Method of fabricating a semiconductor structure
By combining two deposition processes with cleaning gas, the problem of gas not being able to enter the bottom of high aspect ratio semiconductor structures is solved, the reliability of the structure and the continuity of the film layer are improved, and the formation of holes is reduced.
Patent Information
- Application Number
- CN202310921884.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-24
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2043-07-24
AI Technical Summary
In semiconductor structures with high aspect ratios, some gases are unable to penetrate the bottom during deposition, leading to the formation of voids and affecting structural reliability.
A two-step deposition process is used. First, a first semiconductor layer is formed on the inner wall of the groove using a first silicon source gas with lower activity until the preset width is reached. Then, a second silicon source gas with higher activity is used to fill the bottom of the groove. Combined with cleaning gas treatment, smooth gas diffusion is ensured.
The reliability of the semiconductor structure is improved, the formation of holes is reduced, the continuity and smoothness of the film layer are enhanced, and the waste of process time is reduced.
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Figure CN119403122B_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to the field of semiconductors, and in particular to a method for manufacturing a semiconductor structure. Background Art
[0002] Memory is a storage component used to store programs and various data. Random Access Memory (RAM) used in general computer systems can be divided into two types: Dynamic Random Access Memory (DRAM) and Static Random Access Memory (SRAM). DRAM is a commonly used semiconductor memory device in computers and is composed of many repeated storage cells.
[0003] Currently, as the integration density of memory devices increases, structures with high aspect ratios are becoming more common. Therefore, when performing deposition processing into structures with high aspect ratios, some deposition gases are unable to enter the bottom, resulting in the formation of holes in the high aspect ratio, affecting the reliability of the semiconductor structure. Summary of the Invention
[0004] The embodiments of the present disclosure provide a method for manufacturing a semiconductor structure, which can at least improve the reliability of forming the semiconductor structure.
[0005] According to some embodiments of the present disclosure, on the one hand, an embodiment of the present disclosure provides a method for manufacturing a semiconductor structure, comprising: providing a substrate, wherein the substrate comprises a plurality of grooves spaced apart along a first direction; performing a first deposition process, introducing a first silicon source gas into the groove to form a first semiconductor layer on the inner wall of the groove until the remaining width of the groove in the first direction is a preset width; performing a second deposition process, circulating a second silicon source gas into the groove to form a second semiconductor layer, wherein the second semiconductor layer covers the surface of the first semiconductor layer, and the second semiconductor layer fills the groove, and the activity of the second silicon source gas is greater than that of the first silicon source gas.
[0006] In some embodiments, the first silicon source gas includes monosilane, and the second silicon source gas includes disilane.
[0007] In some embodiments, each time after the second silicon source gas is introduced, the process further includes: introducing a cleaning gas, wherein the cleaning gas is used to clean the second semiconductor layer on the top of the groove before forming the second semiconductor layer that fills the groove.
[0008] In some embodiments, the second silicon source gas and the cleaning gas are circulated for 20 to 40 seconds each time the second silicon source gas is introduced, and the cleaning gas is introduced for 50 to 70 seconds each time.
[0009] In some embodiments, the preset width is 3-7 nm.
[0010] In some embodiments, the gas flow rate of the second silicon source gas is smaller than the gas flow rate of the first silicon source gas.
[0011] In some embodiments, the gas flow rate of the first silicon source gas is 750-900 sccm.
[0012] In some embodiments, the second silicon source gas has a flow rate of 350-450 sccm.
[0013] In some embodiments, the first deposition process further includes: introducing a doping gas simultaneously with the introduction of the first silicon source gas.
[0014] In some embodiments, the introduced doping gas is phosphine.
[0015] In some embodiments, the doping gas has a flow rate of 100-180 sccm.
[0016] In some embodiments, the ambient temperature of the first deposition process and / or the ambient temperature of the second deposition process is 400-550°C.
[0017] In some embodiments, after forming the second semiconductor layer, the method further includes: performing a third deposition process, introducing a first silicon source gas into the surface of the second semiconductor layer to form a third semiconductor layer on the top surface of the second semiconductor layer, wherein the bottom surface of the third semiconductor layer is higher than the top surface of the groove.
[0018] In some embodiments, the gas flow rate of the first silicon source gas introduced in the third deposition process is 1500-2500 sccm.
[0019] In some embodiments, the ambient temperature of the third deposition process is 500-580°C.
[0020] The technical solution provided by the embodiments of the present disclosure has at least the following advantages: a first semiconductor layer is first formed on the inner wall of the groove in the substrate through a first deposition process until the width of the remaining groove in the first direction is a preset width. At this time, a second deposition process is performed again, and a second silicon source gas with greater activity is introduced. The second silicon source gas can diffuse more easily to the bottom of the groove, thereby facilitating the formation of a second semiconductor layer filling the bottom of the groove, thereby improving the problem of easily forming holes when filling the groove, and thus improving the reliability of the formed semiconductor structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] One or more embodiments are exemplarily illustrated by the pictures in the corresponding drawings. These exemplified descriptions do not constitute a limitation on the embodiments. Unless otherwise stated, the pictures in the drawings do not constitute a scale limitation. In order to more clearly illustrate the embodiments of the present disclosure or the technical solutions in the traditional technology, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present disclosure. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0022] Figures 1 to 4 This is a schematic structural diagram corresponding to each step of the method for manufacturing a semiconductor structure provided by an embodiment of the present disclosure. DETAILED DESCRIPTION
[0023] As known from the background art, during the current deposition process, as the aspect ratio gradually increases, some voids may be present in the semiconductor structure formed by the deposition process, thereby affecting the reliability of the semiconductor structure.
[0024] An embodiment of the present disclosure provides a method for manufacturing a semiconductor structure, wherein a first semiconductor layer is first formed on the inner wall of a groove in a substrate through a first deposition process until the width of the remaining groove in the first direction reaches a preset width. At this time, a second deposition process is performed again, and a second silicon source gas with greater activity is introduced. The second silicon source gas is more easily diffused to the bottom of the groove, thereby facilitating the formation of a second semiconductor layer filling the bottom of the groove, thereby improving the problem of easily forming holes when filling the groove, and thereby improving the reliability of the formed semiconductor structure.
[0025] The following describes various embodiments of the present disclosure in detail with reference to the accompanying drawings. However, those skilled in the art will appreciate that many technical details are provided in the various embodiments of the present disclosure to facilitate a better understanding of the present disclosure. However, even without these technical details and the various variations and modifications based on the following embodiments, the technical solutions claimed in the present disclosure can still be implemented.
[0026] refer to Figures 1 to 4 , Figures 1 to 4 A schematic structural diagram corresponding to each step of a method for manufacturing a semiconductor structure provided by an embodiment of the present disclosure.
[0027] In some embodiments, the method for manufacturing a semiconductor structure provided by the embodiments of the present disclosure includes: providing a substrate 100 , wherein the substrate 100 includes a plurality of grooves 110 arranged at intervals along a first direction X.
[0028] The method for manufacturing a semiconductor structure provided by the embodiment of the present disclosure further includes: performing a first deposition process, introducing a first silicon source gas into the groove 110 to form a first semiconductor layer 120 on the inner wall of the groove 110 until the width of the remaining groove 110 in the first direction X reaches a preset width.
[0029] The method for manufacturing the semiconductor structure provided by the embodiment of the present disclosure also includes: performing a second deposition process, circulating a second silicon source gas into the groove 110 to form a second semiconductor layer 130, the second semiconductor layer 130 covers the surface of the first semiconductor layer 120, and the second semiconductor layer 130 completely fills the groove 110, and the activity of the second silicon source gas is greater than that of the first silicon source gas.
[0030] In the embodiment of the present disclosure, a first semiconductor layer 120 is first formed on the inner wall of the groove 110 in the substrate 100 through a first deposition process until the width of the remaining groove 110 in the first direction X reaches a preset width. At this time, a second deposition process is performed again, and a second silicon source gas with greater activity is introduced. The second silicon source gas is more easily diffused to the bottom of the groove 110, thereby facilitating the formation of a second semiconductor layer 130 filling the bottom of the groove 110, thereby improving the problem of easily forming holes when filling the groove 110, thereby improving the reliability of the formed semiconductor structure.
[0031] In some embodiments, the material of substrate 100 may include a semiconductor material, such as, but not limited to, silicon. In some embodiments, substrate 100 may include: a base semiconductor, a compound semiconductor, or an alloy semiconductor. For example, a base semiconductor includes germanium; a compound semiconductor includes silicon carbide, gallium arsenide, gallium phosphide, indium phosphide, indium arsenide, indium antimonide, and / or Group III-V semiconductor materials; and an alloy semiconductor includes silicon germanium, silicon germanium carbide, germanium-tin, silicon-germanium-tin, gallium arsenic phosphide, gallium indium phosphide, gallium indium arsenide, indium gallium arsenide, aluminum indium arsenide, and / or aluminum gallium arsenide. In some embodiments, substrate 100 may also be a silicon-on-insulator structure, a silicon-germanium-on-insulator structure, a germanium-on-insulator structure, or a combination thereof.
[0032] In addition, the substrate 100 can be doped according to design requirements (eg, a P-type substrate or an N-type substrate). In some embodiments, the substrate 100 can be doped with P-type dopant ions (eg, boron ions, aluminum ions) or N-type dopant ions (eg, phosphorus ions, arsenic ions).
[0033] The substrate 100 is etched to form a plurality of grooves 110 arranged along a first direction X on the substrate 100 . The grooves 110 can be used to subsequently form a bit line contact structure.
[0034] In some embodiments, the groove 110 can also be a groove 110 formed between adjacent capacitors after the spaced capacitors are formed. The groove 110 is used to subsequently form a conductive layer connecting the upper electrode layers of different capacitors, so that the capacitors share the upper electrode layer and improve the performance of the capacitors.
[0035] In some embodiments, the aspect ratio of the groove 110 may be greater than 5. It should be noted that the depth here refers to the dimension of the groove 110 in a direction perpendicular to the surface of the substrate 100, the width refers to the dimension of the groove 110 along the first direction X, and the aspect ratio is the ratio of the depth dimension to the width dimension. The larger the aspect ratio, the more difficult it is to form a film layer with a good morphology in the groove 110, that is, the formed film layer is more likely to have holes.
[0036] It can be understood that the second silicon source gas is more active, so the second semiconductor layer 130 formed by the second silicon source gas is difficult to control. Therefore, the width of the groove 110 in the first direction X is first reduced to a preset width through a first deposition process to avoid the formed second semiconductor layer not conforming to the expected morphology. The first semiconductor layer 120 is first formed in the groove 110 by the first silicon source gas with relatively poor activity, and a semiconductor layer with a partial desired morphology can be formed in the groove 110. Then, the second semiconductor layer 130 is formed by the second silicon source gas with stronger activity, so that the second silicon source gas can diffuse to the bottom of the groove 110, so as to form a second semiconductor layer 130 with a better morphology at the bottom of the groove 110.
[0037] It can be understood that the preset width here can be 3 to 7 nm, for example, 4 nm, 5 nm, 5.5 nm, 6 nm or 6.5 nm, etc. When the remaining width of the groove 110 is less than the preset width, the first silicon source gas is introduced into the groove 110. Since the activity of the first silicon source gas is relatively poor, it is difficult for the first silicon source gas to diffuse to the bottom of the groove 110, which will cause holes to form in the formed first semiconductor layer 120, resulting in poor morphology of the formed first semiconductor layer 120, which will affect the reliability of the semiconductor structure. Therefore, when the remaining width of the groove 110 is less than the preset width, the second silicon source gas is circulated into the groove. Since the activity of the second silicon source gas is relatively strong, the second silicon source gas can be easily diffused to the bottom of the groove 110, so that the formed second semiconductor layer 130 can also have a better morphology at the bottom of the groove 110, thereby reducing the holes in the semiconductor structure and improving the reliability of the semiconductor structure.
[0038] It should be noted that the bottom of the groove 110 mentioned above refers to the portion of the groove 110 close to the substrate 100 .
[0039] It should be noted that the activity of the gas mentioned above may refer to: the diffusion ability of the gas and / or the gas that is easy to decompose and / or easy to react, that is, the diffusion ability of the first silicon source gas is smaller than the diffusion ability of the second silicon source gas and / or the second silicon source gas is more reactive and / or more decomposable than the first silicon source gas.
[0040] In some embodiments, the first silicon source gas includes monosilane, and the second silicon source gas includes disilane. It is understood that disilane has higher film density, which can improve the smoothness and continuity of the formed second semiconductor layer 130. Furthermore, disilane has higher activity than monosilane, and thus can be used as the second silicon source gas to form the second semiconductor layer.
[0041] In some embodiments, the first silicon source gas and the second silicon source gas can also be other semiconductor gases. It only needs to satisfy that the activity of the second silicon source gas is greater than that of the first silicon source gas, and it can be decomposed to produce semiconductor materials or reacted to produce semiconductor materials.
[0042] In some embodiments, each time the second silicon source gas is introduced, a cleaning gas is also introduced. The cleaning gas is used to clean the second semiconductor layer 130 at the top of the groove 110 before forming the second semiconductor layer 130 that fills the groove 110. In other words, cyclically introducing the second silicon source gas may include: introducing the second silicon source gas for a period of time, then stopping the introduction of the second silicon source gas, introducing the cleaning gas while stopping the introduction of the second silicon source gas, and then stopping the introduction of the cleaning gas again, and so on. By introducing the cleaning gas after each introduction of the second silicon source gas, it is possible to avoid sealing the top of the groove 110 before the second semiconductor layer 130 that fills the groove 110 is formed, thereby preventing the subsequently introduced second silicon source gas from being unable to enter the bottom of the groove 110.
[0043] It should be noted that the top of the groove 110 here may refer to the top of the groove 110 away from the substrate 100 .
[0044] In some embodiments, the cleaning gas here may include: nitrogen, argon or carbon dioxide and other chemically stable gases. Taking nitrogen as an example, by introducing nitrogen, it is possible to avoid nitrogen from reacting with disilane, or reacting with by-products produced after the second semiconductor layer 130 is formed. Nitrogen can also be used to clean the top of the groove 110, thereby avoiding the top of the groove 110 from being sealed before the second semiconductor layer 130 that fills the groove 110 is formed, thereby ensuring that disilane can smoothly enter the bottom of the groove 110, thereby improving the morphology of the second semiconductor layer 130, and further improving the reliability of the formed semiconductor structure.
[0045] In some embodiments, the second silicon source gas and the cleaning gas are circulated for each time the second silicon source gas is introduced for 20 to 40 seconds, and the cleaning gas is introduced for 50 to 70 seconds. The time for each time the second silicon source gas is introduced can be 22 seconds, 25 seconds, 30 seconds, or 35 seconds, and the time for each time the cleaning gas is introduced can be 55 seconds, 58 seconds, 60 seconds, or 65 seconds, and the like. By setting the time for each time the second silicon source gas is introduced to 20 to 40 seconds and the time for each time the cleaning gas is introduced to 50 to 70 seconds, it can be ensured that a second semiconductor layer 130 of a certain thickness is formed and that the top of the groove 110 is not sealed, thereby further improving the reliability of the semiconductor structure.
[0046] It is understandable that if the time for each introduction of the second silicon source gas is less than 20s before the cleaning gas is introduced, the second silicon source gas may be swept away by the cleaning gas before the second semiconductor layer 130 of a certain thickness is formed, affecting the formation efficiency of the second semiconductor layer 130. If the time for each introduction of the second silicon source gas is greater than 40s, it may result in the top of the groove 110 being sealed before the cleaning gas is introduced, resulting in the subsequent introduction of the cleaning gas. The sealed state of the groove 110 cannot be changed, resulting in the subsequent introduction of the second silicon source gas being unable to enter the bottom of the groove 110, affecting the formation efficiency of the second semiconductor layer 130. The reliability of the second semiconductor layer 130 is improved; if the time for each introduction of the cleaning gas is less than 50s, the purpose of cleaning the top of the groove 110 may not be well achieved, resulting in the top of the groove 110 being sealed during the process of circulating the second silicon source gas, resulting in the subsequent introduction of the second silicon source gas being unable to enter the bottom of the groove 110, affecting the reliability of the formed second semiconductor layer 130; if the time for each introduction of the cleaning gas is greater than 70s, the process time of the manufacturing method of the semiconductor structure will be increased, that is, the cleaning gas is still introduced after the purpose of introducing the cleaning gas has been achieved, resulting in a waste of process time.
[0047] Therefore, by setting the time for introducing the second silicon source gas to 20 to 40 seconds each time, a second semiconductor layer 130 of a certain thickness can be formed each time while preventing the top of the groove 110 from being sealed. The time for introducing the cleaning gas each time is 50 to 70 seconds, which can effectively prevent the second semiconductor layer 130 from being formed at the top of the groove 110 each time and avoid wasting process time.
[0048] In some embodiments, the gas flow rate of the second silicon source gas is less than the gas flow rate of the first silicon source gas. It is understood that the activity of the first silicon source gas is less than that of the second silicon source gas. In other words, the first silicon source gas is easier to control, and the gas flow rate of the first silicon source gas can be increased to increase the formation rate of the first semiconductor layer 120, thereby reducing the process time of the entire semiconductor structure manufacturing method. Similarly, the second silicon source gas is more active and difficult to control. By reducing the gas flow rate of the second silicon source gas, the formation rate of the second semiconductor layer 130 is reduced, thereby avoiding sealing the top of the groove 110 before the second semiconductor layer 130 that fills the groove 110 is formed, thereby improving the reliability of the formed semiconductor structure.
[0049] In some embodiments, during the process of circulating the second silicon source gas, the gas flow rate of the second silicon source gas introduced each time can be reduced in sequence. In other words, the gas flow rate of the second silicon source gas introduced each time is smaller than the gas flow rate of the silicon source gas introduced last time. It can be understood that each time the second silicon source gas is passed through, the width of the groove 110 will decrease, that is, the second silicon source gas introduced next time will be more likely to seal the top of the groove 110. By reducing the gas flow rate of the second silicon source gas introduced next time, the formation rate of the second semiconductor layer 130 can be reduced, thereby further reducing the possibility of sealing the top of the groove 110 before the second semiconductor layer 130 that fills the groove 110 is formed, thereby further improving the reliability of the formed semiconductor structure.
[0050] In some embodiments, the flow rate of the first silicon source gas is 750 to 900 sccm, for example, 780 sccm, 800 sccm, 850 sccm, or 880 sccm. By setting the flow rate of the first silicon source gas to 750 to 900 sccm, the formation rate of the first semiconductor layer 120 can be controlled to be certain while preventing the width of the remaining recess 110 after the formation of the first semiconductor layer 120 from deviating too much from the preset width, thereby improving the reliability of the formed semiconductor structure.
[0051] It can be understood that if the gas flow rate of the first silicon source gas is less than 750 sccm, the formation rate of the first semiconductor layer 120 is too low, which will increase the process time of the entire semiconductor structure manufacturing method. If the gas flow rate of the first silicon source gas is greater than 900 sccm, the formation rate of the first semiconductor layer 120 is too fast, which will make the width of the remaining groove 110 difficult to control, and it is easy to cause holes in the formed first semiconductor layer 120, affecting the reliability of the formed first semiconductor layer 120.
[0052] In some embodiments, the flow rate of the second silicon source gas is 350 to 450 sccm, for example, 380 sccm, 400 sccm, 420 sccm, or 440 sccm. By setting the flow rate of the second silicon source gas to 350 to 450 sccm, the second semiconductor layer 130 can be formed at a certain rate while preventing the second semiconductor layer 130 from sealing the top of the recess 110 before the second semiconductor layer 130 is fully formed, thereby improving the reliability of the formed semiconductor structure.
[0053] It can be understood that if the gas flow rate of the second silicon source gas is less than 350 sccm, the formation rate of the second semiconductor layer 130 is too low, which will increase the process time of the entire semiconductor structure manufacturing method. If the gas flow rate of the second silicon source gas is greater than 450 sccm, the formation rate of the second semiconductor layer 130 is too fast, which will cause the top of the groove 110 to be sealed before the second semiconductor layer 130 that fills the groove 110 is formed, resulting in the second semiconductor layer 130 failing to fill the groove 110, affecting the reliability of the formed semiconductor structure.
[0054] In some embodiments, the first deposition process also includes: introducing a doping gas while introducing the first silicon source gas. The first semiconductor layer 120 formed can be doped by introducing the doping gas. The type of doping gas can be selected according to needs, so that the first semiconductor layer 120 can be N-type doped or P-type doped.
[0055] In some embodiments, the introduced doping gas may be phosphine (PH3) or borane (B2H6). Borane can serve as a P-type dopant, while phosphine can serve as an N-type dopant. During the introduction of phosphine, phosphine is chemically adsorbed by the first semiconductor layer 120 and decomposed into silicon-hydrogen bonds. Simultaneously, phosphine undergoes hydrogenolysis to decompose into a phosphorus layer. The adsorbed phosphine gas is stabilized in the presence of the first silicon source gas, effectively passivating the surface of the first semiconductor layer 120. During the introduction of borane, borane has a very low adhesion coefficient and easily decomposes into boron on the surface of the first semiconductor layer 120. This facilitates a heterogeneous reaction of the first silicon source gas on the surface of the first semiconductor layer 120, thereby increasing the growth rate of the first semiconductor layer.
[0056] In some embodiments, the introduced doping gas may also be other gases.
[0057] In some embodiments, the gas flow rate of the introduced doping gas can be 100 to 180 sccm, for example, 120 sccm, 140 sccm, 160 sccm, or 170 sccm, etc. By setting the gas flow rate of the introduced doping gas to 100 to 180 sccm, it is possible to ensure that the formed first semiconductor layer 120 has a certain doping level while preventing the introduced doping gas from affecting the formation of the first semiconductor layer.
[0058] Taking phosphine as an example, if the gas flow rate of the introduced doping gas is less than 100 sccm, the doping effect on the first semiconductor layer 120 is poor. Phosphine will passivate the surface of the first semiconductor layer 120 and inhibit the subsequent deposition of the first silicon source gas on the surface of the first semiconductor layer 120. If the gas flow rate of the introduced doping gas is greater than 180 sccm, the formation rate of the first semiconductor layer 120 will be reduced, resulting in a slower formation rate of the first semiconductor layer 120, which will increase the process time of the entire semiconductor structure manufacturing method. Taking borane as an example, If the gas flow rate of the introduced doping gas is less than 100 sccm, then the doping effect on the first semiconductor layer 120 is not good. It can be understood that the doping amount entering the first semiconductor layer 120 is also related to the growth rate of the first semiconductor layer 120. If the gas flow rate of the introduced doping gas is greater than 180 sccm, then borane will accelerate the growth rate of the first semiconductor layer 120, resulting in a corresponding decrease in the doping ions in the subsequently formed first semiconductor layer 120, resulting in uneven doping in the formed first semiconductor layer 120, affecting the reliability of the formed first semiconductor layer 120.
[0059] During the second deposition process, doping gas, such as borane or phosphine, may also be introduced. The same or corresponding descriptions may refer to the doping gas introduced during the first deposition process.
[0060] It should be noted that, taking phosphine as an example of an introduced doping gas, the gas flow rate of the phosphine gas introduced in the second deposition process can be adjusted according to actual conditions. For example, if the resistance of the second semiconductor layer 130 to be formed is small, the gas flow rate of the introduced phosphine gas can be increased.
[0061] It should be noted that sccm is a unit of volume flow rate, representing standard milliliters per minute.
[0062] In some embodiments, the ambient temperature of the first deposition process and / or the ambient temperature of the second deposition process is 400-550° C., for example, 420° C., 450° C., 470° C., 500° C., or 530° C. By controlling the ambient temperature of the first deposition process and / or the ambient temperature of the second deposition process to be 400-550° C., a better growth environment can be provided for forming the first semiconductor layer 120 and the second semiconductor layer 130.
[0063] In some embodiments, setting the ambient temperature of the first deposition process and / or the ambient temperature of the second deposition process to 400-550° C. is also beneficial for doping the formed first semiconductor layer 120 and / or the second semiconductor layer 130. For example, when the first deposition process also includes the introduction of phosphine, at a temperature above 400° C., phosphine decomposes to form a phosphorus layer, thereby doping the first semiconductor layer 120 and / or the second semiconductor layer 130.
[0064] In some embodiments, the first deposition process also includes: controlling the gas pressure of the first deposition process to be between 1 and 1.3 torr, for example, 1.1 torr, 1.125 torr, 1.15 torr, 1.2 torr or 1.25 torr, etc. By controlling the gas pressure of the first deposition process to be between 1 and 1.3 torr, the formation rate of the first semiconductor layer 120 can be guaranteed during the first deposition process.
[0065] In some embodiments, the second deposition process further includes controlling the gas pressure of the second deposition process to be between 0.5 and 0.75 Torr, such as 0.6 Torr, 0.65 Torr, 0.675 Torr, or 0.7 Torr. By controlling the gas pressure of the second deposition process to be between 0.5 and 0.75 Torr, the formation rate of the second semiconductor layer 130 can be guaranteed during the second deposition process.
[0066] In some embodiments, the gas pressure of the second deposition process is controlled to be lower than that of the first deposition process. It can be understood that the greater the gas pressure, the faster the corresponding film layer formation rate will be. By controlling the gas pressure of the first deposition process to be high, the process time of the entire semiconductor structure manufacturing method can be reduced. By controlling the gas pressure of the second deposition process to be low, it is possible to avoid sealing the top of the groove 110 before the second semiconductor layer 130 that fills the groove 110 is formed.
[0067] It is understandable that the method for controlling the gas pressure of the first deposition process or the second deposition process may be to introduce the first silicon source gas or the second silicon source gas while extracting the byproduct gas generated after the reaction, thereby controlling the gas pressure of the entire environment.
[0068] It should be noted that torr is a unit of pressure, and it is generally believed that 1 torr is 1 / 760 times the atmospheric pressure.
[0069] In some embodiments, after forming the second semiconductor layer 130, the process also includes: performing a third deposition process, introducing a first silicon source gas into the surface of the second semiconductor layer 130 to form a third semiconductor layer 140 on the top surface of the second semiconductor layer 130, wherein the bottom surface of the third semiconductor layer 140 is higher than the top surface of the groove 110, and the formation of the third semiconductor layer 140 prepares for subsequent processes.
[0070] It can be understood that after the second deposition process, the groove 110 is filled, and even the formed first semiconductor layer 120 also covers the top surface of the substrate 100, and the formed second semiconductor layer 130 also covers the top surface of the first semiconductor layer 120. Therefore, the top surface of the second semiconductor layer 130 can also be higher than the top surface of the substrate 100. Therefore, there is no groove with a high aspect ratio in the process of forming the third semiconductor layer 140. Therefore, the morphology of the formed third semiconductor layer 140 can be improved by directly introducing the easy-to-control first silicon source gas.
[0071] In some embodiments, the gas flow rate of the first silicon source gas introduced in the third deposition process is 1500 to 2500 sccm, for example, 1600 sccm, 1800 sccm, 2000 sccm, 2200 sccm, or 2400 sccm. It is understood that after the second deposition process, the groove 110 is fully filled. Therefore, no groove with a high aspect ratio exists during the formation of the third semiconductor layer 140. By controlling the gas flow rate of the first silicon source gas introduced in the third deposition process to 1500 to 2500 sccm, the formation rate of the third semiconductor layer 140 can be increased, thereby further reducing the process time of the entire semiconductor structure manufacturing method.
[0072] In some embodiments, the ambient temperature of the third deposition process is 500-580° C., for example, 530° C., 550° C., 560° C., or 570° C. It is understood that after the second deposition process, the groove 110 is fully filled. Therefore, no groove with a high aspect ratio exists during the formation of the third semiconductor layer 140. By controlling the ambient temperature of the third deposition process to 500-580° C., the formation rate of the third semiconductor layer 140 can be increased, thereby further reducing the process time of the entire semiconductor structure manufacturing method.
[0073] In some embodiments, the third deposition process further includes: controlling the gas pressure of the third deposition process to be between 0.5 and 0.75 torr, such as 0.6 torr, 0.65 torr, 0.675 torr, or 0.7 torr.
[0074] In some embodiments, phosphine may be introduced during the third deposition process to dope the formed third semiconductor layer 140 .
[0075] In some embodiments, the flow rate of the phosphine gas introduced during the third deposition process may also be 50-70 sccm, such as 55 sccm, 60 sccm, 63 sccm, or 67 sccm.
[0076] In some embodiments, if the first semiconductor layer 120 and the second semiconductor layer 130 serve as part of the upper electrode layer connecting the capacitor, the formation of the third semiconductor layer 140 can also ensure that the upper electrode layers of different capacitors are interconnected; if the first semiconductor layer 120, the second semiconductor layer 130 and the third semiconductor layer 140 serve as the basis for the subsequent formation of the bit line contact structure, then after the third semiconductor layer 140 is formed, the first semiconductor layer 120, the second semiconductor layer 130 and the third semiconductor layer 140 can also be etched to form a bit line contact structure spaced apart from each other.
[0077] In the embodiment of the present disclosure, a first semiconductor layer 120 is first formed on the inner wall of the groove 110 in the substrate 100 through a first deposition process until the width of the remaining groove 110 in the first direction X reaches a preset width. At this time, a second deposition process is performed again, and a second silicon source gas with greater activity is introduced. The second silicon source gas is more easily diffused to the bottom of the groove 110, thereby facilitating the formation of a second semiconductor layer 130 filling the bottom of the groove 110, thereby improving the problem of easily forming holes when filling the groove 110, thereby improving the reliability of the formed semiconductor structure.
[0078] Those skilled in the art will appreciate that the above-described embodiments are specific examples for implementing the present disclosure, and in actual applications, various changes may be made to them in form and detail without departing from the spirit and scope of the embodiments of the present disclosure. Any person skilled in the art may make various changes and modifications without departing from the spirit and scope of the embodiments of the present disclosure. Therefore, the scope of protection of the embodiments of the present disclosure shall be based on the scope defined in the claims.
Claims
1. A method for manufacturing a semiconductor structure, characterized in that: include: Providing a substrate, wherein the substrate includes a plurality of grooves spaced apart along a first direction; performing a first deposition process, introducing a first silicon source gas into the groove to form a first semiconductor layer on an inner wall of the groove until the remaining width of the groove in the first direction reaches a preset width; A second deposition process is performed, and a second silicon source gas is circulated into the groove to form a second semiconductor layer. The second semiconductor layer covers the surface of the first semiconductor layer, and the second semiconductor layer fills the groove. The activity of the second silicon source gas is greater than the activity of the first silicon source gas. The activity refers to the diffusion ability of the gas and / or the ability to easily decompose and / or react.
2. The method for manufacturing a semiconductor structure according to claim 1, wherein: The first silicon source gas includes monosilane, and the second silicon source gas includes disilane.
3. The method for manufacturing a semiconductor structure according to claim 1, wherein: Each time after the second silicon source gas is introduced, the method further includes introducing a cleaning gas, wherein the cleaning gas is used to clean the second semiconductor layer on the top of the groove before forming the second semiconductor layer that fills the groove.
4. The method for manufacturing a semiconductor structure according to claim 3, wherein: The second silicon source gas and the cleaning gas are circulated, with each time the second silicon source gas is introduced for 20 to 40 seconds, and each time the cleaning gas is introduced for 50 to 70 seconds.
5. The method for manufacturing a semiconductor structure according to claim 1, wherein: The preset width is 3-7 nm.
6. The method for manufacturing a semiconductor structure according to claim 1, wherein: The gas flow rate of the second silicon source gas introduced is smaller than the gas flow rate of the first silicon source gas introduced.
7. The method for manufacturing a semiconductor structure according to claim 1 or 6, wherein: The gas flow rate of the first silicon source gas is 750-900 sccm.
8. The method for manufacturing a semiconductor structure according to claim 1 or 6, wherein: The gas flow rate of the second silicon source gas is 350-450 sccm.
9. The method for manufacturing a semiconductor structure according to claim 1, wherein: The first deposition process further includes: introducing a doping gas while introducing the first silicon source gas.
10. The method for manufacturing a semiconductor structure according to claim 9, wherein: The introduced doping gas is phosphine or borane.
11. The method for manufacturing a semiconductor structure according to claim 9, wherein: The gas flow rate of the introduced doping gas is 100-180 sccm.
12. The method for manufacturing a semiconductor structure according to claim 1, wherein: The ambient temperature of the first deposition process and / or the ambient temperature of the second deposition process is 400-550°C.
13. The method for manufacturing a semiconductor structure according to claim 1, wherein: After forming the second semiconductor layer, the method further includes: performing a third deposition process, introducing a first silicon source gas into the surface of the second semiconductor layer to form a third semiconductor layer on the top surface of the second semiconductor layer, wherein the bottom surface of the third semiconductor layer is higher than the top surface of the groove.
14. The method for manufacturing a semiconductor structure according to claim 13, wherein: The gas flow rate of the first silicon source gas introduced in the third deposition process is 1500-2500 sccm.
15. The method for manufacturing a semiconductor structure according to claim 13, wherein: The ambient temperature of the third deposition process is 500-580°C.
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