Vibrating device for hydraulic machine workbench casting
By designing a complex vibration device for hydraulic press workbench, using servo motor to drive the transmission belt and support rod, combined with the design of movable rod and swinging parts, the effect of rapid discharge of bubbles in metal liquid is achieved, and the existing vibration table is solved The problem of slow bubble discharge caused by a single vibration path.
Patent Information
- Application Number
- CN202411523511.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-02-11
AI Technical Summary
During the casting process of existing hydraulic press workbenches, the vibration path of the vibration table is relatively single, resulting in slow discharge of bubbles in the metal liquid.
A vibration device for casting of hydraulic press workbench is designed, and the support rod and trapezoidal rod are driven by a servo motor to drive the transmission belt to carry out complex path movement. Combined with the design of movable rod, chamfered part and swinging parts, the horizontal and vertical vibration cap is realized. Move to drive effective vibration of metal liquid.
Through flexible vibration paths and control of servo motors, this device can effectively drive the bubbles in the metal liquid to quickly discharge, improving casting quality and efficiency.
Smart Images

Figure CN119407146A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of casting, and in particular relates to a vibrating device for casting on a hydraulic press workbench. Background Art
[0002] The workbench of a hydraulic press is an important component of a hydraulic press. It is usually driven by liquid pressure and is used to carry and fix the workpiece for various processing operations, such as calendering, stretching, bending, etc. The workbench of a hydraulic press can be designed to be fixed or mobile to meet different production needs. For example, some hydraulic presses are equipped with a mobile workbench, which makes it easy to install and remove large molds. In addition, the design of the workbench needs to consider its strength and rigidity to ensure that it can withstand the corresponding pressure without deformation during the processing. The selection of the size and pressure of the workbench of the hydraulic press is also very important, which directly affects the quality and precision of the processed parts. Common materials for the workbench of a hydraulic press include cast iron and steel plates. Cast iron workbenches are usually cast with gray cast iron or ductile iron, which are low-cost, easy to process and maintain. The casting of the workbench of a hydraulic press is a complex and delicate process. During this process, one of the key steps is to make the metal liquid of the casting workbench dense and uniform in quality through a vibrating device.
[0003] Since the modules that make up the workbench of the hydraulic press are generally large, a vibrating table is often used during casting. The disadvantage of this method is that the vibration path of the vibrating table is relatively single, which will cause the bubbles in the molten metal to be discharged more slowly. Summary of the invention
[0004] In view of the deficiencies in the prior art, the present invention provides a self-lubricating gear for machinery, which solves the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a vibrating device for casting on a hydraulic press workbench, comprising a bottom rail and a support frame, a support seat is fixedly installed on the upper surface of the support frame, a servo motor is fixedly installed on the upper surface of the support seat, a driving wheel is fixedly connected to the output end of the servo motor, a fixing rod is fixedly connected to the upper surface of the support frame, a driven wheel is rotatably installed on one side of the fixing rod, a transmission belt is sleeved on the surface of the driven wheel and the driving wheel, a support rod is fixedly connected to the surface of the transmission belt, and a trapezoidal rod is fixedly connected to one side of the support rod;
[0006] The upper surface of the support frame is fixedly connected with a fixing column, the surface of the fixing column is rotatably connected with a movable rod, the surface of the movable rod is provided with a chamfered portion 1, and the surface of the movable rod is provided with a chamfered portion 2. The upper surface of the support frame is fixedly connected with a vertical rod, and a rotating rod is rotatably installed inside the vertical rod. The surface of the rotating rod is provided with an external thread, and the surface of the rotating rod is threadedly connected with a vibrating cap through the external thread. One side of the vertical rod is fixedly connected with a limiting rod, and the surface of the rotating rod is fixedly connected with a swinging piece, one side of the vertical rod is fixedly connected with a fixing plate 1, and the upper surface of the fixing plate 1 is fixedly connected with a spring 1, the upper surface of the support frame is fixedly connected with a fixing plate 2, and one side of the surface of the fixing plate 2 is fixedly connected with a spring 2.
[0007] Preferably, an extension plate is fixedly connected to one side of the support frame, and a locking bolt is installed on the internal thread of the extension plate.
[0008] Preferably, a pulley is movably installed inside the bottom of the support frame.
[0009] Preferably, a circular hole is opened on the surface of the vibrating cap, and the limiting rod is inserted into the vibrating cap through the circular hole.
[0010] Preferably, the inner wall of the vibrating cap is provided with an internal thread that matches the external thread on the surface of the rotating rod.
[0011] Preferably, the top end of the spring one is connected to the swinging member, and one end of the spring two is connected to the movable rod.
[0012] Preferably, the swing member is located close to the second chamfered portion, and the surface of the swing member has an inclined surface that matches the second chamfered portion.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] 1. The vibrating device for casting on the hydraulic press workbench is rotatably mounted on the surface of the fixed column through the setting of the movable rod, so it has flexibility. The driving wheel cooperates with the driven wheel to support the transmission belt. When the driving wheel is driven to rotate by the servo motor, the driving wheel can drive the transmission belt to rotate. The transmission belt is conducive to driving the support rod and the trapezoidal rod to move around the path of the driving wheel and the driven wheel. The outer surface shape of the trapezoidal rod is consistent with the chamfered portion 1, so that when the trapezoidal rod moves vertically, the movable rod can be pushed by the chamfered portion 1 to force it to move backward, so that the other end of the movable rod will be pushed forward, so that the position of the chamfered portion 2 will push the swing member to form an angle change. Through the setting of the swing member, its position is limited by the rotating rod, so when it is pushed by the movable rod, it can only make a circular motion with the rotating rod as the center, so that it can drive the rotating rod to rotate. The surface of the rotating rod is provided with an external thread and is threadedly connected with the vibrating cap, and the vibrating cap is limited by the limit rod and cannot rotate, so the rotating rotating rod can drive the vibrating cap to form a horizontal movement along the limit rod through the external thread, so that the vibrating cap moves horizontally.
[0015] 2. The vibrating device for casting on the hydraulic press workbench has a spring 1 so that when the swinging part makes a circular motion with the rotating rod as the center, it will press down the spring 1, so that the spring 1 can push up the swinging part in the opposite direction, and the same is true for the spring 2. After the trapezoidal rod is separated from the movable rod, the spring 1 cooperates with the spring 2 to push the swinging part and the movable rod to reset respectively. The resetting of the swinging part can help drive the rotating rod to reverse, so that the reversal of the rotating rod can drive the vibrating cap to move back and reset, and one left and right movement of the vibrating cap forms one vibration.
[0016] 3. The vibrating device for casting on the hydraulic press workbench can adopt servo motor models such as ECMA-C-20401ES, SD300P series, MRT-J5, s7-1200, etc. The servo motor can change the rotation direction by setting the servo parameters, thereby driving the transmission belt to rotate clockwise and counterclockwise, so that the trapezoidal rod can push the movable rod of the vertical array from the top or bottom to move, and then drive the vibrating cap of the vertical array to vibrate from top to bottom or from bottom to top in sequence, which is beneficial to form an upward or downward driving vibration of the module constituting the hydraulic press workbench, and is beneficial to the rapid discharge of air bubbles in the molten metal. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0018] Figure 1 It is a complete structural schematic diagram of the present invention;
[0019] Figure 2 It is a front view of the present invention;
[0020] Figure 3 For the present invention Figure 1 Enlarged view of point A in the middle;
[0021] Figure 4 The upper viewing angle structure of the present invention Figure 1 ;
[0022] Figure 5 For the present invention Figure 4 Enlarged view of point B in the middle;
[0023] Figure 6 The upper viewing angle structure of the present invention Figure 2 .
[0024] Among them, 1. bottom rail; 2. support frame; 3. support seat; 4. servo motor; 5. driving wheel; 6. fixed rod; 7. driven wheel; 8. transmission belt; 9. support rod; 10. trapezoidal rod; 11. fixed column; 12. movable rod; 13. chamfering part 1; 14. chamfering part 2; 15. vertical rod; 16. rotating rod; 17. vibrating cap; 18. limiting rod; 19. swinging part; 20. fixed plate 1; 21. spring 1; 22. fixed plate 2; 23. spring 2; 24. extension plate; 25. locking bolt; 26. pulley. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0026] See also Figure 1-6 The present invention provides the following technical solutions: a vibrating device for casting on a hydraulic press workbench, comprising a bottom rail 1 and a support frame 2, a support seat 3 is fixedly installed on the upper surface of the support frame 2, a servo motor 4 is fixedly installed on the upper surface of the support seat 3, a driving wheel 5 is fixedly connected to the output end of the servo motor 4, a fixing rod 6 is fixedly connected to the upper surface of the support frame 2, a driven wheel 7 is rotatably installed on one side of the fixing rod 6, a transmission belt 8 is sleeved on the surface of the driven wheel 7 and the driving wheel 5, a support rod 9 is fixedly connected to the surface of the transmission belt 8, and a trapezoidal rod 10 is fixedly connected to one side of the support rod 9;
[0027] A fixed column 11 is fixedly connected to the upper surface of the support frame 2, and a movable rod 12 is rotatably connected to the surface of the fixed column 11. The surface of the movable rod 12 is provided with a chamfered portion 13, and the surface of the movable rod 12 is provided with a chamfered portion 2 14. A vertical rod 15 is fixedly connected to the upper surface of the support frame 2, and a rotating rod 16 is rotatably installed inside the vertical rod 15. The surface of the rotating rod 16 is provided with an external thread, and a vibrating cap 17 is threadedly connected to the surface of the rotating rod 16 through the external thread. A limiting rod 18 is fixedly connected to one side of the vertical rod 15, and a swinging piece 19 is fixedly connected to the surface of the rotating rod 16. A fixed plate 20 is fixedly connected to one side of the vertical rod 15, and a spring 21 is fixedly connected to the upper surface of the fixed plate 20. A fixed plate 22 is fixedly connected to the upper surface of the support frame 2, and a spring 23 is fixedly connected to one side of the surface of the fixed plate 22.
[0028] In this embodiment, the movable rod 12 is rotatably mounted on the surface of the fixed column 11, so it has flexibility. The driving wheel 5 cooperates with the driven wheel 7 to support the transmission belt 8. When the driving wheel 5 is driven to rotate by the servo motor 4, the driving wheel 5 can drive the transmission belt 8 to rotate. The transmission belt 8 is conducive to driving the support rod 9 and the trapezoidal rod 10 to move around the path of the driving wheel 5 and the driven wheel 7. The outer surface shape of the trapezoidal rod 10 is matched with the chamfered portion 13, so that when the trapezoidal rod 10 moves vertically, the movable rod 12 can be pushed by the chamfered portion 13, forcing it to move backward, so that the other side of the movable rod 12 One end will be pushed forward, so that the position of the chamfered portion 14 will push the swing member 19 to change its angle. Through the setting of the swing member 19, its position is limited by the rotating rod 16, so when it is pushed by the movable rod 12, it can only make a circular motion with the rotating rod 16 as the center, thereby driving the rotating rod 16 to rotate. The surface of the rotating rod 16 is provided with an external thread, and is threadedly connected with the vibrating cap 17, and the vibrating cap 17 is limited by the limiting rod 18 and cannot rotate. Therefore, the rotating rotating rod 16 can drive the vibrating cap 17 to form a horizontal movement along the limiting rod 18 through the external thread, so that the vibrating cap 1 7 translation, through the setting of spring 1 21, when the swing member 19 makes a circular motion with the rotating rod 16 as the center, the spring 1 21 will be pressed down, so that the spring 1 21 can reversely push the swing member 19, and the spring 23 is the same. Then, after the trapezoidal rod 10 is separated from the movable rod 12, the spring 1 21 cooperates with the spring 23 to push the swing member 19 and the movable rod 12 to reset respectively. The reset of the swing member 19 can help drive the rotating rod 16 to reverse, so that the reverse rotation of the rotating rod 16 can drive the vibrating cap 17 to move back and reset. The vibrating cap 17 moves left and right once to form a vibration. The model of the servo motor 4 can adopt the type The servo motor 4 can change the rotation direction by setting the servo parameters, thereby driving the transmission belt 8 to rotate clockwise and counterclockwise, so that the trapezoidal rod 10 can push the movable rod 12 of the vertical array from the top or bottom to move, and then drive the vibrating cap 17 of the vertical array to vibrate from top to bottom or from bottom to top in sequence, which is beneficial to form an upward or downward driving vibration of the module constituting the workbench of the hydraulic press, and is beneficial to the rapid discharge of air bubbles in the molten metal.
[0029] Specifically, an extension plate 24 is fixedly connected to one side of the support frame 2, and a locking bolt 25 is installed on the internal thread of the extension plate 24. By rotating the locking bolt 25 downward, it is beneficial to fix the position of the support frame 2 and prevent it from sliding on its own.
[0030] Specifically, a pulley 26 is movably installed inside the bottom of the support frame 2. The provision of the pulley 26 facilitates the translation of the support frame 2 inside the bottom rail 1 and reduces movement resistance.
[0031] Specifically, a circular hole is opened on the surface of the vibrating cap 17, and the limiting rod 18 is inserted into the vibrating cap 17 through the circular hole. The limiting rod 18 passing through the circular hole is conducive to limiting the vibrating cap 17, so that it is convenient for it to be driven by the rotating rod 16 to form translation.
[0032] Specifically, the inner wall of the vibrating cap 17 is provided with an internal thread matched with the external thread on the surface of the rotating rod 16 , so that the rotating rod 16 can drive the vibrating cap 17 to translate along the limiting rod 18 through the external thread and the internal thread.
[0033] Specifically, the top end of the spring 1 21 is connected to the swing member 19, and one end of the spring 23 is connected to the movable rod 12. The spring 1 21 cooperates with the spring 2 23 to push the swing member 19 and the movable rod 12 to reset.
[0034] Specifically, the swing member 19 is located close to the chamfered portion 14, which is conducive to driving the movable rod 12 to move through the chamfered portion 14, and the surface of the swing member 19 has an inclined surface that matches the chamfered portion 14, and the chamfered portion 14 is conducive to pushing the swing member 19 to change its angle through this inclined surface.
[0035] Working principle and use process of the present invention: When the present invention is in use, the support frame 2 can first be slid along the bottom rail 1 to adjust the position, so that the vibrating cap 17 can contact one side of the mold, and then the locking bolt 25 is rotated downward to fix the position of the support frame 2 to prevent it from sliding by itself, and the servo motor 4 can be started to drive the driving wheel 5 to rotate, and the driving wheel 5 can drive the transmission belt 8 to rotate and run, and the transmission belt 8 is conducive to driving the support rod 9 and the trapezoidal rod 10 to move around the path of the driving wheel 5 and the driven wheel 7. The outer surface shape of the trapezoidal rod 10 is matched with the chamfered portion 13, so that when the trapezoidal rod 10 moves vertically, it can be pushed by the chamfered portion 13 The movable rod 12 is forced to move backward, so that the other end of the movable rod 12 will be pushed forward, so that the position of the chamfered portion 14 will push the swing member 19 to form an angle change. Through the setting of the swing member 19, its position is limited by the rotating rod 16, so when pushed by the movable rod 12, it can only make a circular motion with the rotating rod 16 as the center, thereby driving the rotating rod 16 to rotate. The surface of the rotating rod 16 is provided with an external thread and is threadedly connected with the vibrating cap 17, and the vibrating cap 17 is limited by the limiting rod 18 and cannot rotate. Therefore, the rotating rotating rod 16 can drive the vibrating cap 17 to form a horizontal movement along the limiting rod 18 through the external thread, thereby The vibrating cap 17 is translated. By setting the spring 1 21, the swinging member 19 will press down the spring 1 21 when making a circular motion with the rotating rod 16 as the center, so that the spring 1 21 can push up the swinging member 19 in the opposite direction, and the spring 2 23 is the same. Then, after the trapezoidal rod 10 is separated from the movable rod 12, the spring 1 21 cooperates with the spring 2 23 to push the swinging member 19 and the movable rod 12 to reset respectively. The resetting of the swinging member 19 can help drive the rotating rod 16 to reverse, so that the reversal of the rotating rod 16 can drive the vibrating cap 17 to move back and reset. The vibrating cap 17 moves left and right once to form a vibration. The model of the servo motor 4 can be ECMA-C-20 401ES, SD300P series, MRT-J5, s7-1200, etc. The servo motor 4 can change the rotation direction by setting the servo parameters, thereby driving the transmission belt 8 to rotate clockwise and counterclockwise, so that the trapezoidal rod 10 can push the movable rod 12 of the vertical array from the top or bottom to move, and then drive the vibrating cap 17 of the vertical array to vibrate from top to bottom or from bottom to top in sequence, which is beneficial to form an upward or downward driving vibration of the module constituting the workbench of the hydraulic press, and is beneficial to the rapid discharge of air bubbles in the molten metal. Among them, the input ends of the electrical equipment in this equipment are electrically connected to the external power supply.
[0036] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A vibrating device for casting on a hydraulic press workbench, comprising a bottom rail (1) and a support frame (2), a support seat (3) being fixedly mounted on the upper surface of the support frame (2), and a servo motor (4) being fixedly mounted on the upper surface of the support seat (3), characterized in that: The output end of the servo motor (4) is fixedly connected to a driving wheel (5), the upper surface of the support frame (2) is fixedly connected to a fixing rod (6), a driven wheel (7) is rotatably mounted on one side of the fixing rod (6), a transmission belt (8) is sleeved on the surfaces of the driven wheel (7) and the driving wheel (5), a support rod (9) is fixedly connected to the surface of the transmission belt (8), and a trapezoidal rod (10) is fixedly connected to one side of the support rod (9); The upper surface of the support frame (2) is fixedly connected to a fixed column (11), the surface of the fixed column (11) is rotatably connected to a movable rod (12), the surface of the movable rod (12) is provided with a first chamfered portion (13), the surface of the movable rod (12) is provided with a second chamfered portion (14), the upper surface of the support frame (2) is fixedly connected to a vertical rod (15), the interior of the vertical rod (15) is rotatably mounted with a rotating rod (16), the surface of the rotating rod (16) is provided with an external thread, and the surface of the rotating rod (16) is provided with a plurality of external threads. The surface is threadedly connected with a vibrating cap (17) through an external thread, one side of the vertical rod (15) is fixedly connected with a limiting rod (18), the surface of the rotating rod (16) is fixedly connected with a swinging member (19), one side of the vertical rod (15) is fixedly connected with a fixing plate 1 (20), the upper surface of the fixing plate 1 (20) is fixedly connected with a spring 1 (21), the upper surface of the support frame (2) is fixedly connected with a fixing plate 2 (22), and one side of the surface of the fixing plate 2 (22) is fixedly connected with a spring 2 (23).
2. A vibrating device for casting on a hydraulic press workbench according to claim 1, characterized in that: An extension plate (24) is fixedly connected to one side of the support frame (2), and a locking bolt (25) is installed on the internal thread of the extension plate (24).
3. A vibrating device for casting on a hydraulic press workbench according to claim 1, characterized in that: A pulley (26) is movably installed inside the bottom of the support frame (2).
4. A vibrating device for casting on a hydraulic press workbench according to claim 1, characterized in that: A circular hole is formed on the surface of the vibrating cap (17), and the limiting rod (18) is inserted into the vibrating cap (17) through the circular hole.
5. A vibrating device for casting on a hydraulic press workbench according to claim 1, characterized in that: The inner wall of the vibrating cap (17) is provided with an internal thread which matches the external thread on the surface of the rotating rod (16).
6. A vibrating device for casting on a hydraulic press workbench according to claim 1, characterized in that: The top end of the spring 1 (21) is connected to the swing member (19), and one end of the spring 2 (23) is connected to the movable rod (12).
7. A vibrating device for casting on a hydraulic press workbench according to claim 1, characterized in that: The swinging member (19) is located close to the second chamfered portion (14), and the surface of the swinging member (19) has an inclined surface that matches the second chamfered portion (14).