Continuous feeding control system and method for washing product production

Abstract

The invention relates to the technical field of continuous feeding control, in particular to a continuous feeding control system and method for washing product production. According to the technical scheme, the cake crushing machine comprises a machine box and a hopper installed in the machine box and further comprises a cake crushing component installed in the machine box, the cake crushing component comprises two centrifugal acceleration mechanisms, and the two centrifugal acceleration mechanisms drive materials passing through the hopper to rotate at a high speed and throw out the materials in the two centrifugal crushing mechanisms in the opposite directions. Through the arrangement of the two sets of centrifugal acceleration mechanisms, materials in the two centrifugal crushing mechanisms move at a high speed and collide with each other, caked materials can be effectively crushed and decomposed, the problem that the caked materials cannot be fully dispersed after entering the mixing tank, and consequently the mixing effect is poor is solved, and the situation that due to non-uniform mixing, the mixing effect is poor is avoided. The key performance indexes such as the detergency and the solubility of the washing products are reduced.

Description

Technical Field

[0001] The present invention relates to the technical field of feeding control, and in particular to a continuous feeding control system and method for producing washing products. Background Art

[0002] Continuous feeding control system plays a vital role in the production of detergents. It can ensure the continuity and stability of the production process, improve product quality, and reduce energy consumption and raw material waste. In the production process of detergents, the throwing machine is a commonly used equipment, which is mainly used to throw solid raw materials from one place to another for the next processing.

[0003] The materials used in the production of detergents generally include: phosphates, carbonates, silicates, etc. These materials are easy to absorb moisture and may clump in a humid environment. Agglomerated materials may block the feed port or conveying pipeline of the throwing machine, resulting in poor material flow and affecting the continuous operation of the production line. Agglomerated materials may not be fully dispersed after entering the mixing tank, resulting in poor mixing effect and affecting the overall performance of the detergent.

[0004] Due to uneven mixing, key performance indicators of detergents such as detergency and solubility may decline, affecting consumers' usage experience. Summary of the invention

[0005] The purpose of the present invention is to address the problems existing in the background technology and to propose a continuous feeding control system and method for the production of detergents.

[0006] On the one hand, the present invention provides a continuous feeding control system for the production of washing products, comprising a chassis and a hopper installed in the chassis, and further comprising: An agglomeration breaking component installed in the chassis, the agglomeration breaking component includes two sets of centrifugal acceleration mechanisms, the two sets of centrifugal acceleration mechanisms drive the material passing through the hopper to rotate at high speed, and throw the material in the two centrifugal breaking mechanisms toward each other; A self-cleaning impeller module is installed in the chassis. The self-cleaning impeller module throws out the materials passing through the agglomeration and crushing components and cleans the materials adhered to the self-cleaning impeller module.

[0007] Optionally, the centrifugal acceleration mechanism includes a centrifugal cylinder rotatably installed in a chassis, the centrifugal cylinder is provided with a plurality of flow grooves, a sealing plate is slidably installed in the flow grooves, and a release transmission assembly for driving the sealing plate to perform periodic lifting and lowering movements is installed in the chassis.

[0008] Optionally, the release transmission assembly includes a connecting ring fixedly installed in the chassis, the connecting ring is provided with a recessed portion, a connecting rod is fixedly installed on the sealing plate, and the other end of the connecting rod is slidably connected to the connecting rod and the recessed portion.

[0009] Optionally, a rotating shaft is rotatably installed in the centrifugal barrel, a breaking rod is fixedly installed on the rotating shaft, and a power component for synchronously driving the rotating shaft and the centrifugal barrel to rotate is installed in the chassis.

[0010] Optionally, the power component includes a transmission shaft fixedly mounted on the centrifugal cylinder, the transmission shaft is located inside the rotating shaft and in a coaxial position, a connecting cylinder is fixedly mounted on the rotating shaft, a first bevel gear is fixedly mounted on the connecting cylinder, a second bevel gear is fixedly mounted on the transmission shaft, a third bevel gear is rotatably mounted in the chassis, the first bevel gear and the third bevel gear are meshed with each other, the third bevel gear and the second bevel gear are meshed with each other, a transmission belt is fixedly mounted on the two transmission shafts, a first motor is fixedly mounted in the chassis, and the output shaft of the first motor is coaxially fixedly connected to one of the third bevel gears.

[0011] Optionally, a flow guide cover is fixedly mounted on the two centrifugal cylinders, and the self-cleaning impeller module is fixedly mounted on the flow guide cover.

[0012] Optionally, the self-cleaning impeller module includes a shell fixedly mounted on the air guide cover, the shell is provided with a discharge port, a connecting rod is rotatably mounted in the shell, a plurality of impellers are fixedly mounted on the connecting rod, a second motor is fixedly mounted on the shell, and the output shaft of the second motor is coaxially fixedly connected to the connecting rod.

[0013] Optionally, the self-cleaning impeller module also includes an air component installed in the chassis to remove materials adhered to the impeller, the air blowing component includes a plurality of air holes provided on the impeller, the impeller and the connecting rod are both hollow structures and are in a connected state, an air pipe is fixedly and connectedly installed on the connecting rod, an air box is fixedly installed on the shell, the air pipe is located inside the air box, a joint is provided on the air box, a plurality of connecting blocks are fixedly installed on the air pipe, a sealing roll is fixedly installed on the plurality of connecting blocks, and a ventilation gap is provided on the sealing roll.

[0014] Optionally, an air pump system is installed in the chassis, and the air pump system is connected to the connector.

[0015] On the other hand, the present invention provides a continuous feeding method for the production of washing products, which is applied to the above continuous feeding control system for the production of washing products. The method comprises the following steps: Step 1: Put the material into the hopper and transport the material into the centrifuge cylinder through the hopper; Step 2: The first motor drives the centrifugal cylinder and the crushing rod to rotate, and the crushing rod is used to preliminarily crush the agglomerated materials inside the centrifugal cylinder; Step 3: When the connecting rod moves into the concave part, the flow slot will flow out. At this time, the material inside the centrifugal cylinder will flow out under the action of centrifugal force, and the materials in the two centrifugal cylinders will collide with each other, causing secondary crushing of the materials; Step 4: The secondary crushed material enters the shell through the guide cover, and the impeller drives the material to rotate, so that the material is thrown out through the discharge port under the action of centrifugal force; Step 5: Periodically inflate the air holes to peel off the material adhered to the impeller under the action of the airflow.

[0016] In summary, the present application includes at least one of the following beneficial technical effects: The present invention arranges two sets of centrifugal acceleration mechanisms so that the materials in the two centrifugal crushing mechanisms move at high speed and collide with each other, which can effectively crush and decompose the agglomerated materials, prevent the agglomerated materials from entering the mixing tank and possibly failing to fully disperse, resulting in poor mixing effect, and avoid the problem of a decrease in key performance indicators such as detergency and solubility of detergents due to uneven mixing. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The structure of the interior of the chassis of the present invention is shown as follows: Figure 1 ; Figure 2 The structure of the interior of the chassis of the present invention is shown as follows: Figure 2 ; Figure 3 It is a structural schematic diagram of the chassis of the present invention; Figure 4 Give a schematic diagram of the structure of the agglomeration crushing component Figure 1 ; Figure 5 Give a schematic diagram of the structure of the agglomeration crushing component Figure 2 ; Figure 6 Provide schematic diagrams of the locations of the agglomerate breaking components for both groups; Figure 7 It is a structural schematic diagram of the power component of the present invention; Figure 8 The structure of the self-cleaning impeller module of the present invention is shown in FIG. Figure 1 ; Fig. 9 The structure of the self-cleaning impeller module of the present invention is shown in FIG. Figure 2 ; Fig.10 The structure of the self-cleaning impeller module of the present invention is shown in FIG. Figure 3 .

[0018] 1. Chassis; 2. Hopper; 201. Diverter; 3. Centrifugal cylinder; 301. Circulation slot; 302. Closing plate; 303. Connecting rod; 304. Connecting ring; 305. Recess; 4. Rotating shaft; 401. Crushing rod; 5. Transmission shaft; 501. Connecting cylinder; 502. First bevel gear; 503. Second bevel gear; 504. Third bevel gear; 505. First motor; 506. Transmission belt; 6. Air guide cover; 7. Shell; 701. Discharge port; 702. Connecting rod; 703. Impeller; 704. Second motor; 8. Air hole; 801. Air pipe; 802. Air box; 803. Joint; 804. Connecting block; 805. Sealing roll; 806. Ventilation gap. DETAILED DESCRIPTION

[0019] The technical solution of the present application is further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0020] The components of the embodiments of the present application generally described and shown in the accompanying drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the application claimed, but merely represents the selected embodiments of the present application.

[0021] Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making any creative work shall fall within the scope of protection of this application.

[0022] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0023] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0024] like Figures 1 to 10As shown, the continuous feeding control system for washing product production proposed by the present invention comprises a chassis 1 and a hopper 2 installed in the chassis 1, two shunt pipes 201 are fixedly installed on the hopper 2, and a caking breaking component installed in the chassis 1, the caking breaking component comprises two sets of centrifugal acceleration mechanisms, the two sets of centrifugal acceleration mechanisms drive the material passing through the hopper 2 to rotate at high speed, and throw the materials in the two centrifugal crushing mechanisms toward each other. When the materials in the two centrifugal crushing mechanisms move at high speed and collide with each other, the agglomerated materials can be effectively crushed and decomposed. The centrifugal acceleration mechanism comprises a centrifugal cylinder 3 rotatably installed in the chassis 1, a plurality of flow slots 301 are provided on the centrifugal cylinder 3, a sealing plate 302 is slidably installed in the flow slot 301, and a release transmission assembly for driving the plate sealing plate 302 to periodically lift and lower is installed in the chassis 1. When the sealing plate 302 moves upward, a gap will appear in the flow slot 301, and the material inside the centrifugal cylinder 3 will be discharged through the flow slot 301 under the action of centrifugal force.

[0025] The release transmission assembly includes a connecting ring 304 fixedly mounted in the chassis 1, a recessed portion 305 is provided on the connecting ring 304, a connecting rod 303 is fixedly mounted on the sealing plate 302, and the other end of the connecting rod 303 is slidably connected to the connecting rod 303 and the recessed portion 305. When the centrifugal cylinder 3 rotates, the sealing plate 302 and the connecting rod 303 will be driven to rotate, and the rotating connecting rod 303 will move on the connecting ring 304. When the connecting rod 303 moves to the inside of the recessed portion 305, the connecting rod 303 will drive the sealing plate 302 to rise, and the rising sealing plate 302 will further cause a gap in the flow slot 301.

[0026] Further, a rotating shaft 4 is rotatably installed in the centrifugal cylinder 3, a breaker rod 401 is fixedly installed on the rotating shaft 4, and a power component for synchronously driving the rotating shaft 4 and the centrifugal cylinder 3 to rotate is installed in the chassis 1. The power component includes a transmission shaft 5 fixedly installed on the centrifugal cylinder 3, the transmission shaft 5 is located inside the rotating shaft 4 and is in a coaxial position, a connecting cylinder 501 is fixedly installed on the rotating shaft 4, a first bevel gear 502 is fixedly installed on the connecting cylinder 501, a second bevel gear 503 is fixedly installed on the transmission shaft 5, a third bevel gear 504 is rotatably installed in the chassis 1, the first bevel gear 502 and the third bevel gear 504 are meshed with each other, and the third bevel gear 504 and the second bevel gear 503 are meshed with each other, a transmission belt 506 is fixedly installed on the two transmission shafts 5, a first motor 505 is fixedly installed in the chassis 1, and the output shaft of the first motor 505 is coaxially fixedly connected with one of the third bevel gears 504. Starting the first motor 505 can drive the third bevel gear 504 to rotate. The rotating third bevel gear 504 will synchronously drive the first bevel gear 502 and the second bevel gear 503 to rotate, thereby driving the transmission shaft 5 and the connecting cylinder 501 to rotate. The rotation directions of the transmission shaft 5 and the connecting cylinder 501 are opposite, so that the rotating shaft 4 drives the crushing rod 401 to rotate, so that the crushing rod 401 can effectively crush the material inside the centrifugal cylinder 3.

[0027] The continuous feeding control system of this embodiment also includes a self-cleaning impeller module, which is installed in the chassis 1. The self-cleaning impeller module will throw out the materials that pass through the agglomeration and crushing components, and clean the materials adhered to the self-cleaning impeller module. The two centrifugal cylinders 3 are fixedly mounted with a guide cover 6, and the self-cleaning impeller module is fixedly mounted on the guide cover 6.

[0028] The self-cleaning impeller module includes a housing 7 fixedly mounted on the shroud 6, a discharge port 701 is provided on the housing 7, a connecting rod 702 is rotatably mounted in the housing 7, a plurality of impellers 703 are fixedly mounted on the connecting rod 702, a second motor 704 is fixedly mounted on the housing 7, and the output shaft of the second motor 704 is coaxially fixedly connected with the connecting rod 702. Due to humidity, viscosity and other reasons, the material is easily adhered to the impeller 703. The material adhered to the impeller 703 will cause the throwing efficiency of the impeller 703 to decrease, because the adhered material will change the balance and throwing force of the impeller 703, and reduce the effective amount of material thrown each time. When throwing, the second motor 704 drives the connecting rod 702 to rotate, and then drives the plurality of impellers 703 to rotate. These impellers 703 rotate at high speed to generate centrifugal force. When the material falls on the rotating impeller 703, the centrifugal force throws the material outward and transports it to the designated container or equipment through the throwing pipeline.

[0029] Furthermore, the self-cleaning impeller module also includes an air component installed in the chassis 1 to remove materials adhered to the impeller 703. The air blowing component includes a plurality of air holes 8 provided on the impeller 703. The impeller 703 and the connecting rod 702 are both hollow structures and are in a connected state. An air pipe 801 is fixedly and connectedly installed on the connecting rod 702, an air box 802 is fixedly installed on the shell 7, the air pipe 801 is located inside the air box 802, a joint 803 is provided on the air box 802, a plurality of connecting blocks 804 are fixedly installed on the air pipe 801, a sealing roll 805 is fixedly installed on the plurality of connecting blocks 804, and a ventilation gap 806 is provided on the sealing roll 805. When the connecting rod 702 rotates, the air pipe 801 will be driven to rotate, and the rotating air pipe 801 will drive the sealing roll 805 to rotate. When the ventilation gap 806 is aligned with the joint 803, the gas can enter the air box 802 through the joint 803, and enter the impeller 703 through the air pipe 801, and be ejected through the air hole 8, so that the material adhered to the impeller 703 can be cleared. It should be noted that the aperture of the air hole 8 here is not enough for the material to pass through.

[0030] It should be noted that an air pump system is installed in the chassis 1 (the air pump system is a prior art and will not be described in detail here), and the air pump system is connected to the connector 803. The air pump system can deliver high-pressure gas to the inside of the air box 802, and then the high-pressure gas is discharged through the air hole 8. The air pressure can be appropriately adjusted according to the adhesion of the material.

[0031] On the other hand, the present invention provides a continuous feeding method for the production of washing products, which is applied to the above continuous feeding control system for the production of washing products. The method comprises the following steps: Step 1: Put the material into the hopper 2, and transport the material to the centrifuge cylinder 3 through the hopper 2; Step 2: The first motor 505 drives the centrifugal cylinder 3 and the crushing rod 401 to rotate, and the crushing rod 401 performs preliminary crushing of the agglomerated materials inside the centrifugal cylinder 3; Step 3: When the connecting rod 303 moves into the recessed portion 305, the flow slot 301 will flow out. At this time, the material inside the centrifugal cylinder 3 will flow out under the action of centrifugal force, and the materials in the two centrifugal cylinders 3 will collide with each other, so as to perform secondary crushing on the materials. Step 4: The secondary crushed material enters the housing 7 through the guide cover 6, and is driven to rotate by the impeller 703, so that the material is thrown out through the discharge port 701 under the action of centrifugal force; Step 5: Periodically inflate the air holes 8, and the material adhered to the impeller 703 is peeled off under the action of the airflow.

[0032] The working principle of this embodiment is as follows: the first motor 505 is started to drive the third bevel gear 504 to rotate, and the rotating third bevel gear 504 will synchronously drive the first bevel gear 502 and the second bevel gear 503 to rotate, thereby driving the transmission shaft 5 and the connecting tube 501 to rotate, and the rotation directions of the transmission shaft 5 and the connecting tube 501 are opposite, thereby causing the rotating shaft 4 to drive the crushing rod 401 to rotate, so that the crushing rod 401 can effectively crush the materials inside the centrifugal tube 3. When the centrifugal tube 3 rotates, it will drive the sealing plate 302 and the connecting rod 303 to rotate, and the rotating connecting rod 303 will move on the connecting ring 304. When the connecting rod 303 moves to the inside of the recessed portion 305, the connecting rod 303 will drive the sealing plate 302 to rise, and the rising sealing plate 302 will then cause a gap in the circulation slot 301. At this time, the materials inside the centrifugal tube 3 will be discharged through the circulation slot 301 under the action of centrifugal force. The materials can be moved at high speed and collide with each other, and the agglomerated materials can be effectively crushed and decomposed.

[0033] When the connecting rod 702 rotates, the air pipe 801 will be driven to rotate, and the rotating air pipe 801 will drive the sealing roll 805 to rotate. When the ventilation gap 806 is aligned with the joint 803, the gas can enter the air box 802 through the joint 803, and enter the impeller 703 through the air pipe 801, and be ejected through the air hole 8, so that the material adhered to the impeller 703 can be cleared. It should be noted that the aperture of the air hole 8 here is not enough for the material to pass through.

[0034] The above specific embodiments are only several optional embodiments of the present invention. Based on the technical solutions of the present invention and the relevant inspirations of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.

Claims

1. A continuous feeding control system for the production of detergents, comprising a housing (1) and a hopper (2) installed in the housing (1), characterized in that: Also includes: an agglomeration crushing component installed in the chassis (1), the agglomeration crushing component comprising two sets of centrifugal acceleration mechanisms, the two sets of centrifugal acceleration mechanisms driving the material passing through the hopper (2) to rotate at high speed, and throwing the material in the two centrifugal crushing mechanisms toward each other; A self-cleaning impeller module is installed in the chassis (1), and the self-cleaning impeller module ejects the material that has passed through the agglomeration and crushing components, and cleans the material that has adhered to the self-cleaning impeller module.

2. The continuous feeding control system for washing product production according to claim 1, characterized in that: The centrifugal acceleration mechanism comprises a centrifugal cylinder (3) rotatably mounted in a chassis (1), a plurality of flow slots (301) being provided on the centrifugal cylinder (3), a sealing plate (302) being slidably mounted in the flow slots (301), and a release transmission assembly for driving the sealing plate (302) to perform periodic lifting and lowering movements being mounted in the chassis (1).

3. The continuous feeding control system for the production of washing products according to claim 2, characterized in that: The release transmission assembly comprises a connecting ring (304) fixedly mounted in the chassis (1), the connecting ring (304) being provided with a recessed portion (305), a connecting rod (303) being fixedly mounted on the sealing plate (302), and the other end of the connecting rod (303) being slidably connected to the connecting rod (303) and the recessed portion (305).

4. The continuous feeding control system for the production of washing products according to claim 3, characterized in that: A rotating shaft (4) is rotatably mounted in the centrifugal cylinder (3), a crushing rod (401) is fixedly mounted on the rotating shaft (4), and a power component for synchronously driving the rotating shaft (4) and the centrifugal cylinder (3) to rotate is mounted in the chassis (1).

5. The continuous feeding control system for the production of washing products according to claim 4, characterized in that: The power component comprises a transmission shaft (5) fixedly mounted on the centrifugal cylinder (3), the transmission shaft (5) being located inside the rotating shaft (4) and being in a coaxial position, a connecting cylinder (501) being fixedly mounted on the rotating shaft (4), a first bevel gear (502) being fixedly mounted on the connecting cylinder (501), a second bevel gear (503) being fixedly mounted on the transmission shaft (5), a third bevel gear (504) being rotatably mounted in the chassis (1), the first bevel gear (502) and the third bevel gear (504) being meshed with each other, the third bevel gear (504) and the second bevel gear (503) being meshed with each other, a transmission belt (506) being fixedly mounted on the two transmission shafts (5), a first motor (505) being fixedly mounted in the chassis (1), an output shaft of the first motor (505) being coaxially fixedly connected to one of the third bevel gears (504).

6. The continuous feeding control system for the production of washing products according to claim 5, characterized in that: A flow guide cover (6) is fixedly mounted on the two centrifugal cylinders (3), and the self-cleaning impeller module is fixedly mounted on the flow guide cover (6).

7. The continuous feeding control system for the production of washing products according to claim 6, characterized in that: The self-cleaning impeller module comprises a shell (7) fixedly mounted on a shroud (6), a discharge port (701) being provided on the shell (7), a connecting rod (702) being rotatably mounted in the shell (7), a plurality of impellers (703) being fixedly mounted on the connecting rod (702), a second motor (704) being fixedly mounted on the shell (7), an output shaft of the second motor (704) being coaxially fixedly connected to the connecting rod (702).

8. The continuous feeding control system for the production of cleaning products according to claim 7, characterized in that: The self-cleaning impeller module further comprises an air component installed in the chassis (1) for removing materials adhered to the impeller (703), the air blowing component comprising a plurality of air holes (8) provided on the impeller (703), the impeller (703) and the connecting rod (702) both being hollow structures and being in a connected state, an air pipe (801) being fixedly installed on the connecting rod (702) and being connected thereto, an air box (802) being fixedly installed on the housing (7), the air pipe (801) being located inside the air box (802), a joint (803) being provided on the air box (802), a plurality of connecting blocks (804) being fixedly installed on the air pipe (801), a sealing roll (805) being fixedly installed on the plurality of connecting blocks (804), and a ventilation notch (806) being provided on the sealing roll (805).

9. The continuous feeding control system for the production of washing products according to claim 8, characterized in that: An air pump system is installed in the chassis (1), and the air pump system is connected to the connector (803).

10. A continuous feeding method for the production of cleaning products, applied to a continuous feeding control system for the production of cleaning products as claimed in any one of claims 1 to 9, characterized in that: The method comprises the following steps: Step 1: placing the material into the hopper (2), and conveying the material into the centrifuge cylinder (3) through the hopper (2); Step 2: The centrifugal cylinder (3) and the crushing rod (401) are driven to rotate by the first motor (505), and the agglomerated materials inside the centrifugal cylinder (3) are preliminarily crushed by the crushing rod (401); Step 3: When the connecting rod (303) moves into the recessed portion (305), the flow slot (301) will flow out. At this time, the material inside the centrifugal cylinder (3) will flow out under the action of centrifugal force, and the materials in the two centrifugal cylinders (3) will collide with each other, thereby causing secondary crushing of the materials. Step 4: the material after secondary crushing enters the interior of the housing (7) through the guide cover (6), and is driven to rotate by the impeller (703), so that the material is ejected through the discharge port (701) under the action of centrifugal force; Step 5: Periodically inflate the air holes (8) to peel off the material adhered to the impeller (703) under the action of the airflow.

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