Damping foot pad mounting clamp, damping foot pad mounting system and damping foot pad mounting method

Abstract

The invention provides a damping foot pad mounting clamp, a damping foot pad mounting system and a damping foot pad mounting method. The mounting clamp comprises a flange plate, a plurality of sliding grooves are formed in the flange plate, and each sliding groove is provided with a slidable clamping structure. The clamping structure comprises an installation part and a clamping jaw, the installation part is arranged on the sliding groove in a sliding mode, and the clamping jaw is fixed to the installation part. The clamp can adapt to clamping of different shock pads by adjusting the position of the clamping structure on the flange plate, so that the clamp can adapt to clamping operation of the shock pads of compressors with different sizes, and the mounting efficiency of the shock pads of the compressors can be improved.

Description

Technical Field

[0001] The present invention relates to the technical field of refrigeration equipment accessories production, and in particular to a shock-absorbing foot pad installation fixture, a shock-absorbing foot pad installation system and an installation method. Background Art

[0002] In the production process of air conditioners, one production line often produces multiple models of air conditioner outdoor units. One of the important processes in the production process is to accurately place the rubber shock-absorbing pads on the three bolts of the chassis of the air conditioner outdoor unit and apply oil after placement. However, the existing production process has many challenges in this link. First, due to the inconsistent sizes of shock-absorbing pads used in different models of air conditioner outdoor units, the existing installation equipment can often only adapt to shock-absorbing pads of a specific size and cannot be flexibly adjusted to adapt to shock-absorbing pads of various sizes. This results in the need to replace or adjust the installation equipment frequently when the production line switches to produce different models of air conditioner outdoor units, greatly reducing production efficiency. Secondly, the distance between the three bases of compressors of different models is also inconsistent, which further increases the difficulty of installing shock-absorbing pads. Existing equipment is usually unable to automatically adjust to adapt to such changes, and often requires manual intervention, which not only increases labor costs, but also reduces the automation level of the production line.

[0003] Therefore, it is necessary to improve the existing air conditioning shock-absorbing pad to overcome the defects of the prior art. Summary of the invention

[0004] In order to overcome the problems existing in the related art, one of the objects of the present invention is to provide a shock-absorbing foot pad installation clamp, which can adapt to the clamping of different shock-absorbing pads by adjusting the position of the clamping structure on the flange, thereby being able to adapt to the clamping operation of shock-absorbing pads of compressors of different sizes, which helps to improve the installation efficiency of the compressor shock-absorbing pads.

[0005] A shock-absorbing foot pad installation fixture comprises a flange plate, a plurality of slide grooves are arranged on the flange plate, and each of the slide grooves is provided with a slidable clamping structure;

[0006] The clamping structure comprises a mounting member and a clamping claw, wherein the mounting member is slidably arranged on the sliding groove, and the clamping claw is fixed on the mounting member.

[0007] In actual applications, the slides are designed to be straight or curved to meet different layout requirements. The inner wall of the slide is smooth to ensure that the installation parts slide smoothly and unobstructed.

[0008] The clamping structure includes a mounting piece and a clamping jaw. A slide rail matching the slide groove is provided at the bottom of the mounting piece and can move along the slide groove. The clamping jaw is fixed to the mounting piece by a fastening screw and is used to directly clamp the shock-absorbing foot pad. The fastening screws ensure stability and reliability during the clamping process.

[0009] During use, according to the compressor model and the size of the shock-absorbing pad, the operator first loosens the fastening screws of the clamping structure and adjusts the position of the mounting piece on the slide slot so that the distance between the jaws matches the layout of the shock-absorbing pad. After the adjustment is completed, the screws are tightened to fix the position, the shock-absorbing pad is placed between the jaws and tightened again to ensure that the shock-absorbing pad is firmly clamped. Then, the entire fixture is aligned with the base position of the compressor, and all shock-absorbing pads are installed at one time.

[0010] The adaptive design of the fixture reduces the time for manual measurement and adjustment, realizes fast and accurate installation of shock-absorbing pads, and significantly improves production efficiency. The fixture can adapt to compressor shock-absorbing pads of various sizes and models, without the need for frequent fixture replacement, which improves the flexibility and versatility of the production line. In addition, the fixture reduces the additional cost caused by fixture replacement, while improving production efficiency and reducing overall production costs.

[0011] In a preferred technical solution of the present invention, a locking screw is provided on the mounting member, and the locking screw passes through the flange and is fixedly connected to the mounting member;

[0012] The flange is also provided with scale lines, and the scale lines are arranged along the length direction of the slide groove.

[0013] The locking screw is set on the mounting part, passes through the flange and is fixedly connected to the mounting part. When the clamping structure is adjusted in place, the locking screw is used to stably lock the mounting part in a specific position of the slideway to prevent the mounting part from moving during the clamping process and ensure installation accuracy. The scale lines are set on the flange along the length of the slideway, providing an intuitive reference for the operator, facilitating the precise adjustment of the position of the clamping structure and achieving precise alignment of the shock-absorbing foot pad.

[0014] In actual use, the operator first adjusts the position of the clamping structure on the slideway according to the size and layout of the compressor shock-absorbing pads and the scale lines on the flange. After the adjustment is completed, tighten the locking screw to lock the mounting piece stably in the slideway. Next, place the shock-absorbing pad between the clamping claws and tighten the fastening screw to ensure that the shock-absorbing pad is firmly clamped. Finally, align the entire fixture with the base of the compressor to complete the installation of all shock-absorbing pads at one time.

[0015] In a preferred technical solution of the present invention, the clamp comprises a driving body, on which two opposite connecting arms are arranged, and the driving body drives the two connecting arms to move relative to each other;

[0016] A clamping plate is arranged on each of the connecting arms, and a clamping position is formed between two of the clamping plates.

[0017] The clamping position and the shock-absorbing pad to be clamped are mutually adapted, so the two clamping plates can effectively clamp the shock-absorbing pad. In this embodiment, the movement of the connecting arm is precisely controlled by the driving body, so that the shock-absorbing pad is precisely clamped, and the installation accuracy is improved.

[0018] A second object of the present invention is to provide a shock-absorbing foot pad installation system, comprising the shock-absorbing foot pad installation fixture as described above;

[0019] Also includes:

[0020] A shock-absorbing pad feeding mechanism, the shock-absorbing pad feeding mechanism comprising a shock-absorbing pad feeding module and a shock-absorbing pad buffer module, the shock-absorbing pad buffer module comprising a first conveying line, a feeding port and a discharging port are arranged on the first conveying line, and the shock-absorbing pad feeding module is arranged on one side of the feeding port;

[0021] A chassis loading mechanism, the chassis loading mechanism comprising a second conveying line for conveying the chassis, a mounting position being arranged on the second conveying line, and a discharge port of the first conveying line being arranged on one side of the mounting position;

[0022] A mechanical arm is arranged at one side of the installation position, and the shock-absorbing foot pad installation fixture is arranged on the mechanical arm.

[0023] Specifically, the shock-absorbing pad loading module is responsible for conveying the shock-absorbing pads from the storage area to the loading port. The shock-absorbing pad buffer module includes a first conveyor line, and a loading port and a discharging port are provided on the first conveyor line. The shock-absorbing pad loading module is arranged on one side of the loading port, and is used to convey the shock-absorbing pads to the first conveyor line in an orderly manner. The chassis loading mechanism includes a second conveyor line for conveying the chassis, and an installation position is provided on the second conveyor line. The discharging port of the first conveyor line is arranged on one side of the installation position to ensure that the shock-absorbing pads can be accurately aligned with the installation position on the chassis. The robotic arm is arranged on one side of the installation position, and a shock-absorbing pad installation fixture is installed on the robotic arm. The robotic arm can move precisely to align the fixture with the installation position on the chassis to realize the automated installation of the shock-absorbing pads.

[0024] During operation, the shock-absorbing pad feeding module conveys the shock-absorbing pad to the feeding port of the first conveyor line. The first conveyor line conveys the shock-absorbing pad to the discharging port, and at the same time plays a buffering role to ensure the orderly and stable supply of the shock-absorbing pad. The chassis feeding mechanism conveys the chassis to the installation position of the second conveyor line. The mechanical arm drives the shock-absorbing pad installation fixture to move to the installation position, and the fixture accurately clamps the shock-absorbing pad. The mechanical arm moves the fixture to the corresponding position of the chassis to complete the installation of the shock-absorbing pad. The system operates in a cycle to achieve continuous and efficient installation of the shock-absorbing pad.

[0025] In a preferred technical solution of the present invention, it also includes a shock-absorbing pad arrangement module, and the shock-absorbing pad arrangement module is arranged between the loading port of the first conveying line and the shock-absorbing pad loading module;

[0026] The shock-absorbing pad separation module comprises a separation bracket, a separation conveying line is arranged on the separation bracket, the conveying direction of the separation conveying line is arranged along the width direction of the first conveying line, a separation installation block is arranged on the separation conveying line, and a separation channel is arranged on the separation installation block;

[0027] A plurality of buffer channels are arranged on the first conveying line, and the length direction of the buffer channels is arranged along the length direction of the first conveying line; the column conveying line drives the column channels to correspond to different buffer channels respectively; and a connection structure is arranged at the junction of the column channels and the buffer channels.

[0028] The connecting structure is used to guide the shock-absorbing pads in the column channel into the buffer channel.

[0029] During operation, the shock-absorbing pad feeding module conveys the shock-absorbing pads to the column conveyor line of the column conveyor module. The column conveyor line columns the shock-absorbing pads into the corresponding buffer channel through the column channel according to the preset program. The connection structure ensures that the shock-absorbing pads transition smoothly from the column channel to the buffer channel. The chassis feeding mechanism conveys the chassis to the installation position. The mechanical arm drives the shock-absorbing pad installation fixture to move to the buffer channel and clamp the shock-absorbing pad. The mechanical arm moves the fixture to the corresponding position of the chassis to complete the installation of the shock-absorbing pad. The system operates in a cycle to achieve continuous and efficient installation of the shock-absorbing pads.

[0030] In a preferred technical solution of the present invention, a blocking module is provided at the connection between the first conveying line and the second conveying line; the blocking module includes a blocking cylinder and a blocking plate, the blocking cylinder is provided at one end of the first conveying line, the blocking plate is fixed on the piston rod of the blocking cylinder, and the blocking cylinder drives the blocking plate to approach or move away from the buffer channel.

[0031] The blocking module is arranged at the connection between the first conveyor line and the second conveyor line. The blocking module includes a blocking cylinder and a blocking plate. The blocking cylinder is arranged at one end of the first conveyor line, and the blocking plate is fixed on the piston rod of the blocking cylinder. The blocking cylinder drives the blocking plate to approach or move away from the buffer channel to control the stopping and releasing of the shock-absorbing foot pad on the first conveyor line. When the shock-absorbing foot pad needs to be transferred, the blocking cylinder drives the blocking plate to move away from the buffer channel to allow the shock-absorbing foot pad to pass; when the transfer needs to be stopped, the blocking cylinder drives the blocking plate to approach the buffer channel to block the shock-absorbing foot pad from moving forward.

[0032] In a preferred technical solution of the present invention, a pressing mechanism is also provided on the first conveying line, and the pressing mechanism includes a pressing bracket, a pressing cylinder and a pressing plate. The pressing bracket spans the first conveying line, the pressing cylinder is fixed at the output end of the pressing bracket, the pressing plate is fixed on the piston rod of the pressing cylinder, and the pressing mechanism is arranged on one side of the blocking module.

[0033] The pressing mechanism cooperates with the blocking module to press the shock-absorbing pad on the first conveyor line to prevent the subsequent shock-absorbing pad from colliding with the previous shock-absorbing pad during transportation, causing the shock-absorbing pad to be displaced and affecting the subsequent grasping of the shock-absorbing pad.

[0034] In a preferred technical solution of the present invention, a plurality of positioning structures are further provided on the first conveying line, and the plurality of positioning structures are provided along the transmission direction of the first conveying line;

[0035] The positioning structure includes a positioning bracket and a positioning ring. The positioning bracket spans across the first conveyor line. A plurality of positioning rings are arranged on the positioning bracket. Each positioning ring can be movably arranged on the positioning bracket, and a positioning channel for positioning the shock-absorbing pad is formed between two adjacent positioning rings.

[0036] The positioning channel is used to limit the position of the shock-absorbing pad when it passes through the positioning structure. By adjusting the position of the positioning structure, the position of the shock-absorbing pad in the buffer channel can be changed, thereby adjusting the position of the shock-absorbing pad when it is sent out to facilitate subsequent grabbing.

[0037] In a preferred technical solution of the present invention, an oiling module is further included, and the oiling module is arranged downstream of the installation position along the conveying direction of the second conveying line;

[0038] The oiling module comprises an oiling bracket, an oiling drive device and an oiling structure, wherein the oiling bracket spans across the second conveying line, the oiling drive device is fixed on the oiling bracket, and the oiling structure is installed at the output end of the oiling drive device;

[0039] The oiling structure includes an oiling substrate and a plurality of oiling heads, wherein the oiling substrate is fixedly connected to the output end of the oiling drive device; a slide groove is provided on the oiling substrate, and the oiling head is movably provided in the slide groove; a refueling pump is also provided on the second conveying line, and the output end of the refueling pump is connected to the oiling head.

[0040] The oiling module is arranged downstream of the installation position along the conveying direction of the second conveyor line, so that the shock-absorbing foot pad will be lubricated by the oiling module after the installation and positioning is completed. The oiling module mainly includes an oiling bracket, an oiling drive device and an oiling structure. The oiling bracket spans the second conveyor line and provides a stable support platform for the oiling drive device and the oiling structure. The oiling drive device is fixed on the oiling bracket and is responsible for driving the oiling structure for precise motion control. The device can adjust the moving speed and position of the oiling head according to production requirements to ensure the uniformity and consistency of the oiling effect.

[0041] The oiling base plate is fixedly connected to the output end of the oiling drive device, serving as the installation base of the oiling head. A slide groove is provided on the oiling base plate, providing guidance and support for the movement of the oiling head. Several oiling heads are movably arranged in the slide groove of the oiling base plate. These oiling heads are responsible for evenly applying the lubricating oil to the surface or specific parts of the shock-absorbing foot pad. Parameters such as the number, spacing and oiling amount of the oiling heads can be adjusted according to production requirements. The oiling pump is arranged on the second conveying line to provide a stable supply of lubricating oil to the oiling head. The output end of the oiling pump is connected to the oiling head to ensure that the lubricating oil can be smoothly transported to the oiling head and applied.

[0042] During the operation, first adjust the position of the oiling head according to the model and size of the compressor so that the oiling head corresponds to the base of the compressor. When the shock-absorbing foot pad moves to the bottom of the oiling module along the second conveyor line, the oiling drive device starts to drive the oiling base plate downward. At the same time, the oiling pump starts to work and delivers lubricating oil to the oiling head. During the downward movement, the oiling head evenly applies the lubricating oil on the surface or specific parts of the shock-absorbing foot pad to complete the oiling and lubrication process. Subsequently, the shock-absorbing foot pad continues to move along the second conveyor line to the next process.

[0043] In a preferred technical solution of the present invention, a horizontal positioning structure and a vertical positioning structure are further provided on the second conveyor line; the horizontal positioning structure comprises a horizontal driving device and a horizontal positioning plate, the horizontal driving device is fixed to the edge of the first conveyor line, the horizontal positioning plate is arranged at the output end of the horizontal driving device, and the horizontal driving device drives the horizontal positioning plate to move in the horizontal direction above the second conveyor line;

[0044] The vertical positioning structure comprises a vertical positioning bracket, a vertical driving cylinder and a vertical baffle. The vertical positioning bracket spans across the second conveying line. The vertical driving cylinder is fixed on the vertical positioning bracket. The vertical baffle is fixed to the output end of the vertical driving cylinder.

[0045] The horizontal positioning structure is used to position the compressor chassis in the horizontal direction, and the vertical positioning structure is used to position the compressor chassis in the horizontal direction. The cooperation between the two positioning modules can effectively define the position of the compressor chassis, so that the compressor chassis is firmly positioned to facilitate the installation of the shock-absorbing pad.

[0046] In a preferred technical solution of the present invention, the oiling structure also includes a scale positioning disk, which is fixed at the output end of the oiling drive device, and the oiling substrate is arranged below the scale positioning disk and connected to the scale positioning disk through a connecting shaft; the side wall of the scale positioning disk is provided with scale lines.

[0047] In actual operation, when the shock-absorbing foot pad slowly moves to the bottom of the oiling module along the second conveyor line, the oiling drive device will drive the oiling structure to move to the preset oiling position. At this time, the operator can accurately adjust the angle of the oiling substrate according to the scale line on the scale positioning disk to ensure that the oiling head can apply the oil to the shock-absorbing foot pad at the best angle. Subsequently, the oiling head starts working under the drive of the oiling drive device to evenly apply the lubricating oil to the designated part of the shock-absorbing foot pad.

[0048] In a preferred technical solution of the present invention, two oppositely arranged baffles are arranged on the second conveying line, the length direction of the baffles is arranged along the length direction of the second conveying line, and the chassis is placed between the two baffles;

[0049] The second conveying line is also provided with a waiting position, and along the conveying direction of the second conveying line, the waiting position is located upstream of the installation position.

[0050] The waiting position is located upstream of the installation position. When the chassis is transported to the waiting position, it will temporarily stop and wait for the instruction to install the shock-absorbing pads. This design not only makes the installation process more orderly, but also ensures that each chassis can be accurately installed.

[0051] In actual operation, when the chassis moves to the waiting position along the second conveyor line, the system will automatically detect the chassis's position. Once the chassis reaches the waiting position and stabilizes, the system will issue a command to start the installation process. At this time, the oiling module and the positioning structure will work together to accurately oil and position the chassis. Subsequently, the shock-absorbing foot pads are accurately installed at the specified position of the chassis.

[0052] A third object of the present invention is to provide a method for installing a shock-absorbing pad, which is implemented based on the shock-absorbing foot pad installation system as described above.

[0053] The method can realize efficient, accurate and automated installation of the shock-absorbing foot pad, thereby improving production efficiency, reducing production costs and ensuring installation quality.

[0054] The beneficial effects of the present invention are:

[0055] The present invention provides a shock-absorbing foot pad installation fixture, which includes a flange plate, a plurality of slide grooves are arranged on the flange plate, and a slidable clamping structure is arranged on each slide groove. The clamping structure includes a mounting member and a clamping claw, the mounting member is slidably arranged on the slide groove, and the clamping claw is fixed on the mounting member. In actual use, the mounting member can slide smoothly along the slide groove. The clamping claw can be fixed on the mounting member by fastening screws to ensure stability during the clamping process. The fixture can adjust the position of the clamping structure on the flange plate according to the size or model of different compressors, so that each clamping structure can clamp multiple shock-absorbing pads in different positions at one time, and can accurately place the shock-absorbing pads on the three bases of the compressor to meet the installation of the compressor shock-absorbing pad. Since the fixture can automatically adapt to shock-absorbing pads of different sizes, the time for manual adjustment is reduced, thereby improving the installation efficiency of the compressor shock-absorbing pad. It can also reduce the cost caused by frequent replacement of the fixture, while improving production efficiency and further reducing the overall production cost.

[0056] The present application also provides a shock-absorbing pad installation system including the above-mentioned shock-absorbing pad installation fixture, the system including a shock-absorbing pad feeding mechanism, a chassis feeding mechanism and a mechanical arm, the mechanical arm places the shock-absorbing pad on the compressor chassis of the chassis feeding mechanism through the above-mentioned shock-absorbing pad installation fixture, and realizes the mutual installation of the shock-absorbing pad and the compressor base foot. The installation system has a wide range of applications and can meet the installation requirements of shock-absorbing pads of different compressors.

[0057] The present application also provides a shock-absorbing pad installation method based on the shock-absorbing foot pad installation system as described above. The installation method has a high degree of automation, can improve the installation efficiency of the compressor shock-absorbing pad, and reduce the installation cost of the compressor shock-absorbing pad. BRIEF DESCRIPTION OF THE DRAWINGS

[0058] Figure 1 is a stereoscopic diagram of a shock-absorbing foot pad installation fixture provided in an embodiment of the present invention;

[0059] Figure 2 is a perspective view of a shock-absorbing foot pad installation system provided in an embodiment of the present invention;

[0060] Figure 3 is a stereoscopic diagram of the cooperation between the shock absorbing pad loading module and the shock absorbing pad arrangement module provided in an embodiment of the present invention;

[0061] Figure 4 yes Figure 1 A partial enlarged view of the middle A;

[0062] Figure 5is a stereoscopic diagram of an oiling module provided in an embodiment of the present invention being arranged on a second conveying line;

[0063] Figure 6 Schematic diagram of an oiling module provided in an embodiment of the present invention.

[0064] Reference numerals:

[0065] 1. Flange; 2. Clamping structure; 21. Mounting piece; 22. Clamping claw; 221. Driving body; 222. Clamping plate; 223. Clamping position; 224. Connecting arm; 100. Shock-absorbing pad feeding module; 200. Shock-absorbing pad column module; 210. Column bracket; 220. Column conveyor line; 230. Column mounting block; 240. Column channel; 300. Shock-absorbing pad buffer module; 310. First conveyor line; 320. Buffer channel; 330. Positioning bracket; 340. Scale line; 350. Positioning Ring; 360, pressing mechanism; 370, pressing cylinder; 380, pressing plate; 400, second conveyor line; 410, blocking bar; 420, waiting position; 500, robotic arm; 600, oiling module; 610, oiling bracket; 620, oiling drive device; 630, oiling head; 640, scale positioning plate; 650, oiling substrate; 700, horizontal positioning structure; 710, horizontal drive device; 720, horizontal positioning plate; 800, blocking module; 810, blocking cylinder; 820, blocking plate. DETAILED DESCRIPTION

[0066] The preferred embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although the preferred embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to make the present invention more thorough and complete, and to fully convey the scope of the present invention to those skilled in the art.

[0067] In the production process of air conditioners, one production line often produces multiple models of air conditioner outdoor units. One of the important processes in the production process is to accurately place the rubber shock-absorbing pads on the three bolts of the chassis of the air conditioner outdoor unit and apply oil after placement. However, the existing production process has many challenges in this link. First, due to the inconsistent sizes of shock-absorbing pads used in different models of air conditioner outdoor units, the existing installation equipment can often only adapt to shock-absorbing pads of a specific size and cannot be flexibly adjusted to adapt to shock-absorbing pads of various sizes. This results in the need to replace or adjust the installation equipment frequently when the production line switches to produce different models of air conditioner outdoor units, greatly reducing production efficiency. Secondly, the distance between the three bases of compressors of different models is also inconsistent, which further increases the difficulty of installing shock-absorbing pads. Existing equipment is usually unable to automatically adjust to adapt to such changes, and often requires manual intervention, which not only increases labor costs, but also reduces the automation level of the production line.

[0068] Based on this, the present application provides a shock-absorbing foot pad installation fixture.

[0069] Example 1

[0070] like Figure 1 As shown, a shock-absorbing foot pad installation fixture provided in this embodiment includes a flange plate 1, a plurality of slide grooves are arranged on the flange plate 1, and a slidable clamping structure 2 is arranged on each of the slide grooves;

[0071] The clamping structure 2 includes a mounting member 21 and a clamping jaw 22 . The mounting member 21 is slidably disposed on the slide groove, and the clamping jaw 22 is fixed on the mounting member 21 .

[0072] In actual applications, the slide grooves are designed to be linear or arc-shaped to meet different layout requirements, and the inner wall of the slide groove is smooth to ensure that the mounting member 21 slides smoothly without obstruction.

[0073] The clamping structure 2 includes a mounting member 21 and a clamping jaw 22. A slide rail matching the slide groove is provided at the bottom of the mounting member 21 and can move along the slide groove. The clamping jaw 22 is fixed to the mounting member 21 by fastening screws and is used to directly clamp the shock-absorbing foot pad. The fastening screws ensure stability and reliability during the clamping process.

[0074] During use, according to the compressor model and the size of the shock-absorbing pad, the operator first loosens the fastening screws of the clamping structure 2 and adjusts the position of the mounting member 21 on the slide slot so that the distance between the clamping jaws 22 matches the layout of the shock-absorbing pad. After the adjustment is completed, the screws are tightened to fix the position, the shock-absorbing pad is placed between the clamping jaws 22 and tightened again to ensure that the shock-absorbing pad is firmly clamped. Subsequently, the entire fixture is aligned with the base position of the compressor, and all shock-absorbing pads are installed at one time.

[0075] The adaptive design of the fixture reduces the time for manual measurement and adjustment, realizes fast and accurate installation of shock-absorbing pads, and significantly improves production efficiency. The fixture can adapt to compressor shock-absorbing pads of various sizes and models, without the need for frequent fixture replacement, which improves the flexibility and versatility of the production line. In addition, the fixture reduces the additional cost caused by fixture replacement, while improving production efficiency and reducing overall production costs.

[0076] In this embodiment, a locking screw is provided on the mounting member 21, and the locking screw passes through the flange 1 and is fixedly connected to the mounting member 21;

[0077] The flange 1 is also provided with scale lines 340 , and the scale lines 340 are arranged along the length direction of the slide groove.

[0078] The locking screw is arranged on the mounting member 21, passes through the flange 1 and is fixedly connected to the mounting member 21. When the clamping structure 2 is adjusted in place, the locking screw is used to stably lock the mounting member 21 at a specific position of the slide slot to prevent the mounting member 21 from moving during the clamping process and ensure the installation accuracy. The scale line 340 is arranged on the flange 1 along the length direction of the slide slot, providing an intuitive reference for the operator, facilitating the precise adjustment of the position of the clamping structure 2 and achieving the precise alignment of the shock-absorbing foot pad.

[0079] In actual use, the operator first adjusts the position of the clamping structure 2 on the slide slot according to the size and layout of the compressor shock-absorbing pads and the scale line 340 on the flange 1. After the adjustment is completed, tighten the locking screw to stably lock the mounting member 21 in the slide slot. Next, place the shock-absorbing pad between the clamping jaws 22 and tighten the fastening screw to ensure that the shock-absorbing pad is firmly clamped. Finally, align the entire fixture with the base of the compressor to complete the installation of all shock-absorbing pads at one time.

[0080] In this embodiment, the clamping jaw 22 includes a driving body 221, and two opposite connecting arms 224 are provided on the driving body 221. The driving body 221 drives the two connecting arms 224 to move relative to each other.

[0081] A clamping plate 222 is disposed on each of the connecting arms 224 , and a clamping position 223 is formed between two of the clamping plates 222 .

[0082] The clamping position 223 is adapted to the shock-absorbing pad to be clamped, so the two clamping plates 222 can effectively clamp the shock-absorbing pad. In this embodiment, the movement of the connecting arm 224 is precisely controlled by the driving body 221, so that the shock-absorbing pad is precisely clamped, and the installation accuracy is improved.

[0083] Example 2

[0084] like Figure 1-Figure 6, this embodiment provides a shock-absorbing foot pad installation system, including the shock-absorbing foot pad installation fixture as described above;

[0085] Also includes:

[0086] A shock-absorbing pad feeding mechanism, the shock-absorbing pad feeding mechanism includes a shock-absorbing pad feeding module 100 and a shock-absorbing pad buffer module 300, the shock-absorbing pad buffer module 300 includes a first conveying line 310, the first conveying line 310 is provided with a feeding port and a discharging port, and the shock-absorbing pad feeding module 100 is arranged on one side of the feeding port;

[0087] A chassis loading mechanism, the chassis loading mechanism comprising a second conveying line 400 for conveying the chassis, a mounting position being provided on the second conveying line 400, and a discharge port of the first conveying line 310 being provided on one side of the mounting position;

[0088] A mechanical arm 500 is arranged at one side of the installation position, and the shock-absorbing foot pad installation fixture is arranged on the mechanical arm 500.

[0089] Specifically, the shock-absorbing pad loading module 100 is responsible for conveying the shock-absorbing pads from the storage area to the loading port. The shock-absorbing pad buffer module 300 includes a first conveyor line 310, and the first conveyor line 310 is provided with a loading port and a discharging port. The shock-absorbing pad loading module 100 is arranged on one side of the loading port, and is used to orderly convey the shock-absorbing pads to the first conveyor line 310. The chassis loading mechanism includes a second conveyor line 400 for conveying the chassis, and the second conveyor line 400 is provided with an installation position. The discharging port of the first conveyor line 310 is arranged on one side of the installation position to ensure that the shock-absorbing pads can be accurately aligned with the installation position on the chassis. The mechanical arm 500 is arranged on one side of the installation position, and the shock-absorbing pad installation fixture is installed on the mechanical arm 500. The mechanical arm 500 can move accurately to align the fixture with the installation position on the chassis to realize the automatic installation of the shock-absorbing pads.

[0090] During operation, the shock-absorbing pad loading module 100 conveys the shock-absorbing pads to the loading port of the first conveyor line 310. The first conveyor line 310 conveys the shock-absorbing pads to the discharge port, and at the same time plays a buffering role to ensure the orderly and stable supply of the shock-absorbing pads. The chassis loading mechanism conveys the chassis to the installation position of the second conveyor line 400. The mechanical arm 500 drives the shock-absorbing pad installation fixture to move to the installation position, and the fixture accurately clamps the shock-absorbing pad. The mechanical arm 500 moves the fixture to the corresponding position of the chassis to complete the installation of the shock-absorbing pad. The system operates in a cycle to achieve continuous and efficient installation of the shock-absorbing pads.

[0091] In this embodiment, a shock-absorbing pad arrangement module 200 is further included, and the shock-absorbing pad arrangement module 200 is disposed between the loading port of the first conveying line 310 and the shock-absorbing pad loading module 100;

[0092] The shock-absorbing pad array module 200 includes an array bracket 210, on which an array conveying line 220 is disposed, and the conveying direction of the array conveying line 220 is arranged along the width direction of the first conveying line 310, and an array mounting block 230 is disposed on the array conveying line 220, and an array channel 240 is disposed on the array mounting block 230;

[0093] The first conveying line 310 is provided with a plurality of buffer channels 320, and the length direction of the buffer channels 320 is arranged along the length direction of the first conveying line 310; the column conveying line 220 drives the column channels 240 to correspond to different buffer channels 320 respectively; the connection between the column channels 240 and the buffer channels 320 is provided with a connection structure. The connection structure is used to guide the shock-absorbing pad in the column channel 240 into the buffer channel 320.

[0094] During operation, the shock-absorbing pad loading module 100 conveys the shock-absorbing pads to the column conveyor line 220 of the column conveyor module. The column conveyor line 220 columns the shock-absorbing pads into the corresponding buffer channels 320 through the column channels 240 according to the preset program. The connection structure ensures that the shock-absorbing pads transition smoothly from the column channels 240 to the buffer channels 320. The chassis loading mechanism conveys the chassis to the installation position. The robot arm 500 drives the shock-absorbing pad installation fixture to move to the buffer channel 320 to clamp the shock-absorbing pads. The robot arm 500 moves the fixture to the corresponding position of the chassis to complete the installation of the shock-absorbing pads. The system operates in a cycle to achieve continuous and efficient installation of the shock-absorbing pads.

[0095] In this embodiment, a blocking module 800 is provided at the connection between the first conveying line 310 and the second conveying line 400; the blocking module 800 includes a blocking cylinder 810 and a blocking plate 820410, the blocking cylinder 810 is provided at one end of the first conveying line 310, the blocking plate 820410 is fixed on the piston rod of the blocking cylinder 810, and the blocking cylinder 810 drives the blocking plate 820410 to approach or move away from the buffer channel 320.

[0096] The blocking module 800 is arranged at the connection between the first conveyor line 310 and the second conveyor line 400. The blocking module 800 includes a blocking cylinder 810 and a blocking plate 820410. The blocking cylinder 810 is arranged at one end of the first conveyor line 310, and the blocking plate 820410 is fixed on the piston rod of the blocking cylinder 810. The blocking cylinder 810 drives the blocking plate 820410 to approach or move away from the buffer channel 320, so as to control the stopping and releasing of the shock-absorbing foot pad on the first conveyor line 310. When the shock-absorbing foot pad needs to be transferred, the blocking cylinder 810 drives the blocking plate 820410 to move away from the buffer channel 320 to allow the shock-absorbing foot pad to pass; when the transfer needs to be stopped, the blocking cylinder 810 drives the blocking plate 820410 to approach the buffer channel 320 to block the shock-absorbing foot pad from moving forward.

[0097] In this embodiment, a pressing mechanism 360 is also provided on the first conveying line 310. The pressing mechanism 360 includes a pressing bracket, a pressing cylinder 370 and a pressing plate 380. The pressing bracket spans the first conveying line 310. The pressing cylinder 370 is fixed to the output end of the pressing bracket. The pressing plate 380 is fixed to the piston rod of the pressing cylinder 370. The pressing mechanism 360 is arranged on one side of the blocking module 800.

[0098] The pressing mechanism 360 cooperates with the blocking module 800 to press the shock-absorbing pads on the first conveyor line 310 to prevent the subsequent shock-absorbing pads from colliding with the previous shock-absorbing pads during transportation, causing the shock-absorbing pads to shift and affecting the subsequent grasping of the shock-absorbing pads.

[0099] In this embodiment, a plurality of positioning structures are further provided on the first conveying line 310, and the plurality of positioning structures are provided along the transmission direction of the first conveying line 310;

[0100] The positioning structure includes a positioning bracket 330 and a positioning ring 350. The positioning bracket 330 spans the first conveyor line 310. A plurality of positioning rings 350 are arranged on the positioning bracket 330. Each positioning ring 350 can be movably arranged on the positioning bracket 330, and a positioning channel for positioning the shock-absorbing pad is formed between two adjacent positioning rings 350.

[0101] The positioning channel is used to limit the position of the shock-absorbing pad when it passes through the positioning structure. By adjusting the position of the positioning structure, the position of the shock-absorbing pad in the buffer channel 320 can be changed, thereby adjusting the position of the shock-absorbing pad when it is sent out to facilitate subsequent grasping.

[0102] In this embodiment, an oiling module 600 is further included. Along the conveying direction of the second conveying line 400, the oiling module 600 is arranged downstream of the installation position;

[0103] The oiling module 600 includes an oiling bracket 610, an oiling drive device 620 and an oiling structure, wherein the oiling bracket 610 spans across the second conveying line 400, the oiling drive device 620 is fixed on the oiling bracket 610, and the oiling structure is installed at the output end of the oiling drive device 620;

[0104] The oiling structure includes an oiling substrate 650 and a plurality of oiling heads 630, wherein the oiling substrate 650 is fixedly connected to the output end of the oiling drive device 620; a slide groove is provided on the oiling substrate 650, and the oiling head 630 is movably provided in the slide groove; a refueling pump is also provided on the second conveying line 400, and the output end of the refueling pump is connected to the oiling head 630.

[0105] The oiling module 600 is arranged downstream of the installation position along the conveying direction of the second conveyor line 400, so that the shock-absorbing foot pad will be lubricated through the oiling module 600 after the installation and positioning is completed. The oiling module 600 mainly includes an oiling bracket 610, an oiling drive device 620 and an oiling structure. The oiling bracket 610 spans across the second conveyor line 400, providing a stable support platform for the oiling drive device 620 and the oiling structure. The oiling drive device 620 is fixed on the oiling bracket 610, and is responsible for driving the oiling structure for precise motion control. The device can adjust the moving speed and position of the oiling head 630 according to production requirements to ensure the uniformity and consistency of the oiling effect.

[0106] The oiling substrate 650 is fixedly connected to the output end of the oiling drive device 620, serving as the installation base of the oiling head 630. A slide groove is provided on the oiling substrate 650, which provides guidance and support for the movement of the oiling head 630. Several oiling heads 630 are movably arranged in the slide groove of the oiling substrate 650. These oiling heads 630 are responsible for evenly applying the lubricating oil to the surface or specific parts of the shock-absorbing foot pad. Parameters such as the number, spacing and oiling amount of the oiling heads 630 can be adjusted according to production requirements. The refueling pump is arranged on the second conveying line 400 to provide a stable supply of lubricating oil to the oiling head 630. The output end of the refueling pump is connected to the oiling head 630 to ensure that the lubricating oil can be smoothly transported to the oiling head 630 and applied.

[0107] During the operation, firstly, the position of the oiling head 630 is adjusted according to the model and size of the compressor, so that the oiling head 630 corresponds to the base of the compressor. When the shock-absorbing foot pad moves to the bottom of the oiling module 600 along the second conveyor line 400, the oiling drive device 620 is started to drive the oiling base plate 650 downward. At the same time, the oiling pump starts to work and delivers lubricating oil to the oiling head 630. The oiling head 630 evenly applies the lubricating oil on the surface or specific parts of the shock-absorbing foot pad during the downward movement to complete the oiling and lubrication process. Subsequently, the shock-absorbing foot pad continues to move along the second conveyor line 400 to the next process.

[0108] In this embodiment, a horizontal positioning structure 700 and a vertical positioning structure are further provided on the second conveyor line 400; the horizontal positioning structure 700 includes a horizontal driving device 710 and a horizontal positioning plate 720, the horizontal driving device 710 is fixed to the edge of the first conveyor line 310, the horizontal positioning plate 720 is provided at the output end of the horizontal driving device 710, and the horizontal driving device 710 drives the horizontal positioning plate 720 to move in the horizontal direction above the second conveyor line 400;

[0109] The vertical positioning structure includes a vertical positioning bracket 330, a vertical driving cylinder and a vertical baffle 410. The vertical positioning bracket 330 spans across the second conveying line 400. The vertical driving cylinder is fixed on the vertical positioning bracket 330. The vertical baffle 410 is fixed to the output end of the vertical driving cylinder.

[0110] The horizontal positioning structure 700 is used to position the compressor chassis in the horizontal direction, and the vertical positioning structure is used to position the compressor chassis in the horizontal direction. The cooperation between the two positioning modules can effectively define the position of the compressor chassis, so that the compressor chassis is firmly positioned to facilitate the installation of the shock-absorbing pad.

[0111] In this embodiment, the oiling structure also includes a scale positioning disk 640, which is fixed at the output end of the oiling drive device 620. The oiling substrate 650 is arranged below the scale positioning disk 640 and is connected to the scale positioning disk 640 through a connecting shaft; the side wall of the scale positioning disk 640 is provided with scale lines 340.

[0112] In actual operation, when the shock-absorbing foot pad slowly moves to the bottom of the oiling module 600 along the second conveyor line 400, the oiling drive device 620 will drive the oiling structure to move to the preset oiling position. At this time, the operator can accurately adjust the angle of the oiling substrate 650 according to the scale line 340 on the scale positioning plate 640 to ensure that the oiling head 630 can apply the oil to the shock-absorbing foot pad at the best angle. Subsequently, the oiling head 630 starts working under the drive of the oiling drive device 620 to evenly apply the lubricating oil to the designated part of the shock-absorbing foot pad.

[0113] In this embodiment, two oppositely disposed baffles are provided on the second conveying line 400, the length direction of the baffles is arranged along the length direction of the second conveying line 400, and the chassis is placed between the two baffles;

[0114] The second conveying line 400 is also provided with a waiting position 420 . Along the conveying direction of the second conveying line 400 , the waiting position 420 is located upstream of the installation position.

[0115] The waiting position 420 is located upstream of the installation position. When the chassis is transported to the waiting position 420, it will temporarily stay and wait for the instruction to install the shock-absorbing foot pad. This design not only makes the installation process more orderly, but also ensures that each chassis can be accurately installed.

[0116] In actual operation, when the chassis moves to the waiting position 420 along the second conveyor line 400, the system will automatically detect the chassis's position. Once the chassis reaches the waiting position 420 and stabilizes, the system will issue a command to start the installation process. At this time, the oiling module 600 and the positioning structure will work together to accurately oil and position the chassis. Subsequently, the shock-absorbing foot pads are accurately installed at the specified position of the chassis.

[0117] Example 3

[0118] like Figure 1-Figure 6 As shown, this embodiment provides a shock-absorbing pad installation method, which is implemented based on the shock-absorbing foot pad installation system described above.

[0119] The method can realize efficient, accurate and automated installation of the shock-absorbing foot pad, thereby improving production efficiency, reducing production costs and ensuring installation quality.

[0120] Unless otherwise specifically stated, the relative arrangement, numerical expressions and numerical values ​​of the parts and steps set forth in these embodiments do not limit the scope of the present application. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, method and equipment known to those of ordinary skill in the relevant field may not be discussed in detail, but in appropriate cases, the technology, method and equipment should be considered as a part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so that once a certain item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings. In the description of the present application, it should be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present application; the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.

[0121] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0122] In addition, it should be noted that the use of words such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above words have no special meaning and therefore cannot be understood as limiting the scope of protection of this application. The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various changes and variations. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A shock-absorbing foot pad mounting fixture, comprising a flange, characterized in that: The flange is provided with a plurality of slide grooves, and each of the slide grooves is provided with a slidable clamping structure; The clamping structure comprises a mounting member and a clamping claw, wherein the mounting member is slidably arranged on the sliding groove, and the clamping claw is fixed on the mounting member.

2. The shock-absorbing foot pad installation fixture according to claim 1, characterized in that: The mounting member is provided with a locking screw, which passes through the flange and is fixedly connected to the mounting member; The flange is also provided with scale lines, and the scale lines are arranged along the length direction of the slide groove.

3. The shock-absorbing foot pad installation fixture according to claim 2, characterized in that: The clamp comprises a driving body, on which two opposite connecting arms are arranged, and the driving body drives the two connecting arms to move relative to each other; A clamping plate is arranged on each of the connecting arms, and a clamping position is formed between two of the clamping plates.

4. A shock-absorbing foot pad installation system, characterized in that: comprising the shock-absorbing foot pad mounting fixture as described in any one of claims 1 to 3; Also includes: A shock-absorbing pad feeding mechanism, the shock-absorbing pad feeding mechanism comprising a shock-absorbing pad feeding module and a shock-absorbing pad buffer module, the shock-absorbing pad buffer module comprising a first conveying line, a feeding port and a discharging port are arranged on the first conveying line, and the shock-absorbing pad feeding module is arranged on one side of the feeding port; A chassis loading mechanism, the chassis loading mechanism comprising a second conveying line for conveying the chassis, a mounting position being arranged on the second conveying line, and a discharge port of the first conveying line being arranged on one side of the mounting position; A mechanical arm is arranged at one side of the installation position, and the shock-absorbing foot pad installation fixture is arranged on the mechanical arm.

5. The shock-absorbing foot pad mounting system according to claim 4, characterized in that: It also includes a shock-absorbing pad separation module, which is arranged between the loading port of the first conveying line and the shock-absorbing pad loading module; The shock-absorbing pad separation module comprises a separation bracket, a separation conveying line is arranged on the separation bracket, the conveying direction of the separation conveying line is arranged along the width direction of the first conveying line, a separation installation block is arranged on the separation conveying line, and a separation channel is arranged on the separation installation block; A plurality of buffer channels are arranged on the first conveying line, and the length direction of the buffer channels is arranged along the length direction of the first conveying line; the column conveying line drives the column channels to correspond to different buffer channels respectively; and a connection structure is arranged at the junction of the column channels and the buffer channels.

6. The shock-absorbing foot pad mounting system according to claim 5, characterized in that: A blocking module is provided at the connection between the first conveying line and the second conveying line; the blocking module includes a blocking cylinder and a blocking plate, the blocking cylinder is provided at one end of the first conveying line, the blocking plate is fixed on the piston rod of the blocking cylinder, and the blocking cylinder drives the blocking plate to approach or move away from the buffer channel.

7. The shock-absorbing foot pad mounting system according to claim 6, characterized in that: A pressing mechanism is also provided on the first conveying line, and the pressing mechanism includes a pressing bracket, a pressing cylinder and a pressing plate. The pressing bracket spans the first conveying line, the pressing cylinder is fixed on the output end of the pressing bracket, the pressing plate is fixed on the piston rod of the pressing cylinder, and the pressing mechanism is provided on one side of the blocking module.

8. The shock-absorbing foot pad mounting system according to claim 5, characterized in that: The first conveying line is also provided with a plurality of positioning structures, and the plurality of positioning structures are arranged along the transmission direction of the first conveying line; The positioning structure includes a positioning bracket and a positioning ring. The positioning bracket spans across the first conveyor line. A plurality of positioning rings are arranged on the positioning bracket. Each positioning ring can be movably arranged on the positioning bracket, and a positioning channel for positioning the shock-absorbing pad is formed between two adjacent positioning rings.

9. The shock-absorbing foot pad mounting system according to any one of claims 4 to 8, characterized in that: It also includes an oiling module, which is arranged downstream of the installation position along the conveying direction of the second conveying line; The oiling module comprises an oiling bracket, an oiling drive device and an oiling structure, wherein the oiling bracket spans across the second conveying line, the oiling drive device is fixed on the oiling bracket, and the oiling structure is installed at the output end of the oiling drive device; The oiling structure includes an oiling substrate and a plurality of oiling heads, wherein the oiling substrate is fixedly connected to the output end of the oiling drive device; a slide groove is provided on the oiling substrate, and the oiling head is movably provided in the slide groove; a refueling pump is also provided on the second conveying line, and the output end of the refueling pump is connected to the oiling head.

10. The shock-absorbing foot pad mounting system according to claim 9, characterized in that: The second conveyor line is also provided with a horizontal positioning structure and a vertical positioning structure; the horizontal positioning structure includes a horizontal driving device and a horizontal positioning plate, the horizontal driving device is fixed to the edge of the first conveyor line, the horizontal positioning plate is arranged at the output end of the horizontal driving device, and the horizontal driving device drives the horizontal positioning plate to move in the horizontal direction above the second conveyor line; The vertical positioning structure comprises a vertical positioning bracket, a vertical driving cylinder and a vertical baffle. The vertical positioning bracket spans across the second conveying line. The vertical driving cylinder is fixed on the vertical positioning bracket. The vertical baffle is fixed to the output end of the vertical driving cylinder.

11. The shock-absorbing foot pad mounting system according to claim 9, characterized in that: The oiling structure also includes a scale positioning disk, which is fixed at the output end of the oiling drive device. The oiling substrate is arranged below the scale positioning disk and connected to the scale positioning disk through a connecting shaft. The side wall of the scale positioning disk is provided with scale lines.

12. The shock-absorbing foot pad mounting system according to claim 5, characterized in that: The second conveying line is provided with two oppositely arranged baffles, the length direction of the baffles is arranged along the length direction of the second conveying line, and the chassis is placed between the two baffles; The second conveying line is also provided with a waiting position, and along the conveying direction of the second conveying line, the waiting position is located upstream of the installation position.

13. A method for installing a shock-absorbing pad, characterized in that: The invention is implemented based on the shock-absorbing foot pad mounting system as described in any one of claims 4 to 12.

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