Tubular neodymium iron boron magnetic part grinding equipment
By designing automated grinding equipment that integrates discharge, transport and grinding mechanisms, the problem of inefficiency of traditional manual or semi-automated grinding is solved, and efficient, stable and consistent magnetic grinding production is achieved.
Patent Information
- Application Number
- CN202411361133.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2044-09-27
AI Technical Summary
The polishing of traditional tubular magnetic parts relies on manual or semi-automated equipment, which is inefficient, resulting in limited production efficiency and product quality.
An automated grinding equipment integrating discharge, transport and grinding mechanisms is designed to realize automatic loading, precise positioning, automatic clamping and efficient grinding of magnetic parts.
Through highly automated design, processing efficiency is significantly improved, manpower dependence is reduced, and the stability and consistency of the magnetic grinding production process is ensured.
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Figure CN119407622A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of polishing tubular magnetic parts, and in particular relates to a polishing device for tubular NdFeB magnetic parts. Background Art
[0002] In the field of tubular magnetic parts manufacturing, especially for high-performance NdFeB magnets, the quality of surface treatment is directly related to the magnetic properties, dimensional accuracy and applicability of subsequent assembly of the magnetic parts. Traditionally, the polishing of tubular magnetic parts mostly relies on manual or semi-automatic equipment, which is manual and inefficient, which limits production efficiency and product quality in many aspects.
[0003] Therefore, based on some of the above prior art situations, the present application has been further designed and improved. Summary of the invention
[0004] In response to the above-mentioned deficiencies in the prior art, the tubular NdFeB magnetic parts grinding equipment proposed in this application realizes automation from magnetic parts loading, precise positioning, automatic clamping to efficient grinding through an integrated discharge, transfer and grinding mechanism, which greatly reduces manual intervention, greatly improves processing efficiency, and ensures the consistency and stability of magnetic parts grinding.
[0005] In order to solve the above technical problems, the present invention is solved by the following technical solutions.
[0006] A tubular NdFeB magnetic component grinding device is used for grinding tubular magnetic components and comprises a base, on which a discharging mechanism, a transfer mechanism and a grinding mechanism are assembled.
[0007] The discharging mechanism includes a material tray, a tidying seat and a pushing cylinder. The material tray is connected to a discharging slideway, the tidying seat is assembled at the end of the discharging slideway, a through slot is arranged in the tidying seat, and the magnetic parts to be polished enter the through slot of the tidying seat through the discharging slideway. The pushing cylinder is connected to a pushing rod adapted to the through slot.
[0008] The transfer mechanism includes a sliding seat plate, which is assembled on the base through a first sliding module, and a fixing assembly is assembled on the sliding seat plate. The fixing assembly includes a first clamping plate and a second clamping plate, and the first clamping plate and the second clamping plate are both provided with clamping half grooves, and the clamping half grooves on the two clamping plates cooperate to form a clamping groove for placing magnetic parts. The first clamping plate is assembled and fixed to the sliding seat plate, and the second clamping plate is assembled and fixed to the sliding seat plate through a second sliding module. A blanking port is arranged on the sliding seat plate, and a blanking ramp is arranged on the base.
[0009] The grinding mechanism comprises a clamping assembly and a grinding assembly which are arranged opposite to each other. The clamping assembly and the grinding assembly cooperate to grind the outer wall of the magnetic part.
[0010] Preferably, the clamping assembly comprises a clamping mounting seat, on which a plurality of annularly distributed clamping blocks are mounted, and a resetting structure for resetting the clamping blocks is arranged inside the clamping mounting seat.
[0011] The grinding assembly comprises a grinding mounting seat, on which a plurality of grinding blocks distributed in an annular manner are mounted, and a reset structure for making the grinding blocks abut against the outer wall of the magnetic component is arranged inside the grinding mounting seat.
[0012] Preferably, the inward surfaces of several clamping blocks cooperate to form a truncated cone-shaped expansion cavity, and the expansion block that cooperates with the expansion cavity is rotatably mounted on the grinding mount. The outward surfaces of several clamping blocks cooperate to abut against the inner wall of the magnetic part to clamp the magnetic part, and the inward surfaces of several grinding blocks serve as grinding surfaces to grind the outer wall of the magnetic part.
[0013] Preferably, a rotating slide groove is provided on the clamping mounting seat, and a rolling element is provided at the end of the grinding block.
[0014] Preferably, the reset structure includes a reset sliding column, a sliding cavity for accommodating the reset sliding column is provided in the clamping mount or the grinding mount, a retaining ring and a reset spring are provided on the reset sliding column, and the sliding cavity includes a reset cavity for accommodating the retaining ring and the reset spring.
[0015] A limiting column is arranged on the resetting sliding column, and a limiting sliding groove for sliding the limiting column is arranged on the clamping mounting seat or the grinding mounting seat.
[0016] Preferably, the clamping assembly and the grinding assembly both include a feed base plate and a feed cylinder, the feed base plate is assembled with the base table through a feed sliding module, and the feed cylinder is connected to the feed base plate.
[0017] The clamping assembly also includes a fixing seat, on which a clamping chuck is mounted, and the clamping mounting seat is mounted on the clamping chuck.
[0018] The grinding assembly also includes a grinding motor and a transmission box, wherein the grinding motor and the transmission box are connected via a belt transmission module, a grinding chuck is mounted on the transmission box, and the grinding mounting seat is mounted on the grinding chuck.
[0019] Preferably, the discharging mechanism further comprises a hopper, a discharge ramp is provided at the bottom of the hopper, and the end of the discharge ramp is located above the material tray.
[0020] The hopper is mounted on a material rack, a material blocking cylinder is mounted on the material rack, the material blocking cylinder is connected to a material blocking plate, and the material blocking plate extends into the material blocking ramp.
[0021] Preferably, a blanking seat is also provided on the sliding seat plate, the first clamping plate is installed on the blanking seat, the blanking seat is provided with an auxiliary slideway below the clamping half groove corresponding to the first clamping plate, and the blanking port is located at the end of the auxiliary slideway.
[0022] Compared with the prior art, the present application has the following beneficial effects: through highly automated design, the processing efficiency is significantly improved, the dependence on manpower is reduced, and the stability and consistency of the magnetic parts grinding production process are ensured. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a three-dimensional schematic diagram of the grinding equipment.
[0024] Figure 2 This is a top view of the grinding equipment.
[0025] Figure 3 This is a partial enlarged view of the grinding equipment at the discharge mechanism.
[0026] Figure 4 It is a three-dimensional schematic diagram of the transfer mechanism.
[0027] Figure 5 It is a three-dimensional schematic diagram of the sliding seat plate.
[0028] Figure 6 A plan view of the polishing assembly.
[0029] Figure 7 A plan view of the clamping assembly.
[0030] Figure 8 This is a schematic diagram of the structure of the polishing mounting seat.
[0031] Fig. 9 It is a structural schematic diagram of the clamping mount.
[0032] The following is a description of the markings in the accompanying drawings of the specification:
[0033] 100, discharging mechanism; 110, material tray; 111, discharging slide; 120, sorting seat; 130, pushing cylinder; 131, pushing rod; 140, hopper; 141, discharging ramp; 150, material rack; 160, blocking cylinder; 161, blocking plate;
[0034] 200, transfer mechanism; 210, sliding seat plate; 211, blanking port; 220, first sliding die set; 230, first clamping plate; 231, second clamping plate; 232, clamping half groove; 240, second sliding die set; 250, blanking seat; 251, auxiliary slideway;
[0035] 300, grinding mechanism; 310, clamping mounting seat; 311, clamping block; 312, fixing seat; 313, clamping chuck; 314, rotating slide; 320, grinding mounting seat; 321, grinding block; 322, grinding motor; 323, transmission box; 324, belt transmission module; 325, grinding chuck; 326, expansion block; 327, rolling element; 330, reset sliding column; 331, retaining ring; 332, reset spring; 333, limiting column; 334, limiting slide; 335, sliding cavity; 340, feeding substrate; 341, feeding sliding module; 342, feeding cylinder;
[0036] 400, base; 401, blanking ramp; 410, magnetic part. DETAILED DESCRIPTION
[0037] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments.
[0038] In the following embodiments, the same or similar reference numerals throughout represent the same or similar components or components with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.
[0039] In the description of the present invention, it should be understood that the terms: center, longitudinal, transverse, length, width, thickness, up, down, front, back, left, right, vertical, horizontal, top, bottom, inside, outside, clockwise, counterclockwise, etc. indicating the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, and therefore cannot be understood as limiting the present invention. In addition, the terms: first, second, etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features shown. In the description of the present invention, unless otherwise clearly specified and limited, the terms: install, connect, connect, etc. should be understood in a broad sense, and ordinary technicians in this field can understand the specific meaning of the above terms in this practicality according to the specific circumstances.
[0040] refer to Figures 1 to 9 A tubular NdFeB magnetic component 410 grinding device is used for grinding the tubular magnetic component 410, comprising a base 400, on which a discharging mechanism 100, a transfer mechanism 200 and a grinding mechanism 300 are assembled.
[0041] The specific structure of the discharging mechanism 100 of the present application is as follows: it includes a material tray 110, a sorting seat 120 and a pushing cylinder 130. The material tray 110 is connected to a discharging chute 111, and the sorting seat 120 is assembled at the end of the discharging chute 111. A through slot is provided in the sorting seat 120, and the magnetic piece 410 to be polished enters the through slot of the sorting seat 120 via the discharging chute 111. The pushing cylinder 130 is connected to a pushing rod 131 adapted to the through slot. The combination of the material tray 110 and the discharging chute 111 ensures the smooth transfer of the magnetic piece 410, and the through slot design in the sorting seat 120 cooperates with the pushing rod 131 to further guide and sort the magnetic piece 410, so that it can enter the subsequent processing link in a specific posture, ensuring the continuity and efficiency of the processing process, and improving the automation level of the overall discharging system.
[0042] In order to further improve the degree of automation of discharging, the discharging mechanism 100 further includes a hopper 140, and a discharge ramp 141 is provided at the bottom of the hopper 140, and the end of the discharge ramp 141 is located above the material tray 110. The hopper 140 is mounted on a material rack 150, and a material blocking cylinder 160 is mounted on the material rack 150. The material blocking cylinder 160 is connected to a material blocking plate 161, and the material blocking plate 161 extends into the material blocking ramp. This design significantly increases the capacity of each feeding, greatly reduces the frequency of manual intervention, thereby reducing labor intensity and improving production efficiency.
[0043] The specific structure of the transfer mechanism 200 of the present application is as follows: it includes a sliding seat plate 210, and the sliding seat plate 210 is assembled on the base 400 through a first sliding module 220, and a fixing component is assembled on the sliding seat plate 210. The fixing component includes a first clamping plate 230 and a second clamping plate 231, and the first clamping plate 230 and the second clamping plate 231 are both provided with a clamping half groove 232, and the clamping half grooves 232 on the two clamping plates cooperate to form a clamping groove for placing the magnetic part 410. The first clamping plate 230 is assembled and fixed to the sliding seat plate 210, and the second clamping plate 231 is assembled and fixed to the sliding seat plate 210 through a second sliding module 240. A blanking port 211 is provided on the sliding seat plate 210, and a blanking ramp 401 is provided on the base 400.
[0044] During the transportation process, the first clamping plate 230 and the clamping half groove 232 on the second clamping plate 231 cooperate with each other to form a complete clamping groove, and the magnetic piece 410 pushed from the through groove is clamped and fixed. The sliding seat plate 210 moves smoothly on the base 400 through the first sliding module 220, and the magnetic piece 410 is transferred to the grinding mechanism 300 for grinding. After the grinding operation is completed, the second sliding module 240 drives the second clamping plate 231 to move backward, and the magnetic piece 410 is automatically released and falls into the blanking port 211, and then smoothly slides down along the blanking ramp 401 set on the base 400 to complete the entire processing process. Such a design significantly improves production continuity and operating efficiency, while reducing the labor intensity of operators, and may reduce product damage caused by human operating errors, thereby ensuring product quality while optimizing resource utilization and production costs.
[0045] Furthermore, a blanking seat 250 is also provided on the sliding seat plate 210, the first clamping plate 230 is mounted on the blanking seat 250, the blanking seat 250 is provided with an auxiliary slide 251 below the clamping half groove 232 corresponding to the first clamping plate 230, and the blanking port 211 is located at the end of the auxiliary slide 251. Specifically, the setting of the auxiliary slide 251 ensures that the magnetic part 410 can slide smoothly along the preset path of the auxiliary slide 251 after being released. Such a design effectively prevents the magnetic part 410 from falling out of position and avoids the problem of the magnetic part 410 falling outside the blanking port 211. At the same time, it also significantly reduces the impact force of the magnetic part 410 falling, preventing the possible damage caused by direct impact on the sliding seat plate 210.
[0046] The grinding mechanism 300 described in the present application includes a clamping assembly and a grinding assembly that are relatively arranged. The clamping assembly and the grinding assembly cooperate to grind the outer wall of the magnetic component 410. The clamping assembly includes a clamping mounting seat 310, on which a plurality of annularly distributed clamping blocks 311 are mounted, and a reset structure for resetting the clamping blocks 311 is arranged in the clamping mounting seat 310. The grinding assembly includes a grinding mounting seat 320, on which a plurality of annularly distributed grinding blocks 321 are mounted, and a reset structure for making the grinding blocks 321 rest against the outer wall of the magnetic component 410 is arranged in the grinding mounting seat 320.
[0047] The reset structures of the clamping assembly and the grinding assembly are the same, both of which include a reset sliding column 330. A sliding cavity 335 for accommodating the reset sliding column 330 is provided in the clamping mounting seat 310 or the grinding mounting seat 320. A retaining ring 331 and a reset spring 332 are provided on the reset sliding column 330. The sliding cavity 335 includes a reset cavity for accommodating the retaining ring 331 and the reset spring 332. A limiting column 333 is provided on the reset sliding column 330, and a limiting sliding groove 334 for the limiting column 333 to slide is provided on the clamping mounting seat 310 or the grinding mounting seat 320.
[0048] In addition, the clamping assembly and the grinding assembly both include a feed base plate 340 and a feed cylinder 342. The feed base plate 340 is assembled with the base 400 through a feed sliding module 341, and the feed cylinder 342 is connected to the feed base plate 340. The clamping assembly also includes a fixed seat 312, on which a clamping chuck 313 is assembled, and the clamping mounting seat 310 is assembled on the clamping chuck 313. The grinding assembly also includes a grinding motor 322 and a transmission box 323. The grinding motor 322 and the transmission box 323 are connected through a belt transmission module 324, and a grinding chuck 325 is assembled on the transmission box 323, and the grinding mounting seat 320 is assembled on the grinding chuck 325.
[0049] The grinding scheme of the present application is designed as follows: the inward surfaces of the clamping blocks 311 cooperate to form a truncated cone-shaped expansion cavity, and the expansion block 326 that cooperates with the expansion cavity is rotatably mounted on the grinding mount 320. The outward surfaces of the clamping blocks 311 cooperate to abut against the inner wall of the magnetic part 410 to clamp the magnetic part 410, and the inward surfaces of the grinding blocks 321 serve as grinding surfaces to grind the outer wall of the magnetic part 410. The clamping mount 310 is provided with a rotating slide 314, and the end of the grinding block 321 is provided with a rolling member 327.
[0050] The working principle of the grinding mechanism 300 is as follows: the clamping assembly moves forward, so that the clamping block 311 extends into the magnetic part 410. At this time, under the action of the reset structure, the diameter of the column formed by the plurality of clamping blocks 311 is smaller than the inner diameter of the magnetic part 410. At this time, the magnetic part 410 has been hung on the clamping assembly, and the first clamping plate 230 and the second clamping plate 231 release the clamping of the magnetic part 410. Then the grinding assembly moves forward, and the expansion block 326 of the grinding assembly is inserted into the expansion cavity. The diameter of the column formed by the clamping block 311 becomes larger, and at the same time, the inward surface of the grinding block 321 contacts the outer wall of the magnetic part 410 until the outward surface of the clamping block 311 abuts against the inner wall of the magnetic part 410, and the rolling member 327 on the grinding block 321 enters the rotating slide 314, thereby achieving the clamping of the magnetic part 410. Then the grinding motor 322 drives the grinding mount 320 to rotate, and the inward surface of the grinding block 321 grinds the outer wall of the magnetic part 410. After the grinding is completed, the grinding assembly retreats, the first clamping plate 230 and the second clamping plate 231 cooperate to fix the magnetic part 410, and then the clamping assembly retreats. After the grinding mechanism 300 returns to its original position, the second clamping plate 231 retreats, releases the clamping of the magnetic part 410, and the magnetic part 410 falls into the blanking port 211.
[0051] The grinding mechanism 300 of the present application not only realizes high-precision grinding of the magnetic outer wall parts, but also can automatically clamp and drop materials to improve processing efficiency, reduce manpower dependence, and ensure the stability and consistency of the grinding production process of the magnetic parts 410.
[0052] The protection scope of the present invention includes but is not limited to the above embodiments. The protection scope of the present invention shall be based on the claims. Any replacement, deformation, and improvement of the technology that can be easily thought of by technicians in this field shall fall within the protection scope of the present invention.
Claims
1. A tubular NdFeB magnetic part grinding device, used for grinding tubular magnetic parts (410), characterized in that: The invention comprises a base (400), on which is mounted: A discharge mechanism (100), the discharge mechanism (100) comprising a material tray (110), a arranging seat (120) and a pushing cylinder (130); the material tray (110) is connected to a discharge chute (111); the arranging seat (120) is mounted at the end of the discharge chute (111); a through slot is provided in the arranging seat (120); the magnetic piece (410) to be polished enters the through slot of the arranging seat (120) via the discharge chute (111); the pushing cylinder (130) is connected to a pushing rod (131) adapted to the through slot; A transfer mechanism (200), the transfer mechanism (200) comprising a sliding seat plate (210), the sliding seat plate (210) being assembled on a base (400) via a first sliding module (220), the sliding seat plate (210) being equipped with a fixing assembly; the fixing assembly comprising a first clamping plate (230) and a second clamping plate (231), the first clamping plate (230) and the second clamping plate (231) being both provided with a clamping half groove (232), the clamping half grooves (232) on the two clamping plates cooperating to form a clamping groove for placing a magnetic member (410); the first clamping plate (230) being assembled and fixed to the sliding seat plate (210), the second clamping plate (231) being assembled and fixed to the sliding seat plate (210) via a second sliding module (240); A grinding mechanism (300), the grinding mechanism (300) comprising a clamping assembly and a grinding assembly that are arranged opposite to each other; the clamping assembly and the grinding assembly cooperate to grind the outer wall of the magnetic component (410); The sliding seat plate (210) is provided with a material dropping opening (211), and the base platform (400) is provided with a material dropping ramp (401).
2. A tubular NdFeB magnetic component grinding device according to claim 1, characterized in that: The clamping assembly comprises a clamping mounting seat (310), a plurality of annularly distributed clamping blocks (311) are mounted on the clamping mounting seat (310), and a resetting structure for resetting the clamping blocks (311) is arranged inside the clamping mounting seat (310); The grinding assembly comprises a grinding mounting seat (320), on which a plurality of grinding blocks (321) distributed in an annular manner are mounted, and a reset structure for causing the grinding blocks (321) to abut against the outer wall of the magnetic component (410) is arranged inside the grinding mounting seat (320).
3. A tubular NdFeB magnetic component grinding device according to claim 2, characterized in that: The inward surfaces of the clamping blocks (311) cooperate to form a truncated cone-shaped expansion cavity, and the expansion block (326) that cooperates with the expansion cavity is rotatably mounted on the grinding mounting seat (320); the outward surfaces of the clamping blocks (311) cooperate to abut against the inner wall of the magnetic component (410) to clamp the magnetic component (410), and the inward surfaces of the grinding blocks (321) serve as grinding surfaces to grind the outer wall of the magnetic component (410).
4. A tubular NdFeB magnetic component grinding device according to claim 3, characterized in that: The clamping mounting seat (310) is provided with a rotating slide groove (314), and the end of the grinding block (321) is provided with a rolling element (327).
5. A tubular NdFeB magnetic component grinding device according to claim 2, characterized in that: The reset structure comprises a reset sliding column (330); a sliding cavity (335) for accommodating the reset sliding column (330) is provided in the clamping mounting seat (310) or the grinding mounting seat (320); a retaining ring (331) and a reset spring (332) are provided on the reset sliding column (330); and the sliding cavity (335) comprises a reset cavity for accommodating the retaining ring (331) and the reset spring (332); A limit column (333) is provided on the resetting sliding column (330), and a limit sliding groove (334) for the limit column (333) to slide is provided on the clamping mounting seat (310) or the grinding mounting seat (320).
6. A tubular NdFeB magnetic component grinding device according to claim 2, characterized in that: The clamping assembly and the grinding assembly both comprise a feed base plate (340) and a feed cylinder (342); the feed base plate (340) is assembled with the base table (400) via a feed sliding module (341); and the feed cylinder (342) is connected to the feed base plate (340); The clamping assembly further comprises a fixing seat (312), a clamping chuck (313) being mounted on the fixing seat (312), and the clamping mounting seat (310) being mounted on the clamping chuck (313); The polishing assembly further comprises a polishing motor (322) and a transmission box (323); the polishing motor (322) and the transmission box (323) are connected via a belt transmission module (324); a polishing chuck (325) is mounted on the transmission box (323); and the polishing mounting seat (320) is mounted on the polishing chuck (325).
7. A tubular NdFeB magnetic component grinding device according to claim 1, characterized in that: The material discharging mechanism (100) further comprises a hopper (140), a material discharging ramp (141) being arranged at the bottom of the hopper (140), and a terminal end of the material discharging ramp (141) being located above the material tray (110); The hopper (140) is mounted on a material rack (150), a material blocking cylinder (160) is mounted on the material rack (150), the material blocking cylinder (160) is connected to a material blocking plate (161), and the material blocking plate (161) extends into the material blocking ramp.
8. The tubular NdFeB magnetic component grinding equipment according to claim 1, characterized in that: A blanking seat (250) is also provided on the sliding seat plate (210), the first clamping plate (230) is mounted on the blanking seat (250), the blanking seat (250) is provided with an auxiliary slideway (251) below the clamping half groove (232) corresponding to the first clamping plate (230), and the blanking port (211) is located at the end of the auxiliary slideway (251).
Citation Information
Patent Citations
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