Glass sorting system
By designing an automated glass sorting system, the combination of sheet picking, identifying, sheet processing and unloading devices is used to solve the problems of traditional manual sorting inefficiency and safety hazards, and a more efficient and safe glass sorting process is achieved.
Patent Information
- Application Number
- CN202411784223.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-02-11
AI Technical Summary
In the traditional glass production process, glass sorting requires manual operation, resulting in high labor intensity, low efficiency, and risks of safety hazards and glass damage.
A glass sorting system is designed, including a sheet picking device, an identification system, a sheet processing device, a cache table and a sheet unloading device, and the glass is accurately and quickly sorted and stored through an automated process.
The system can reduce the labor intensity of operators, improve sorting efficiency, ensure glass quality, reduce safety risks, and make the sorting process of deep processing of glass more efficient and safe.
Smart Images

Figure CN119406763A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a glass sorting system. Background Art
[0002] As people's living environment continues to improve, people's requirements for glass products are getting higher and higher, so a wide variety of high-end glass products have emerged. Among them, multi-layer glass products such as hollow glass, laminated glass, and vacuum glass are widely used.
[0003] For multi-layer glass products such as insulating glass, laminated glass or vacuum glass, there are often matching requirements for at least two corresponding pieces of glass. This requires that at least two pieces of glass in the same storage unit are matched in order. However, due to the numerous processing steps in the deep processing of glass, these glasses are often processed in different processes or different time periods. In addition, due to the easy breakage of glass during the processing or other quality reasons, the current glass is scrapped, resulting in disordered storage of glass. However, in order to facilitate the production and processing of the next process, these disordered glasses often need to be sorted and matched according to demand. In the traditional glass production process, manual glass sorting is often required, which is easy to cause high labor intensity and low efficiency for operators during mass production. In addition, manual sorting may cause glass breakage and operator scratches due to manual factors, which is easy to affect the quality of the glass and poses a major safety hazard. Summary of the invention
[0004] In order to overcome the deficiencies of the prior art, the purpose of the present invention is to provide a glass sorting system, which helps to accurately and quickly complete the sorting of glass, can reduce the labor intensity of operators, improve efficiency, ensure the quality of glass, and improve safety of use.
[0005] The purpose of the present invention is achieved by the following technical solutions:
[0006] A glass sorting system comprises a film picking device, an identification system, a film sorting device, a buffering table and a film unloading device; the film picking device comprises a first extracting device and a film picking conveying device; the first extracting device is used to transfer the glass to the film picking conveying device; the film picking conveying device is used to convey the glass toward the identification system; the identification system is used to obtain information about the glass and to convey the glass toward the film sorting device; the buffering table is used to convey the glass toward the film unloading device; the film sorting device comprises a guide frame, a film sorting cage, a translation device, a first swinging device and A film sorting and conveying device; the film sorting cage is movably mounted on the guide frame; the translation device is mounted on the film sorting cage and is used to drive the film sorting cage to translate along the length direction of the guide frame; the film sorting cage is formed with a plurality of storage intervals which are arranged in sequence along the length direction of the guide frame and for accommodating glass; the bottom of the film sorting cage is provided with a through structure which is connected with the bottom end of each storage interval and for the film sorting and conveying device to pass through; the first swinging device is used to drive the film sorting and conveying device to rise and fall; the film sorting and conveying device is used to convey the glass along the length direction of the storage interval and toward the buffer table.
[0007] The unloading device comprises a second extracting device and an unloading conveying device; the second extracting device is used to move the glass out of the unloading conveying device; the buffering station is used to convey the glass toward the unloading conveying device.
[0008] The identification system includes a conveying device and an identification device; the film-taking conveying device is used to convey the glass toward the conveying device; the identification device is used to obtain information about the glass on the conveying device; and the conveying device is used to convey the glass toward the film-sorting device.
[0009] The identification system further comprises an identification lifting device, and the identification lifting device is used to drive the identification device to rise and fall.
[0010] The guide frame is provided with a first rack, and the translation device includes a first gear and a first power component; the first power component is used to drive the first gear to rotate; the first gear is meshed with the first rack.
[0011] The sheet handling and conveying device is provided with a connecting frame, which is hinged on the guide frame; the first swing device includes a linear actuator, the shell of the linear actuator is hinged on the guide frame, and the power output end of the linear actuator is hinged to the sheet handling and conveying device.
[0012] The linear actuator is a pneumatic cylinder, an oil cylinder or an electric cylinder.
[0013] The sheet sorting and conveying device comprises a conveying frame, a rotating driving device and a plurality of conveying wheels; the plurality of conveying wheels are rotatably mounted on the conveying frame; the rotating driving device is mounted on the conveying frame and is used to drive the plurality of conveying wheels to rotate.
[0014] The film sorting cage includes a plurality of bottom rods arranged in sequence and spaced apart; the arrangement direction of the plurality of bottom rods is perpendicular to the length direction of the guide frame; a spacing area is formed between any two adjacent bottom rods; the penetrating structure includes a plurality of spacing areas formed by the plurality of bottom rods of the film sorting cage; the plurality of spacing areas of the penetrating structure are respectively used for the conveying wheels to pass through; the film sorting cage also includes a plurality of stoppers arranged in sequence and spaced apart along the length direction of the guide frame; the storage area is formed between any two adjacent stoppers; the stoppers are arranged on the bottom rods.
[0015] The glass sorting system also includes a post-storage unit; the unloading device is used to transfer the glass to the post-storage unit.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] The present invention provides a glass sorting system, which can realize sheet picking, glass identification, glass classification and storage, and sheet unloading by combining a sheet picking device, an identification system, a sheet sorting device, a buffer table, and a sheet unloading device, thereby helping to accurately and quickly complete the glass sorting, reducing the participation of operators, alleviating the labor intensity of operators, and improving efficiency. Moreover, it can also avoid the contact between operators and glass, so as to avoid accidents such as glass breakage and operator scratches caused by manual collision with glass, manual misplacing of glass, etc., thereby ensuring the quality of glass, improving the safety of use, and making the sorting of glass deep processing more efficient and safer. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of the present invention;
[0019] Figure 2 It is a structural schematic diagram of a film taking device;
[0020] Figure 3 It is a structural schematic diagram of the back side of the film taking device;
[0021] Figure 4 A schematic diagram of the coordination of the lifting device, the moving device and the second swinging device is provided for extracting;
[0022] Figure 5 A schematic diagram of another direction for extracting the cooperation of the lifting device, the moving device and the second swinging device;
[0023] Figure 6 A schematic diagram of another direction for extracting the coordination of the lifting device, the moving device, and the second swinging device;
[0024] Figure 7 It is a structural schematic diagram of the conveyor platform;
[0025] Figure 8 for Figure 7 A magnified image of point A;
[0026] Fig. 9 A schematic diagram of another direction of the conveyor platform;
[0027] Fig.10 for Fig. 9 A magnified view of point B;
[0028] Fig.11 It is a structural schematic diagram of a film sorting device;
[0029] Fig.12 This is an exploded view of the film sorting device;
[0030] Fig.13 It is the structural schematic diagram of the film handling cage;
[0031] Fig.14 It is a structural schematic diagram of the sheet sorting and conveying device;
[0032] Fig.15 A schematic diagram of the structure of the sheet-sorting and conveying device in another direction;
[0033] Fig.16 It is a structural diagram of the identification system;
[0034] Fig.17 A schematic diagram of the structure of another direction of the identification system;
[0035] Among them, 100, film taking device; 110, supporting component; 111, window; 112, supporting frame; 113, guide wheel; 120, film taking conveying device; 130, extraction lifting device; 131, upper transmission wheel; 132, second power component; 133, lower transmission wheel; 140, second lifting seat; 150, moving device; 151, third power component; 152, second gear; 153, second rack; 160, moving seat; 170, second swinging device; 180, suction cup device; 181, suction cup Plate rack; 182, suction cup; 200, cache table; 210, frame; 220, support device; 221, support seat; 230, roller unit; 231, roller component; 232, guide roller; 233, mounting seat; 234, support shaft; 240, transmission component; 241, active rolling element; 242, driven wheel; 243, conveyor belt; 244, active wheel; 245, active rotating shaft; 250, pulley drive device; 251, first transmission sprocket; 252, second transmission sprocket; 254, sprocket drive Motor; 300, film sorting device; 310, guide frame; 311, first rack; 320, film sorting cage; 321, storage area; 322, rolling wheel unit; 323, bottom rod; 324, spacing area; 325, stopper; 330, translation device; 331, first gear; 332, first power component; 340, first swing device; 350, film sorting conveying device; 351, connecting frame; 352, conveying wheel; 353, wheel shaft; 354, driving pulley; 355, conveying frame; 360, rotation drive Device; 361, second drive motor; 362, power pulley; 363, guide pulley; 364, first transmission belt; 400, film unloading device; 410, second extraction device; 420, film unloading conveying device; 500, identification system; 510, transportation device; 520, identification device; 530, identification lifting device; 531, driving pulley; 532, fifth drive motor; 533, driven pulley; 534, synchronous belt; 535, vertical groove; 600, rear storage unit; 700, front storage unit. DETAILED DESCRIPTION
[0036] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.
[0037] like Figure 1-17As shown, a glass sorting system includes a film picking device 100, an identification system 500, a film sorting device 300, a buffering table 200 and a film unloading device 400; the film picking device 100 includes a first extraction device and a film picking conveying device 120; the first extraction device is used to transfer the glass to the film picking conveying device 120; the film picking conveying device 120 is used to convey the glass toward the identification system 500; the identification system 500 is used to obtain information about the glass and to convey the glass toward the film sorting device 300; the buffering table 200 is used to convey the glass toward the film unloading device 400; the film sorting device 300 includes a guide frame 310, a film sorting cage 320, a translation device 330, a first swing device 340, and a guide frame 310. 40 and a film sorting and conveying device 350; the film sorting cage 320 is movably mounted on the guide frame 310; the translation device 330 is mounted on the film sorting cage 320 and is used to drive the film sorting cage 320 to translate along the length direction of the guide frame 310; the film sorting cage 320 is formed with a plurality of storage intervals 321 which are arranged in sequence along the length direction of the guide frame 310 and for accommodating glass; the bottom of the film sorting cage 320 is provided with a through structure which is connected to the bottom end of each storage interval 321 and for the film sorting and conveying device 350 to pass through; the first swinging device 340 is used to drive the film sorting and conveying device 350 to rise and fall; the film sorting and conveying device 350 is used to convey the glass along the length direction of the storage interval 321 and toward the buffer table 200.
[0038] When in use, the first extraction device of the film picking device 100 sequentially transfers each glass to the film picking conveying device 120, and then the film picking conveying device 120 conveys each glass toward the recognition system 500. When the glass is conveyed to the recognition system 500, the information of the glass can be obtained by the recognition system 500, and then the glass is conveyed toward the film sorting device 300 by the recognition system 500. At this time, according to the glass information obtained by the recognition device 520 and according to the glass pairing requirements, each glass paired into the same group is respectively conveyed to the film sorting device 300. 00, so that the glasses can be classified and stored, and then the paired glasses are transported piece by piece to the buffer table 200 in a certain order through the sheet conveying device 350, and then the glasses are transported piece by piece to the unloading device 400 through the buffer table 200, and then the glasses are unloaded piece by piece through the unloading device 400, so that the paired glasses can be unloaded in a certain order, so that according to the pairing requirements required by the production, the disordered glasses can be sorted and output into a sheet sequence that meets the production requirements to complete the sorting of the glasses. Therefore, the glass sorting system provided by the present invention can realize the glass picking, glass identification, glass classification and storage, and glass unloading by adopting the combination of the sheet picking device 100, the identification system 500, the sheet sorting device 300, the buffer table 200 and the sheet unloading device 400, which is helpful to quickly complete the glass sorting. By replacing the manual acquisition of glass information with the identification system 500, the phenomenon of glass information acquisition errors caused by manual reading errors can be avoided, the accuracy of glass sorting can be improved, and there is no need for operators to manually move the glass and arrange the order of the glass sheets, which can reduce the participation of operators, reduce the labor intensity of operators, and improve efficiency. Moreover, it can also avoid the contact between operators and glass, so as to avoid industrial accidents such as glass breakage and operator scratches caused by manual collision with glass, manual misplacing of glass, etc., which can ensure the quality of glass, improve the safety of use, and make the sorting of glass deep processing more efficient and safer.After the recognition system 500 obtains the information of the glass, the translation device 330 drives the film sorting cage 320 to translate along the length direction of the guide frame 310, so that the corresponding storage interval 321 moves with the film sorting cage 320 to a position directly opposite to the film sorting conveying device 350, and then the first swing device 340 drives the film sorting conveying device 350 to rise, so that the film sorting conveying device 350 is upwardly penetrated along the through structure and extends into the bottom end of the corresponding storage interval 321. At this time, the glass transported by the recognition system 500 enters the corresponding storage interval 321. 1 and is located on the sheet sorting and conveying device 350, and the sheet sorting and conveying device 350 can convey the glass toward the buffer table 200 through the operation of the sheet sorting and conveying device 350, so that the glass gradually enters and is accommodated in the storage space, and then the sheet sorting and conveying device 350 is driven to descend through the first swing device 340. At this time, the glass is supported by the inner bottom wall of the storage interval 321, and the sheet sorting and conveying device 350 gradually descends and separates from the glass. The translation device 330 drives the sheet sorting cage 320 to translate, and then other glasses are respectively conveyed to the corresponding storage intervals 321 through the above method. In the process of conveying the glass from the film sorting cage 320 to the buffering station 200, the film sorting cage 320 is driven to translate along the length direction of the guide frame 310 by the translation device 330, so that the corresponding storage interval 321 moves with the film sorting cage 320 to a position facing the film sorting conveying device 350, and then the film sorting conveying device 350 is driven to rise by the first swing device 340, so that the film sorting conveying device 350 cooperates with the glass in the storage interval 321, and then the glass can be moved toward the buffering station 200 through the operation of the film sorting conveying device 350. The glass in the storage interval 321 is transported in the direction of the table 200 to be transported to the buffer table 200, and then the other paired glasses are sequentially transported to the buffer table 200 in the above manner. Therefore, by adopting the combination of the guide frame 310, the sheet sorting cage 320, the translation device 330, the first swing device 340 and the sheet sorting and conveying device 350 for the sheet sorting device 300, it is helpful to quickly realize the classification and storage of glass, and facilitate the sequential conveying of glass piece by piece to the buffer table 200, which can further improve the efficiency.
[0039] As a preferred embodiment of the present invention, the glass sorting system also includes a control device. The glass information obtained by the identification system 500 can be sent to the control device. The control device is used to control the operation of the translation device 330 according to the glass information, so that the translation device 330 drives the sheet sorting cage 320 to translate so that the corresponding storage interval 321 moves with the sheet sorting cage 320 to a position opposite to the sheet sorting conveying device 350. By adopting the above-mentioned settings, the degree of automation is high, the accuracy is high, and the operation is simple. There is no need for the operator to manually control the operation of the translation device 330 according to the glass information, which can further reduce the labor intensity of the operator.
[0040] The guide frame 310 is provided with a first rack 311, and the translation device 330 includes a first gear 331 and a first power component 332; the first power component 332 is used to drive the first gear 331 to rotate; the first gear 331 is meshed with the first rack 311. During the operation of the first power component 332, the first gear 331 can be driven to rotate. At this time, the film sorting cage 320 can be moved along the length direction of the guide frame 310 through the cooperation between the first gear 331 and the first rack 311. By adopting the above structure for the translation device 330, the film sorting cage 320 can be driven to move along the length direction of the guide frame 310, and the stability of the movement of the film sorting cage 320 can be improved, and it is also convenient for installation.
[0041] Preferably, the first power component 332 includes a first drive motor, the body of which is fixed on the film sorting cage 320; the first gear 331 is fixed on the output shaft of the first drive motor. By using the first drive motor as the first power component 332, the first gear 331 can be driven to rotate and the installation is convenient.
[0042] Preferably, both sides of the film arrangement cage 320 are provided with rolling wheel units 322 that roll with the guide frame 310 , so that the smoothness of the movement of the film arrangement cage 320 can be improved and the friction can be reduced.
[0043] The sheet disassembling and conveying device 350 is provided with a connecting frame 351, and the connecting frame 351 is hinged on the guide frame 310; the first swing device 340 includes a linear actuator, the housing of the linear actuator is hinged on the guide frame 310, and the power output end of the linear actuator is hinged with the sheet disassembling and conveying device 350. When in use, the sheet disassembling and conveying device 350 can be driven to rise and fall by the linear movement of the power output end of the linear actuator. By adopting the above structure for the first swing device 340, it can be convenient to install, so as to save installation time.
[0044] The linear actuator may be any existing linear actuator such as a pneumatic cylinder, an oil cylinder or an electric cylinder, as long as the linear motion can be output through the power output end.
[0045] Of course, in addition to this, the first swing device 340 can also adopt other swing devices currently available on the market, but using a linear actuator for the first swing device 340 is the most preferred embodiment of the present invention, which can facilitate installation and save installation time.
[0046] The sheet sorting and conveying device 350 includes a conveying frame 355, a rotating driving device 360 and a plurality of conveying wheels 352; the plurality of conveying wheels 352 are rotatably mounted on the conveying frame 355; the rotating driving device 360 is mounted on the conveying frame 355 and is used to drive the plurality of conveying wheels 352 to rotate. Specifically, the sheet sorting cage 320 includes a plurality of bottom rods 323 arranged in sequence; the arrangement direction of the plurality of bottom rods 323 is perpendicular to the length direction of the guide frame 310; a spacing area 324 is formed between any two adjacent bottom rods 323; the through structure includes a plurality of spacing areas 324 formed by the plurality of bottom rods 323 of the sheet sorting cage 320; the plurality of spacing areas 324 of the through structure are respectively used for the conveying wheels 352 to pass through. Each spacing area 324 can be used for a single conveying wheel 352 to pass through, and each spacing area 324 can also be set to be used for two or more conveying wheels 352 to pass through according to actual needs. When the first swing device 340 drives the sheet sorting and conveying device 350 to rise, the conveying wheels 352 of the sheet sorting and conveying device 350 pass upward along the corresponding spacing area 324 and extend into the bottom end of the corresponding storage area 321. The multiple conveying wheels 352 are driven to rotate by the rotating driving device 360 to convey the glass thereon.
[0047] A wheel axle 353 is fixed on each conveying wheel 352, and the conveying wheels 352 are rotatably mounted on the conveying frame 355 through the respective fixed wheel axles 353. By adopting the above arrangement, the installation of the conveying wheels 352 can be facilitated.
[0048] Preferably, a first transmission pulley 354 is fixed on each of the wheel axles 353; the first transmission pulleys 354 on the multiple wheel axles 353 are divided into at least two groups of pulley units; the rotation drive device 360 includes two groups of rotation units corresponding to the at least two groups of pulley units respectively; the rotation unit includes a second drive motor 361, a power pulley 362, multiple guide pulleys 363 and a first transmission belt 364; the second drive motor 361 is used to drive the power pulley 362 to rotate, and the multiple guide pulleys 363 are respectively rotatably mounted on the conveying frame 355, and the first transmission belt 364 of the rotation unit is wound around each first transmission pulley 354 of the corresponding pulley unit, each guide pulley 363 of the rotation unit and the power pulley 362.
[0049] Of course, in addition to this, the rotation driving device 360 can also adopt a conveyor chain device, etc., as long as it can drive each conveying wheel 352 to rotate.
[0050] Specifically, the connecting frame 351 is disposed on the conveying frame 355 , and the power output end of the linear actuator is hinged to the conveying frame 355 .
[0051] The sheet sorting cage 320 further includes a plurality of stoppers 325 arranged in sequence along the length direction of the guide frame 310; the storage area 321 is formed between any two adjacent stoppers 325; the stoppers 325 are arranged on the bottom rod 323, and the portion of the top surface of the plurality of bottom rods 323 between the two adjacent stoppers 325 forms the inner bottom wall of the storage area 321. By adopting the above arrangement, the storage area 321 can be formed conveniently.
[0052] In this embodiment, the blocking member 325 includes a plurality of blocking rods which are respectively arranged on the plurality of bottom rods 323 in a one-to-one correspondence. Of course, in addition to this, the blocking member 325 can be a blocking plate, a plurality of blocking blocks, etc., as long as it plays a blocking role. However, the blocking member 325 is a plurality of blocking rods which are respectively arranged on the plurality of bottom rods 323 in a one-to-one correspondence, which is the most preferred embodiment of the present invention and can reduce costs.
[0053] In this embodiment, the film sorting cage 320 also includes a top seat and two side frames, the top seat is located above multiple bottom rods 323, the two side frames are arranged opposite to each other, the multiple bottom rods 323 are arranged between the lower ends of the two side frames, and the top seat is located between the upper ends of the two side frames.
[0054] Of course, in addition to this, the structure of the film sorting cage 320 can also be set according to actual needs.
[0055] The unloading device 400 includes a second extraction device 410 and an unloading conveying device 420; the second extraction device 410 is used to remove the glass from the unloading conveying device 420; the buffering station 200 is used to convey the glass toward the unloading conveying device 420. When in use, when the buffering station 200 conveys the glass to the unloading conveying device 420, the glass can be conveyed by the unloading conveying device 420, and the glass can be removed from the unloading conveying device 420 by the second extraction device 410.
[0056] The glass sorting system also includes a post-storage unit 600; the unloading device 400 is used to transfer the glass to the post-storage unit 600. When in use, the unloading device 400 transfers the paired glasses to the post-storage unit 600 in a certain order, so that the glasses stored in the post-storage unit 600 have completed the pairing requirements required for production and are arranged into a sequence that meets the production requirements. Specifically, the second extraction device 410 is used to transfer the glass from the unloading conveying device 420 to the post-storage unit 600.
[0057] The first extraction device and the second extraction device 410 both include an extraction lifting device 130, a second lifting seat 140, a moving device 150, a moving seat 160, a second swinging device 170 and a suction cup device 180; the extraction lifting device 130 is used to drive the second lifting seat 140 to rise and fall; the moving device 150 is installed on the second lifting seat 140, and the moving device 150 is used to drive the moving seat 160 to move forward and backward; the second swinging device 170 is installed on the moving seat 160, and is used to drive the suction cup device 180 to swing. When in use, the second lifting seat 140 can be driven to rise and fall by the extraction lifting device 130, thereby driving the suction cup device 180 to rise and fall, and the moving seat 160 can be driven to move forward and backward by the moving device 150, thereby driving the suction cup device 180 to move forward and backward, and the suction cup device 180 can also be driven to swing by the second swinging device 170 to adjust the angle of the suction cup device 180. In this way, the position and angle of the suction cup device 180 can be flexibly adjusted to absorb more glasses in different postures, thereby expanding its scope of use and facilitating flexible use.
[0058] The working process of the film picking device 100 is as follows: after the suction cup device 180 of the first extraction device absorbs the glass, the extraction lifting device 130, the moving device 150, and the second swinging device 170 of the first extraction device can drive the suction cup device 180 to move together with the glass to transfer the glass to the film picking conveying device 120, and release the glass through the suction cup device 180, and then convey the glass through the film picking conveying device 120.
[0059] The working process of the unloading device 400 is as follows: after the buffer table 200 conveys each glass piece by piece to the sheet picking and conveying device 120 of the unloading device 400, the sheet picking and conveying device 120 works to convey the glass, and then the extraction lifting device 130, the moving device 150, and the second swinging device 170 of the second extraction device 410 work to drive the suction cup device 180 to move, so as to suck the glass from the unloading conveying device 420 through the suction cup device 180 of the second extraction device 410, and then the extraction lifting device 130, the moving device 150, and the second swinging device 170 of the second extraction device 410 work to drive the suction cup device 180 to move together with the glass to the rear storage unit 600, and release the glass to the rear storage unit 600 through the suction cup device 180.
[0060] The film taking device 100 and the film unloading device 400 both include a supporting component 110 ; the film taking conveying device 120 is installed on the supporting component 110 of the film taking device 100 ; and the film unloading conveying device 420 is installed on the supporting component 110 of the film unloading device 400 .
[0061] The support component 110 is provided with a window 111 for the suction cup device 180 to pass through, and the film picking and conveying device 120 is located below the window 111 of the support component 110 of the film picking device 100; the film unloading conveying device 420 is located below the window 111 of the support component 110 of the film unloading device 400.
[0062] The supporting member 110 is used for the glass to abut against. When the glass is conveyed by the film taking conveying device 120 and the film unloading conveying device 420 , the glass abuts against the supporting member 110 , so that the supporting member 110 plays a supporting role on the glass.
[0063] The support component 110 includes a support frame 112 and a plurality of guide wheels 113 rotatably mounted on the support frame 112. When the glass is conveyed by the film-taking conveying device 120 and the film-unloading conveying device 420, the glass abuts against the guide wheels 113 of the support component 110, and as the glass is conveyed, the guide wheels 113 roll in contact with the glass, so as to support the glass and reduce friction.
[0064] In this embodiment, the film taking conveyor device 120 and the film unloading conveyor device 420 both include a conveyor roller driving motor and a plurality of conveyor rollers; the plurality of conveyor rollers are rotatably mounted on the supporting component 110 in turn, and the conveyor roller driving motor is used to drive at least one conveyor roller to rotate; any two adjacent conveyor rollers are connected by a transmission device, so that when the conveyor roller driving motor is working, it can drive the plurality of conveyor rollers to rotate, thereby conveying the glass through the plurality of rotating conveyor rollers.
[0065] Of course, in addition to this, the film taking and conveying device 120 and the film unloading and conveying device 420 may also adopt any film taking and conveying device currently available on the market, such as a conveyor belt device, etc., as long as it can be used to convey glass.
[0066] The extraction lifting device 130 includes an upper transmission wheel 131, a second power component 132 for driving the upper transmission wheel 131 to rotate, a lower transmission wheel 133 rotatably mounted on the corresponding support component 110, and an external transmission belt wound around the upper transmission wheel 131 and the lower transmission wheel 133; the second lifting seat 140 is escalably mounted on the corresponding support component 110, and the second lifting seat 140 is connected to the external transmission belt. When in use, the upper transmission wheel 131 can be driven to rotate by the second power component 132 to drive the external transmission belt to drive, so that the second lifting seat 140 can be driven to rise and fall by the external transmission belt. By adopting the above structure in the extraction lifting device 130, the stability of the lifting and falling of the second lifting seat 140 can be improved.
[0067] Preferably, the second power component 132 includes a third drive motor. By using the third drive motor as the second power component 132, the upper transmission wheel 131 can be driven to rotate and the installation is convenient.
[0068] The moving device 150 includes a third power component 151, a second gear 152 and a second rack 153; the third power component 151 is installed on the second lifting seat 140 and is used to drive the second gear 152 to rotate; the moving seat 160 is movably installed on the second lifting seat 140; the second rack 153 is connected to the moving seat 160 and meshes with the second gear 152; the third power component 151 includes a fourth driving motor. When in use, the third power component 151 drives the second gear 152 to rotate, and drives the second rack 153 to move through the second gear 152, thereby driving the moving seat 160 to move forward and backward.
[0069] The suction cup device 180 is hinged on the moving seat 160; the second swing device 170 includes an electric cylinder, the cylinder body of the electric cylinder is hinged on the moving seat 160, and the power output end of the electric cylinder is hinged to the suction cup device 180. When in use, the suction cup device 180 can be driven to swing through the movement of the power output end of the electric cylinder, so that the angle of the suction cup device 180 can be flexibly adjusted.
[0070] Of course, in addition to this, the second swing device 170 can also adopt other structures as long as it can drive the suction cup device 180 to swing. However, the second swing device 170 adopts the above structure, which is the most preferred embodiment of the present invention, which can drive the suction cup device 180 to swing and is also convenient for installation.
[0071] The suction cup device 180 includes a suction cup frame 181 and a plurality of suction cups 182 disposed on the suction cup frame 181 .
[0072] Of course, in addition to this, the suction cup device 180 may also adopt other existing suction cup devices 180 on the market, as long as it can be used to absorb glass.
[0073] The suction cup device 180 is used to be connected to a vacuum generating device. When in use, the vacuum generating device can evacuate the suction cup device 180 so that the suction cup device 180 generates negative air pressure to absorb the glass. After the glass is moved into place, the suction cup device 180 can be converted into positive air pressure to release the glass.
[0074] The identification system 500 can obtain the information of the glass by reading the QR code on the glass, or can obtain the relevant information of the glass by measuring the size of the glass. Of course, in addition to this, the identification system 500 can also obtain the information of the glass by other existing methods.
[0075] The identification system 500 includes a conveying device 510 and an identification device 520; the film picking conveying device 120 is used to convey the glass toward the conveying device 510; the identification device 520 is used to obtain information about the glass on the conveying device 510; and the conveying device 510 is used to convey the glass toward the film sorting device 300. The first extraction device of the film picking device 100 sequentially transfers each glass to the film picking conveying device 120, and then the film picking conveying device 120 conveys each glass toward the conveying device 510 of the identification system 500, and after the film picking conveying device 120 conveys each glass to the conveying device 510, the conveying device 510 works to convey the glass synchronously, and when the glass is conveyed to the position corresponding to the identification device 520, the information about the glass on the conveying device 510 can be obtained through the identification device 520.
[0076] The identification device 520 may adopt a two-dimensional code reading probe and / or a dimension measuring device, etc., so as to obtain the information of the glass by reading the two-dimensional code on the glass, or obtain the relevant information of the glass by measuring the size of the glass.
[0077] The conveying device 510 and the buffering table 200 are both conveying tables, and the conveying table includes a frame 210, a supporting device 220 and a conveying component 240; the conveying component 240 is installed on the frame 210; the supporting device 220 is used for the glass to abut against; the supporting device 220 includes a supporting seat 221 and a roller unit 230; the supporting seat 221 is fixed on the frame 210, the roller unit 230 is arranged on the supporting seat 221, and the roller unit 230 includes a plurality of roller components 231, and the roller component 231 includes a guide roller 232 for rolling with the glass. The conveying component 240 is installed at the lower end of the frame 210. When the glass is transported to the conveying component 240, the glass is tilted against the roller unit 230, and as the conveying component 240 works to transport the glass, the guide roller 232 of the roller unit 230 rolls in contact with the glass, supports the glass, and reduces friction. Therefore, the conveying platform adopts a combination of a frame 210, a support device 220 and a conveying component 240, and a combination of the support device 220 with a support seat 221 and a roller unit 230, so that the conveying component 240 can be used to provide conveying power for the glass, and the support device 220 can provide rolling support for the glass, thereby ensuring stable conveying of the glass.
[0078] The support device 220 includes a plurality of roller units 230 sequentially arranged on a support seat 221 from top to bottom. The horizontal spacing L1 of the roller components 231 of the plurality of roller units 230 sequentially arranged on the support seat 221 from top to bottom gradually decreases. By adopting the above arrangement, the glass can be well supported at different height positions and the cost can be reduced.
[0079] In this embodiment, a plurality of roller units 230 arranged on the support seat 221 in the support device 220 from top to bottom are respectively formed as a first roller unit, a second roller unit, a third roller unit, and a fourth roller unit; the horizontal spacing of the roller parts 231 of the first roller unit is greater than the horizontal spacing of the roller parts 231 of the second roller unit, the horizontal spacing of the roller parts 231 of the second roller unit is greater than the horizontal spacing of the roller parts 231 of the third roller unit, and the horizontal spacing of the roller parts 231 of the third roller unit is greater than the horizontal spacing of the roller parts 231 of the fourth roller unit. By adopting the above-mentioned arrangement, it is possible to provide good support for the glass at different heights and reduce the cost to a great extent.
[0080] The roller component 231 further includes a mounting seat 233, and the guide roller 232 is rotatably mounted on the mounting seat 233. Specifically, the guide roller 232 is rotatably mounted on the mounting seat 233 via a support shaft 234. By adopting the above arrangement, the guide roller 232 can be rotated, and the manufacturing is convenient, which can reduce the manufacturing cost.
[0081] The mounting seat 233 is detachably fixed on the support seat 221. The mounting seat 233 can be fixed on the support seat 221 by bolts or bayonet pins, etc., as long as the mounting seat 233 is detachably fixed on the support seat 221.
[0082] The conveying component 240 includes a driving roller 241, a driven wheel 242, a conveyor belt 243 and a pulley driving device 250; the pulley driving device 250 is used to drive the driving roller 241 to rotate; the driven wheel 242 is rotatably mounted on the frame 210, and the conveyor belt 243 is wound around the driving roller 241 and the driven wheel 242. When in use, the pulley driving device 250 can drive the driving roller 241 to rotate, so as to drive the conveyor belt 243 through the driving roller 241, and the conveyor belt 243 can be used to convey glass. By adopting the above structure of the conveying component 240, the glass can be conveyed and the cost can be reduced.
[0083] The active rolling element 241 is rotatably mounted on the frame 210; the pulley driving device 250 includes a first transmission sprocket 251, a second transmission sprocket 252, a chain and a sprocket driving motor 254; the first transmission sprocket 251 is connected to the active rolling element 241, and the sprocket driving motor 254 is used to drive the second transmission sprocket 252 to rotate; the chain is wound around the first transmission sprocket 251 and the second transmission sprocket 252. When the sprocket driving motor 254 is working, it can drive the second transmission sprocket 252 to rotate, so as to drive the first transmission sprocket 251 to rotate through the chain, thereby driving the active rolling element 241 to rotate. By adopting the above structure of the pulley driving device 250, the active rolling element 241 can be driven to rotate, and the positions of the sprocket driving motor 254 and the conveyor belt 243 can be reasonably set.
[0084] The active rolling element 241 includes an active wheel 244 and an active shaft 245; the active shaft 245 is fixed on the active wheel 244, and the active wheel 244 is rotatably mounted on the frame 210 through the active shaft 245; the first transmission sprocket 251 is connected to the active shaft 245. By combining the active wheel 244 and the active shaft 245 in the active rolling element 241, it is convenient to install and the smoothness of the rotation of the active rolling element 241 is improved.
[0085] The support seat 221 is tilted to facilitate the glass to rest against the roller component 231 .
[0086] Specifically, the frame 210 includes a base, a bracket and an inclined column; the support base 221 is fixed on the bracket, the bracket is fixed on the base, and one end of the inclined column is arranged on the base and fixed on the bracket.
[0087] Of course, in addition to this, the frame 210 also adopts other structures, but the combination of a base, a bracket and an inclined column is the most preferred embodiment of the present invention, which can support the support seat 221 while reducing materials and reducing costs.
[0088] Preferably, the identification system 500 may also use an identification lifting device 530, which is used to drive the identification device 520 to rise and fall. When in use, the identification lifting device 530 drives the identification device 520 to rise and fall, thereby expanding the identification range of the identification device 520 and thus expanding its scope of application.
[0089] The identification lifting device 530 is installed on the frame 210 of the conveying device 510, and the identification lifting device 530 includes a driving pulley 531, a fifth driving motor 532, a driven pulley 533 and a synchronous belt 534; the driven pulley 533 is rotatably installed on the frame 210 of the conveying device 510, the fifth driving motor 532 is used to drive the driving pulley 531 to rotate, the synchronous belt 534 is wound around the driving pulley 531 and the driven pulley 533, and the identification device 520 is connected to the synchronous belt 534 and is escalably installed on the frame 210 of the conveying device 510. When in use, the driving pulley 531 can be driven to rotate by the fifth driving motor 532 to drive the synchronous belt 534 to transmit, thereby driving the identification device 520 to rise and fall. Specifically, a vertical slot 535 is provided on the frame 210 of the transport device 510 , through which the identification device 520 is inserted and which extends along the height direction of the frame 210 of the transport device 510 .
[0090] The glass sorting system further includes a pre-storage unit 700; the first extracting device is used to extract glass from the pre-storage unit 700 and transfer the glass to the sheet-taking conveying device 120. When in use, the glass is placed in the pre-storage unit 700 in an unordered manner, and the first extracting device can extract the glass from the pre-storage unit 700 and transfer the glass to the sheet-taking conveying device 120.
[0091] The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
Claims
1. A glass sorting system, characterized in that: The invention comprises a film taking device, an identification system, a film sorting device, a buffering table and a film unloading device; the film taking device comprises a first extracting device and a film taking conveying device; the first extracting device is used to transfer the glass to the film taking conveying device; the film taking conveying device is used to convey the glass toward the identification system; the identification system is used to obtain the information of the glass and to convey the glass toward the film sorting device; the buffering table is used to convey the glass toward the film unloading device; the film sorting device comprises a guide frame, a film sorting cage, a translation device, a first swinging device and a film sorting conveying device; the film sorting cage is movably mounted on the guide frame; the translation device is mounted on the film sorting cage and is used to drive the film sorting cage to translate along the length direction of the guide frame; the film sorting cage is formed with a plurality of storage intervals arranged in sequence along the length direction of the guide frame and for accommodating the glass; the bottom of the film sorting cage is provided with a through structure connected with the bottom end of each storage interval and for the film sorting conveying device to pass through; the first swinging device is used to drive the film sorting conveying device to rise and fall; the film sorting conveying device is used to convey the glass along the length direction of the storage interval and toward the buffering table.
2. The glass sorting system according to claim 1, characterized in that: The unloading device comprises a second extracting device and an unloading conveying device; the second extracting device is used to move the glass out of the unloading conveying device; the buffering station is used to convey the glass toward the unloading conveying device.
3. The glass sorting system according to claim 1, characterized in that: The identification system includes a conveying device and an identification device; the film-taking conveying device is used to convey the glass toward the conveying device; the identification device is used to obtain information about the glass on the conveying device; and the conveying device is used to convey the glass toward the film-sorting device.
4. The glass sorting system according to claim 3, characterized in that: The identification system further comprises an identification lifting device, and the identification lifting device is used to drive the identification device to rise and fall.
5. The glass sorting system according to claim 1, characterized in that: The guide frame is provided with a first rack, and the translation device includes a first gear and a first power component; the first power component is used to drive the first gear to rotate; the first gear is meshed with the first rack.
6. The glass sorting system according to claim 5, characterized in that: The sheet handling and conveying device is provided with a connecting frame, which is hinged on the guide frame; the first swing device includes a linear actuator, the shell of the linear actuator is hinged on the guide frame, and the power output end of the linear actuator is hinged to the sheet handling and conveying device.
7. The glass sorting system according to claim 6, characterized in that: The linear actuator is a pneumatic cylinder, an oil cylinder or an electric cylinder.
8. The glass sorting system according to claim 7, characterized in that: The sheet sorting and conveying device comprises a conveying frame, a rotating driving device and a plurality of conveying wheels; the plurality of conveying wheels are rotatably mounted on the conveying frame; the rotating driving device is mounted on the conveying frame and is used to drive the plurality of conveying wheels to rotate.
9. The glass sorting system according to claim 8, characterized in that: The film sorting cage includes a plurality of bottom rods arranged in sequence and spaced apart; the arrangement direction of the plurality of bottom rods is perpendicular to the length direction of the guide frame; a spacing area is formed between any two adjacent bottom rods; the penetrating structure includes a plurality of spacing areas formed by the plurality of bottom rods of the film sorting cage; the plurality of spacing areas of the penetrating structure are respectively used for the conveying wheels to pass through; the film sorting cage also includes a plurality of stoppers arranged in sequence and spaced apart along the length direction of the guide frame; the storage area is formed between any two adjacent stoppers; the stoppers are arranged on the bottom rods.
10. The glass sorting system according to claim 1, characterized in that: The glass sorting system also includes a post-storage unit; the unloading device is used to transfer the glass to the post-storage unit.