first injection pressure preset pressure, it means that due to the influence of processes such as injection temperature and cooling temperature during the injection molding process (at this time, the influence of processes such as injection temperature and cooling temperature during the injection molding process exceeds the aging effect of the injection molding equipment itself), even if the injection molding equipment provides the first injection pressure preset pressure, the actual injection pressure received by the chemical packaging barrel will be greater than the first injection pressure preset pressure. Therefore, the first injection pressure and the first injection pressure preset pressure are processed by difference (i.e., the first injection pressure minus the first injection pressure preset pressure) to obtain the first injection pressure reduction adjustment pressure. At the same time, the first injection pressure preset pressure is subtracted from the first injection pressure reduction adjustment pressure to obtain the second injection pressure preset pressure. Then, the injection molding equipment will adaptively adjust the first injection pressure preset pressure to the second injection pressure preset pressure. Thus, the injection molding equipment performs injection molding operation on the chemical packaging barrel according to the second injection pressure preset pressure.

[0093] This example will provide illustrations to make the above description clearer:

[0094] Assuming the first injection pressure preset is 10 MPa and the first injection pressure is 11 MPa, it means that the injection pressure actually applied by the injection molding equipment is 11 MPa. Therefore, the first injection pressure preset needs to be reduced by 1 MPa, that is, the second injection pressure preset is 9 MPa, so that the subsequent second injection pressure is likely to be 10 MPa (however, due to the aging of the injection molding equipment, the actual second injection pressure may be 10 MPa or may not be equal to 10 MPa, in which case further adjustments will be made).

[0095] If the first injection pressure is equal to the first injection pressure preset pressure, it means that the effects of aging of the injection molding equipment, injection temperature, cooling temperature and other processes during the injection molding process are relatively small, and the injection molding equipment continues to perform injection molding operation on the chemical packaging barrel according to the first injection pressure preset pressure.

[0096] By repeating the injection molding process of the above-mentioned injection molding equipment to perform injection molding on chemical packaging barrels, that is, at the second time point, the third time point and the last time point after the injection process is completed, the above-mentioned adaptive injection pressure adjustment process needs to be maintained, thereby obtaining the injection molded chemical packaging barrels.

[0097] In one specific embodiment, the present invention performs injection molding on chemical packaging drums using an injection molding equipment and performs detailed data processing on the injection pressure. If the preset injection pressure of the injection molding equipment differs significantly from the injection pressure borne by the chemical packaging drum, the preset injection pressure of the injection molding equipment is adaptively adjusted. This reduces the excessive deviation of the injection pressure, which greatly reduces the defect rate of the final product and improves the production efficiency of chemical packaging drums.

[0098] Specifically, the quality characterization coefficient of the chemical packaging drum is analyzed as follows:

[0099] The production environment information of the chemical packaging drum specifically includes the average ambient temperature of the chemical packaging drum during the mold making process and the average ambient temperature of the chemical packaging drum during the injection molding process.

[0100] The above-mentioned average ambient temperature can be obtained through temperature sensors; for example, during the mold making process of chemical packaging drums, temperature sensors are used to monitor the ambient temperature at multiple time points during the mold making process in real time, and the average value is the average ambient temperature of the chemical packaging drums during the mold making process; the specific method for obtaining the average ambient temperature during the injection molding process is the same as the average ambient temperature during the mold making process mentioned above.

[0101] Therefore, by processing the wall thickness, surface roughness, pressure resistance, average ambient temperature during mold making, and average ambient temperature during injection molding of the chemical packaging drum at each quality inspection point, an evaluation method for the quality characterization coefficient of the chemical packaging drum is obtained. The specific method is as follows:

[0102]

[0103] In the formula, The first quality characterization factor for chemical packaging drums represents a value obtained by comprehensively evaluating the wall thickness, surface roughness, and pressure resistance at each quality inspection point of the chemical packaging drum.

[0104] The second quality characterization factor for chemical packaging drums represents a value obtained by comprehensively evaluating the average ambient temperature of the chemical packaging drum during the mold making period and the average ambient temperature of the chemical packaging drum during the injection pressure period.

[0105] The first quality characterization factor weight is preset in the production adjustment database. When using it, the first quality characterization factor weight can be directly obtained from the production adjustment database. The correspondence can be a pre-set mapping relationship. For example, the wall thickness corresponding to each quality detection point of the chemical packaging barrel and the first quality characterization factor weight preset in the production adjustment database form a mapping set. The wall thickness corresponding to each quality detection point of the chemical packaging barrel in real time is input into the mapping set to obtain the first quality characterization factor weight. The mapping relationship can be one-to-one or many-to-one. In this example, its value range is [0, 1].

[0106] The weights of the second quality characterization factor are preset in the production adjustment database. When using it, the weights of the second quality characterization factor can be directly obtained from the production adjustment database. The correspondence can be a pre-set mapping relationship. For example, the average ambient temperature of the chemical packaging barrel during the mold making time forms a mapping set with the weights of the second quality characterization factor preset in the production adjustment database. The real-time average ambient temperature of the chemical packaging barrel during the mold making time is input into the mapping set to obtain the weights of the second quality characterization factor. The mapping relationship can be one-to-one or many-to-one. In this example, its value range is [0, 1].

[0107]

[0108] In the formula, The wall thickness corresponding to the Ath quality inspection point of the chemical packaging drum represents the uniformity of the wall thickness of the chemical packaging drum at that quality inspection point.

[0109] The surface roughness corresponding to the Ath quality inspection point of the chemical packaging drum represents the surface roughness of the chemical packaging drum at that quality inspection point.

[0110] This represents the pressure value corresponding to the Ath quality inspection point of the chemical packaging drum, indicating the pressure that the surface of the chemical packaging drum bears at that quality inspection point.

[0111] The average ambient temperature of the chemical packaging drum during the mold making process represents the average ambient temperature of the environment in which the chemical packaging drum is located during the mold making process.

[0112] The average ambient temperature of the chemical packaging drum during the injection molding process represents the average ambient temperature of the environment in which the chemical packaging drum is located during the injection molding process.

[0113] The preset wall layer reference thickness for the production adjustment database represents the wall layer thickness under the specified condition that the quality of the chemical packaging drum is qualified.

[0114] The surface reference roughness preset for the production adjustment database represents the surface roughness under specified quality conditions for chemical packaging drums.

[0115] The preset reference pressure for production adjustment database represents the pressure that the specified chemical packaging drums can withstand under qualified conditions.

[0116] The preset reference ambient temperature for mold making in the production adjustment database represents the ambient temperature of the mold making environment under the condition that the quality of the specified chemical packaging drum is qualified.

[0117] The preset reference ambient temperature for injection molding in the production adjustment database represents the ambient temperature of the injection molding environment under the specified condition that the quality of the chemical packaging drum is qualified.

[0118] A represents the number of each quality inspection location. U is the total number of quality inspection points, and e is a natural constant.

[0119] N is the quality characterization coefficient of the chemical packaging drum. Excessively high or low ambient temperatures during mold making (i.e., deviations from the reference ambient temperature) affect the material's fluidity and curing process, thus impacting the wall thickness. Simultaneously, during injection molding, unsuitable ambient temperatures fail to improve material fluidity, hindering mold filling and resulting in uneven wall thickness. The uniformity of wall thickness directly affects surface quality. Uneven thickness (i.e., wall thickness deviating from the reference thickness) can lead to surface roughness, increasing surface unevenness. Areas with high surface roughness (i.e., a significant difference between the monitored surface roughness and the reference surface roughness) may experience stress concentration, reducing overall pressure resistance and affecting the drum's performance under pressure. Consequently, higher pressure values ​​(i.e., a larger difference from the reference pressure) can lead to material fatigue, affecting long-term performance and service life, ultimately reducing the quality of the produced chemical packaging drums and decreasing production efficiency.

[0120] Furthermore, the chemical packaging drum undergoes finished product quality testing to detect the finished product quality information of the chemical packaging drum. The finished product quality information specifically includes the wall thickness, surface roughness, and pressure value corresponding to each quality testing point of the chemical packaging drum.

[0121] The wall thickness and surface roughness of the aforementioned chemical packaging drums are obtained in a manner similar to those obtained by the ultrasonic thickness gauge and surface roughness tester. The pressure value can be obtained by a pressure sensor. The positions of each quality inspection point and each qualified inspection point correspond to the same position, and their numbers are equal.

[0122] Specifically, the process for determining whether to adaptively adjust the production quality of chemical packaging drums is as follows:

[0123] The quality characterization coefficient of the chemical packaging drum is compared with the preset quality characterization threshold in the production adjustment database. The quality characterization threshold represents the minimum value required for the quality of the chemical packaging drum to meet the standard. If the quality characterization coefficient of the chemical packaging drum is greater than or equal to the preset quality characterization threshold, it means that the production quality of the chemical packaging drum has reached the prescribed quality standard, and there is no need to make adaptive adjustments to the production quality of the chemical packaging drum, and subsequent mass production can proceed.

[0124] If the quality characterization coefficient of the chemical packaging drum is less than the preset quality characterization threshold, it means that the production quality of the chemical packaging drum has not met the prescribed quality standards, and adaptive adjustment of the production quality of the chemical packaging drum is required.

[0125] The specific adjustment process is as follows:

[0126] Because the injection molding equipment described above is aging, the maintenance frequency of the production equipment needs to be adjusted. This involves differentiating the quality characterization coefficient of the chemical packaging drum from the preset quality characterization threshold to obtain the quality characterization difference. Then, the equipment maintenance adjustment frequency corresponding to each preset quality characterization difference interval in the production adjustment database is matched to ultimately determine the appropriate equipment maintenance adjustment frequency for the production equipment. The specific matching rules and values ​​for each preset quality characterization difference interval in the production adjustment database are determined by the equipment maintenance personnel based on the production quality of the chemical packaging drums. For example, if the maintenance frequency of the injection molding equipment is once a week, assuming the quality characterization difference value is 0.5, which falls within the quality characterization difference interval [0.3, 0.7], and the equipment maintenance adjustment frequency corresponding to the quality characterization difference interval [0.3, 0.7] stored in the production adjustment database is once every 3 days, then the matched equipment maintenance adjustment frequency for the injection molding equipment is once every 3 days. Therefore, the maintenance frequency of the injection molding equipment at this time is once every 3 days.

[0127] In one specific embodiment, the present invention detects the finished product quality of chemical packaging drums and obtains production environment information of chemical packaging drums, and comprehensively processes the data to obtain the quality characterization coefficient of chemical packaging drums. This makes the data processing of chemical packaging drum production comprehensive, ensuring that chemical packaging drums can be widely used in the chemical field, thereby improving the utilization rate of chemical packaging drums.

[0128] Reference Figure 2 As shown, the second aspect of the present invention provides a system for adaptive adjustment of chemical packaging drum production data processing method, including: a raw material transportation evaluation module, a mold making evaluation module, and a production quality adjustment module.

[0129] The second aspect of the present invention provides a system for adaptive adjustment of chemical packaging drum production data processing method, which also includes a production adjustment database for storing the aforementioned weights, preset reference values ​​and other parameters.

[0130] The raw material transportation assessment module is connected to the mold making assessment module, which in turn is connected to the production quality adjustment module. All three modules are connected to the production adjustment database.

[0131] The raw material transportation assessment module is used to obtain the transportation parameters of the raw materials belonging to the chemical packaging drums, and to process the data to obtain the transportation loss assessment value of the raw materials. The value is then compared with the preset transportation loss assessment threshold to obtain the raw material transportation comparison result.

[0132] The mold making evaluation module is used to generate a mold making certification signal for chemical packaging drums based on the raw material transportation comparison results, collect mold information of chemical packaging drums, evaluate the mold qualification indicators of chemical packaging drums, compare them with the preset mold qualification threshold, and obtain the mold making comparison results.

[0133] The production quality adjustment module is used to generate a chemical packaging barrel injection molding certification signal based on the mold making comparison results. The injection molding equipment then performs injection molding on the chemical packaging barrel, and the finished product quality of the injection molded chemical packaging barrel is inspected. The production environment information of the chemical packaging barrel is obtained, and the quality characterization coefficient of the chemical packaging barrel is obtained through comprehensive processing. Finally, it is determined whether to perform adaptive adjustment of the production quality of the chemical packaging barrel.

[0134] An apparatus, characterized in that the apparatus includes a memory for storing computer program instructions and a processor for executing the program instructions, wherein when the computer program instructions are executed by the processor, the apparatus is triggered to execute the method described in any of the preceding embodiments.

[0135] In one specific embodiment, the present invention provides an adaptive adjustment method, system, and equipment for processing production data of chemical packaging drums. First, by using the transportation parameters of the raw materials to which the chemical packaging drums belong, the transportation loss assessment value of the raw materials is determined, and the specific loss situation of the raw materials can be obtained. Based on this, it is determined whether to issue an early warning for the transported raw materials. The mold making of the chemical packaging drums is evaluated and compared with the mold qualification threshold. Through data processing, it can be accurately determined whether the mold making of the chemical packaging drums is within a reasonable range, ensuring the accuracy of the subsequent injection molding operation of the chemical packaging drums. Ultimately, the finished product quality of the chemical packaging drums is likely to be in a good state, thereby completing the adaptive adjustment of the chemical packaging drums in the production process.

[0136] The above description is merely an example and illustration of the structure of the present invention. Those skilled in the art can make various modifications or additions to the specific embodiments described, or use similar methods to replace them, as long as they do not deviate from the structure of the invention or exceed the scope defined by the present invention, they should all fall within the protection scope of the present invention.

Claims

1. An adaptive adjustment method for processing production data of chemical packaging drums, characterized in that, include: The transportation parameters of the raw materials in the chemical packaging drums are obtained, and the data is processed to obtain the transportation loss assessment value of the raw materials. The value is then compared with the preset transportation loss assessment threshold to obtain the raw material transportation comparison result. Based on the comparison results of raw material transportation, a mold manufacturing certification signal for chemical packaging drums is generated, and mold information of chemical packaging drums is collected. The mold qualification index of chemical packaging drums is evaluated and compared with the preset mold qualification threshold to obtain the mold manufacturing comparison result. Based on the comparison results of mold making, a certification signal for injection molding of chemical packaging barrels is generated. The injection molding equipment then performs injection molding operation on the chemical packaging barrels, and the finished chemical packaging barrels are subjected to quality inspection. The production environment information of the chemical packaging barrels is obtained, and the quality characterization coefficient of the chemical packaging barrels is obtained through comprehensive processing. Finally, it is determined whether to make adaptive adjustment of the production quality of the chemical packaging barrels. The injection molding equipment performs injection molding operations on chemical packaging drums. The specific process is as follows: The first injection pressure of the chemical packaging drum during the injection molding process is obtained, and the first injection pressure preset pressure of the injection molding equipment is also obtained. If the first injection pressure is less than the first injection pressure preset pressure, the difference between the first injection pressure and the first injection pressure preset pressure is processed to obtain the first injection pressure rise adjustment pressure, which is then added to the first injection pressure preset pressure to obtain the second injection pressure preset pressure. The injection molding equipment then adaptively adjusts the first injection pressure preset pressure to the second injection pressure preset pressure, thereby performing injection molding operation on the chemical packaging barrel according to the second injection pressure preset pressure. If the first injection pressure is greater than the first injection pressure preset pressure, the difference between the first injection pressure and the first injection pressure preset pressure is processed to obtain the first injection pressure reduction adjustment pressure. At the same time, the first injection pressure preset pressure is subtracted from the first injection pressure reduction adjustment pressure to obtain the second injection pressure preset pressure. The injection molding equipment then adaptively adjusts the first injection pressure preset pressure to the second injection pressure preset pressure. Thus, the injection molding equipment performs injection molding operation on the chemical packaging barrel according to the second injection pressure preset pressure. If the first injection pressure is equal to the first injection pressure preset pressure, the injection molding equipment will continue to perform injection molding operation on the chemical packaging barrel according to the first injection pressure preset pressure. By repeating the above-mentioned injection molding equipment to perform injection molding operation on chemical packaging drums, injection molded chemical packaging drums are obtained. The specific process for determining whether to adaptively adjust the production quality of chemical packaging drums is as follows: The quality characterization coefficient of the chemical packaging drum is compared with the preset quality characterization threshold. If the quality characterization coefficient of the chemical packaging drum is greater than or equal to the preset quality characterization threshold, then there is no need to adaptively adjust the production quality of the chemical packaging drum. If the quality characterization coefficient of the chemical packaging drum is less than the preset quality characterization threshold, then the production quality of the chemical packaging drum will be adaptively adjusted. The specific adjustment process is as follows: The quality characterization coefficient of the chemical packaging barrel is compared with the preset quality characterization threshold to obtain the quality characterization difference. Then, the equipment maintenance and adjustment frequency corresponding to each preset quality characterization difference interval in the production adjustment database is matched to finally match the equipment maintenance and adjustment frequency corresponding to the production equipment. The evaluation method for the quality characterization coefficient of chemical packaging drums is as follows: In the formula, It is the primary quality characterization factor for chemical packaging drums. It is the second quality characterization factor for chemical packaging drums. The weights of the first quality characterization factor preset for the production adjustment database. The weights of the second quality characterization factor pre-defined for the production adjustment database. In the formula, This represents the wall thickness corresponding to the Ath quality inspection point on the chemical packaging drum. Let A be the surface roughness corresponding to the Ath quality inspection point on the chemical packaging drum. This represents the pressure value corresponding to the Ath quality inspection point on the chemical packaging drum. The average ambient temperature during the mold-making process of the chemical packaging drum. The ambient average temperature of the chemical packaging drum during the injection pressurization period. The preset wall layer reference thickness is used to adjust the production database. To adjust the surface reference roughness preset in the production adjustment database, The reference pressure preset for production adjustment database, The database is set to pre-determine the reference ambient temperature for mold making in order to adjust production. The production adjustment database is pre-set with reference ambient temperatures corresponding to injection molding. A represents the number of each quality inspection point. U is the total number of quality inspection points, e is the natural constant, and N is the quality characterization coefficient of the chemical packaging drum.

2. The adaptive adjustment method for processing chemical packaging drum production data according to claim 1, characterized in that: The specific analysis process for assessing the transportation losses of the raw materials is as follows: The transportation parameters of the raw materials belonging to the chemical packaging drums specifically include the number of vibrations of each material corresponding to each type of raw material in the chemical packaging drums at each transportation time period and the ambient temperature at each transportation time point; Obtain the transportation time of the raw materials contained in the chemical packaging drums; Therefore, by analyzing the vibration frequency of each material in the chemical packaging drum at each transportation time, the ambient temperature of each material in the chemical packaging drum at each transportation time point, and the transportation duration of the raw materials in the chemical packaging drum, a method for assessing the transportation loss of raw materials is derived through data processing. The specific assessment method is as follows: In the formula, This is the assessed value of transportation losses for raw materials. This represents the number of vibrations of the Mth material corresponding to the Zth category of raw materials in the chemical packaging drum during the Dth transportation time period. The ambient temperature of the Mth material corresponding to the Zth raw material in the chemical packaging drum at the Bth transportation time point. This refers to the transportation time of the raw materials contained in the chemical packaging drums. This is a preset threshold for the number of vibrations for the Zth type of raw material. The preset reference ambient temperature for the Zth type of raw material. This represents the pre-defined permitted transportation duration for raw material category Z, where Z is the code for each type of raw material. Q represents the general category of raw materials, and M represents the code of each material. P represents the total number of materials, and D represents the number of each transportation time segment. E represents the total number of transportation time slots, and B represents the number of each transportation time point. K is the total number of transportation time points, and e is a natural constant.

3. The adaptive adjustment method for processing chemical packaging drum production data according to claim 2, characterized in that: The raw material transportation comparison result is specifically a first raw material transportation comparison result or a second raw material transportation comparison result, wherein the first raw material transportation comparison result is that the raw material transportation loss assessment value is greater than or equal to a preset transportation loss assessment threshold, and the second raw material transportation comparison result is that the raw material transportation loss assessment value is less than the preset transportation loss assessment threshold. If the assessed value of the transportation loss of the raw materials is greater than or equal to the preset transportation loss assessment threshold, a loss warning will be issued for the raw materials belonging to the chemical packaging drums. If the assessed value of the raw material transportation loss is less than the preset transportation loss assessment threshold, a mold manufacturing certification signal for the chemical packaging drum will be generated directly.

4. The adaptive adjustment method for processing chemical packaging drum production data according to claim 1, characterized in that: The evaluation criteria for the molds used to make chemical packaging drums are compared with preset mold qualification thresholds to obtain mold manufacturing comparison results. The specific process is as follows: The mold information for chemical packaging drums includes the wall thickness, material hardness, and surface roughness corresponding to each qualified inspection point of the mold to which the chemical packaging drum belongs. The mold making time of the mold to which the chemical packaging drum belongs is obtained. At the same time, the assessment value of the transportation loss of raw materials, the wall thickness, material hardness and surface roughness corresponding to each qualified inspection point of the mold to which the chemical packaging drum belongs are taken into account. Thus, the mold qualification index of the chemical packaging drum is obtained through data processing. The mold manufacturing comparison result is specifically a first mold manufacturing comparison result or a second mold manufacturing comparison result, wherein the first mold manufacturing comparison result is that the mold qualification index of the chemical packaging barrel is greater than or equal to the preset mold qualification threshold, and the second mold manufacturing comparison result is that the mold qualification index of the chemical packaging barrel is less than the preset mold qualification threshold. If the mold qualification index of the chemical packaging drum is greater than or equal to the preset mold qualification threshold, the injection molding certification signal of the chemical packaging drum will be generated directly. If the mold qualification index of the chemical packaging drum is less than the preset mold qualification threshold, an early warning will be issued for the mold to which the chemical packaging drum belongs.

5. The adaptive adjustment method for processing chemical packaging drum production data according to claim 1, characterized in that: The chemical packaging drums undergo finished product quality testing to detect finished product quality information, which specifically includes the wall thickness, surface roughness, and pressure values ​​at each quality testing point of the chemical packaging drum.

6. The adaptive adjustment method for processing chemical packaging drum production data according to claim 5, characterized in that: The quality characterization coefficient of the chemical packaging drum is analyzed in the following process: The production environment information of the chemical packaging drum specifically includes the average ambient temperature of the chemical packaging drum during the mold making process and the average ambient temperature of the chemical packaging drum during the injection molding process. Therefore, the quality characterization coefficient of the chemical packaging drum is obtained by processing the wall thickness, surface roughness, pressure value, ambient average temperature during mold making, and ambient average temperature during injection time of each quality inspection point.

7. A system for processing chemical packaging drum production data using the adaptive adjustment method as described in any one of claims 1-6, characterized in that: include: The raw material transportation assessment module is used to obtain the transportation parameters of the raw materials in the chemical packaging drums, process the data to obtain the transportation loss assessment value of the raw materials, compare it with the preset transportation loss assessment threshold, and obtain the raw material transportation comparison result. The mold making evaluation module is used to generate mold making certification signals for chemical packaging drums based on the comparison results of raw material transportation, collect mold information of chemical packaging drums, evaluate the mold qualification indicators of chemical packaging drums, compare them with the preset mold qualification thresholds, and obtain the mold making comparison results. The production quality adjustment module is used to generate a chemical packaging barrel injection molding certification signal based on the mold making comparison results. The injection molding equipment then performs injection molding on the chemical packaging barrel, and the finished product quality of the injection molded chemical packaging barrel is inspected. The production environment information of the chemical packaging barrel is obtained, and the quality characterization coefficient of the chemical packaging barrel is obtained through comprehensive processing. Finally, it is determined whether to perform adaptive adjustment of the production quality of the chemical packaging barrel.

8. A device, characterized in that, The device includes a memory for storing computer program instructions and a processor for executing the program instructions, wherein when the computer program instructions are executed by the processor, the device is triggered to perform the method of any one of claims 1 to 6.

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