Head cutting device for twisted steel of steel grating plate

By designing a steel grating plate twist steel head cutting device including a distance adjustment fixing mechanism, a height adjustment mechanism, a universal wheel locking mechanism and a dust collection mechanism, the problem of the inability to effectively deal with the annular steel grating in the prior art is solved. , improves production efficiency and ensures operational safety.

CN119407256AInactive Publication Date: 2025-02-11烟台大兴钢结构有限公司
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Patent Information

Application Number
CN202510019566.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-07
Publication Date
2025-02-11
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing cutting devices for processing steel gratings cannot effectively handle the circular structure of the annular steel gratings, and cannot adjust according to the required cutting width, resulting in low production efficiency.

Method used

A head cutting device for steel grating plates is designed, including a distance adjustment fixing mechanism, a height adjustment mechanism, a universal wheel locking mechanism and a dust collection mechanism, through which the fixing and cutting head of the annular steel grating is realized. Operate and effectively collect dust generated during cutting.

Benefits of technology

The fixing and cutting head treatment of annular steel gratings of different radii is achieved, production efficiency is improved, and the safety of operators is protected through the dust collection mechanism.

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Abstract

The invention relates to the technical field of head cutting devices, in particular to a head cutting device for twisted steel of a steel grating plate, which comprises a vehicle body, a cover plate arranged at the upper end of the vehicle body, a bottom plate arranged at the lower end of the vehicle body, a support arranged at the lower end of one side surface of the bottom plate, a distance adjusting plate arranged at the front end of the support, a fixed circular truncated cone arranged at the lower end of the distance adjusting plate and a distance adjusting fixing mechanism arranged at the lower end of the fixed circular truncated cone. A height adjusting mechanism is arranged between the cover plate and the rotating plate, a mounting plate is fixedly mounted on the upper surface of the bottom plate, a driving motor is arranged at the upper end of the mounting plate, a cutting mechanism is arranged on one side of the driving motor, rotary tables are symmetrically arranged at the lower end of the front surface of the vehicle body, a universal wheel locking mechanism is arranged at the upper end of each rotary table, and a dust collecting mechanism is arranged in the dust collecting box. According to the distance adjusting and fixing mechanism, the annular steel grating plates with different radiuses can be internally fixed, the inserting positions of the inserting columns are adjusted according to the radius of the outer ring, the moving blocks are controlled to extend outwards through the two-way screws, the annular steel grating plates are fixed, and redundant twisted steel on the outer ring is subjected to head cutting treatment.
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Description

Technical Field

[0001] The invention relates to the technical field of cutting devices, in particular to a cutting device for twisted steel of a steel grating plate. Background Art

[0002] Steel grating is also called steel grid. It is a kind of steel product made of flat steel arranged crosswise at a certain spacing and crossbars, and welded into a square grid in the middle. It is mainly used for ditch covers, steel structure platform plates, steel ladder treads, etc. The crossbars are generally made of twisted square steel. Steel grating can be divided into twisted steel grating and plug-in steel grating according to its structure and connection method. Twisted steel grating is lighter than plug-in steel grating, and is suitable for occasions where the structural load needs to be reduced. Due to the structural characteristics of twisted steel grating, its light transmission performance is better, and it is suitable for places that require good lighting. Twisted steel reduces the use of steel materials and has a lower cost.

[0003] In the prior art, manual welding and subsequent cutting of excess twisted steel are mostly used. Traditional mechanical cutting equipment for steel gratings has limitations and cannot be processed according to the circular structure of the annular steel grating. Some existing cutting devices for steel grating processing are not convenient to adjust according to the required cutting width, and cannot efficiently cut inside and outside the center of the circle. In addition, the annular structure is not easy to handle, resulting in reduced production efficiency. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings existing in the background technology and to propose a head cutting device for twisted steel of steel grating plate.

[0005] To achieve the above purpose, the technical scheme adopted by the present invention is: a cutting device for twisted steel of a steel grating plate, comprising a body, a cover plate is provided at the upper end of the body, a bottom plate is provided at the lower end of the body, a bracket is provided at the lower end of the front surface of the bottom plate, a distance adjusting plate is provided at the front end of the bracket, a fixed round table is provided at the lower end of the distance adjusting plate, a distance adjusting fixing mechanism is provided at the lower end of the fixed round table, a rotating plate is provided at the upper end of the bottom plate, a rotating seat is provided at one side of the upper surface of the rotating plate, a height adjustment mechanism is provided between the cover plate and the rotating plate, a mounting plate is fixedly installed on the upper surface of the bottom plate, a driving motor is provided at the upper end of the mounting plate, a cutting mechanism is provided at one side of the driving motor, a turntable is symmetrically provided at the lower end of the front surface of the body, and each of the turntables is provided with a universal wheel locking mechanism at the upper end. A dust collecting box is fixedly installed on the surface of one side of the body close to the bracket, and a dust collecting mechanism is provided inside the dust collecting box; The distance adjustment fixing mechanism includes a plurality of through grooves equidistantly arranged on the upper surface of the distance adjustment plate, a limit pin is provided at the upper end of the through groove, a fixed truncated table is provided at the lower end of the distance adjustment plate, a plug post is provided at the center position of the upper surface of the fixed truncated table, and clamping plates are fixedly installed on both sides of the plug post on the upper surface of the fixed truncated table, and a bidirectional screw is rotatably installed inside each of the clamping plates.

[0006] Preferably, the front and rear ends of the fixed truncated table are provided with moving blocks, both sides of the upper surface of each moving block are provided with connecting blocks, and each moving block has two limit rods fixedly installed on the surface of one side close to the fixed truncated table.

[0007] Preferably, the height adjustment mechanism includes two symmetrical support plates fixedly mounted on the rear surface of the rotating plate, the rotating plate is mounted on one side of the upper end of the base plate through the support plate, a rotating round rod is provided at the lower end of the support plate, a locking nut is provided at the lower end of the rotating round rod, a rotating seat is provided on the upper surface of the rotating plate, a connecting rod is rotatably mounted on the upper end of the rotating seat, a threaded rod is rotatably mounted on the upper end of the connecting rod, and a rotating crank is provided on the threaded rod that passes through the cover plate.

[0008] Preferably, the universal wheel locking mechanism includes slots arranged at equal angles on the upper surface of the turntable, a universal wheel is provided at the lower end of the turntable, a handle is fixedly installed on the upper surface of the universal wheel, the handle passes through the turntable, and a T-shaped plug-in is provided in the slot where the handle passes through.

[0009] Preferably, the cutting mechanism includes a driving motor fixedly mounted on the upper end of the mounting plate, a connecting platform fixedly mounted on one side surface of the rotating plate, an arc-shaped cutting blade is provided at the lower end of the front surface of the connecting platform, a rotating locking rod is provided at the rear end of the arc-shaped cutting blade, and a driving belt is provided on the outer surface of the rotating locking rod and the output end of the driving motor.

[0010] Preferably, the dust collecting mechanism comprises a toothed disc fixedly mounted at the center position inside the dust box, a rotating motor is provided on one side of the lower end of the dust box, a threaded rotating rod is provided at the output end of the rotating motor passing through the dust box, and the threaded rotating rod is meshed with the toothed disc.

[0011] Preferably, a discharge channel is provided at the lower end of the dust box, three scraping teeth arranged at equal angles are provided on one side surface of the toothed disc, the scraping teeth are in contact with the inner wall of the dust box, and a locking seat is installed through the outer surface of the dust box.

[0012] Compared with the prior art, the present invention has the following beneficial effects: 1. The distance-adjusting fixing mechanism of the present invention can fix the annular steel grating plates of different radii internally, adjust the insertion position of the plug-in column and the distance-adjusting plate according to the radius of the outer ring, and control the moving block to expand outward through the bidirectional screw, so as to fix the annular steel grating plate and facilitate the cutting of the excess twisted steel of the outer ring; 2. The height adjustment mechanism of the present invention rotates the rotating seat according to the cutting head angle, and the threaded rod drives the connecting rod to pull the rotating plate up, thereby driving the cutting mechanism to adjust the angle; 3. The universal wheel locking mechanism of the present invention fixes the steel grating plate, and then the T-shaped plug-in is inserted after the handle is turned according to the cutting angle. After the angle is fixed, the staff pushes the vehicle body to cut the twisted steel head; 4. The dust collection mechanism of the present invention generates a large amount of sparks and metal debris when the saw blade is cutting the twisted steel head. The splashing may cause harm to the operator. Quantitative collection is convenient for subsequent processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural schematic diagram of a head cutting device for twisted steel of a steel grating plate of the present invention; Figure 2 It is a structural schematic diagram of another viewing angle of a cutting device for twisted steel of a steel grating plate of the present invention; Figure 3 It is a schematic diagram of the structure of a height adjustment mechanism of a cutting device for twisted steel of a steel grating plate of the present invention; Figure 4 It is a schematic diagram of the cutting mechanism structure of a cutting device for twisted steel of a steel grating plate of the present invention; Figure 5 It is a schematic structural diagram of another viewing angle of a cutting mechanism of a cutting device for twisted steel of a steel grating plate of the present invention; Figure 6 It is a schematic diagram of the structure of the distance adjustment and fixing mechanism of a cutting device for twisted steel of a steel grating plate of the present invention; Figure 7 A cutting device for twisted steel of a steel grating plate of the present invention Figure 2 Enlarged view of point A in the middle; Figure 8 The present invention is a schematic diagram of the structure of a dust collection mechanism of a cutting device for twisted steel of a steel grating plate.

[0014] In the figure: 1, vehicle body; 2, cover plate; 3, handrail; 4, driving motor; 5, ring grille; 6, bracket; 7, rotating seat; 8, connecting rod; 9, threaded rod; 10, mounting plate; 11, rotating plate; 12, connecting table; 13, arc-shaped cutting blade; 14, support plate; 15, driving belt; 16, rotating locking rod; 17, bottom plate; 18, rotating round rod; 19, locking nut; 20, rotating crank; 101, distance adjustment plate; 102, through slot; 103, fixed round table ; 104, card plate; 105, plug column; 106, limit rod; 107, moving block; 108, limit latch; 109, bidirectional screw; 110, connecting block; 201, dust box; 202, toothed disc; 203, scraping teeth; 204, threaded rotating rod; 205, rotating motor; 206, discharge channel; 207, locking seat; 208, dust baffle; 301, turntable; 302, slot; 303, T-shaped plug-in; 304, handle; 305, universal wheel. DETAILED DESCRIPTION

[0015] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.

[0016] like Figure 1-Figure 8 The head cutting device of a twisted steel steel grating shown in the figure comprises a body 1, a cover plate 2 is provided at the upper end of the body 1, a bottom plate 17 is provided at the lower end of the body 1, a bracket 6 is provided at the lower end of the front surface of the bottom plate 17, a distance adjusting plate 101 is provided at the front end of the bracket 6, a fixed round table 103 is provided at the lower end of the distance adjusting plate 101, a distance adjusting fixing mechanism is provided at the lower end of the fixed round table 103, a rotating plate 11 is provided at the upper end of the bottom plate 17, a rotating seat 7 is provided at one side of the upper surface of the rotating plate 11, a height adjustment mechanism is provided between the cover plate 2 and the rotating plate 11, a mounting plate 10 is fixedly installed on the upper surface of the bottom plate 17, a driving motor 4 is provided at the upper end of the mounting plate 10, a cutting mechanism is provided at one side of the driving motor 4, turntables 301 are symmetrically provided at the lower end of the front surface of the body 1, and a universal wheel locking mechanism is provided at the upper end of each turntable 301, a dust collecting box 201 is fixedly installed on the surface of the body 1 on one side close to the bracket 6, and a dust collecting mechanism is provided inside the dust collecting box 201.

[0017] like Figure 3As shown, the height adjustment mechanism includes two symmetrical support plates 14 fixedly mounted on the rear surface of the rotating plate 11, and the rotating plate 11 is mounted on one side of the upper end of the base plate 17 through the support plates 14. A rotating round rod 18 is provided at the lower end of the support plate 14, and a locking nut 19 is provided at the lower end of the rotating round rod 18. A rotating seat 7 is provided on the upper surface of the rotating plate 11, and a connecting rod 8 is rotatably mounted on the upper end of the rotating seat 7. A threaded rod 9 is rotatably mounted on the upper end of the connecting rod 8. The threaded rod 9 passes through the cover plate 2 and is provided with a rotating crank 20. The rotating plate 11 is rotatably mounted on one end of the base plate 17 through the support plates 14. When the cutting angle needs to be adjusted, the rotating crank 20 drives the threaded rod 9 to rotate, thereby driving the rotating plate 11 to move up and down, thereby realizing the head cutting operation of twisted steel at different angles.

[0018] like Figure 4-Figure 5 As shown, the cutting mechanism includes a driving motor 4 fixedly mounted on the upper end of a mounting plate 10, a connecting platform 12 is fixedly mounted on one side surface of a rotating plate 11, an arc-shaped cutting blade 13 is provided at the lower end of the front surface of the connecting platform 12, a rotating locking rod 16 is provided at the rear end of the arc-shaped cutting blade 13, and a driving belt 15 is provided on the outer surface of the rotating locking rod 16 and the output end of the driving motor 4. Due to the annular structure in the steel grille, it is impossible to perform annular cutting using a conventional flat cutting blade, and the arc-shaped cutting blade 13 is used to rotate with the vehicle body 1 to realize the cutting operation of the annular grille 5.

[0019] like Figure 6 As shown, the distance adjustment fixing mechanism includes a plurality of through slots 102 equidistantly provided on the upper surface of the distance adjustment plate 101, a limit pin 108 is provided at the upper end of the through slot 102, a fixed truncated table 103 is provided at the lower end of the distance adjustment plate 101, a plug post 105 is provided at the center position of the upper surface of the fixed truncated table 103, and clamping plates 104 are fixedly installed on both sides of the plug post 105 on the upper surface of the fixed truncated table 103, and a bidirectional screw 109 is rotatably installed inside each clamping plate 104. The bidirectional screw 109 is rotated by using an external tool to drive the moving blocks 107 on both sides to expand and move outward respectively. The two moving blocks 107 are connected by a limit rod 106, and when they are away from each other, they are tightly attached to the inner circle of the annular grille 5, thereby realizing the fixation of the vehicle body 1 and the fixed truncated table 103.

[0020] The fixed truncated table 103 is provided with moving blocks 107 at the front and rear ends. Each moving block 107 is provided with connecting blocks 110 on both sides of the upper surface. Each moving block 107 is fixedly installed with two limiting rods 106 on the surface of one side close to the fixed truncated table 103 .

[0021] like Figure 7As shown, the universal wheel locking mechanism includes slots 302 arranged at equal angles on the upper surface of the turntable 301, a universal wheel 305 is provided at the lower end of the turntable 301, a handle 304 is fixedly installed on the upper surface of the universal wheel 305, the handle 304 passes through the turntable 301, and the handle 304 passes through the slot 302 and is provided with a T-shaped plug-in 303. The handle 304 is rotated according to the cutting angle to drive the universal wheel 305, and the handle 304 is fixed by the T-shaped plug-in 303, so as to avoid deviation during the surrounding cutting process, which causes cutting errors.

[0022] like Figure 8 As shown, the dust collection mechanism includes a toothed disc 202 fixedly installed at the center position inside the dust box 201, a rotating motor 205 is provided on one side of the lower end of the dust box 201, and a threaded rotating rod 204 is provided at the output end of the rotating motor 205 passing through the dust box 201, and the threaded rotating rod 204 is meshed with the toothed disc 202.

[0023] A discharge channel 206 is provided at the lower end of the dust box 201, and three scraping teeth 203 arranged at equal angles are provided on one side surface of the toothed disc 202. The scraping teeth 203 fit the inner wall of the dust box 201, and a locking seat 207 is installed through the outer surface of the dust box 201. A dust baffle 208 is fixedly installed at one end of the dust box 201. The dust baffle 208 is located on the outer side of the arc-shaped cutting blade 13, and the sparks and metal debris generated when the arc-shaped cutting blade 13 is cut are collected. After the debris falls into the dust box 201, the threaded rotating rod 204 is driven by the rotating motor 205. The threaded rotating rod 204 is engaged with the toothed disc 202 to drive the scraping teeth 203 to clean the inner wall.

[0024] Working principle: According to the inner and outer radii of the annular grille 5, the operator adjusts the position of the fixed truncated table 103 at the lower end of the distance adjusting plate 101. After the column 105 is inserted into the distance adjusting plate 101, the limit pin 108 is used to fix the distance between the fixed truncated table 103 and the vehicle body 1. The bidirectional screws 109 on both sides are rotated to drive the moving block 107 to move outward. After the moving is limited by the limit rod 106, the moving block 107 is close to the inner circle of the annular grille 5, thereby achieving the position fixation of the annular grille 5.

[0025] According to the angle of the twisted steel at the upper end of the annular grille 5, the operator controls the crank 20 to drive the threaded rod 9 to rotate, and the connecting rod 8 rotatably installed at the upper end of the rotating plate 11 is threadedly matched with the threaded rod 9, and one side of the rotating plate 11 moves upward after being pulled. A cutting mechanism for cutting is set at the upper end of the mounting plate 10, and a connecting platform 12 is fixedly installed on the surface of the rotating plate 11 close to the spacing plate 101. The lower end of the outer surface of the connecting platform 12 is provided with an arc-shaped cutting blade 13, and the rear end of the arc-shaped cutting blade 13 is provided with a rotating lock rod 16. The rotating lock rod 16 and the output end of the driving motor 4 are both penetrated through the connecting platform 12 and are sleeved with a driving belt 15.

[0026] After determining the cutting angle, the handle 304 is rotated to drive the universal wheel 305 at the lower end, and the T-shaped plug-in 303 is inserted into the slot 302 to fix the angle of the universal wheel 305. A large amount of sparks and metal debris are generated during cutting, and the splashing may cause harm to the operator. The rotating motor 205 is activated during cutting, and the rotating motor 205 drives the threaded rotating rod 204 to drive the meshing toothed disc 202. After the metal debris is guided to the inside of the dust collecting box 201 by the dust baffle plate 208, it may remain on the inner wall of the dust collecting box 201. Long-term use will cause blockage and affect the collection effect. When the toothed disc 202 rotates, the three scraping teeth 203 arranged at equal angles fixedly mounted on the surface rotate accordingly. The scraping teeth 203 are attached to the inner wall of the dust collecting box 201, and after being transported downward, they are collected by the threaded rotating rod 204 and discharged through the discharge channel 206.

[0027] After determining the cutting angle and the inner and outer circle radii of the annular grille 5 , the handrail 3 is pushed to drive the vehicle body 1 to rotate along the annular grille 5 , thereby realizing the cutting operation of the redundant twisted steel on the outer circle of the annular grille 5 .

[0028] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.

Claims

1. A head cutting device for twisted steel of steel grating, comprising a body (1), characterized in that: The upper end of the vehicle body (1) is provided with a cover plate (2), the lower end of the vehicle body (1) is provided with a bottom plate (17), the lower end of the front surface of the bottom plate (17) is provided with a bracket (6), the front end of the bracket (6) is provided with a distance adjustment plate (101), the lower end of the distance adjustment plate (101) is provided with a fixed round table (103), the lower end of the fixed round table (103) is provided with a distance adjustment fixing mechanism, the upper end of the bottom plate (17) is provided with a rotating plate (11), one side of the upper surface of the rotating plate (11) is provided with a rotating seat (7), the cover plate (2) and the rotating plate (11) are connected to each other. 11), a height adjustment mechanism is provided between the upper surface of the bottom plate (17), a mounting plate (10) is fixedly mounted on the upper surface of the bottom plate (17), a driving motor (4) is provided on the upper end of the mounting plate (10), a cutting mechanism is provided on one side of the driving motor (4), a turntable (301) is symmetrically provided on the lower end of the front surface of the vehicle body (1), a universal wheel locking mechanism is provided on the upper end of each turntable (301), a dust box (201) is fixedly mounted on the surface of one side of the vehicle body (1) close to the bracket (6), and a dust collecting mechanism is provided inside the dust box (201); The distance adjustment fixing mechanism comprises a plurality of through slots (102) equidistantly arranged on the upper surface of the distance adjustment plate (101); a limit pin (108) is provided at the upper end of the through slot (102); a fixed truncated platform (103) is provided at the lower end of the distance adjustment plate (101); a plug post (105) is provided at the center position of the upper surface of the fixed truncated platform (103); and clamping plates (104) are fixedly installed on both sides of the plug post (105) on the upper surface of the fixed truncated platform (103); and a bidirectional screw (109) is rotatably installed inside each of the clamping plates (104).

2. A steel grating twisted steel cutting device according to claim 1, characterized in that: The front and rear ends of the fixed truncated table (103) are both provided with moving blocks (107), both sides of the upper surface of each moving block (107) are provided with connecting blocks (110), and the surface of each moving block (107) close to the fixed truncated table (103) is fixedly mounted with two limiting rods (106).

3. The head cutting device for twisted steel of steel grating according to claim 1, characterized in that: The height adjustment mechanism comprises two symmetrical support plates (14) fixedly mounted on the rear surface of the rotating plate (11); the rotating plate (11) is mounted on one side of the upper end of the bottom plate (17) through the support plates (14); a rotating round rod (18) is provided at the lower end of the support plate (14); a locking nut (19) is provided at the lower end of the rotating round rod (18); a rotating seat (7) is provided on the upper surface of the rotating plate (11); a connecting rod (8) is rotatably mounted on the upper end of the rotating seat (7); a threaded rod (9) is rotatably mounted on the upper end of the connecting rod (8); and the threaded rod (9) passes through the cover plate (2) and is provided with a rotating crank (20).

4. The head cutting device for twisted steel of steel grating according to claim 1, characterized in that: The universal wheel locking mechanism comprises slots (302) arranged at equal angles on the upper surface of a turntable (301); a universal wheel (305) is provided at the lower end of the turntable (301); a handle (304) is fixedly mounted on the upper surface of the universal wheel (305); the handle (304) passes through the turntable (301); and the handle (304) passes through the slot (302) and is provided with a T-shaped plug-in (303).

5. The head cutting device for twisted steel of steel grating according to claim 1, characterized in that: The cutting mechanism comprises a driving motor (4) fixedly mounted on the upper end of a mounting plate (10); a connecting platform (12) is fixedly mounted on one side surface of the rotating plate (11); a curved cutting blade (13) is provided at the lower end of the front surface of the connecting platform (12); a rotating locking rod (16) is provided at the rear end of the curved cutting blade (13); and a driving belt (15) is sleeved on the outer surface of the rotating locking rod (16) and the output end of the driving motor (4).

6. The device for cutting twisted steel of steel grating according to claim 1, characterized in that: The dust collection mechanism comprises a toothed disc (202) fixedly mounted at the center position inside the dust box (201); a rotating motor (205) is provided at one side of the lower end of the dust box (201); a threaded rotating rod (204) is provided at the output end of the rotating motor (205) passing through the dust box (201); and the threaded rotating rod (204) is meshed with the toothed disc (202).

7. A steel grating twisted steel cutting device according to claim 6, characterized in that: A discharge channel (206) is provided at the lower end of the dust collecting box (201), three scraping teeth (203) arranged at equal angles are provided on one side surface of the toothed disc (202), the scraping teeth (203) are in contact with the inner wall of the dust collecting box (201), and a locking seat (207) is installed through the outer surface of the dust collecting box (201).

Citation Information

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